Single-shaft double-station edge turning machine

Abstract

The invention discloses a single-shaft double-station edge turning machine, and relates to the technical field of single-shaft edge turning, a rack is provided with a first conveying belt used for conveying unprocessed products, and a second conveying belt and a third conveying belt which are used for conveying products in processing and finished processing; an intelligent camera and an overturning driving mechanism are further arranged on the rack, and the intelligent camera can detect whether the product is upturned or not and trigger the overturning driving mechanism to work; and the turnover driving mechanism is provided with a movable positioning clamp seat II and a positioning clamp seat I, and is used for quickly turning over and positioning the clamped product. Through the integrated intelligent camera and the overturning driving mechanism, automatic detection and overturning of whether a product is upturned or not are achieved, the intelligent camera can accurately recognize the state of the product, the overturning driving mechanism is triggered once the product is detected to be upturned, and through cooperation of the second movable positioning clamp base and the first positioning clamp base, the product can be automatically overturned. And the product can be quickly and stably overturned to a correct position, so that the processing efficiency is obviously improved, and the manual intervention is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of single-axis edge turning, in particular to a single-axis double-station edge turning machine. Background Art

[0002] In actual industrial manufacturing, product edge turning is a crucial process, which is of great significance to improving the overall quality and market competitiveness of products. However, the edge turning equipment on the traditional market, such as single-blade edge turning equipment and single-station edge turning equipment, has exposed many problems in actual application.

[0003] Take single-tool edge turning equipment as an example. Due to its relatively single processing method, it can only turn one product at a time, which leads to low processing efficiency and cannot meet the cycle requirements of large-scale production. At the same time, due to the wear and frequent replacement of tools, although single-station edge turning equipment has improved processing efficiency to a certain extent, it is difficult to adapt to the processing needs of diversified products due to its lack of flexibility. When it is necessary to replace products of different sizes or types, the equipment needs to be tediously adjusted and calibrated, which not only increases the difficulty and time cost of operation, but may also affect the processing accuracy and stability. Summary of the invention

[0004] In order to solve the problems raised by the above background technology, the present invention proposes a single-axis double-station edge turning machine.

[0005] The object of the present invention can be achieved by the following technical scheme: a single-axis double-station edge sewing machine, comprising a frame, on which a conveyor belt 1 for transmitting unprocessed products and a conveyor belt 2 and a conveyor belt 3 for transmitting products in process and after processing are arranged;

[0006] The frame is also provided with a smart camera and a flip driving mechanism, wherein the smart camera can detect whether the product is upside down and trigger the flip driving mechanism to work;

[0007] The flipping drive mechanism is provided with a second movable positioning fixture seat and a first positioning fixture seat, which are used for fast flipping and positioning of clamped products.

[0008] As a further preferred embodiment of the technical solution: a product transfer mechanism is respectively provided between the conveyor belt 1 and the conveyor belt 2 and between the conveyor belt 2 and the conveyor belt 3, and the product transfer mechanism includes a rotatable hollow rotating platform and a grabbing unit;

[0009] The gripping unit comprises a clamping claw 1 and a three-jaw cylinder 2 for driving the clamping claw 1.

[0010] As a further preferred embodiment of the present technical solution: the product transfer mechanism also includes a pressing unit and a pressing cylinder for driving the pressing unit, which is used to firmly press the product onto the machine side positioning seat to prevent the product from shaking and falling during processing.

[0011] As a further preferred embodiment of the present technical solution: a detachable product adjustment baffle is installed above the conveyor belt 1 to limit and transport products of different sizes and types.

[0012] As a further preferred embodiment of the technical solution: a feeding vibration plate square tube rack is provided on one side of the frame, and a vibration plate for automatic feeding is provided on the feeding vibration plate square tube rack.

[0013] As a further preferred embodiment of the technical solution: a car side positioning mechanism is installed above the frame;

[0014] It includes a rotating table that can rotate 90 degrees and an electronic pressure gauge for monitoring the vacuum level on the side positioning seat.

[0015] As a further preferred embodiment of the technical solution: a turning tool mechanism is also installed above the frame;

[0016] The utility model comprises an X-axis displacement slide, a Y-axis displacement slide and an angle adjustment disc, wherein a tool rod driven by a servo electric cylinder is arranged on the angle adjustment disc.

[0017] As a further preferred embodiment of the present technical solution: the turning tool mechanism further comprises an air blowing block for blowing away the burrs on the tool rod, and a burr protection cover 1 and a burr protection cover 2 are further installed on the frame.

[0018] As a further preferred embodiment of the technical solution: the rack is also equipped with an integrated electric control seat for managing related electrical appliances, and the integrated electric control seat is provided with a fixed seat, and the fixed seat is provided with a product positioning plate.

[0019] As a further preferred embodiment of the technical solution: a through-beam sensor used in conjunction with the flipping mechanism is arranged above the frame.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, the integrated intelligent camera and flipping drive mechanism are used to realize automatic detection and flipping of whether the product is upside down. The intelligent camera can accurately identify the product status. Once the product is detected to be upside down, the flipping drive mechanism is triggered. Through the cooperation of the movable positioning fixture seat 2 and the positioning fixture seat 1, the product is quickly and stably flipped to the correct position, which significantly improves the processing efficiency, reduces manual intervention, avoids processing errors caused by manual negligence, and improves the consistency and reliability of product quality. At the same time, the application of the through-beam sensor and the integrated electric control seat further ensures the precise control and start-stop synchronization during the product flipping process, providing a strong guarantee for efficient and accurate processing.

[0022] 2. In the present invention, the product adjustment baffle is detachably installed, so that the equipment can easily adapt to the processing requirements of products of different sizes and types, greatly improving the versatility and flexibility of the equipment. In addition, the setting of the integrated electric control seat centrally manages the relevant electrical parts, avoiding the maintenance difficulties caused by the excessively long electrical box lines, and improving the maintainability and service life of the equipment.

[0023] 3. In the present invention, high-precision transmission components such as X-axis displacement slide, Y-axis displacement slide and angle adjustment disc are used to achieve precise positioning and angle adjustment of the tool on the horizontal plane, ensuring high precision and consistency of product edge turning. In addition, the setting of flash protection cover 1 and flash protection cover 2 effectively prevents the splashing of debris during the product edge turning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0025] Figure 2 for Figure 1 Schematic diagram of the local three-dimensional structure;

[0026] Figure 3 for Figure 2 Schematic diagram of the local three-dimensional structure Figure 1 ;

[0027] Figure 4 for Figure 2 Schematic diagram of the local three-dimensional structure Figure 2 ;

[0028] Figure 5 for Figure 2 Schematic diagram of the local three-dimensional structure Figure 3 ;

[0029] Figure 6 for Figure 2 Schematic diagram of the local three-dimensional structure Figure 4 ;

[0030] Figure 7 for Figure 2 Schematic diagram of the local three-dimensional structure Figure 5 ;

[0031] Figure 8 for Figure 2 Schematic diagram of the local three-dimensional structure Figure 6 .

[0032] Legend: 1. Frame; 2. Touch screen; 3. Three-color light; 5. Scale table panel; 6. Square tube rack for feeding vibration plate; 7. Vibration plate; 8. Conveyor belt 1; 9. Fly edge protection cover 1; 10. Conveyor belt 2; 11. Fly edge protection cover 2; 13. Conveyor belt 3; 14. Product positioning plate; 15. Fixed seat; 16. Through-beam sensor; 17. Material blocking cylinder; 18. Product adjustment baffle; 19. Mobile positioning fixture seat 2; 20. Positioning fixture seat 1; 21. Flip drive mechanism; 22. Temperature sensor; 23. Adjustment seat 1; 24. Adjustment seat 2; 25. Smart camera; 26. Integrated circuit Control seat; 27, slide cylinder two; 28, three-claw cylinder one; 29, clamp two; 30, rotating motor; 31, hollow rotating platform; 32, clamp one; 33, three-claw cylinder two; 34, pressing unit; 35, pressing cylinder; 36, slide cylinder one; 37, electronic pressure gauge; 38, rotating table; 39, servo motor; 40, synchronous transmission wheel; 41, rotating spindle; 42, lathe edge positioning seat; 43, rotating motor; 44, distance sensor; 45, X-axis displacement slide; 46, angle adjustment disk; 47, Y-axis displacement slide; 48, tool rod; 49, air blowing block; 50, servo electric cylinder. DETAILED DESCRIPTION

[0033] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Embodiment 1:

[0035] See also Figure 1-Figure 8The present application provides a single-axis double-station edge turning machine, including a frame 1, a scale table panel 5 is provided on the frame 1, and a conveyor belt 8 is installed on the frame 1, which is responsible for transmitting unprocessed products, and a product adjustment baffle 18 is installed on the conveyor belt 8, which is used to limit the products that need to be edged and automatically come down from the vibration plate 7 and are transported on the conveyor belt 8. The product adjustment baffle 18 is detachably installed, and the overall width of the product adjustment baffle 18 is adjusted to achieve universal use of multiple products. A fixed frame is provided on the side fixed frame of the conveyor belt 8, and an adjustment seat 23 is provided on the fixed frame. A temperature sensor 22 is installed on the adjustment seat 23. It should be noted that the sensor is an existing product, so it is only used without detailed description. It is used to monitor whether the temperature of the product to be edge-processed meets the requirements, and the sensors appearing in the text are only existing products. The fixed frame An adjusting seat 24 is installed on the frame, and an intelligent camera 25 is arranged on the adjusting seat 24. The intelligent camera 25 is a common product in the prior art and is used to detect whether the product is upside down. If so, it can be turned over by a turning drive mechanism 21. A turning drive mechanism 21 is also installed on the side fixed frame of the conveyor belt 8. A movable positioning fixture seat 21 is arranged on the turning drive mechanism 21. The upside-down product is clamped by the movable movable positioning fixture seat 21 in cooperation with the fixed positioning fixture seat 20, and the mobile positioning fixture seat 21 and the positioning fixture seat 20 drive the product to be turned over by the turning drive mechanism 21, thereby changing the original method of manually checking whether the product on the conveyor belt 8 is upside down and then turning it over manually. This is not only inefficient, but also prone to negligence, resulting in the upside-down product being sent to the car side station.

[0036] In this embodiment, a material blocking cylinder 17 for preventing products from sticking is also installed on the side fixing frame of the conveyor belt 8 to avoid excessive aggregation of products, which is not conducive to subsequent processing.

[0037] In this embodiment, a beam sensor 16 is provided above the conveyor belt 8.

[0038] It can sense the product and control the start and stop of the product behind it during the process of turning the product over. An integrated electric control seat 26 is also installed under the conveyor belt 8, which is responsible for integrating the relevant electrical parts to avoid too long lines entering the electrical box, which is difficult to repair later. A fixed seat 15 is installed on the integrated electric control seat 26, and a product positioning plate 14 is detachably installed on the fixed seat 15. If the product needs to be replaced, it is only necessary to replace the product positioning plate 14 on the fixed seat 15.

[0039] In this embodiment, a feeding vibration plate square tube frame 6 is provided on one side of the frame 1, and a vibration plate 7 is installed on the feeding vibration plate square tube frame 6 for automatic feeding.

[0040] In this embodiment, a shell is provided on the outside of the frame 1, and a touch screen 2 is installed on the shell for workers to operate the equipment. A three-color light 3 is installed above the shell. The three-color light 3 alarm is used to prompt machine abnormalities and manually check the causes in time.

[0041] In this embodiment, a conveyor belt 2 10 and a conveyor belt 3 13 are installed above the frame 1. The conveyor belt 2 10 is responsible for conveying the products of the first process, and the conveyor belt 3 13 is responsible for conveying the finished products.

[0042] Embodiment 2:

[0043] On the basis of the first embodiment, a group of product transfer mechanisms are respectively arranged between the conveyor belt 1 8 and the conveyor belt 2 10 and between the conveyor belt 2 10 and the conveyor belt 3 13, and the product transfer mechanism includes a hollow rotating platform 31 capable of rotating, and a rotating motor 30 for driving the hollow rotating platform 31 to rotate, and a slide cylinder 1 36 is arranged on the hollow rotating platform 31, and a grabbing unit is installed on the slide cylinder 1 36, and the grabbing unit includes a clamping claw 1 32 and a motor for driving the clamping claw 1 32 to grab the product The three-claw cylinder 2 33 for grasping products on the conveyor belt is convenient for grabbing the products on the car side positioning seat 42 to facilitate subsequent car side machining. The hollow rotating platform 31 is also provided with a pressing unit 34 and a pressing cylinder 35 for driving the pressing unit 34, which is convenient for pressing the products placed on the car side positioning seat 42 to avoid shaking and falling. The hollow rotating platform 31 is also provided with a three-claw cylinder 1 28 and a slide cylinder 27 for driving the three-claw cylinder 1 28 to grasp the products and put them on the conveyor belt again.

[0044] In this embodiment, a machine edge positioning mechanism is installed on the frame 1, and the machine edge positioning mechanism includes a rotating table 38 for machining the burrs that can rotate ninety degrees, and a rotating motor 30 for driving the rotating table 38 to rotate. A distance sensor 44 is provided on the rotating table 38 for sensing whether the grabbing unit is in place and judging whether it needs to be started and stopped according to demand. An electronic pressure gauge 37 is also installed on the rotating table 38 for monitoring the vacuum degree on the machine edge positioning seat 42 to see whether it meets the requirements and the firmness of the adsorbed product to avoid the problem of the product being not firmly adsorbed, which affects the machine edge of the product.

[0045] In this embodiment, a servo motor 39 is provided on the rotating table 38, and a synchronous transmission wheel 40 is provided at the output end of the servo motor 39 for transmission. A rotating main shaft 41 is provided on the synchronous transmission wheel 40, and a side positioning seat 42 is provided at the upper end of the rotating main shaft 41. The servo motor 39 drives and transmits through the synchronous transmission wheel 40, thereby driving the rotating main shaft 41 to rotate, that is, the side positioning seat 42 rotates to drive the product to rotate.

[0046] Embodiment three:

[0047] On the basis of the second embodiment, a tool turning mechanism is installed on the frame 1, and the tool turning mechanism includes an X-axis displacement slide 45 and a Y-axis displacement slide 47, which can drive the tool to move along the X-axis and the Y-axis on the horizontal plane to adjust the direction of the tool, and an angle adjustment disk 46 is arranged above the Y-axis displacement slide 47 to adjust the angle of the tool, and a servo electric cylinder 50 is arranged above the angle adjustment disk 46, and a tool rod 48 is arranged at the output end of the servo electric cylinder 50, and the tool on the tool rod 48 is driven by the servo electric cylinder 50 to move forward and backward to remove the flash of the product.

[0048] In this embodiment, a blowing block 49 is further provided above the angle adjustment disc 46. The blowing pipe on the blowing block 49 blows the flash away from the knife rod 48 to prevent it from affecting the next edge turning.

[0049] In this embodiment, the frame 1 is also equipped with a burr protection cover 1 9 and a burr protection cover 2 11 to prevent debris from flying around during the product edge turning process.

[0050] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A single-axis double-station edge turning machine, comprising a frame (1), characterized in that: The frame (1) is provided with a conveyor belt 1 (8) for conveying unprocessed products, a conveyor belt 2 (10) for conveying products in process and finished products, and a conveyor belt 3 (13); The frame (1) is also provided with an intelligent camera (25) and a flipping drive mechanism (21), wherein the intelligent camera (25) is capable of detecting whether the product is turned upside down and triggering the flipping drive mechanism (21) to operate; The flipping driving mechanism (21) is provided with a second movable positioning fixture seat (19) and a first positioning fixture seat (20) for fast flipping and positioning of clamped products.

2. The single-axis double-station edge turning machine according to claim 1, characterized in that: A product transfer mechanism is respectively arranged between the conveyor belt 1 (8) and the conveyor belt 2 (10) and between the conveyor belt 2 (10) and the conveyor belt 3 (13), and the product transfer mechanism comprises a rotatable hollow rotating platform (31) and a grabbing unit; The gripping unit comprises a clamping jaw 1 (32) and a three-jaw cylinder 2 (33) for driving the clamping jaw 1 (32).

3. The single-axis double-station edge turning machine according to claim 2, characterized in that: The product transfer mechanism also includes a material pressing unit (34) and a material pressing cylinder (35) for driving the material pressing unit (34), which is used to firmly press the product onto the machine side positioning seat (42) to prevent the product from shaking and falling during processing.

4. The single-axis double-station edge turning machine according to claim 1, characterized in that: A detachable product adjustment baffle (18) is installed above the conveyor belt 1 (8) to limit and transport products of different sizes and types.

5. The single-axis double-station edge turning machine according to claim 1, characterized in that: A feeding vibration plate square tube frame (6) is provided on one side of the frame (1), and a vibration plate (7) for automatic feeding is provided on the feeding vibration plate square tube frame (6).

6. The single-axis double-station edge turning machine according to claim 1, characterized in that: A car side positioning mechanism is installed above the frame (1); The invention comprises a rotating platform (38) capable of rotating 90 degrees and an electronic pressure gauge (37) for monitoring the vacuum degree on a vehicle side positioning seat (42).

7. The single-axis double-station edge turning machine according to claim 1, characterized in that: A turning tool mechanism is also installed above the frame (1); The invention comprises an X-axis displacement slide (45), a Y-axis displacement slide (47) and an angle adjustment disc (46), wherein a knife rod (48) driven by a servo electric cylinder (50) is arranged on the angle adjustment disc (46).

8. The single-axis double-station edge turning machine according to claim 7, characterized in that: The turning tool mechanism also includes an air blowing block (49) for blowing away the flash on the tool rod (48), and the frame is also equipped with a flash protection cover 1 (9) and a flash protection cover 2 (11).

9. The single-axis double-station edge turning machine according to claim 1, characterized in that: The frame (1) is also equipped with an integrated electric control seat (26) for managing related electrical appliances, and the integrated electric control seat (26) is provided with a fixed seat (15), and the fixed seat (15) is provided with a product positioning plate (14).

10. The single-axis double-station edge turning machine according to claim 1, characterized in that: A beam sensor (16) is arranged above the frame (1) and is used in conjunction with the turning mechanism (21).

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