Closed high-temperature reaction kettle
By designing the feeding device and control device in the reactor, and using centrifugal force and controlled heating, the problems of uneven material distribution and large temperature difference are solved, and the effect of efficient mixing and extending the equipment life is achieved.
Patent Information
- Application Number
- CN202510440296.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-09
AI Technical Summary
The existing reactor cannot evenly distribute the materials during the stirring process, resulting in low mixing efficiency and the inability to add different types of materials at the same time. After heating, the materials enter the reaction frame unevenly, resulting in large temperature differences and increased internal stress, which affects the equipment life.
A closed high-temperature reactor is designed, using a material addition device and a control device. Different types of materials are thrown into the reaction frame through the material addition pipe, and the material is evenly distributed by centrifugal force, and the heating and discharge of materials are adjusted through the control device to avoid large temperature differences.
It realizes uniform distribution and efficient mixing of materials, improves the working efficiency of the reactor, extends the service life of the equipment, and avoids internal stress caused by large temperature differences.
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Figure CN119951442A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of reactors, in particular to a closed high-temperature reactor. Background Art
[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, medicine, and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation, such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; the materials are generally carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.
[0003] For example, Chinese patent CN101972624A proposes a reactor, and particularly relates to a combined stirring reactor for the production of composite stabilizers and modifiers, including a barrel, a stirring device and a discharge port; the stirring device is composed of a paddle stirrer and a frame stirrer; the paddle stirrer is composed of a central rotating shaft and at least one paddle stirring blade arranged on the central rotating shaft; the frame stirrer is composed of a frame arranged along the inner wall of the barrel, an outer scraper arranged on the outer peripheral wall of the frame, and an inner stirring blade arranged on the inner peripheral wall of the frame; an upwardly concave groove is arranged above the bottom discharge port of the frame, a bottom bearing is arranged on the central rotating shaft in the groove, and a triangular support frame is arranged below the bottom bearing, the upper end of which is fixed to the bottom of the bottom bearing, and the lower end is fixed to the inner bottom of the barrel; a small paddle is arranged below the bottom bearing on the central rotating shaft, and the small paddle is in contact with the periphery of the discharge port at the bottom of the barrel. The present invention can solve the problems of easy sedimentation, easy wall adhesion, poor discharge and insufficient reaction of mixed raw materials, and is more environmentally friendly and energy-saving.
[0004] When the device is stirring the materials, the added materials cannot be distributed more evenly. The materials are easily accumulated in the same position, which reduces the efficiency of material mixing. Different types of materials cannot be added to the reaction frame at the same time and thrown into the reaction frame by centrifugal force. Different types of additives cannot be mixed more evenly, which reduces the working efficiency of the device. The structure and function of the device are single, and it cannot achieve the purpose of controlling the heated materials to enter the reaction frame. It cannot avoid adding cold materials to the hot kettle, and internal stress is generated due to the large temperature difference, which affects the service life of the equipment. Summary of the invention
[0005] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a closed high-temperature reactor, which solves the problem that the device cannot make the added material more evenly distributed when stirring the material. Different types of materials can be added to the reaction frame through a feeding pipe at the same time, and thrown into the reaction frame by centrifugal force, so that different types of additives are mixed more evenly, thereby improving the working efficiency of the device, achieving the purpose of controlling the heated material to enter the reaction frame, avoiding the addition of cold materials to a hot reactor, and preventing internal stress from being generated due to a large temperature difference, thereby affecting the service life of the equipment.
[0006] (II) Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: a closed high-temperature reactor, comprising a reaction frame, a bottom plate fixedly connected to the bottom of the reaction frame, a fixed support seat fixedly connected to the side of the bottom plate away from the reaction frame, a heat insulation sleeve sleeved on the outside of the reaction frame, a feed port opened on the outside of the reaction frame near the heat insulation sleeve, a discharge pipe installed at the bottom of the bottom plate, a feeding device installed inside the reaction frame, a stirring rod installed at the bottom of the feeding device, a control device installed inside the feeding device, and a stirring device installed on the outside of the stirring rod; The feeding device includes a driving motor, an output shaft of the driving motor is fixedly connected to a rotating rod, a bottom of the driving motor is fixedly connected to a bracket, an end of the rotating rod away from the driving motor is fixedly connected to a first gear, an outer side of the first gear is meshed with a second gear, a connecting pipe is installed at the bottom of the second gear, an end of the connecting pipe away from the second gear passes through a reaction frame and is connected to a device frame, a feeding pipe is installed inside the device frame, different kinds of materials can be added to the reaction frame through the feeding pipe at the same time, and thrown into the reaction frame by centrifugal force, so that different kinds of additives are mixed more evenly, thereby improving the working efficiency of the device, and the materials entering the feeding pipe are subjected to different centrifugal forces when discharged, and fall into different positions in the reaction frame, so that the added materials are distributed more evenly, preventing the materials from piling up at the same position, thereby improving the efficiency of material mixing.
[0007] Preferably, the fixed support seats are provided in multiple groups, and one end of the discharge pipe passes through the bottom plate and is connected to the reaction frame.
[0008] Preferably, one end of the bracket away from the driving motor is fixedly connected to the reaction frame, one end of the connecting tube away from the device frame passes through the second gear, one end of the feeding tube extends to the outside of the connecting tube, one end of the feeding tube away from the connecting tube passes through the device frame and extends to the inside of the reaction frame, the outer side of the connecting tube is rotatably connected to the reaction frame through a sealed bearing, and the feeding tubes are provided in multiple groups with different lengths.
[0009] Preferably, the control device includes a piston tube, the inner wall of which is slidably connected to a piston with a rod, the top of the piston tube is fixedly connected to a heat conducting plate, and the feeding tube is provided with electric valves at one side and the top near the inner wall of the device frame. By utilizing different types of expansion media filled inside the control device, the purpose of intermittent discharge of materials inside multiple groups of feeding tubes is achieved, and the material discharge time can be controlled according to the specific use environment, thereby improving the practicality of the device. A control switch is installed at the inner bottom of the device frame near the piston with a rod, and electric heating wires are evenly installed on the inner wall of the device frame near the feeding tube, thereby achieving the purpose of controlling the heated material to enter the reaction frame, avoiding the addition of cold material to the hot kettle, and preventing internal stress from being generated due to the large temperature difference, thereby affecting the service life of the equipment.
[0010] Preferably, the control device is provided with multiple groups, the outer side of the piston tube is fixedly connected to the device frame through a support frame, one end of the heat conductive plate passes through and extends to the inside of the feeding tube, and the end of the heat conductive plate away from the feeding tube passes through and extends to the inside of the piston tube.
[0011] Preferably, the control switch is arranged on the control circuit of the electric valve, and the top center position of the control switch faces the piston with rod.
[0012] Preferably, the stirring device includes a stirring column, a groove is provided on the outer side of the stirring column, the inner wall of the groove is rotatably connected to a rotating rod through a rotating seat, a stirring plate is sleeved on the outer side of the rotating rod, a compression spring is installed on one side of the stirring plate, an elastic rod penetrates one side of the stirring plate, and impact balls are installed on both ends of the elastic rod to drive the stirring plate to swing. At this time, the elastic rod drives the impact ball to knock on the outer side of the stirring column, stirring the material and knocking on the stirring column at the same time, thereby achieving the purpose of cleaning the stirring column and effectively improving the stirring efficiency of the device.
[0013] Preferably, one end of the stirring column is fixedly connected to the stirring rod, the stirring device is provided with two groups and is staggeredly installed, and the grooves are opened on both sides of the stirring column.
[0014] Preferably, one end of the compression spring away from the stirring plate is fixedly connected to the inner wall of the groove, and the impact ball is made of metal.
[0015] (III) Beneficial effects The present invention provides a closed high-temperature reactor having the following beneficial effects: (I) In this closed high-temperature reactor, by installing a feeding device, the material is thrown from the feeding pipe into the reaction frame to mix with the material inside the reaction frame. Since the lengths of each group of feeding pipes are different and the positions of the discharge ports of the feeding pipes are different, the material entering the feeding pipes is subjected to different centrifugal forces when discharged and falls into different positions in the reaction frame, so that the added material is distributed more evenly, preventing the material from piling up at the same position, and improving the efficiency of material mixing.
[0016] (ii) The closed high-temperature reactor can be equipped with multiple feeding tubes through which different types of materials can be added to the reaction frame at the same time. The materials are then thrown into the reaction frame by centrifugal force, so that different types of additives can be mixed more evenly, thereby improving the working efficiency of the device.
[0017] (III) This closed high-temperature reactor, through the installation of a control device, utilizes the heat transfer plate to heat the piston tube, and the piston with rod is pushed down by the expansion medium and touches the control switch. The electric valve is opened by the control switch, thereby achieving the purpose of controlling the heated material to enter the reaction frame, avoiding the addition of cold material to the hot reactor, so as to avoid internal stress caused by large temperature difference and affecting the service life of the equipment.
[0018] (IV) This closed high-temperature reactor achieves the purpose of intermittently discharging materials in the multiple groups of feeding tubes by installing electric valves, setting up multiple groups of feeding tubes and electric valves, and utilizing different types of expansion media filled inside the control device. The material discharge time can be controlled according to the specific use environment, thereby improving the practicality of the device.
[0019] (V) This closed high-temperature reactor, through the installation of a stirring device, uses a stirring plate to stir the material inside the reaction frame under the action of centrifugal force. Since the rebound force of the compression spring is opposite to the action of the centrifugal force, the stirring plate is driven to swing. At this time, the elastic rod drives the impact ball to knock the outside of the stirring column, stirring the material while knocking the stirring column, thereby achieving the purpose of cleaning the stirring column and effectively improving the stirring efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural cross-sectional view of the stirring rod of the present invention; Figure 3 It is a structural cross-sectional view of the feeding device of the present invention; Figure 4 For the present invention Figure 3 A magnified view of the structure at center A; Figure 5 It is a structural sectional view of the stirring device of the present invention.
[0021] In the figure: 1 reaction frame, 2 bottom plate, 3 fixed support seat, 4 insulation sleeve, 5 feed port, 6 discharge pipe, 7 feeding device, 71 drive motor, 72 rotating rod, 73 bracket, 74 first gear, 75 second gear, 76 connecting pipe, 77 device frame, 78 feeding pipe, 8 stirring rod, 9 control device, 91 piston tube, 92 piston with rod, 93 heat conductive sheet, 94 electric valve, 95 control switch, 96 heating wire, 10 stirring device, 101 stirring column, 102 groove, 103 rotating rod, 104 stirring plate, 105 compression spring, 106 elastic rod, 107 impact ball. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0023] See also Figure 1-4 The present invention provides a technical solution: a closed high-temperature reactor, comprising a reaction frame 1, a bottom plate 2 is fixedly connected to the bottom of the reaction frame 1, a fixed support seat 3 is fixedly connected to the side of the bottom plate 2 away from the reaction frame 1, a heat insulation sleeve 4 is sleeved on the outside of the reaction frame 1, a feed port 5 is opened on the outside of the reaction frame 1 near the heat insulation sleeve 4, a discharge pipe 6 is installed at the bottom of the bottom plate 2, a feeding device 7 is installed inside the reaction frame 1, a stirring rod 8 is installed at the bottom of the feeding device 7, a control device 9 is installed inside the feeding device 7, and a stirring device 10 is installed on the outside of the stirring rod 8; The feeding device 7 includes a driving motor 71, the output shaft of the driving motor 71 is fixedly connected to a rotating rod 72, the bottom of the driving motor 71 is fixedly connected to a bracket 73, the end of the rotating rod 72 away from the driving motor 71 is fixedly connected to a first gear 74, the outer side of the first gear 74 is meshed with a second gear 75, the bottom of the second gear 75 is installed with a connecting pipe 76, the end of the connecting pipe 76 away from the second gear 75 passes through the reaction frame 1 and is connected to a device frame 77, and a feeding pipe 78 is installed inside the device frame 77.
[0024] A plurality of fixed support seats 3 are provided, and one end of the discharge pipe 6 penetrates through the bottom plate 2 and communicates with the reaction frame 1 .
[0025] One end of the bracket 73 away from the driving motor 71 is fixedly connected to the reaction frame 1, one end of the connecting tube 76 away from the device frame 77 passes through the second gear 75, one end of the feeding tube 78 extends to the outside of the connecting tube 76, and one end of the feeding tube 78 away from the connecting tube 76 passes through the device frame 77 and extends to the inside of the reaction frame 1. The outer side of the connecting tube 76 is rotatably connected to the reaction frame 1 through a sealed bearing, and multiple groups of feeding tubes 78 are provided with different lengths.
[0026] The control device 9 includes a piston tube 91, the inner wall of which is slidably connected to a piston 92 with a rod, the top of which is fixedly connected to a heat conductive plate 93, electric valves 94 are provided on the feeding tube 78 near one side and the top of the inner wall of the device frame 77, a control switch 95 is installed on the inner bottom of the device frame 77 near the piston 92, and electric heating wires 96 are evenly installed on the inner wall of the device frame 77 near the feeding tube 78.
[0027] The control device 9 is provided with multiple groups, the outer side of the piston tube 91 is fixedly connected to the device frame 77 through a support frame, one end of the heat conductive sheet 93 penetrates and extends to the inside of the feeding tube 78, and the end of the heat conductive sheet 93 away from the feeding tube 78 penetrates and extends to the inside of the piston tube 91.
[0028] The control switch 95 is arranged on the control circuit of the electric valve 94 , and the top center position of the control switch 95 is directly opposite to the piston 92 with rod.
[0029] During use, the material is introduced into the reaction frame 1 from the feed port 5 for processing. When it is necessary to add material, the required added material is poured into the feeding tube 78 from the top of the feeding tube 78, and the driving motor 71 is turned on to drive the connecting tube 76 to rotate through the meshing of the first gear 74 and the second gear 75. At this time, the material is thrown from the feeding tube 78 into the reaction frame 1 to mix with the material inside the reaction frame 1. Since each group of feeding tubes 78 has a different length and a different position of the discharge port of the feeding tube 78, the material entering the feeding tube 78 is subjected to different centrifugal forces when discharged and falls into different positions in the reaction frame 1. Through the installation of the feeding device, the material is thrown from the feeding tube into the reaction frame to mix with the material inside the reaction frame. Since each group of feeding tubes has a different length and a different position of the discharge port of the feeding tube, the material entering the feeding tube is subjected to different centrifugal forces when discharged and falls into different positions in the reaction frame, so that the added material is distributed more evenly, preventing the material from accumulating at the same position, and improving the efficiency of material mixing.
[0030] The heating wire 96 is turned on to preheat the material entering the feeding tube 78. When the material in the feeding tube 78 is heated to a certain degree, the heat conducting sheet 93 is heated and transfers the heat to the piston tube 91. Since the piston tube 91 is filled with a heat expansion medium, as the heat increases, the piston 92 with a rod is pushed down by the expansion medium and touches the control switch 95. The control switch 95 opens the electric valve 94, so that the heated material in the device frame 77 is discharged from one end of the feeding tube 78, and then new material enters the feeding tube 78 inside the device frame 77. 8, so that the temperature of the heat conducting sheet 93 is reduced, the piston with rod 92 rises and disengages from the control switch 95, at which time the control switch 95 closes the electric valve 94, and the material in the feeding pipe 78 is heated again. Through the installation of the control device, the heat conducting sheet is heated and the heat is transferred to the piston tube, and the piston with rod is pushed down by the expansion medium and touches the control switch. The electric valve is opened by the control switch, thereby achieving the purpose of controlling the heated material to enter the reaction frame, avoiding the addition of cold material to the hot kettle, so as to avoid internal stress caused by the large temperature difference and affecting the service life of the equipment. Example
[0031] See also Figure 1-5 The present invention provides a technical solution: on the basis of embodiment 1, a stirring device 10 comprises a stirring column 101, a groove 102 is provided on the outer side of the stirring column 101, a rotating rod 103 is rotatably connected to the inner wall of the groove 102 through a rotating seat, a stirring plate 104 is sleeved on the outer side of the rotating rod 103, a compression spring 105 is installed on one side of the stirring plate 104, an elastic rod 106 penetrates one side of the stirring plate 104, and impact balls 107 are installed at both ends of the elastic rod 106.
[0032] One end of the stirring column 101 is fixedly connected to the stirring rod 8 . Two groups of stirring devices 10 are provided and staggeredly installed. The grooves 102 are opened on both sides of the stirring column 101 .
[0033] One end of the compression spring 105 away from the stirring plate 104 is fixedly connected to the inner wall of the groove 102, and the impact ball 107 is made of metal.
[0034] When in use, the connecting pipe 76 is driven to rotate by the driving motor 71, so that the stirring rod 8 rotates accordingly, and the stirring plate 104 stirs the material inside the reaction frame 1 under the action of centrifugal force. Since the rebound force of the compression spring 105 is opposite to the force of the centrifugal force, the stirring plate 104 is driven to swing. At this time, the elastic rod 106 drives the impact ball 107 to knock on the outside of the stirring column 101. Through the installation of the stirring device, the stirring plate is used to stir the material inside the reaction frame under the action of centrifugal force. Since the rebound force of the compression spring is opposite to the force of the centrifugal force, the stirring plate is driven to swing. At this time, the elastic rod drives the impact ball to knock on the outside of the stirring column, stirring the material and knocking on the stirring column at the same time, thereby achieving the purpose of cleaning the stirring column and effectively improving the stirring efficiency of the device.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A closed high temperature reactor, comprising a reaction frame (1), characterized in that: The bottom of the reaction frame (1) is fixedly connected to a bottom plate (2), a side of the bottom plate (2) away from the reaction frame (1) is fixedly connected to a fixed support seat (3), the outer side of the reaction frame (1) is provided with a heat insulation sleeve (4), a feed port (5) is provided on the outer side of the reaction frame (1) near the heat insulation sleeve (4), a discharge pipe (6) is installed at the bottom of the bottom plate (2), a feeding device (7) is installed inside the reaction frame (1), a stirring rod (8) is installed at the bottom of the feeding device (7), a control device (9) is installed inside the feeding device (7), and a stirring device (10) is installed on the outer side of the stirring rod (8); The feeding device (7) comprises a driving motor (71), the output shaft of the driving motor (71) is fixedly connected to a rotating rod (72), the bottom of the driving motor (71) is fixedly connected to a bracket (73), one end of the rotating rod (72) away from the driving motor (71) is fixedly connected to a first gear (74), the outer side of the first gear (74) is meshed with a second gear (75), the bottom of the second gear (75) is installed with a connecting pipe (76), the end of the connecting pipe (76) away from the second gear (75) passes through the reaction frame (1) and is connected to the device frame (77), and a feeding pipe (78) is installed inside the device frame (77).
2. A closed high temperature reactor according to claim 1, characterized in that: The fixed support seat (3) is provided with a plurality of groups, and one end of the discharge pipe (6) passes through the bottom plate (2) and is connected to the reaction frame (1).
3. A closed high temperature reactor according to claim 1, characterized in that: One end of the bracket (73) away from the driving motor (71) is fixedly connected to the reaction frame (1); one end of the connecting pipe (76) away from the device frame (77) passes through the second gear (75); one end of the feeding pipe (78) extends to the outside of the connecting pipe (76); one end of the feeding pipe (78) away from the connecting pipe (76) passes through the device frame (77) and extends to the inside of the reaction frame (1); the outer side of the connecting pipe (76) is rotatably connected to the reaction frame (1) via a sealed bearing; and a plurality of groups of the feeding pipes (78) are provided and have different lengths.
4. A closed high temperature reactor according to claim 1, characterized in that: The control device (9) comprises a piston tube (91), the inner wall of the piston tube (91) is slidably connected to a piston with a rod (92), the top of the piston tube (91) is fixedly connected to a heat conducting plate (93), the feeding tube (78) is provided with an electric valve (94) at a position close to the inner wall of the device frame (77) and the top, the inner bottom of the device frame (77) is provided with a control switch (95) at a position close to the piston with a rod (92), and the inner wall of the device frame (77) is evenly provided with electric heating wires (96) at a position close to the feeding tube (78).
5. A closed high temperature reactor according to claim 4, characterized in that: The control device (9) is provided with a plurality of groups, the outer side of the piston tube (91) is fixedly connected to the device frame (77) via a support frame, one end of the heat conductive sheet (93) penetrates and extends into the interior of the feeding tube (78), and the end of the heat conductive sheet (93) away from the feeding tube (78) penetrates and extends into the interior of the piston tube (91).
6. A closed high temperature reactor according to claim 1, characterized in that: The control switch (95) is arranged on the control circuit of the electric valve (94), and the top center position of the control switch (95) is directly opposite to the piston with rod (92).
7. A closed high temperature reactor according to claim 1, characterized in that: The stirring device (10) comprises a stirring column (101), the outer side of the stirring column (101) is provided with a groove (102), the inner wall of the groove (102) is rotatably connected to a rotating rod (103) via a rotating seat, the outer side of the rotating rod (103) is sleeved with a stirring plate (104), one side of the stirring plate (104) is provided with a compression spring (105), one side of the stirring plate (104) is penetrated by an elastic rod (106), and both ends of the elastic rod (106) are provided with impact balls (107).
8. The closed high-temperature reactor according to claim 1, characterized in that: One end of the stirring column (101) is fixedly connected to the stirring rod (8), the stirring device (10) is provided in two groups and is installed in a staggered manner, and the groove (102) is opened on both sides of the stirring column (101).
9. The closed high-temperature reactor according to claim 1, characterized in that: One end of the compression spring (105) away from the stirring plate (104) is fixedly connected to the inner wall of the groove (102), and the impact ball (107) is made of metal.
Citation Information
Patent Citations
Combined stirred tank reactor
CN101972624A