A high-precision numerical control plate shearing machine capable of fast positioning and suitable for long-size shearing

By using the combined clamping and pushing of the feeding frame and hydraulic components, along with the adsorption unit and early warning components, the problem of poor feeding accuracy of thin metal sheets in long-dimension shearing of CNC shearing machines is solved, achieving high-precision shearing effect and equipment safety.

CN119952146BActive Publication Date: 2025-10-21NANTONG HANGLI HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202510342477.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-10-21
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

During the long-length shearing process of CNC shearing machines, the thin metal sheets are soft, easy to bend, and have edge burrs, resulting in poor feeding accuracy and affecting the shearing precision.

Method used

The system employs a combination of a feeding frame, drive assembly, clamping assembly, reverse pushing assembly, pressing unit, and forward pushing assembly to feed materials via a clamping and pushing method. Combined with an adsorption unit to clean up debris and an early warning assembly to monitor the wear of the shearing blades, it ensures the accuracy and quality of sheet material shearing.

Benefits of technology

It effectively avoids the effects of plate bending deformation, ensures the accuracy of long-dimension shearing, allows for timely replacement of worn blades and cleaning of impurities, and improves shearing quality and equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of shearing equipment, and particularly relates to a high-precision numerical control plate shearing machine capable of quickly positioning and suitable for long-size shearing, which comprises a machine body and a control cabinet arranged on the side wall of the machine body, the inside of the machine body is provided with a machining area, the inside of the machining area is provided with a hydraulic shearing mechanism, and the high-precision numerical control plate shearing machine further comprises a feeding frame arranged on one side of the feeding end of the machine body, and the machine body is provided with a driving assembly for driving the feeding frame to move horizontally, and the inside of the feeding frame is provided with a clamping assembly and a reverse flattening assembly. The application can avoid the influence of the bending deformation of the plate on the feeding accuracy, effectively ensure the shearing accuracy of the long-size plate, quickly adsorb the metal scraps generated in the shearing process, judge whether the shearing blade is excessively worn based on the amount of the scraps, timely remind the maintenance and replacement, avoid the influence of the impurities on the shearing quality, and reduce the scratches on the surface of the plate.
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Description

Technical Field

[0001] The invention belongs to the technical field of shearing equipment, and in particular relates to a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing. Background Art

[0002] The CNC hydraulic shearing machine consists of a machine body, a hydraulic system, a CNC device, etc. The hydraulic system provides power and the CNC device provides precise control. It can accurately shear metal plates according to the set size. It has the characteristics of high precision and good degree of automation. It is widely used in sheet metal processing, machinery manufacturing and other industries to improve production efficiency and quality.

[0003] In the operation process of the CNC shearing machine, the feeding structure plays a vital role. Its feeding accuracy directly determines the level of shearing accuracy. Taking the automatic feeding device of a CNC shearing machine disclosed in patent announcement number CN117840507A as an example, it can improve the feeding efficiency to a certain extent.

[0004] However, in practical applications, there are many challenges in the processing of thin metal plates. In order to facilitate transportation and storage, thin metal plates are usually curled. When they need to be fed into a CNC shearing machine for long-size shearing processing, due to the characteristics of the thin metal plates themselves, such as soft texture, easy bending, easy deformation, and burrs on the edges, traditional feeding methods, such as roller conveying and push plate pushing, have obvious limitations. During the roller conveying process, the thin plate may slide due to uneven friction between the roller and the roller. When pushing with a push plate, the pushing distance accuracy may be poor due to the thin plate's easy deformation, edge burrs and other characteristics. These are very likely to cause inaccurate feeding length, which in turn seriously affects the shearing accuracy of the CNC shearing machine. Summary of the Invention

[0005] The purpose of the present invention is to solve the above problems and provide a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing.

[0006] To achieve the above-mentioned object, the present invention adopts the following technical solution: a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing, comprising a machine body and a control cabinet arranged on the side wall of the machine body, a processing area arranged inside the machine body, a hydraulic shearing mechanism arranged inside the processing area, and further comprising:

[0007] The feed frame is arranged on the feeding end side of the machine body, and the machine body is installed with a driving assembly, which is used to drive the feed frame to move horizontally. A clamping assembly and a reverse pushing assembly are installed inside the feed frame. The clamping assembly is used to clamp the plate, and the reverse pushing assembly pushes the plate to the side opposite to the horizontal feeding direction;

[0008] A pressing unit is installed inside the processing area, and the pressing unit is equipped with a positive push-flattening component, which pushes the plate flat along the horizontal feeding direction;

[0009] The adsorption unit is installed on the side wall of the machine body and is used to absorb metal debris generated during shearing.

[0010] Preferably, the hydraulic shearing mechanism includes a plurality of shearing electric hydraulic cylinders fixedly plugged into the top of the processing area, and the telescopic ends of each shearing electric hydraulic cylinder are fixedly connected to the same mounting base, and a shearing knife is detachably mounted on the bottom of the mounting base. A shearing groove matching the shearing knife is provided at the bottom of the processing area, and the shearing electric hydraulic cylinder is electrically connected to the control cabinet.

[0011] Preferably, the driving assembly includes two groups of fixed blocks fixedly mounted on the outer wall of the machine body, and the two groups of fixed blocks are respectively arranged on both sides of the machine body, and the fixed blocks in the same group are jointly installed with a pushing electric hydraulic cylinder, and the telescopic ends of the two pushing electric hydraulic cylinders are fixedly connected with connecting blocks, and the two connecting blocks are fixedly connected to the outer wall of the feed frame, and the pushing electric hydraulic cylinder is electrically connected to the control cabinet.

[0012] Preferably, the clamping assembly includes multiple clamping electric hydraulic cylinders fixedly plugged into the upper and lower ends of the feed frame, and the telescopic ends of the multiple clamping electric hydraulic cylinders on the same side are all equipped with the same clamping plate, and the clamping electric hydraulic cylinders are electrically connected to the control cabinet.

[0013] Preferably, the reverse push-flattening assembly includes a plurality of inclined electric hydraulic cylinders fixedly plugged into the upper and lower ends of the feed frame, and the plurality of inclined electric hydraulic cylinders are all arranged on the feed end side of the feed frame, and the telescopic ends of the plurality of inclined electric hydraulic cylinders on the same side are all fixedly installed with the same mounting plate, and the opposite ends of the two mounting plates are fixedly connected with a reverse push-flattening roller assembly, and the inclined electric hydraulic cylinders are electrically connected to the control cabinet.

[0014] Preferably, the clamping unit includes a group of clamping electric hydraulic cylinders fixedly installed inside the processing area, and the telescopic ends of the same group of clamping electric hydraulic cylinders are fixedly connected to the same clamping plate, and the clamping electric hydraulic cylinders are electrically connected to the control cabinet.

[0015] Preferably, the forward pushing assembly includes a forward electric hydraulic cylinder fixedly inserted at both ends of the side walls of the pressure plate, and the telescopic ends of the two forward electric hydraulic cylinders are commonly fixedly connected to a movable plate, and the side wall of the movable plate away from the pressure plate is equipped with a forward pushing roller assembly, and the forward electric hydraulic cylinder is electrically connected to the control cabinet.

[0016] Preferably, the adsorption unit includes a mounting groove provided on the side wall of the machine body, and the mounting groove is arranged below the processing area, a collecting box is installed inside the mounting groove, and a suction hole connected to the shear groove is jointly provided on the side wall of the collecting box and the groove wall of the mounting groove, a negative pressure suction pump is installed on the outer wall of the collecting box, and the suction end of the negative pressure suction pump is connected to the interior of the collecting box, a stainless steel filter is installed at a position inside the collecting box between the negative pressure suction pump and the suction hole, the negative pressure suction pump is electrically connected to the control cabinet, an early warning component is installed inside the collecting box, and the two mounting plates are jointly installed with a cleaning component connected to the air outlet end of the negative pressure suction pump.

[0017] Preferably, the early warning component includes a light source installed on the inner wall of the collection box, and the light source is arranged between the stainless steel filter and the suction end of the negative pressure suction pump. A photoelectric switch is fixedly connected to the side wall of the collection box. The light emitted by the light source passes through the stainless steel filter to the photoelectric switch. The photoelectric switch and the light source are both electrically connected to the control cabinet.

[0018] Preferably, the cleaning assembly includes an inclined push plate arranged on one side of the two reverse pushing roller assemblies, and a rubber strip is installed at the bottom of the inclined push plate, the two inclined push plates are detachably connected to the mounting plate on the same side, the ends of the two mounting plates are fixedly installed with hollow strips, and the opposite ends of the two hollow strips are fixedly plugged with multiple inclined nozzles, the end of the feed frame is fixedly installed with a frame plate, and the inside of the side wall of the frame plate is hollow, the two hollow strips are fixedly connected to the inside of the side wall of the frame plate by a group of connecting hoses, and the air outlet end of the negative pressure suction pump and the inside of the side wall of the frame plate are fixedly connected with an air supply hose.

[0019] Compared with existing technologies, the advantages of a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing are:

[0020] 1. Through the mutual cooperation of the machine body, control cabinet, processing area and hydraulic shearing mechanism, the plate can be sheared. Through the mutual cooperation of the feed frame, drive assembly, clamping assembly, reverse push-flattening assembly, pressing unit and forward push-flattening assembly, the material is loaded by clamping and pushing, which can avoid the influence of the bending deformation of the plate on the loading accuracy. The shearing part of the plate can be kept tight during shearing to ensure the shearing accuracy. It is suitable for shearing of long-sized plates.

[0021] 2. The adsorption unit can quickly absorb the metal debris generated during the shearing process to prevent the metal debris from docking in the shearing groove. Secondly, in conjunction with the early warning component, it can determine whether the shear blade is excessively worn based on the amount of debris generated during each shearing, thereby promptly reminding personnel to repair and replace the excessively worn shear blade, and also avoid affecting the shearing quality due to excessive wear of the shear blade.

[0022] 3. Through the cleaning component, the airflow generated by the adsorption unit and the pushing movement of the reverse pushing component can be used to automatically clean the impurities that may exist on the surface of the plate, thereby avoiding the impurities affecting the shearing quality and reducing the occurrence of scratches on the plate surface to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural diagram of a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing provided by the present invention;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of a body of a high-precision CNC shearing machine for rapid positioning and suitable for long-size shearing provided by the present invention;

[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of a feed frame of a high-precision CNC shearing machine suitable for long-size shearing, provided by the present invention, which can quickly locate the feed frame;

[0026] Figure 4 This is a schematic diagram of the internal structure of a processing area and a feed frame of a high-precision CNC shearing machine for rapid positioning suitable for long-size shearing provided by the present invention;

[0027] Figure 5 This is a structural schematic diagram of a fast positioning clamping unit and a positive push-flattening assembly of a high-precision CNC shearing machine suitable for long-size shearing provided by the present invention;

[0028] Figure 6 The invention provides a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing. Figure 4 A magnified view of the structure of part A;

[0029] Figure 7 The invention provides a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing. Figure 3 A magnified view of the structure of part B.

[0030] In the figure: 1 body, 2 control cabinet, 3 processing area, 4 hydraulic shearing mechanism, 41 shearing electric hydraulic cylinder, 42 mounting seat, 43 shearing knife, 44 shearing groove, 5 feed frame, 6 drive assembly, 61 fixing block, 62 pushing electric hydraulic cylinder, 63 connecting block, 7 clamping assembly, 71 clamping electric hydraulic cylinder, 72 clamping plate, 8 reverse push-flat assembly, 81 oblique electric hydraulic cylinder, 82 mounting plate, 83 reverse push-flat roller assembly, 9 pressing unit, 91 pressing electric hydraulic cylinder, 92 pressing plate , 10 forward pushing assembly, 101 forward electric hydraulic cylinder, 102 moving plate, 103 forward pushing roller assembly, 11 adsorption unit, 111 mounting slot, 112 collecting box, 113 suction hole, 114 negative pressure suction pump, 115 stainless steel filter, 12 early warning assembly, 121 light source, 122 photoelectric switch, 13 cleaning assembly, 131 oblique pushing plate, 132 rubber strip, 133 hollow strip, 134 oblique nozzle, 135 frame plate, 136 connecting hose, 137 air supply hose. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] like Figure 1-Figure 7 As shown, a high-precision CNC shearing machine with rapid positioning suitable for long-size shearing includes a machine body 1 and a control cabinet 2 arranged on the side wall of the machine body 1. A processing area 3 is arranged inside the machine body 1, and a hydraulic shearing mechanism 4 is arranged inside the processing area 3. The hydraulic shearing mechanism 4 includes a plurality of shearing electric hydraulic cylinders 41 fixedly plugged into the top of the processing area 3, and the telescopic ends of each shearing electric hydraulic cylinder 41 are fixedly connected to the same mounting base 42. A shearing knife 43 is detachably mounted on the bottom of the mounting base 42, and a shearing knife 43 is matched with the shearing knife 43 at the bottom of the processing area 3. The shearing groove 44 and the shearing electric hydraulic cylinder 41 are electrically connected to the control cabinet 2. The interior of the machine body 1 includes at least components such as a hydraulic supply system and a power supply system. The side walls of the feed end and the side walls of the discharge end of the machine body 1 are located in the processing area 3 and are installed with a protective net. The protective net is detachable to improve the safety of the equipment. Secondly, a foot switch is provided at the bottom of the machine body 1. When manual shearing of the plate is required, the foot switches on both sides are stepped on to start the hydraulic shearing mechanism 4. For the shearing of long plates, transportation equipment can be installed at the discharge end of the machine body 1 to assist in the unloading of the long plates.

[0033] The feed frame 5 is arranged on the feed end side of the machine body 1, and the machine body 1 is installed with a driving assembly 6, which is used to drive the feed frame 5 to move horizontally. The driving assembly 6 includes two groups of fixed blocks 61 fixedly installed on the outer wall of the machine body 1, and the two groups of fixed blocks 61 are respectively arranged on both sides of the machine body 1. The same group of fixed blocks 61 are jointly installed with a pushing electric hydraulic cylinder 62, and the telescopic ends of the two pushing electric hydraulic cylinders 62 are fixedly connected with a connecting block 63. The two connecting blocks 63 are fixedly connected to the outer wall of the feed frame 5, and the pushing electric hydraulic cylinder 62 is electrically connected to the control cabinet 2.

[0034] A clamping assembly 7 and a reverse pushing assembly 8 are installed inside the feed frame 5. The clamping assembly 7 is used to clamp the plate. The clamping assembly 7 includes multiple clamping electric hydraulic cylinders 71 fixedly plugged into the upper and lower ends of the feed frame 5, and the telescopic ends of the multiple clamping electric hydraulic cylinders 71 on the same side are all equipped with the same clamping plate 72. The clamping electric hydraulic cylinder 71 is electrically connected to the control cabinet 2.

[0035] The reverse flattening assembly 8 flattens the plate to the side opposite to the horizontal feeding direction. The reverse flattening assembly 8 includes multiple inclined electric hydraulic cylinders 81 fixedly inserted at the upper and lower ends of the feed frame 5, and the multiple inclined electric hydraulic cylinders 81 are all arranged on the feeding end side of the feed frame 5. The telescopic ends of the multiple inclined electric hydraulic cylinders 81 on the same side are all fixedly installed with the same mounting plate 82, and the opposite ends of the two mounting plates 82 are fixedly connected with a reverse flattening roller assembly 83, and the inclined electric hydraulic cylinders 81 are electrically connected to the control cabinet 2.

[0036] The clamping unit 9 is installed inside the processing area 3, and the clamping unit 9 is equipped with a forward flattening component 10, which flattens the plate along the horizontal feeding direction. The clamping unit 9 includes a group of clamping electric hydraulic cylinders 91 fixedly installed inside the processing area 3, and the telescopic ends of the same group of clamping electric hydraulic cylinders 91 are fixedly connected to the same clamping plate 92, and the clamping electric hydraulic cylinders 91 are electrically connected to the control cabinet 2.

[0037] The forward flattening assembly 10 includes a forward electric hydraulic cylinder 101 fixedly inserted at both ends of the side walls of the clamping plate 92, and the telescopic ends of the two forward electric hydraulic cylinders 101 are commonly fixedly connected to a movable plate 102. A forward flattening roller assembly 103 is installed on the side wall of the movable plate 102 away from the clamping plate 92. The forward electric hydraulic cylinder 101 is electrically connected to the control cabinet 2. The reverse flattening roller assembly 83 and the forward flattening roller assembly 103 include at least two support blocks, two bearings, a pressure roller, and two shafts. The pressure roller is rotatably connected to the support block through the shaft and bearings, and the support block is installed on the side wall of the movable plate 102 and the mounting plate 82.

[0038] The adsorption unit 11 is installed on the side wall of the machine body 1. The adsorption unit 11 is used to adsorb metal debris generated during shearing. The adsorption unit 11 includes a mounting groove 111 opened on the side wall of the machine body 1, and the mounting groove 111 is set below the processing area 3. A collection box 112 is installed inside the mounting groove 111. The side wall of the collection box 112 and the groove wall of the mounting groove 111 are jointly provided with a suction hole 113 connected to the shearing groove 44. A negative pressure suction pump 114 is installed on the outer wall of the collection box 112, and the suction end of the negative pressure suction pump 114 is connected to the collection box 112. The interior of the box 112 is connected, and a stainless steel filter 115 is installed inside the collection box 112 between the negative pressure suction pump 114 and the suction hole 113. The negative pressure suction pump 114 is electrically connected to the control cabinet 2. An early warning component 12 is installed inside the collection box 112, and the two mounting plates 82 are jointly equipped with a cleaning component 13 connected to the air outlet end of the negative pressure suction pump 114. An opening is provided on the lower side of the side wall of the collection box 112, and a sealing cover is provided at the opening to facilitate the transfer out of the collected impurities inside the collection box 112.

[0039] The early warning component 12 includes a light source 121 installed on the inner wall of the collection box 112, and the light source 121 is arranged between the stainless steel filter 115 and the suction end of the negative pressure suction pump 114. A photoelectric switch 122 is fixedly connected to the side wall of the collection box 112. The light emitted by the light source 121 passes through the stainless steel filter 115 to the photoelectric switch 122. The photoelectric switch 122 and the light source 121 are both electrically connected to the control cabinet 2. The photoelectric switch 122 can convert the optical signal into an electrical signal and feed it back to the control cabinet 2.

[0040] The cleaning assembly 13 includes an inclined push plate 131 arranged on one side of the two reverse pushing roller assemblies 83, and a rubber strip 132 is installed at the bottom of the inclined push plate 131. The two inclined push plates 131 are detachably connected to the mounting plate 82 on the same side, and the ends of the two mounting plates 82 are fixedly installed with hollow strips 133, and the opposite ends of the two hollow strips 133 are fixedly plugged with multiple inclined nozzles 134. The end of the feed frame 5 is fixedly installed with a frame plate 135, and the interior of the side wall of the frame plate 135 is hollow. The two hollow strips 133 and the interior of the side wall of the frame plate 135 are fixedly connected with a group of connecting hoses 136, and the air outlet end of the negative pressure suction pump 114 and the interior of the side wall of the frame plate 135 are fixedly connected with an air supply hose 137. The rubber strip 132 and the inclined push plate 131 are detachable and replaceable, and the rubber strip 132 needs to be replaced regularly to maintain a better wiping and cleaning effect.

[0041] The operating principle of the present invention is described as follows: Taking a sheet with a thickness of 2 mm as an example, the metal sheet to be sheared is fed from the feed frame 5 through the feed frame 5 and the processing area 3 (refer to Figure 4, the dotted line part is the plate, and the dotted arrow is the feeding direction), so that the end of the plate is flush with the discharge end of the processing area 3. At this time, the distance between the end of the plate and the center of the shear groove 44 is 0.5 meters, and the distance between the center of the shear groove 44 and the middle between the two clamping plates 72 is 1 meter. After the ends of the plate are aligned, start the control cabinet 2;

[0042] After the timing is over, the control cabinet 2 controls the two clamping electric hydraulic cylinders 71 to work for a timed 2 seconds. At this time, the two clamping plates 72 will clamp and fix the plate. After the timing of the holding electric hydraulic cylinder 71 is completed, the control cabinet 2 will first control the two pressing electric hydraulic cylinders 91 to perform a timed return action, and the control cabinet 2 will simultaneously control the two pushing electric hydraulic cylinders 62 to perform a timed return action of 6 seconds. Since the clamping plates 72 clamp and fix the plate, when the pushing electric hydraulic cylinder 62 returns, the two clamping plates 72 will drag the plate back synchronously, thereby dragging the plate to move 1 meter. After the pushing electric hydraulic cylinder 62 returns and resets, the control cabinet 2 controls the pressing electric hydraulic cylinder 91 to work again at a fixed time, and then controls the clamping electric hydraulic cylinder 71 to return and reset, and then repeats the above steps to make the plate continue to move back. Since the plate is straightened and flattened by the reverse pushing roller assembly 83 each time, the distance the plate moves back each time is 1 meter, so that the number of times the plate moves back can be controlled according to the required cutting length (when the required length is not an integer, the control cabinet 2 can be pre-set to make the last pushing electric hydraulic cylinder 62 move back an appropriate distance to ensure that the required length meets the requirements);

[0043] After the plate is moved back, the control cabinet 2 controls the two forward electric hydraulic cylinders 101 to work for a timed 2 seconds. The forward electric hydraulic cylinder 101 will drive the forward flattening roller assembly 103 to move horizontally along the plate feeding direction through the moving plate 102. Under the moving pressure of the forward flattening roller assembly 103, the plate in the shearing groove 44 will also be straightened and tightened, that is, to ensure that the part of the plate between the forward flattening roller assembly 103 and the clamping plate 72 remains in a taut state, thereby further avoiding the bending of the plate and affecting the shearing accuracy. When the forward electric hydraulic cylinder 101 finishes its timed work, the control cabinet 2 will control the shearing electric hydraulic cylinder 41 to work at a timed rate. The shearing electric hydraulic cylinder 41 can drive the shear knife 43 to move downward, thereby being able to shear the plate. After the shearing is completed, the shearing electric hydraulic cylinder 41 moves back and resets. Then, the above steps can be repeated to continue the shearing action of the next plate.

[0044] After the control cabinet 2 is started, the control cabinet 2 will control the negative pressure suction pump 114 to work. The negative pressure suction pump 114 can suck in external air and transport the air to the inside of the frame plate 135 through the air supply hose 137. Then the air flows through each connecting hose 136 into the two hollow bars 133 and is finally ejected through each oblique nozzle 134. The air flow ejected by the oblique nozzle 134 is blown onto the surface of the plate. Under the action of the air flow, impurities on the surface of the plate will be removed, thereby reducing the impact of impurities on the shearing quality of the shearing knife 43 on the plate, and can also avoid scratches on the surface of the plate due to impurities to a certain extent.

[0045] Secondly, when the control cabinet 2 is started, the control cabinet 2 will also control the light source 121 to work and connect the connection circuit with the photoelectric switch 122. The light emitted by the light source 121 is irradiated to the photoelectric switch 122 through the stainless steel filter 115. The photoelectric switch 122 can convert the light signal into an electrical signal. When the blade of the shearing knife 43 is relatively sharp, the shearing knife 43 cuts the plate more smoothly and wears less. As the shearing knife 43 works, the blade of the shearing knife 43 becomes more and more blunt. When the shearing knife 43 cuts the plate, the friction between the shearing knife 43 and the cutting surface of the plate is greater. As the friction becomes greater, more debris is generated. Therefore, when the shear blade 43 is excessively worn, more debris will fall into the shear groove 44. At this time, more debris will enter the collection box 112 with the airflow, and the debris will block part of the light irradiated to the photoelectric switch 122. Therefore, the light received by the photoelectric switch 122 will become weaker, resulting in insufficient light received by the photoelectric switch 122, and then causing the electrical signal fed back to the control cabinet 2 to be disconnected. At this time, the control cabinet 2 will remind personnel to check the shear blade 43 through its own voice module.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-precision CNC shearing machine with fast positioning suitable for long-size shearing, comprising a machine body (1) and a control cabinet (2) arranged on the side wall of the machine body (1), a processing area (3) being arranged inside the machine body (1), and a hydraulic shearing mechanism (4) being arranged inside the processing area (3), characterized in that: Also includes: A feed frame (5) is arranged on one side of the feed end of the machine body (1), and the machine body (1) is equipped with a driving assembly (6), the driving assembly (6) is used to drive the feed frame (5) to move horizontally, and a clamping assembly (7) and a reverse flattening assembly (8) are installed inside the feed frame (5), the clamping assembly (7) is used to clamp the plate, and the reverse flattening assembly (8) flattens the plate toward the side opposite to the horizontal feeding direction; A pressing unit (9) is installed inside the processing area (3), and the pressing unit (9) is equipped with a forward flattening component (10), and the forward flattening component (10) flattens the plate in the horizontal feeding direction; An adsorption unit (11) is installed on the side wall of the machine body (1), and the adsorption unit (11) is used to adsorb metal debris generated during shearing.

2. A high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 1, characterized in that: The hydraulic shearing mechanism (4) includes a plurality of shearing electric hydraulic cylinders (41) fixedly plugged into the top of the processing area (3), and the telescopic ends of the shearing electric hydraulic cylinders (41) are fixedly connected to the same mounting base (42), and a shearing knife (43) is detachably mounted on the bottom of the mounting base (42). A shearing groove (44) matching the shearing knife (43) is provided at the bottom of the processing area (3), and the shearing electric hydraulic cylinders (41) are electrically connected to the control cabinet (2).

3. The high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 1 is characterized in that: The driving assembly (6) includes two groups of fixed blocks (61) fixedly mounted on the outer side wall of the machine body (1), and the two groups of fixed blocks (61) are respectively arranged on both sides of the machine body (1), and the fixed blocks (61) in the same group are jointly mounted with a push electric hydraulic cylinder (62), and the telescopic ends of the two push electric hydraulic cylinders (62) are fixedly connected with a connecting block (63), and the two connecting blocks (63) are fixedly connected to the outer side wall of the feed frame (5), and the push electric hydraulic cylinder (62) is electrically connected to the control cabinet (2).

4. The high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 1 is characterized in that: The clamping assembly (7) includes a plurality of clamping electric hydraulic cylinders (71) fixedly plugged into the upper and lower ends of the feed frame (5), and the telescopic ends of the plurality of clamping electric hydraulic cylinders (71) on the same side are all equipped with the same clamping plate (72), and the clamping electric hydraulic cylinders (71) are electrically connected to the control cabinet (2).

5. The high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 2, characterized in that: The reverse push-flattening assembly (8) includes a plurality of oblique electric hydraulic cylinders (81) fixedly plugged into the upper and lower ends of the feed frame (5), and the plurality of oblique electric hydraulic cylinders (81) are all arranged on one side of the feed end of the feed frame (5), and the telescopic ends of the plurality of oblique electric hydraulic cylinders (81) on the same side are all fixedly mounted with the same mounting plate (82), and the opposite ends of the two mounting plates (82) are fixedly connected with a reverse push-flattening roller assembly (83), and the oblique electric hydraulic cylinders (81) are electrically connected to the control cabinet (2).

6. The high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 1 is characterized in that: The clamping unit (9) comprises a group of clamping electric hydraulic cylinders (91) fixedly installed inside the processing area (3), and the telescopic ends of the clamping electric hydraulic cylinders (91) in the same group are fixedly connected to the same clamping plate (92), and the clamping electric hydraulic cylinders (91) are electrically connected to the control cabinet (2).

7. A high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 6, characterized in that: The forward push-flattening assembly (10) includes a forward electric hydraulic cylinder (101) fixedly plugged into the two ends of the side wall of the clamping plate (92), and the telescopic ends of the two forward electric hydraulic cylinders (101) are fixedly connected to a movable plate (102), and a forward push-flattening roller assembly (103) is installed on the side wall of the movable plate (102) away from the clamping plate (92), and the forward electric hydraulic cylinder (101) is electrically connected to the control cabinet (2).

8. The high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 5, characterized in that: The adsorption unit (11) includes a mounting groove (111) provided on the side wall of the machine body (1), and the mounting groove (111) is provided below the processing area (3). A collecting box (112) is provided inside the mounting groove (111), and a suction hole (113) communicating with the shear groove (44) is provided on the side wall of the collecting box (112) and the groove wall of the mounting groove (111). A negative pressure suction pump (114) is provided on the outer side wall of the collecting box (112), and the negative pressure suction pump (114) is provided on the outer side wall of the collecting box (112). 4) is connected to the interior of the collection box (112), a stainless steel filter (115) is installed in the interior of the collection box (112) between the negative pressure suction pump (114) and the suction hole (113), the negative pressure suction pump (114) is electrically connected to the control cabinet (2), an early warning component (12) is installed in the interior of the collection box (112), and the two mounting plates (82) are jointly installed with a cleaning component (13) connected to the air outlet of the negative pressure suction pump (114).

9. The high-precision CNC shearing machine with rapid positioning suitable for long-size shearing according to claim 8, characterized in that: The warning component (12) includes a light source (121) installed on the inner wall of the collection box (112), and the light source (121) is arranged between the stainless steel filter (115) and the suction end of the negative pressure suction pump (114). A photoelectric switch (122) is fixedly connected to the side wall of the collection box (112). The light emitted by the light source (121) passes through the stainless steel filter (115) and irradiates the photoelectric switch (122). The photoelectric switch (122) and the light source (121) are both electrically connected to the control cabinet (2).

10. The high-precision CNC shearing machine with rapid positioning and suitable for long-size shearing according to claim 8, characterized in that: The cleaning assembly (13) includes an inclined push plate (131) arranged on one side of two reverse push roller assemblies (83), and a rubber strip (132) is installed at the bottom of the inclined push plate (131), and the two inclined push plates (131) are detachably connected to the mounting plate (82) on the same side, and the ends of the two mounting plates (82) are fixedly installed with a hollow strip (133), and the opposite ends of the two hollow strips (133) are fixedly plugged with a plurality of inclined nozzles (134), the end of the feed frame (5) is fixedly installed with a frame plate (135), and the inside of the side wall of the frame plate (135) is hollow, and the two hollow strips (133) and the inside of the side wall of the frame plate (135) are fixedly connected by a group of connecting hoses (136), and the air outlet end of the negative pressure suction pump (114) and the inside of the side wall of the frame plate (135) are fixedly connected by an air supply hose (137).

Citation Information

Patent Citations

  • Automatic pushing and feeding device of numerical control plate shearing machine

    CN117840507A

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