Rubber tree simulation experiment bench, rubber tapping experiment system and rubber tapping machine optimization method
Through the rubber tree simulation experimental bench and rubber cutting experimental system, the problem of difficult to unify the accuracy and strength verification of rubber cutting machines is solved, efficient and economical rubber cutting simulation and optimization is achieved, and rubber output and industrial technological progress are improved.
Patent Information
- Application Number
- CN202411905550.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-05-09
AI Technical Summary
In the prior art, it is difficult to unify the measurement standards for the accuracy and strength verification of the rubber cutting machine, and the test process is large and the cost is high.
A rubber tree simulation experiment bench is provided, including a flexible shell, a variable diameter drive device, a flexible display screen and a matrix pressure sensing sensor. Combined with a rubber cutting machine, an attitude sensor and a control unit, a rubber cutting experimental system is formed. By simulating the three-dimensional model of the rubber tree and real-time data feedback, the design parameters of the rubber cutting machine are optimized.
It realizes high-precision rubber cutting simulation, real-time attitude adjustment and intelligent control, reduces experimental costs and improves rubber cutting efficiency and quality.
Smart Images

Figure CN119949213A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural machinery, and in particular to a rubber tree simulation experiment stand, a rubber tapping experiment system and a rubber tapping machine optimization method. Background Art
[0002] Natural rubber is known as one of the four major industrial raw materials along with steel, petroleum and coal. Due to its excellent wear resistance, impact resistance, elasticity and heat dissipation, especially in low temperature environments, the ductility and resilience of natural rubber are better than synthetic rubber. It is widely used in many fields such as military, aviation, medicine, industry and daily life.
[0003] In order to improve the collection efficiency of rubber, the prior art usually uses a rubber tapping machine to cut the bark of rubber trees so that latex can be collected later. In the research and development process of the rubber tapping machine, it is often necessary to test its rubber tapping accuracy and rubber tapping strength. However, due to the irregular growth of natural rubber trees, it is difficult to formulate a unified standard to measure the key indicators such as the positioning accuracy and rubber tapping strength of the rubber tapping machine, which causes the performance of the rubber tapping machine on different rubber trees to be difficult to verify. In addition, the field test needs to transport the rubber tapping machine to the rubber garden, and the loss during the experiment is large, and the cost is high. Summary of the invention
[0004] The invention provides a rubber tree simulation experiment stand, a rubber tapping experiment system and a rubber tapping machine optimization method, which are used to solve the defects in the prior art that it is difficult to unify the measurement standard, the test process has large loss and high cost in the accuracy and strength verification of the rubber tapping machine.
[0005] A first aspect of the present invention provides a rubber tree simulation experiment bench, comprising: a flexible shell, a variable diameter driving device, a flexible display screen and a matrix pressure sensor.
[0006] The first side and the second side of the flexible shell are connected to form a column; the first side and the second side of the flexible shell are both connected to the variable diameter driving device, and the variable diameter driving device is used to drive the first side and the second side of the flexible shell to move relative to each other to adjust the diameter of the flexible shell; the flexible display screen is arranged on the shell, and the flexible display screen is used to display a three-dimensional model of a rubber tree; the matrix pressure sensor is arranged on the flexible display screen to sense the tapping pressure of the rubber tapping machine.
[0007] The rubber tree simulation experimental bench provided by the present invention also includes a support assembly, which includes a push rod and a support unit, and the support unit includes a support plate and a plurality of support arms. The support plate is arranged on the push rod, and the plurality of support arms are arranged on the support plate at intervals along the circumferential direction. The first end of the support arm is hinged to the support plate, and the second end of the support arm is hinged to the inner wall of the flexible shell.
[0008] According to the rubber tree simulation experiment bench provided by the present invention, the support assembly includes a plurality of the support units, and the plurality of the support units are vertically spaced apart.
[0009] According to the rubber tree simulation experimental bench provided by the present invention, the support assembly also includes a plurality of connecting arms, and the plurality of connecting arms are circumferentially spaced apart and arranged on the inner wall of the flexible shell, and the second end of the support arm is hinged to the corresponding connecting arm.
[0010] The rubber tree simulation experiment bench provided by the present invention further includes a base, and the flexible shell is arranged on the base.
[0011] A second aspect of the present invention provides a rubber tapping experiment system, comprising a rubber tapping machine, a posture sensor, a control unit and a rubber tree simulation experiment stand as described in any one of the above items, wherein the rubber tapping machine comprises a floating rubber tapping piece, and the floating rubber tapping piece can move along a set path on the flexible display screen and apply pressure to the matrix pressure sensor, the posture sensor is arranged on the rubber tapping machine, and the posture sensor is used to collect position information and posture information of the floating rubber tapping piece, and the rubber tapping machine, the posture sensor and the flexible display screen are all communicatively connected to the control unit.
[0012] According to the rubber tapping experiment system provided by the present invention, the posture sensor is arranged on the floating rubber tapping piece, and a calibration hole is provided on the posture sensor, and the calibration hole is used to align with the marking point on the flexible display screen to calibrate the position of the floating rubber tapping piece.
[0013] According to the rubber tapping experimental system provided by the present invention, the rubber tapping machine further comprises a guide member, the floating rubber tapping member is arranged on the guide member, and the floating rubber tapping member can move along the extension direction of the guide member.
[0014] A third aspect of the present invention provides a rubber tapping machine optimization method based on the rubber tapping experimental system as described in any one of the above items, comprising the following steps.
[0015] A rubber tree experimental parameter is selected in the control unit, wherein the rubber tree experimental parameter includes a breast diameter, a skin texture and a three-dimensional model of the rubber tree, and the three-dimensional model is aligned with the rubber tree model on the flexible display screen.
[0016] The floating tapping piece is calibrated in position, and the tapping machine is started to simulate tapping.
[0017] The position information and posture information of the floating tapping unit are obtained.
[0018] Based on the position information and posture information of the floating tapping piece, the angle and scale of the rubber tree model are adjusted to simulate the motion trajectory of the floating tapping piece on the rubber tree model.
[0019] The position information and posture information of the floating tapping piece are compared with the preset position information and the pre-examination posture information respectively, and the horizontal offset, vertical offset and centerline inclination angle of the floating tapping piece are determined.
[0020] Based on the horizontal offset, vertical offset and centerline inclination angle of the floating tapping piece, the design parameters of the tapping machine are optimized.
[0021] The rubber tapping machine optimization method provided by the present invention also includes the following steps.
[0022] The pressure data of the floating tapping unit when simulating tapping is obtained.
[0023] Based on the pressure data of the floating tapping piece during the simulated tapping, the design parameters of the tapping machine are optimized.
[0024] The rubber tree simulation experiment stand provided by the present invention can display the three-dimensional model of the rubber tree using a flexible display screen fixed on a flexible housing, and drive the first side and the second side of the flexible housing to move relative to each other through a variable diameter driving device, adjust the diameter of the flexible housing, simulate the rubber tree trunks of different diameters at breast height, realize the rubber tapping simulation experiment of the rubber tree trunks of different diameters at breast height, and improve the flexibility of the experimental stand. At the same time, the matrix pressure sensor can sense the rubber tapping pressure applied to the flexible display screen by the rubber tapping machine, and can effectively carry out the rubber tapping simulation experiment.
[0025] The rubber tapping experimental system provided by the present invention can realize high-precision rubber tapping simulation, real-time posture adjustment, intelligent control and real-time data feedback by integrating a rubber tapping machine, a posture sensor, a control unit and a rubber tree simulation experimental bench. It can not only accurately simulate the rubber tapping process, but also has strong adaptability and flexibility, providing an efficient and reliable experimental platform, which is helpful for researchers to optimize rubber tapping technology, increase rubber production, and promote technological progress in the rubber industry.
[0026] The rubber tapping machine optimization method provided by the present invention uses a rubber tapping experimental system to conduct experiments, which can accurately determine the position information and posture information of the rubber tapping machine when conducting simulation tests on rubber trees with different breast diameters, and can further determine the horizontal offset, vertical offset and centerline inclination angle of the floating tapping part. Researchers can optimize the design parameters of the rubber tapping machine based on the above data, thereby improving the tapping efficiency and quality of the rubber tapping machine.
[0027] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of a rubber tree simulation experiment bench provided in an embodiment of the present invention.
[0030] Figure 2 It is a schematic diagram of the support assembly in the rubber tree simulation experiment bench provided in an embodiment of the present invention.
[0031] Figure 3 It is a schematic diagram of a rubber tapping machine in the rubber tapping experimental system provided in an embodiment of the present invention.
[0032] Figure 4 It is a control schematic diagram of a control unit in the rubber tapping experimental system provided in an embodiment of the present invention.
[0033] Figure 5 It is a schematic diagram of the position calibration of the floating rubber tapping piece by the posture sensor in the rubber tapping experimental system provided by an embodiment of the present invention.
[0034] Figure 6 It is a flow chart of a rubber tapping machine optimization method provided by an embodiment of the present invention.
[0035] Reference numerals: 10. Rubber tree simulation experiment stand; 110. Flexible shell; 120. Variable diameter driving device; 130. Flexible display screen; 140. Support assembly; 141. Push rod; 142. Support unit; 1421. Support plate; 1422. Support arm; 143. Connecting arm; 150. Base; 20. Rubber tapping machine; 210. Floating rubber tapping part; 220. Guide part; 30. Posture sensor; 310. Calibration hole; 40. Control unit. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0038] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0039] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0041] Combine the following Figures 1 to 6 The invention describes a rubber tree simulation experiment stand, a rubber tapping experiment system and a rubber tapping machine optimization method.
[0042] See also Figure 1 and Figure 2 As shown, the rubber tree simulation experiment stand 10 provided in the embodiment of the present invention includes: a flexible shell 110, a variable diameter driving device 120, a flexible display screen 130 and a matrix pressure sensor (not shown in the figure).
[0043] The first side and the second side of the flexible shell 110 are connected to form a column; the first side and the second side of the flexible shell 110 are both connected to the variable diameter driving device 120, and the variable diameter driving device 120 is used to drive the first side and the second side of the flexible shell 110 to move relative to each other to adjust the diameter of the flexible shell 110; the flexible display screen 130 is arranged on the shell, and the flexible display screen 130 is used to display the three-dimensional model of the rubber tree; the matrix pressure sensor is arranged on the flexible display screen 130 to sense the tapping pressure of the rubber tapping machine 20.
[0044] The rubber tree simulation experiment stand 10 provided by the present invention can display the three-dimensional model of the rubber tree by using the flexible display screen 130 fixed on the flexible shell 110, and drive the first side and the second side of the flexible shell 110 to move relative to each other through the variable diameter driving device 120, adjust the diameter of the flexible shell 110, simulate the rubber tree trunks of different breast diameters, realize the rubber tapping simulation experiment of the rubber tree trunks of different breast diameters, and improve the flexibility of the experimental stand. At the same time, the matrix pressure sensor can sense the rubber tapping pressure applied to the flexible display screen 130 by the rubber tapping machine 20, and can effectively carry out the rubber tapping simulation experiment.
[0045] Specifically, the flexible shell 110 is rectangular when unfolded, and its two lateral sides (the first side and the second side mentioned above) are connected to each other to form a cylindrical shape. Since the flexible shell 110 has elastic deformation ability, when the variable diameter driving device 120 drives the first side and the second side of the flexible shell 110 to move relative to each other (they can move closer to each other or away from each other), the diameter of the cylindrical simulated trunk structure formed by the flexible shell 110 can change, thereby changing the diameter.
[0046] The variable diameter driving device 120 is used to adjust the diameter of the flexible housing 110, and its working principle is as follows: the variable diameter driving device 120 includes a housing, a driving motor and a rotating shaft. The driving motor and the rotating shaft are both arranged in the housing, and the rotating shaft is rotatably connected to the housing. The upper and lower ends of the rotating shaft are provided with driving gears. The upper and lower ends of the flexible housing 110 are provided with a plurality of gear holes at intervals along the circumferential direction at the corresponding positions of the upper and lower ends, and the gear teeth of the driving gear are engaged with the corresponding gear holes. When adjusting, the driving motor drives the rotating shaft to rotate and drives the driving gear to rotate. The gear teeth of the driving gear drive the first side and the second side of the flexible housing 110 to move relative to each other in cooperation with the different gear holes, thereby realizing the diameter adjustment of the flexible housing 110.
[0047] The flexible display screen 130 is arranged on the outer wall of the flexible shell 110. When the diameter of the flexible shell 110 changes, the curvature of the flexible display screen 130 can adapt to the change of the flexible shell 110. The flexible display screen 130 can be used to display the three-dimensional model of the rubber tree, and because the flexible display screen 130 is provided with a matrix pressure sensor, when the floating tapping piece 210 of the tapping machine 20 moves on the flexible display screen 130 to simulate tapping, the flexible display screen 130 can display the current tapping track of the floating tapping piece 210 to determine whether the track deviates from the preset moving track, and collect the pressure applied by the floating tapping piece 210 to the flexible display screen 130 during tapping through the matrix pressure sensor to determine whether the tapping pressure applied by the floating tapping piece 210 exceeds the threshold.
[0048] See also Figure 2 As shown, according to some embodiments of the present invention, the rubber tree simulation experimental bench 10 also includes a support assembly 140, the support assembly 140 includes a push rod 141 and a support unit 142, the support unit 142 includes a support disk 1421 and a plurality of support arms 1422, the support disk 1421 is arranged on the push rod 141, and the plurality of support arms 1422 are arranged on the support disk 1421 at intervals along the circumferential direction, the first end of the support arm 1422 is hinged to the support disk 1421, and the second end of the support arm 1422 is hinged to the inner wall of the flexible shell 110.
[0049] By providing the support assembly 140, the flexible shell 110 can be supported from the inside, and the flexible shell 110 at the current diameter can be stabilized, thereby improving its stability during the experiment. The support assembly 140 can support and stabilize the flexible shell 110 when it is at different diameters.
[0050] Specifically, when the driving push rod 141 moves vertically, the first end of each support arm 1422 located on the support plate 1421 can move vertically. During the vertical movement of the first end of the support arm 1422, the inclination angle of the support arm 1422 changes (the length in the horizontal direction changes), so that the flexible shell 110 can be supported and stabilized when it is at different diameters.
[0051] It should be noted that the number of the support unit 142 on the push rod 141 is at least one, which may be single or multiple. The number of the support arms 1422 on the support plate 1421 is at least two, and three are used as an example in this embodiment.
[0052] Preferably, according to some embodiments of the present invention, the support assembly 140 includes a plurality of support units 142 , and the plurality of support units 142 are vertically spaced apart.
[0053] By vertically arranging a plurality of support units 142 at intervals on the push rod 141, different vertical positions of the flexible housing 110 can be supported and stabilized, further improving its stability. As an example, three support units 142 are vertically arranged at intervals on the push rod 141 in this embodiment to support and stabilize the upper, middle and lower parts of the flexible housing 110, respectively.
[0054] See also Figure 2 As shown, according to some embodiments of the present invention, the support assembly 140 further includes a plurality of connecting arms 143 , which are circumferentially spaced apart on the inner wall of the flexible shell 110 , and the second end of the support arm 1422 is hinged to the corresponding connecting arm 143 .
[0055] By setting up multiple connecting arms 143, firstly, a hinge seat can be set at the corresponding position on the connecting arm 143 to facilitate configuring the second end of the support arm 1422 and the corresponding connecting arm 143 to be hinged. Secondly, the connecting arm 143 can strengthen the structural strength of the flexible shell 110 and improve its deformation resistance.
[0056] As an example, the support assembly 140 in this embodiment includes three connecting arms 143 (corresponding one to one with the support arms 1422 on each of the above-mentioned support plates 1421), and the three connecting arms 143 are evenly arranged along the circumferential direction on the inner wall of the flexible shell 110, and are used to connect the corresponding connecting arms 143 of different support units 142 respectively.
[0057] See also Figure 1 and Figure 2 As shown, according to some embodiments of the present invention, the rubber tree simulation experimental bench 10 further includes a base 150 , and the flexible shell 110 is disposed on the base 150 .
[0058] By providing the base 150 , the flexible housing 110 and the driving components corresponding to the push rod 141 can be fixed, thereby improving the integrity of the device and making the device easier to transfer.
[0059] The rubber tapping experimental system provided by the present invention is described below. The rubber tapping experimental system described below and the rubber tree simulation experimental stand 10 described above can correspond to each other.
[0060] See also Figure 1 and Figure 3 and Figure 4As shown, the rubber tapping experiment system provided by the embodiment of the present invention includes a rubber tapping machine 20, a posture sensor 30, a control unit 40 and a rubber tree simulation experiment stand 10 as described in any of the above embodiments, the rubber tapping machine 20 includes a floating rubber tapping piece 210, the floating rubber tapping piece 210 can move along a set path on the flexible display screen 130 and apply pressure to the matrix pressure sensor, the posture sensor 30 is arranged on the rubber tapping machine 20, the posture sensor 30 is used to collect the position information and posture information of the floating rubber tapping piece 210, the rubber tapping machine 20, the posture sensor 30 and the flexible display screen 130 are all communicatively connected with the control unit 40.
[0061] The rubber tapping experimental system provided by the present invention can realize high-precision rubber tapping simulation, real-time posture adjustment, intelligent control and real-time data feedback by integrating a rubber tapping machine 20, a posture sensor 30, a control unit 40 and a rubber tree simulation experimental stand 10. It can not only accurately simulate the rubber tapping process, but also has strong adaptability and flexibility, providing an efficient and reliable experimental platform, which helps researchers optimize rubber tapping technology, increase rubber production, and promote technological progress in the rubber industry.
[0062] Specifically, the rubber tapping machine 20 includes a floating rubber tapping member 210, which can move along a set path relative to the flexible display screen 130 and apply pressure to the flexible display screen 130, thereby realizing simulated rubber tapping.
[0063] The attitude sensor 30 has a built-in three-axis gyroscope and a three-axis acceleration sensor. The three-axis gyroscope is used to detect the angle of the floating tapping piece 210 relative to the center line of the flexible display screen 130 in real time; the three-axis acceleration sensor is used to detect the three-dimensional distance of the floating tapping piece 210 relative to the center point of the flexible display screen 130 in real time.
[0064] The control unit 40 is used to control the operation of the system, receive and process sensor data, and adjust the angle and scale of the model on the flexible display screen 130. The control unit 40 can be a computer, a tablet computer, a smart phone, or a single-chip microcomputer with input and output functions.
[0065] In order to avoid damage to the flexible display screen 130 during the experiment, the tool portion of the floating rubber cutting member 210 can use a flexible cutting knife (such as a rubber cutting knife) to simulate a metal cutting knife.
[0066] See also Figure 3 and Figure 5 As shown, according to some embodiments of the present invention, the posture sensor 30 is disposed on the floating rubber tapping piece 210 , and a calibration hole 310 is provided on the posture sensor 30 . The calibration hole 310 is used to align with the marking point on the flexible display screen 130 to calibrate the position of the floating rubber tapping piece 210 .
[0067] By arranging the posture sensor 30 on the floating tapping piece 210, the posture sensor 30 can move synchronously with the floating tapping piece 210 when the floating tapping piece 210 moves, ensuring that the posture sensor 30 can continuously detect the relative position changes of the tapping piece without the need for an independent positioning system or complex external equipment, thereby simplifying the structure and reducing external error sources, thereby improving the detection accuracy of the posture sensor 30.
[0068] In addition, the posture sensor 30 is provided with a calibration hole 310, which can be used to calibrate the marking points on the flexible display screen 130, and can further improve the detection accuracy of the posture sensor 30. Figure 4 As shown, at the beginning of the experiment, the rubber tree simulation test bench 10 is set to the calibration mode, and the alignment disk ( Figure 4 As shown on the right side of the figure, adjust the position of the floating tapping member 210 until the center point of the alignment disk is just seen through the calibration hole 310 on the attitude sensor 30.
[0069] See also Figure 3 As shown, according to some embodiments of the present invention, the tapping machine 20 further includes a guide member 220 , and the floating tapping member 210 is disposed on the guide member 220 , and the floating tapping member 210 can move along the extension direction of the guide member 220 .
[0070] By providing the guide member 220, the floating rubber tapping member 210 can be guided, a fixed movement path can be provided, and the rubber tapping member can be ensured to move smoothly along a predetermined direction during operation. At the same time, during the experiment, it can also be verified whether the moving trajectory of the floating rubber tapping member 210 is offset under the guiding action of the guide member 220, and whether the pressure applied by the floating rubber tapping member 210 to the flexible display screen 130 under the guiding action of the guide member 220 is within the threshold range.
[0071] The following is a description of the tapping machine optimization method provided by the present invention. The tapping machine optimization method described below and the rubber tree simulation experiment stand 10 and the tapping experiment system described above can be referenced to each other.
[0072] See also Figure 6 As shown, the rubber tapping machine optimization method provided by the embodiment of the present invention is implemented based on the rubber tapping experimental system described in any of the above embodiments, and includes the following steps.
[0073] S610 , selecting rubber tree experimental parameters in the control unit 40 , the rubber tree experimental parameters including the diameter at breast height, epidermal texture and three-dimensional model of the rubber tree, and aligning the three-dimensional model with the rubber tree model on the flexible display screen 130 .
[0074] S620, calibrate the position of the floating tapping unit 210, and start the tapping machine 20 to simulate tapping.
[0075] S630, obtaining position information and posture information of the floating tapping unit 210.
[0076] S640: Based on the position information and posture information of the floating tapping unit 210, adjust the angle and scale of the rubber tree model to simulate the motion trajectory of the floating tapping unit 210 on the rubber tree model.
[0077] S650, comparing the position information and posture information of the floating tapping unit 210 with the preset position information and the pre-examination posture information, and determining the horizontal offset, vertical offset and centerline inclination angle of the floating tapping unit 210.
[0078] S660: Optimize the design parameters of the rubber tapping machine 20 based on the horizontal offset, vertical offset and centerline inclination angle of the floating tapping member 210.
[0079] The rubber tapping machine optimization method provided by the present invention uses a rubber tapping experimental system to conduct experiments, which can accurately determine the position information and posture information of the rubber tapping machine 20 when conducting simulation tests on rubber trees with different breast diameters, and can further determine the horizontal offset, vertical offset and centerline inclination angle of the floating tapping part 210. Researchers can optimize the design parameters of the rubber tapping machine 20 based on the above data, thereby improving the tapping efficiency and quality of the rubber tapping machine 20.
[0080] According to some embodiments of the present invention, the rubber tapping machine optimization method further includes the following steps.
[0081] The pressure data of the floating tapping unit 210 during the simulation of tapping is obtained.
[0082] Based on the pressure data of the floating tapping member 210 during the simulated tapping, the design parameters of the tapping machine 20 are optimized.
[0083] By obtaining the pressure data of the floating tapping piece 210 during simulated tapping, combined with data analysis and design parameter optimization, the accuracy and stability of the tapping machine 20 during tapping can be effectively improved.
[0084] The following is a specific example of the rubber tapping machine optimization method provided by the present invention.
[0085] Before the experiment begins, the rubber tapping experiment system needs to be built. During the construction of the rubber tapping experiment system, the flexible display screen 130 and the matrix pressure sensor are tightly bonded and fixed to the flexible housing 110 by bolts. The attitude sensor 30 is installed on the floating rubber tapping part 210 of the rubber tapping machine 20, and it is ensured that the attitude sensor 30 can move synchronously with the floating rubber tapping part 210. The tool part of the floating rubber tapping part 210 can use a flexible cutting knife (such as a rubber cutting knife) to simulate a metal cutting knife.
[0086] After the rubber tapping experiment system is built, pre-experimental pre-processing work is required. First, the user can select the parameters of the rubber tree in the control unit 40, including the diameter at breast height, epidermal texture and three-dimensional model. Among them, the epidermal texture map and three-dimensional model of the rubber tree can be made using special tools such as 3D Max, Maya, Unity3D, and the control unit 40 can use tools such as three.js or Unity3D to display the virtual model of the rubber tree. In addition, if the rubber tapping machine 20 uses a semi-circular rubber tapping track mechanism (the above-mentioned guide member 220) pre-fixed on the rubber tree, it is also necessary to separately model the semi-circular rubber tapping track mechanism and fix it with the rubber tree model. Then, the three-dimensional model in the control unit 40 is aligned with the rubber tree model on the flexible display screen 130. Since the actual rubber tapping height may exceed the overall height of the experimental bench, the rubber tapping height and lifting speed can be input into the control unit 40, and the control unit 40 displays the corresponding height three-dimensional image of the rubber tree model on the flexible display screen 130 according to the height and speed.
[0087] After the above-mentioned pretreatment work is completed, it is necessary to calibrate the position of the floating rubber tapping part 210. During calibration, the rubber tree simulation experiment stand 10 is set to the calibration mode, and the alignment disk is displayed on the flexible display screen 130, and the position of the floating rubber tapping part 210 in the rubber tapping machine 20 is adjusted until the alignment disk center point is just seen through the calibration hole 310 on the attitude sensor 30. The distance between the calibration hole 310 of the attitude sensor 30 and the two ends of the fixed hole or the tool of the rubber tapping machine 20 is set on the rubber tree simulation experiment stand 10.
[0088] After calibration, the rubber tapping simulation experiment can be started. During the experiment, the main axis of the rubber tapping machine 20 is always parallel to the center line of the flexible display screen 130, and the attitude sensor 30 can collect the position information and attitude information of the floating rubber tapping piece 210 in real time. The control unit 40 receives the position information and attitude information of the floating rubber tapping piece 210 collected by the attitude sensor 30, and adjusts the model angle and scale on the flexible display screen 130 according to the position information and attitude information of the floating rubber tapping piece 210 to simulate the motion trajectory of the floating rubber tapping piece 210 on the rubber tree model. The matrix pressure sensor can obtain the pressure data of the floating rubber tapping piece 210 when simulating rubber tapping, and transmit the pressure data to the control unit 40, and the control unit 40 adjusts the rubber tapping trajectory of the floating rubber tapping piece 210 according to the pressure data to avoid excessive damage to the rubber tree.
[0089] After the rubber tapping simulation experiment is completed, the control unit 40 can compare the position information and posture information of the floating tapping unit 210 with the preset position information and the pre-examination posture information respectively, and determine the horizontal offset, vertical offset and centerline inclination angle of the floating tapping unit 210, and optimize the visual recognition algorithm, knife position, tapping force and disengagement position of the rubber tapping machine 20 according to the above-mentioned horizontal offset, vertical offset and centerline inclination angle, so as to improve the tapping efficiency and quality of the rubber tapping machine 20.
[0090] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rubber tree simulation experiment stand, characterized in that, include: A flexible shell, wherein a first side and a second side of the flexible shell are connected to form a cylindrical shape; A diameter-changing driving device, the first side and the second side of the flexible shell are both connected to the diameter-changing driving device, and the diameter-changing driving device is used to drive the first side and the second side of the flexible shell to move relative to each other, so as to adjust the diameter of the flexible shell; A flexible display screen, the flexible display screen is arranged on the housing, and the flexible display screen is used to display a three-dimensional model of a rubber tree; A matrix pressure sensor is arranged on the flexible display screen to sense the tapping pressure of the rubber tapping machine.
2. The rubber tree simulation experiment stand according to claim 1, characterized in that, It also includes a support assembly, which includes a push rod and a support unit, and the support unit includes a support plate and a plurality of support arms. The support plate is arranged on the push rod, and the plurality of support arms are arranged on the support plate at intervals along the circumferential direction. The first end of the support arm is hinged to the support plate, and the second end of the support arm is hinged to the inner wall of the flexible shell.
3. The rubber tree simulation experiment stand according to claim 2, characterized in that, The support assembly includes a plurality of support units, and the plurality of support units are vertically spaced apart.
4. The rubber tree simulation experiment stand according to claim 3, characterized in that, The support assembly further comprises a plurality of connecting arms, which are circumferentially spaced apart from each other on the inner wall of the flexible shell, and the second ends of the support arms are hinged to the corresponding connecting arms.
5. The rubber tree simulation experiment stand according to any one of claims 1 to 4, characterized in that: It also includes a base, and the flexible shell is arranged on the base.
6. A rubber tapping experimental system, characterized in that: The invention comprises a rubber tapping machine, a posture sensor, a control unit and a rubber tree simulation experiment stand as described in any one of claims 1 to 5, wherein the rubber tapping machine comprises a floating rubber tapping piece, the floating rubber tapping piece can move along a set path on the flexible display screen and apply pressure to the matrix pressure sensor, the posture sensor is arranged on the rubber tapping machine, the posture sensor is used to collect position information and posture information of the floating rubber tapping piece, and the rubber tapping machine, the posture sensor and the flexible display screen are all communicatively connected with the control unit.
7. The rubber tapping experimental system according to claim 6, characterized in that: The posture sensor is arranged on the floating rubber tapping piece, and a calibration hole is arranged on the posture sensor, and the calibration hole is used to align with the marking point on the flexible display screen to perform position calibration on the floating rubber tapping piece.
8. The rubber tapping experimental system according to claim 6, characterized in that: The rubber tapping machine also includes a guide member, the floating rubber tapping member is arranged on the guide member, and the floating rubber tapping member can move along the extension direction of the guide member.
9. A rubber tapping machine optimization method based on the rubber tapping experimental system as described in any one of claims 6 to 8, characterized in that: include: Selecting rubber tree experimental parameters in the control unit, the rubber tree experimental parameters including the diameter at breast height, epidermal texture and three-dimensional model of the rubber tree, and aligning the three-dimensional model with the rubber tree model on the flexible display screen; Calibrate the position of the floating tapping piece, and start the tapping machine to simulate tapping; Obtaining position information and posture information of the floating tapping piece; Based on the position information and posture information of the floating tapping piece, adjusting the angle and scale of the rubber tree model to simulate the motion trajectory of the floating tapping piece on the rubber tree model; The position information and posture information of the floating tapping piece are compared with the preset position information and the pre-examination posture information respectively, and the horizontal offset, vertical offset and centerline inclination angle of the floating tapping piece are determined; Based on the horizontal offset, vertical offset and centerline inclination angle of the floating tapping piece, the design parameters of the tapping machine are optimized.
10. The rubber tapping machine optimization method according to claim 9, characterized in that: Also includes: Acquire pressure data of the floating tapping unit when simulating tapping; Based on the pressure data of the floating tapping piece during the simulated tapping, the design parameters of the tapping machine are optimized.
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