Dust removal device for poultry feed production and dust removal method thereof
By designing a dust removal device for poultry feed production, the vibration of the inner cylinder and the blowing of the dust collector fan are used to solve the problems of incomplete dust removal and cooling caused by accumulation of feed during the transportation and dust removal process, and more efficient feed processing effect and quality are achieved.
Patent Information
- Application Number
- CN202510331594.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-09
AI Technical Summary
In the existing feed production process, feed is prone to accumulation during the transportation and dust removal process, resulting in incomplete dust removal and cooling, affecting the processing effect and quality of the feed.
Design a dust removal device for poultry feed production, including an outer cylinder, an inner cylinder, a guide plate, a ventilation cylinder, a dust removal fan and a driving motor. Through the vertical reciprocating vibration of the inner cylinder and the blowing of the dust collector fan, the vibration leveling, cooling and dust removal of the feed are realized, and the circulation of the feed is realized through the coordination of the return pipe and the discharge port.
The device can effectively perform vibration leveling, cooling and dust removal treatment on the feed, improve the processing effect and quality of the feed, and avoid uneven processing problems caused by accumulation during the processing process.
Smart Images

Figure CN119951825A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feed production, and in particular to a dust removal device for poultry feed production and a dust removal method thereof. Background Art
[0002] Poultry feed is a general term for food for poultry in commercial circulation. The breeding objects include chickens, ducks, geese and other domestic poultry. It is a necessary material condition for maintaining the health of poultry and producing poultry products, and is crucial to the growth and development of poultry.
[0003] Feed includes more than ten kinds of feed raw materials, such as soybean, soybean meal, corn, fish meal, amino acid, miscellaneous meal, whey powder, oil, meat and bone meal, grain, feed additives, etc. During the production and processing of feed, the surface of feed usually carries a lot of dust, and its own temperature is also high, so it needs to be dusted and cooled before packaging and transportation; At present, dust removal equipment is usually equipped in the production process of feed to adsorb the dust on the surface of the feed. However, since most poultry feed is granular, the feed will accumulate during the transportation and dust removal process, and most dust removal equipment usually only performs a single dust removal and cooling treatment on the feed. This results in the feed being squeezed and accumulated during the processing, and the dust removal and cooling of the feed are not thorough enough, thereby affecting the processing effect and feed quality of the feed. Therefore, a dust removal device for poultry feed production and a dust removal method thereof are proposed to solve the above problems. Summary of the invention
[0004] 1. Purpose of the invention In order to solve the technical problems existing in the background technology, the present invention proposes a dust removal device and a dust removal method for poultry feed production. The dust removal parts in the outer cylinder can vibrate and flatten the feed during transportation, and can also reciprocate to cool and remove dust from the feed, which has the advantages of improving processing effects, etc.
[0005] (II) Technical solution The present invention provides a dust removal device for poultry feed production, comprising an outer cylinder and a conveying bin installed on one side of the outer cylinder, a material guide pipe is connected between the outer cylinder and the conveying bin, and a feed hopper is connected on one side of the conveying bin; The outer cylinder and the conveying bin are provided with dust removal parts for removing dust from feed; The dust removal component comprises: an inner cylinder slidably connected to the inner side of the outer cylinder; a material guide plate fixedly connected to the inner side of the outer cylinder; a ventilation cylinder fixedly connected to the inner top wall of the outer cylinder; a plurality of ventilation holes provided on the material guide plate and the ventilation cylinder; a dust removal fan fixedly installed at the lower end of the ventilation cylinder; a return pipe connected to the lower end of the inner cylinder; the material guide plate located in the inner cylinder cooperates with the dust removal fan on the ventilation cylinder to guide and blow air to the feed; The guide plates are distributed on the inner wall of the inner cylinder in a spiral shape; A driving motor is fixedly mounted at the lower end of the conveying bin; a conveying paddle is fixedly connected to the output shaft of the driving motor, and the upper end of the conveying paddle penetrates the inner top wall of the conveying bin, and the conveying paddle located in the conveying bin can reciprocate the feed conveyed into the conveying bin; An air guide hood is fixedly connected to the upper end of the outer cylinder; a ventilation pipe is fixedly connected between the upper end of the conveying bin and the air guide hood; a plurality of heat sinks are installed on the ventilation pipe, and the air guide hood cooperates with the ventilation pipe to convey the blown air to the conveying paddle, so as to pre-dust and cool the conveyed feed.
[0006] Preferably, the dust removal component also includes a discharge port connected to the bottom of the return pipe; a valve is installed on the return pipe and the discharge port, and the valve on the return pipe is located between the discharge port and the conveying bin, and the return pipe is a hose.
[0007] Preferably, the interior of the conveying paddle is hollow, and the hollow part thereof is communicated with the ventilation pipe, and a plurality of annularly distributed air outlet holes are provided on the outer side of the conveying paddle, and the air outlet holes are communicated with the hollow part thereof.
[0008] Preferably, it is characterized in that the lower end of the inner cylinder is conical, and the conical end is connected to a group of air inlets, and a one-way valve is installed on the air inlet.
[0009] Preferably, the ventilation holes on the guide plate are distributed equidistantly in a spiral shape, the ventilation holes on the ventilation cylinder are distributed equidistantly in a ring shape, and the outer side of the ventilation cylinder fits with the inner side of the guide plate.
[0010] Preferably, the upper end of the ventilation cylinder is connected to the inner top wall of the outer cylinder, and the upper end of the outer cylinder is provided with a driving member for driving the inner cylinder to reciprocate along the vertical and horizontal planes; the driving member includes a double-axis motor installed at the connection between the ventilation cylinder and the outer cylinder; a rotating shaft installed on the output shaft of the double-axis motor, and the rotating shaft passes through the air guide cover; a turntable fixedly connected to the end of the rotating shaft; a connecting rod rotatably connected to the eccentric part of the turntable, and the lower end of the connecting rod passes through the inner wall of the outer cylinder and the inner cylinder for rotational connection; The inner top wall of the outer cylinder is provided with a rectangular hole for the connecting rod to swing.
[0011] Preferably, the outer cylinder and the conveying bin are provided with dust collecting parts for dusting the feed; the dust collecting parts include a plurality of dust collecting frames respectively fixedly connected to the outer cylinder and the back of the conveying bin; a main pipe connected to the dust collecting frame of the outer cylinder; a secondary pipe connected to the main pipe and the dust collecting frame on the output bin; a suction pipe connected to the main pipe; an exhaust fan installed on the suction pipe; and a support pipe installed on the exhaust fan; The suction pipe is located at the air inlet end of the exhaust fan, and the support pipe is located at the air outlet end of the exhaust fan; The outer cylinder, the inner cylinder and the back of the conveying bin are all provided with a plurality of dust suction holes, and the plurality of dust suction holes are located in the dust suction frame, and the dust suction holes on the outer cylinder and the inner cylinder are interconnected.
[0012] Preferably, the dust collecting member further comprises a retaining ring fixedly connected to the support tube; a threaded ring threadedly connected to the support tube; and a filter bag installed on a side of the threaded ring away from the retaining ring. The outer side of the support tube is provided with an external thread, and the external thread cooperates with the thread on the inner wall of the thread ring.
[0013] A dust removal method for a dust removal device for poultry feed production comprises the following steps: S1. Conveying: The feed to be dusted is conveyed to the conveying bin through the feed hopper, and the conveying paddle is driven to rotate by the starting driving motor, so that the speed of the conveying paddle reaches 30~60r / min to stably convey the feed in the conveying bin to the inner cylinder; S2, vibration dust removal: the dual-axis motor is started and the speed is controlled at 900~1500r / min to control the rotation of the shaft and the turntable. Then, the turntable drives the connecting rod to rotate at the eccentric part of the turntable to drive the inner cylinder to vibrate vertically in the outer cylinder, and the feed introduced onto the guide plate is vibrated and guided. During the guiding process, the dust removal fan is started and the speed is controlled at 1300~1800r / min to blow air, so as to blow away the dust raised during the vibration conveying of the feed and cool the feed. S3, pretreatment: The air blown by the dust removal fan can also be guided by the ventilator, air guide cover and ventilation pipe, and then transported to the conveying paddle for blowing out, so as to pre-cool the feed during transportation; S4, cyclic processing: after the feed guided by the guide plate is guided to the return pipe through the conical end of the inner tube, the valve on the return pipe is opened, and the valve on the discharge port is closed, so that the once processed feed can be transported back to the transport bin, and the dust removal and cooling operation in step S2 is repeated. The feed can be cooled and dusted once or more to improve the processing effect of the feed; S5, dust collection and filtration: When the feed is cooled during transportation, the exhaust fan (65) can be started, and the speed of the exhaust fan can be controlled at 1200~1600 r / min. Then, negative pressure adsorption is generated on the outer cylinder, the conveying bin and the inner cavity of the inner cylinder through the main pipe, the auxiliary pipe and the suction pipe, and the raised dust is sucked and adsorbed through the dust suction hole, and then filtered and blocked by the filter bag at the air outlet end of the exhaust fan, so as to reduce the dust attached to the surface of the feed after it is cooled and discharged.
[0014] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects: 1. The dust removal device and dust removal method for poultry feed production have a spiral guide plate. Therefore, after the double-axis motor drives the inner cylinder to vibrate vertically and reciprocatingly in the outer cylinder, the feed introduced onto the guide plate can be vibrated, flattened and guided. During the guiding process, the dust removal fan is started to blow air to cool and remove dust from the flattened and transported feed, so that the feed on the guide plate can be evenly cooled and dusted, thereby improving the feed processing effect.
[0015] 2. The dust removal device and dust removal method for poultry feed production can convey the air blown by the dust removal fan to the conveying paddle and blow it out through the coordinated guidance of the ventilator, the air guide cover and the ventilation pipe, so as to pre-cool the feed in the conveying process. Through the coordination of the return pipe and the valve on the discharge port, the feed that has been processed once can be re-conveyed back to the conveying bin for one or more cooling and dust removal treatments, thereby further improving the feed processing effect.
[0016] 3. The dust removal device and dust removal method for poultry feed production, through the start-up exhaust fan in cooperation with the main pipe, the auxiliary pipe, the suction pipe to generate negative pressure adsorption on the outer cylinder, the conveying bin and the inner cavity of the inner cylinder, the raised dust is sucked and adsorbed through the dust suction hole, and then filtered and blocked by the filter bag at the air outlet end of the exhaust fan, so as to reduce the dust attached to the surface of the feed after cooling and discharge, and the dust blocked by filtering can be processed centrally, so as to improve the convenience of using the whole equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 It is a three-dimensional cross-sectional view of the overall structure of the present invention; Figure 3 It is a schematic diagram of the connection between the driving member and the inner cylinder structure of the present invention; Figure 4 This is a cross-sectional view of the connection between the outer cylinder and the ventilating cylinder structure of the present invention; Figure 5 It is a rear view of the overall structure of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle.
[0018] 1. Outer tube; 2. Conveying bin; 3. Material guide pipe; 4. Dust removal part; 41. Inner tube; 42. Material guide plate; 43. Ventilation tube; 44. Driving part; 441. Double-axis motor; 442. Rotating shaft; 443. Turntable; 444. Connecting rod; 45. Wind guide cover; 46. Heat sink; 47. Ventilation pipe; 48. Conveying paddle; 49. Return pipe; 410. Discharge port; 411. Valve; 412. Driving motor; 413. Ventilation hole; 414. Dust removal fan; 415. Dust suction hole; 5. Feed hopper; 6. Dust suction part; 61. Dust suction rack; 62. Main pipe; 63. Sub-pipe; 64. Suction pipe; 65. Exhaust fan; 66. Support pipe; 67. Baffle ring; 68. Threaded ring; 69. Filter bag; 7. Air inlet. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0020] In the description of the invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, welding, riveting, bonding, etc., or a detachable connection, threaded connection, key connection, pin connection, etc., or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] like Figure 1-6 As shown, a dust removal device for poultry feed production proposed by the present invention comprises an outer cylinder 1 and a conveying bin 2 installed on one side of the outer cylinder 1, a material guide pipe 3 is connected between the outer cylinder 1 and the conveying bin 2, and a feed hopper 5 is connected to one side of the conveying bin 2; The outer cylinder 1 and the conveying bin 2 are provided with dust removal components 4 for removing dust from feed.
[0023] In the present invention, the dust removal member 4 in the outer cylinder 1 can be used to vibrate and flatten the feed during transportation, and can also perform reciprocating cooling and dust removal on the feed.
[0024] In an optional embodiment, the dust removal component 4 includes: an inner cylinder 41 slidably connected to the inner side of the outer cylinder 1; a material guide plate 42 fixedly connected to the inner side of the outer cylinder 1; a ventilation cylinder 43 fixedly connected to the inner top wall of the outer cylinder 1; a plurality of ventilation holes 413 provided on the material guide plate 42 and the ventilation cylinder 43; a dust removal fan 414 fixedly installed at the lower end of the ventilation cylinder 43; a return pipe 49 connected to the lower end of the inner cylinder 41; the material guide plate 42 located in the inner cylinder 41 cooperates with the dust removal fan 414 on the ventilation cylinder 43 to guide and blow air to the feed.
[0025] In this embodiment, since the guide plate 42 is spiral, the dual-axis motor 441 drives the inner cylinder 41 to vibrate vertically back and forth in the outer cylinder 1, and can vibrate and flatten and guide the feed introduced onto the guide plate 42. During the guiding process, the dust removal fan 414 is started to blow air to cool and remove dust from the flattened and transported feed, so that the feed on the guide plate 42 can be evenly cooled and dusted, thereby improving the feed processing effect.
[0026] It should be noted that the guide plates 42 are distributed on the inner wall of the inner cylinder 41 in a spiral shape, so that the feed falling onto the guide plates 42 can be flattened and guided in a spiral shape by the guide plates 42 .
[0027] The lower end of the inner cylinder 41 is conical, and the conical end is connected to a group of air inlets 7, on which a one-way valve is installed, so that air is introduced into the inner cavity of the inner cylinder 41 in a one-way manner through the air inlet 7 at the conical end of the inner cylinder 41.
[0028] In addition, the ventilation holes 413 on the guide plate 42 are distributed equidistantly in a spiral shape, and the ventilation holes 413 on the ventilation tube 43 are distributed equidistantly in a circular shape, and the outer side of the ventilation tube 43 fits with the inner side of the guide plate 42, so that the air blown by the dust removal fan 414 can be evenly blown onto the feed guided by the guide plate 42 through the several ventilation holes 413 on the guide plate 42 and the ventilation tube 43.
[0029] In an optional embodiment, a driving motor 412 is fixedly mounted at the lower end of the conveying bin 2; a conveying paddle 48 is fixedly connected to the output shaft of the driving motor 412, and the upper end of the conveying paddle 48 passes through the inner top wall of the conveying bin 2, and the conveying paddle 48 located in the conveying bin 2 can reciprocate the feed conveyed into the conveying bin 2; An air guide hood 45 is fixedly connected to the upper end of the outer cylinder 1; a ventilation pipe 47 is fixedly connected between the upper end of the conveying bin 2 and the air guide hood 45; a plurality of heat sinks 46 are installed on the ventilation pipe 47, and the air guide hood 45 cooperates with the ventilation pipe 47 to convey the blown air to the conveying paddle 48, so as to pre-dust and cool the conveyed feed.
[0030] In this embodiment, the conveying paddle 48 located in the conveying bin 2 can not only convey the feed conveyed by the feed hopper 5 upward, but also reciprocate the feed returned to the conveying bin 2. The air blown by the dust removal fan 414 can also be guided by the ventilation tube 43, the air guide cover 45 and the ventilation pipe 47, and then be conveyed to the conveying paddle 48 and blown out, so as to pre-cool the feed during the conveying process.
[0031] It should be noted that the dust removal component 4 also includes a discharge port 410 connected to the bottom of the return pipe 49; a valve 411 is installed between the return pipe 49 and the discharge port 410, and the valve 411 on the return pipe 49 is located between the discharge port 410 and the conveying bin 2, and the return pipe 49 is a hose, so that the return pipe 49 can expand and contract with the vibration of the inner tube 41, and at the same time, the feed in the return pipe 49 can also be vibrated to reduce the possibility of blockage of the feed in the return pipe 49.
[0032] Among them, the interior of the conveying paddle 48 is hollow, and the hollow part is connected to the ventilation pipe 47. A number of annularly distributed air outlets are opened on the outside of the conveying paddle 48, and the air outlets are connected to the hollow part, so that the air guided by the ventilation tube 43, the air guide cover 45 and the ventilation pipe 47 can be blown into the conveying paddle 48 and then blown out through the several air outlets.
[0033] In an optional embodiment, the upper end of the ventilation tube 43 is connected to the inner top wall of the outer tube 1, and the upper end of the outer tube 1 is provided with a driving member 44 for driving the inner tube 41 to vibrate back and forth along the vertical and horizontal planes; the driving member 44 includes a dual-axis motor 441 installed at the connection between the ventilation tube 43 and the outer tube 1; a rotating shaft 442 installed on the output shaft of the dual-axis motor 441, and the rotating shaft 442 passes through the air guide cover 45; a turntable 443 fixedly connected to the end of the rotating shaft 442; a connecting rod 444 rotatably connected to the eccentric part of the turntable 443, and the lower end of the connecting rod 444 passes through the outer tube 1 and the inner wall of the inner tube 41 for rotational connection.
[0034] In this embodiment, after the dual-axis motor 441 is started, it drives the turntables 443 on both sides to rotate through the rotating shaft 442, and then drives the connecting rod 444 to make a circular motion at the eccentric position of the turntable 443, so as to push and pull the inner cylinder 41 to vibrate back and forth along the vertical and horizontal planes on the inner wall of the outer cylinder 1.
[0035] It should be noted that a rectangular hole is provided on the inner top wall of the outer cylinder 1 for the connecting rod 444 to swing, so that the connecting rod 444 penetrating the inner top wall of the outer cylinder 1 has a swinging space when driven by the rotating disk 443; Since the dual-axis motor 441 is installed at the connection point between the ventilation tube 43 and the outer tube 1, the air blown by the dust removal fan 414 can be cooled.
[0036] In an optional embodiment, a dust suction member 6 for dusting the feed is provided on the outer cylinder 1 and the conveying bin 2; the dust suction member 6 includes a plurality of dust suction frames 61 respectively fixedly connected to the outer cylinder 1 and the back of the conveying bin 2; a main pipe 62 connected to the dust suction frame 61 of the outer cylinder 1; a secondary pipe 63 connected between the main pipe 62 and the dust suction frame 61 on the output bin 2; a suction pipe 64 connected to the main pipe 62; an exhaust fan 65 installed on the suction pipe 64; and a support pipe 66 installed on the exhaust fan 65.
[0037] In this embodiment, the started exhaust fan 65 cooperates with the main pipe 62, the auxiliary pipe 63, and the suction pipe 64 to generate negative pressure adsorption on the outer cylinder 1, the conveying bin 2 and the inner cavity of the inner cylinder 41, and the raised dust is sucked and adsorbed through the dust suction hole 415, and then filtered and blocked by the filter bag 69 at the air outlet end of the exhaust fan 65, so as to reduce the dust attached to the surface of the feed after cooling and discharge, and the dust blocked by filtering can be processed centrally to improve the convenience of using the whole equipment.
[0038] It should be noted that the suction pipe 64 is located at the air inlet end of the exhaust fan 65, and the support pipe 66 is located at the air outlet end of the exhaust fan 65; A plurality of dust suction holes 415 are provided on the back of the outer cylinder 1 , the inner cylinder 41 and the conveying bin 2 , and the plurality of dust suction holes 415 are located in the dust suction frame 61 , and the dust suction holes 415 on the outer cylinder 1 and the inner cylinder 41 are interconnected, and the dust suction frame 61 is connected with the outer cylinder 1 , the inner cylinder 41 and the conveying bin 2 through the plurality of dust suction holes 415 .
[0039] In an optional embodiment, the dust collecting member 6 further includes a retaining ring 67 fixedly connected to the support tube 66; a threaded ring 68 threadedly connected to the support tube 66; and a filter bag 69 installed on a side of the threaded ring 68 away from the retaining ring 67; The outer side of the support tube 66 is provided with an external thread, and the external thread cooperates with the thread on the inner wall of the threaded ring 68 , so that the threaded ring 68 can be rotated and tightened on the support tube 66 .
[0040] In this embodiment, the tightened threaded ring 68 can drive the filter bag 69 to be fixed on the support tube 66 at the air outlet end of the exhaust fan 65 to filter the exhausted air. At the same time, unscrewing the threaded ring 68 can clean or replace the filter bag 69.
[0041] A dust removal method for a dust removal device for poultry feed production comprises the following steps: S1, conveying: convey the feed to be dusted into the conveying bin 2 through the feed hopper 5, and then drive the conveying paddle 48 to rotate by starting the driving motor 412, so that the speed of the conveying paddle 48 reaches 30-60r / min to stably convey the feed in the conveying bin 2 into the inner cylinder 41; S2, vibration dust removal: the dual-axis motor 441 is started and the speed is controlled to be 900-1500 r / min, so as to control the rotation of the rotating shaft 442 and the rotating disk 443, and then the rotating disk 443 drives the connecting rod 444 to rotate at the eccentric position of the rotating disk 443, so as to drive the inner cylinder 41 to vibrate vertically and reciprocately in the outer cylinder 1, and vibrate and guide the feed introduced onto the guide plate 42. During the guiding process, the dust removal fan 414 is started and the speed is controlled to be 1200-1600 r / min to blow air, so as to blow away the dust raised during the vibration and transportation of the feed, and cool the feed; S3, pretreatment: The air blown by the dust removal fan 414 can also be guided by the ventilation tube 43, the air guide cover 45 and the ventilation pipe 47, and transported to the conveying paddle 48 for blowing out, so as to pre-cool the feed during the transportation process; S4, cyclic processing: after the feed guided by the guide plate 42 is guided to the return pipe 49 through the conical end of the inner tube 41, the valve 411 on the return pipe 49 is opened, and the valve 411 on the discharge port 410 is closed, so that the feed processed once can be transported back to the transport bin 2, and the dust removal and cooling operation in step S2 is repeated. The feed can be subjected to one or more cooling and dust removal treatments to improve the processing effect of the feed; S5, dust collection and filtration: when the feed is cooled during transportation, the exhaust fan 65 can be started, and the rotation speed of the exhaust fan 65 is controlled at 1300-1800 r / min, and then negative pressure adsorption is generated on the outer cylinder 1, the conveying bin 2 and the inner cylinder 41 through the main pipe 62, the auxiliary pipe 63 and the suction pipe 64, and the raised dust is sucked and adsorbed through the dust suction hole 415, and then filtered and blocked by the filter bag 69 at the outlet end of the exhaust fan 65, so as to reduce the dust attached to the surface of the feed after it is cooled and discharged.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for poultry feed production, comprising an outer cylinder (1) and a conveying bin (2) mounted on one side of the outer cylinder (1), characterized in that: A material guide pipe (3) is connected between the outer cylinder (1) and the conveying bin (2), and a feed hopper (5) is connected to one side of the conveying bin (2); The outer cylinder (1) and the conveying bin (2) are provided with dust removal components (4) for removing dust from feed; The dust removal member (4) comprises: an inner cylinder (41) slidably connected to the inner side of the outer cylinder (1); a material guide plate (42) fixedly connected to the inner side of the outer cylinder (1); a ventilation cylinder (43) fixedly connected to the inner top wall of the outer cylinder (1); a plurality of ventilation holes (413) provided on the material guide plate (42) and the ventilation cylinder (43); a dust removal fan (414) fixedly mounted on the lower end of the ventilation cylinder (43); a return pipe (49) connected to the lower end of the inner cylinder (41); the material guide plate (42) located in the inner cylinder (41) cooperates with the dust removal fan (414) on the ventilation cylinder (43) to guide and blow air to the feed; The guide plates (42) are distributed on the inner wall of the inner cylinder (41) in a spiral shape; A driving motor (412) is fixedly mounted on the lower end of the conveying bin (2); a conveying paddle (48) is fixedly connected to the output shaft of the driving motor (412), and the upper end of the conveying paddle (48) penetrates the inner top wall of the conveying bin (2), and the conveying paddle (48) located in the conveying bin (2) can reciprocate the feed conveyed into the conveying bin (2); An air guide hood (45) is fixedly connected to the upper end of the outer cylinder (1); a ventilation pipe (47) is fixedly connected between the upper end of the conveying bin (2) and the air guide hood (45); and a plurality of heat sinks (46) are mounted on the ventilation pipe (47). The air guide hood (45) cooperates with the ventilation pipe (47) to convey the blown air to the conveying paddle (48), thereby pre-dusting and cooling the conveyed feed.
2. A dust removal device for poultry feed production according to claim 1, characterized in that: The dust removal element (4) further comprises a discharge port (410) connected to the lower side of the return pipe (49); a valve (411) installed between the return pipe (49) and the discharge port (410), and the valve (411) on the return pipe (49) is located between the discharge port (410) and the conveying bin (2); the return pipe (49) is a hose.
3. A dust removal device for poultry feed production according to claim 1, characterized in that: The interior of the conveying paddle (48) is hollow, and the hollow part thereof is in communication with the ventilation pipe (47); a plurality of annularly distributed air outlet holes are provided on the outer side of the conveying paddle (48), and the air outlet holes are in communication with the hollow part thereof.
4. A dust removal device for poultry feed production and a dust removal method thereof according to claim 1, characterized in that: The lower end of the inner cylinder (41) is conical, and the conical end is connected to a group of air inlets (7), and a one-way valve is installed on the air inlet (7).
5. A dust removal device for poultry feed production according to claim 1, characterized in that: The ventilation holes (413) on the guide plate (42) are distributed equidistantly in a spiral shape, the ventilation holes (413) on the ventilation cylinder (43) are distributed equidistantly in a ring shape, and the outer side of the ventilation cylinder (43) fits the inner side of the guide plate (42).
6. A dust removal device for poultry feed production according to claim 1, characterized in that: The upper end of the ventilation cylinder (43) is connected to the inner top wall of the outer cylinder (1), and the upper end of the outer cylinder (1) is provided with a driving member (44) for driving the inner cylinder (41) to reciprocate along the vertical and horizontal planes; the driving member (44) comprises a double-axis motor (441) installed at the connection point between the ventilation cylinder (43) and the outer cylinder (1); a rotating shaft (442) installed on the output shaft of the double-axis motor (441), and the rotating shaft (442) passes through the air guide cover (45); a rotating disk (443) fixedly connected to the end of the rotating shaft (442); and a connecting rod (444) rotatably connected to the eccentric position of the rotating disk (443), and the lower end of the connecting rod (444) passes through the outer cylinder (1) and the inner wall of the inner cylinder (41) to be rotatably connected; The inner top wall of the outer cylinder (1) is provided with a rectangular hole for the connecting rod (444) to swing.
7. A dust removal device for poultry feed production according to claim 1, characterized in that: The outer cylinder (1) and the conveying bin (2) are provided with a dust collecting member (6) for collecting dust from the feed; the dust collecting member (6) comprises a plurality of dust collecting frames (61) respectively fixedly connected to the outer cylinder (1) and the back of the conveying bin (2); a main pipe (62) connected to the dust collecting frame (61) of the outer cylinder (1); a secondary pipe (63) connected between the main pipe (62) and the dust collecting frame (61) on the output bin (2); a suction pipe (64) connected to the main pipe (62); an exhaust fan (65) installed on the suction pipe (64); and a support pipe (66) installed on the exhaust fan (65); The suction pipe (64) is located at the air inlet end of the exhaust fan (65), and the support pipe (66) is located at the air outlet end of the exhaust fan (65); The outer cylinder (1), the inner cylinder (41) and the back side of the conveying bin (2) are all provided with a plurality of dust suction holes (415), and the plurality of dust suction holes (415) are located in the dust suction frame (61), and the dust suction holes (415) on the outer cylinder (1) and the inner cylinder (41) are interconnected.
8. A dust removal device for poultry feed production according to claim 7, characterized in that: The dust collecting member (6) further comprises a retaining ring (67) fixedly connected to the support tube (66); a threaded ring (68) threadedly connected to the support tube (66); and a filter bag (69) mounted on a side of the threaded ring (68) away from the retaining ring (67). An external thread is formed on the outer side of the support tube (66), and the external thread cooperates with the thread on the inner wall of the threaded ring (68).
9. A dust removal method for a dust removal device for poultry feed production, characterized in that: The following steps are involved: S1, conveying: the feed to be dusted is conveyed into the conveying bin (2) through the feed hopper (5), and the conveying paddle (48) is driven to rotate by the started driving motor (412), so that the rotation speed of the conveying paddle (48) reaches 30-60 r / min, so that the feed in the conveying bin (2) is stably conveyed into the inner cylinder (41); S2, vibration dust removal: the dual-axis motor (441) is started and the speed is controlled to be 900-1500 r / min, so as to control the rotation of the rotating shaft (442) and the rotating disk (443), and then the rotating disk (443) drives the connecting rod (444) to rotate at the eccentric position of the rotating disk (443), thereby driving the inner cylinder (41) to vibrate vertically and reciprocatingly in the outer cylinder (1), and vibrating and guiding the feed introduced onto the guide plate (42). During the guiding process, the dust removal fan (414) is started and the speed is controlled to be 1300-1800 r / min to blow air, so as to blow away the dust raised during the vibration conveying process of the feed, and cool the feed; S3, pretreatment: the air blown by the dust removal fan (414) can also be guided by the ventilation tube (43), the air guide cover (45) and the ventilation pipe (47) to be transported to the conveying paddle (48) and blown out, so as to pre-cool the feed during the transportation process; S4, cyclic processing: after the feed guided by the guide plate (42) passes through the conical end of the inner tube (41) and is guided into the return pipe (49), the valve (411) on the return pipe (49) is opened, and the valve (411) on the discharge port (410) is closed, so that the once processed feed can be transported back to the transport bin (2), and the dust removal and cooling operation in step S2 is repeated. The feed can be subjected to one or more cooling and dust removal treatments to improve the processing effect of the feed; S5, dust collection and filtration: When the feed is cooled during transportation, the exhaust fan (65) can be started, and the rotation speed of the exhaust fan (65) can be controlled to be 1200-1600 r / min. Then, negative pressure adsorption is generated on the outer cylinder (1), the conveying bin (2) and the inner cylinder (41) through the main pipe (62), the auxiliary pipe (63) and the suction pipe (64), and the raised dust is sucked and adsorbed through the dust suction hole (415), and then filtered and blocked by the filter bag (69) at the air outlet end of the exhaust fan (65), so as to reduce the dust adhering to the surface of the feed after the feed is cooled and discharged.
Citation Information
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