Auxiliary device for fixing support machining and using method of auxiliary device
By designing an auxiliary device with automatic rotation function, the problem of low welding construction efficiency in the prior art is solved, an efficient and convenient welding process is achieved, and construction costs and labor demand are reduced.
Patent Information
- Application Number
- CN202510275939.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-05-09
AI Technical Summary
In the prior art, the auxiliary fixing device used for welding brackets for bridges cannot realize its own rotation and requires manual rotation, resulting in low welding construction efficiency.
An auxiliary device including a support base and a processing platform is designed. The processing platform is connected to the support base through a supporting cylinder, and the lower end of the supporting cylinder is connected to the support base through a detachable rotating mechanism to achieve automatic rotation.
By supporting the rotation of the cylinder, manual rotation is avoided, the processing efficiency and convenience of the welding process is improved, the problems of slow welding progress and poor quality caused by fixing problems are solved, and the processing capacity of single-person brackets is realized, reducing construction labor and waste.
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Figure CN119952379A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building construction, and in particular to an auxiliary device for processing a fixed bracket and a use method thereof. Background Art
[0002] During the construction process, fixed brackets are often used to support heavy building materials or large electromechanical equipment. For example, brackets used to support air ducts, brackets used to support fans, and fixed brackets used to support large water pipes. Fixed brackets can effectively resist lateral and longitudinal pressures, ensure the stability and safety of the overall electromechanical structure, and thus provide reliable protection. Fixed brackets need to be processed and adjusted according to the on-site installation conditions and are suitable for various sites and environmental conditions.
[0003] In order to have a higher load-bearing capacity, fixed brackets are usually welded. However, the fixed brackets welded on site generally have obvious defects: there is a risk of deviation when processing the fixed bracket, which leads to secondary processing, consumes a lot of manpower and material resources, and increases the later construction cost; secondly, the position cannot be automatically rotated and needs to be rotated manually, which reduces the construction efficiency; therefore, it is necessary to design an auxiliary device for fixed bracket processing and its use method.
[0004] The Chinese utility model with the announcement date of 2017.03.08 and the announcement number of CN 205996437 U discloses a bracket welding and fixing device for bridge construction, which includes a bearing frame and a plurality of fixed baffles. The bearing frame is a frame-type structure, and the bearing frame is composed of a plurality of parallel transverse bearing bars and a plurality of parallel longitudinal bearing bars, and the transverse bearing bars and the longitudinal bearing bars are mutually perpendicular; the cross section of the fixed baffle is L-shaped, and the fixed baffle is fixed to the connection between the transverse bearing bar and the longitudinal bearing bar on the inner side of the bearing frame, and one right angle surface of the fixed baffle is fixed to the side of the longitudinal bearing bar, and the other right angle surface is fixed to the side of the transverse bearing bar, and the top of the fixed baffle is higher than the top surface of the transverse bearing bar and the longitudinal bearing bar. However, the utility model patent cannot realize its own rotation, and needs manual rotation, which reduces the efficiency of welding construction. Summary of the invention
[0005] In response to the above-mentioned technical problems, the present invention proposes an auxiliary device for fixing bracket processing and a method of using the same, which is used to solve the problem that the auxiliary fixing device used for welding bridge brackets in the prior art cannot realize its own rotation and needs manual rotation, thereby reducing the welding construction efficiency.
[0006] In order to achieve the above object, the technical solution of the present invention is achieved as follows: An auxiliary device for processing a fixed bracket includes a support base and a processing platform. The processing platform is rotatably connected to the support base through a support cylinder, and a clamping structure for clamping the fixed bracket is provided on the processing platform; the lower end of the support cylinder is connected to the support base through a detachable rotating mechanism; the detachable rotating mechanism includes a first rotating structure rotatably arranged on the support base, and the lower end of the support cylinder is provided with a clamping structure matching the first rotating structure. The present invention improves the processing efficiency during the workpiece welding process by rotating the support cylinder without manually rotating the workpiece; the rotation of the support cylinder is driven by a driving mechanism, so that the processing device can automatically control the rotation, which is convenient for improving the convenience during the welding process; the present invention solves the problems of slow welding progress and poor welding quality caused by fixing problems during bracket processing, and optimizes the construction process of fixed bracket processing, and realizes the single-person processing capacity of the fixed bracket, which not only largely avoids the defects of secondary processing caused by insufficient cooperation between workers in the conventional process, but also reduces the construction labor, reduces the waste of manpower and material resources, and greatly improves the construction efficiency.
[0007] Furthermore, the first rotating structure includes a first rotating ring rotatably arranged on a supporting base and a plurality of sliding blocks slidably arranged on the first rotating ring. The first rotating ring is provided with a transverse sliding groove slidably matched with the sliding block, so that the sliding block can slide out of the side of the first rotating ring and then engage with the engaging structure, or retract into the transverse sliding groove after disengaging from the engaging structure; and the inner end of the sliding block is connected to the inner end of the transverse sliding groove through a spring.
[0008] Furthermore, the clamping structure includes a plurality of third grooves arranged on the side surface of the lower end of the supporting cylinder and matched with the sliding block, and the third grooves are circumferentially arranged on the outer periphery of the lower end of the supporting cylinder around the axis of the supporting cylinder.
[0009] Furthermore, a vertical slide groove is provided on the first rotating ring, and the lower end of the vertical slide groove is cross-connected with the horizontal slide groove; a button is slidably provided in the vertical slide groove, and the lower end of the button is provided with an inclined surface that slides with the inner end of the sliding block to push the sliding block outward; a button slot is provided at the lower end of the button, and the inner end of the sliding block is provided with a protrusion that can be inserted into the button slot, and the protrusion slides with the button slot, so that when the button slides downward, the sliding block moves up relative to the button, the protrusion is inserted into the button slot, and the inner end surface of the sliding block presses against the side of the button.
[0010] Furthermore, the detachable rotating mechanism also includes a second rotating structure rotatably set on the support base, and the lower end of the supporting cylinder is provided with a plug-in structure matching the second rotating structure; the detachable rotating mechanism includes a second rotating structure rotatably set on the support base, and the lower end of the supporting cylinder is provided with a plug-in structure matching the second rotating structure; the second rotating structure includes a second rotating ring rotatably set on the support base and a plug-in block set on the second rotating ring, the plug-in structure includes a plurality of first grooves arranged at the lower end of the supporting cylinder and matching with the plug-in block; the plug-in blocks are rotationally symmetrically arranged around the rotation axis of the second rotating ring, and the first grooves are rotationally symmetrically arranged around the axis of the supporting cylinder.
[0011] Furthermore, the support base is provided with a fixed shaft coaxially arranged with the support cylinder, and the lower end of the support cylinder is provided with a second groove for sleeved on the outer side of the fixed shaft.
[0012] Furthermore, the support base is also provided with a driving mechanism for driving the support cylinder to rotate; the driving mechanism includes a fixed plate connected to the support base and a motor fixedly arranged on the fixed plate, the output end of the motor is connected to a rotating shaft, a cylindrical gear is fixedly connected to the rotating shaft, and a tooth groove meshing with the cylindrical gear is circumferentially provided on the support cylinder.
[0013] Furthermore, the processing platform includes a connecting plate threadedly connected to the supporting cylinder and a steel section connected to both ends of the connecting plate; the fixing structure includes two pairs of angle steels connected between the steel sections at both ends, and a slot for clamping a fixing bracket is formed between each pair of angle steels; and the steel sections are provided with long grooves, and the angle steels are provided with a number of through holes, and the angle steels are connected to the steel sections by tightening nuts after bolts are passed through the through holes and the long grooves.
[0014] Further, the following steps are included: S1. Loosen the nut, adjust the angle steel, clamp the vertical end of the fixed bracket in the slot between the angle steels, and then tighten the nut; S2, welding one end of the horizontal end of the fixed bracket to the vertical end of one side of the clamped fixed bracket; S3, rotating the supporting cylinder to rotate the processing platform, and then welding the other end of the horizontal end of the fixed bracket to the other side vertical end of the clamped fixed bracket; S4. After welding is completed, loosen the nut and remove the fixing bracket.
[0015] Furthermore, it also includes an assembly method and a disassembly method of the auxiliary device for fixing the bracket processing, and the assembly method includes the following steps: A1. Sleeve the second groove of the support cylinder onto the fixed shaft of the support base from top to bottom, insert the plug-in block into the first groove of the support cylinder, align the third groove on the side of the support cylinder with the sliding block, and mesh the tooth groove on the side of the support cylinder with the cylindrical gear; A2. Then press the button so that the sliding block slides out of the horizontal sliding groove and then snaps into the third groove. Continue to press the button downward so that the inner end surface of the sliding block presses against the side surface of the button, and at the same time, the protrusion at the inner end of the sliding block snaps into the button slot. A3. Screw the connecting plate of the processing platform onto the upper end of the supporting cylinder to complete the assembly; The disassembly method comprises the following steps: B1. Rotate the processing platform relative to the supporting cylinder to remove the processing platform from the supporting cylinder; B2. Pull out the button upwards to allow the sliding block to exit the third groove and then reset. Move the supporting cylinder upwards to disassemble the supporting cylinder and the supporting base.
[0016] Beneficial effects of the present invention: 1. The present invention supports the rotation of the cylinder, eliminating the need for manual rotation of the workpiece, thereby improving the processing efficiency during the workpiece welding process; 2. The present invention drives the support cylinder to rotate through a driving mechanism, so that the processing device can automatically control the rotation, which is convenient for improving the convenience of the welding process; 3. The present invention solves the problems of slow welding progress and poor welding quality caused by fixing problems during bracket processing, and optimizes the construction process of fixed bracket processing, realizing the ability of one person to process the bracket, which not only avoids the defects of secondary processing caused by insufficient cooperation between workers in the conventional process to a large extent, but also reduces construction labor, reduces waste of manpower and material resources, and greatly improves construction efficiency; 4. The present invention achieves the purpose of disassembling the auxiliary device through the detachable connection between the processing platform and the supporting cylinder, and the detachable connection between the supporting cylinder and the supporting base, which is convenient for the storage, storage and transportation of the device, thereby facilitating the transportation of the device to various construction sites for turnover use; 5. The present invention makes the second groove at the bottom of the support cylinder fit with the fixed shaft, the first groove fits with the plug-in block, and the sliding block connected with a spring is inserted into the third groove at the bottom of the support cylinder, so that the support cylinder and the support base are detachably connected. At the same time, pressing the button prevents the sliding block from sliding out of the third groove, thereby ensuring a stable connection between the support cylinder and the base, and by pulling out the button, it is easy to disassemble, making the device easy to disassemble and assemble; 6. The present invention arranges the plug-in block on the second rotating ring rotatably connected to the support base, and the sliding block on the first rotating ring rotatably connected to the support base, so that the support cylinder can rotate relative to the support base, thereby realizing the rotation of the processing platform on the support cylinder, thereby improving the functionality and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 A top view of the present invention; Figure 3 It is a front view of the present invention; Figure 4 is a three-dimensional schematic diagram of the support base of the present invention; Figure 5 is a three-dimensional schematic diagram of a sliding block of the present invention; Figure 6 It is a three-dimensional schematic diagram of the support cylinder of the present invention.
[0019] In the figure: 1. support base; 2. fixed plate; 3. motor; 4. cylindrical gear; 5. rotating shaft; 6. tooth groove; 7. supporting cylinder; 8. connecting plate; 9. right channel steel; 10. left channel steel; 11. first angle steel; 12. second angle steel; 13. first nut; 14. second nut; 15. third nut; 16. fourth nut; 17. first clamping groove; 18. second clamping groove; 19. first rotating ring; 20. button; 201. button clamping groove; 21. sliding block; 22. plug-in block; 23. fixed shaft; 24. second rotating ring; 25. spring; 26. first groove; 27. second groove; 28. third groove. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] like Figure 1 and Figure 2As shown, an auxiliary device for processing a fixed bracket described in Example 1 of the present invention includes a support base 1 and a processing platform, and the processing platform is rotatably connected to the support base 1 through a support cylinder 7, that is, the processing platform is connected to the upper end of the support cylinder 7, and the lower end of the support cylinder 7 is rotatably connected to the support base 1, so that the processing platform can rotate. A clamping structure for clamping the fixed bracket is provided on the processing platform. The parts of the fixed bracket are clamped by the clamping structure, and then the welding of the fixed bracket is facilitated, avoiding the need for multiple people to cooperate to fix the parts during the processing of the fixed bracket, and avoiding the problems of slow welding processing progress and poor welding quality due to fixing problems. The fixed bracket on it is driven to rotate by the rotation of the support cylinder. After welding one side, the processing platform is rotated to continue welding the other side of the fixed bracket, avoiding the back and forth movement of personnel, and improving the processing efficiency during the workpiece welding process.
[0022] Furthermore, if Figure 1 As shown, the lower end of the support cylinder 7 is connected to the support base 1 through a detachable rotating mechanism. After the device is used in one place, it can be disassembled for easy storage and temporary storage for the next use, or transported to another construction site for assembly and continued turnover.
[0023] The detachable rotating mechanism comprises a first rotating structure rotatably arranged on the supporting base 1 , and a clamping structure matching the first rotating structure is arranged at the lower end of the supporting cylinder 7 .
[0024] Embodiment 2 is different from Embodiment 1 in that Figure 4 As shown, the first rotating structure includes a first rotating ring 19 rotatably arranged on the support base 1 and a plurality of sliding blocks 21 slidably arranged on the first rotating ring 19. After the support cylinder 7 can be inserted into the first rotating ring 19, the sliding block 21 is engaged with the support cylinder 7 to prevent the support cylinder 7 from falling off. Among them, a primary groove is provided in the central part of the support base 1, and the lower end of the first rotating ring 19 is rotatably connected in the primary groove through a bearing, and the first rotating ring 19 extends upward. The sliding block 21 is slidably arranged in the middle part of the first rotating ring 19, and the sliding block 21 can extend out of the inner ring surface of the first rotating ring 19. At least two sliding blocks 21 are evenly distributed in the circumferential direction of the first rotating ring 19.
[0025] Among them, a transverse sliding groove is provided on the first rotating ring 19, which slides with the sliding block 21, so that the sliding block 21 can slide out of the side of the first rotating ring 19 and then engage with the clamping structure on the supporting cylinder 7, or retract into the transverse sliding groove after disengaging from the clamping structure; and the inner end of the sliding block 21 is connected to the inner end of the transverse sliding groove through a spring 25.
[0026] Furthermore, if Figure 6As shown, the clamping structure includes a plurality of third grooves 28 arranged on the side surface of the lower end of the support cylinder 7 and matched with the sliding block 21, and the third grooves 28 are circumferentially arranged on the outer periphery of the lower end of the support cylinder 7 around the axis of the support cylinder 7. In this embodiment, four third grooves 28 and four sliding blocks 21 are provided, and the positions of the third grooves 28 and the sliding blocks 21 correspond one to one. In other embodiments, two, three, five, or six third grooves 28 and sliding blocks 21 may be provided.
[0027] Furthermore, the first rotating ring 19 is provided with a vertical slide groove, the lower end of which is cross-connected with the horizontal slide groove; a button 20 is slidably provided in the vertical slide groove, and the upper end of the button 20 is exposed from the upper surface of the first rotating ring 19, such as Figure 4 The lower end of the button 20 is provided with an inclined surface that slides with the inner end of the sliding block 21 and is used to push the sliding block 21 outward. Figure 5 As shown, the inner end of the sliding block 21, that is, the end of the sliding block 21 that is always located in the transverse slide groove, is provided with an upper inclined surface extending outwardly and upwardly from the end surface of the sliding block 21, that is, one end of the upper inclined surface is located at the lower part of the inner end surface of the sliding block 21, and the other end is located at the upper side of the sliding block 21. The lower end of the button 20 is provided with a lower inclined surface extending outwardly and upwardly from the lower end surface, that is, one end of the lower inclined surface is located at the lower end of the button 20, and the other end is located at the side of the button 20 facing the sliding block 21. Therefore, after the button 20 is pressed and moved downward, the lower inclined surface squeezes the upper inclined surface and slides with the upper inclined surface, so that the sliding block 21 moves outward, so that the outer end of the sliding block 21 enters the third groove 28 of the supporting cylinder 7.
[0028] like Figure 5As shown, the lower end of the button 20 is provided with a button slot 201, and the inner end of the sliding block 21 is provided with a protrusion that can be inserted into the button slot 201, and the protrusion is slidably matched with the button slot 201. Specifically, a rectangular protrusion extending inwardly and laterally is provided in the middle of the inner end of the sliding block 21, and the above-mentioned upper inclined surfaces are provided on both sides of the protrusion. Correspondingly, the button slot 201 is provided at the position of the rectangular protrusion in the middle of the lower end of the button 20, and the above-mentioned lower inclined surfaces are provided at the corresponding positions on both sides of the button slot 201. The button slot 201 has a certain height, so that when the button 20 is pressed downward to drive the lower inclined surface and the upper inclined surface to slide relative to each other, the rectangular protrusion of the sliding block 21 gradually slides from the lower part of the button slot 201 into the upper part of the button slot 201, until the upper inclined surface and the lower inclined surface are separated, and the inner end of the button 20 is pressed against the side surface of the lower part of the button 20. A vertical end face is provided at the inner end of the sliding block 21, that is, a vertical end face is provided at the lower end of the upper inclined surface, so that the end face is pressed against the side of the button 20 to prevent the sliding block 21 from being separated from the third groove 28. At this time, the upper end of the button 20 is still exposed from the upper surface of the first rotating ring 19, so that the sliding block 21 is separated from the third groove 28 after the button 20 is pushed upward, thereby achieving the purpose of disassembling the connection between the support cylinder 7 and the support base 1.
[0029] Furthermore, a protrusion extending laterally may be provided on one side of the upper end of the button 20 to facilitate pushing the button 20 upward, thereby allowing the sliding block 21 to return to its original position and slide out of the third groove 28 .
[0030] In addition, one end of the spring 25 is connected to the rectangular protrusion, and the other end is fixedly connected to the innermost end of the transverse sliding groove.
[0031] Embodiment 3 is different from Embodiment 2 in that Figure 4 As shown, the detachable rotating mechanism also includes a second rotating structure rotatably arranged on the support base 1, and a plug-in structure matching the second rotating structure is provided at the lower end of the support cylinder 7. The second rotating structure includes a second rotating ring 24 rotatably arranged on the support base 1 and a plurality of plug-in blocks 22 arranged on the second rotating ring 24. Among them, a downward central groove is provided at the central part of the primary groove, and the lower end of the second rotating ring 24 is rotatably connected in the central groove through a bearing, that is, a bearing is sleeved at the lower end of the second rotating ring 24, and the outer side of the bearing is fixed to the inner wall of the central groove. A plurality of plug-in blocks 22 are provided on the upper surface of the second rotating ring 24, and the plug-in blocks 22 all extend upward.
[0032] like Figure 6 As shown, the plug-in structure includes a plurality of first grooves 26 arranged at the lower end of the support cylinder 7 and matched with the plug-in block 22. The opening of the first groove 26 faces downward, so as to be conveniently sleeved on the plug-in block 22. If the plug-in block 22 is rotationally symmetrically arranged around the rotation axis of the second rotating ring 24, the first groove 26 is rotationally symmetrically arranged around the axis of the support cylinder 7.
[0033] Embodiment 4 is different from Embodiment 2 in that Figure 4 As shown, a fixed shaft 23 coaxially arranged with the supporting cylinder 7 is also provided at the center position of the central groove on the supporting base 1, and a second groove 27 for sleeved on the outside of the fixed shaft 23 is provided at the lower end of the supporting cylinder 7, wherein the second groove 27 is arranged at the center position of the lower end of the supporting cylinder 7.
[0034] Embodiment 5 is different from Embodiment 1 in that Figure 1~Figure 3 As shown, the processing platform includes a connecting plate 8 and steel sections connected to both ends of the connecting plate 8. A vertical internal thread hole is provided in the middle of the connecting plate 8, and an external thread is provided on the upper end of the supporting cylinder 7, so that the connecting plate 8 is threadedly connected to the upper end of the supporting cylinder 7.
[0035] Furthermore, in the present embodiment, the steel section adopts channel steel. The steel sections at both ends include a right channel steel 9 and a left channel steel 10. The right channel steel 9 and the left channel steel 10 are welded at both ends of the connecting plate 8 to form an "H"-shaped structure. Two pairs of angle steels are connected between the steel sections at both ends, and each pair of angle steels includes a first angle steel 11 and a second angle steel 12, and the first angle steel 11 and the second angle steel 12 are vertically cross-connected with the right channel steel 9 and the left channel steel 10. A slot for clamping the fixing bracket is formed between each pair of angle steels; and the right channel steel 9 and the left channel steel 10 are provided with a long groove extending along their own length direction, and the angle steel is provided with a plurality of through holes, and the angle steel is connected to the steel section by passing bolts through the through holes on the angle steel and the long grooves at the corresponding positions, and the two pairs of angle steels are fixed after tightening nuts on the bolts.
[0036] Embodiment 6 is different from Embodiment 2 in that Figure 3 As shown, the support base 1 is also provided with a driving mechanism for driving the support cylinder 7 to rotate; the driving mechanism includes a fixing plate 2 vertically fixedly connected to the support base 1 and a motor 3 fixedly arranged on the fixing plate 2, the output end of the motor 3 is arranged downward, the output end of the motor 3 is connected to a vertical rotating shaft 5, and a cylindrical gear 4 is fixedly connected to the rotating shaft 5. A tooth groove 6 meshing with the cylindrical gear 4 is circumferentially provided on the support cylinder 7.
[0037] Embodiment 7: A method for manufacturing an auxiliary device for fixing a bracket, comprising the following steps: Step 1: Material preparation; Select appropriate steel or other building materials according to design drawings and technical specifications. And conduct strict quality inspection on incoming materials to ensure that they meet design requirements and national standards.
[0038] Step 2: bottom structure installation; With the support base 1 as support, the fixed shaft 23 is welded to the middle of the central groove opened in the support base 1, the second rotating ring 24 is rotatably connected in the central groove, and the first rotating ring 19 is rotatably connected in the primary groove opened on the support base 1. With the fixed shaft 23 as support, the plug-in block 22 is clamped into the first groove 26, the fixed shaft 23 is clamped into the second groove 27, the sliding block 21 is clamped into the third groove 28, and the button 20 is pressed down to complete the fixing of the support cylinder 7. The fixing method is simple and improves production efficiency. With the support base 1 as support, the fixed plate 2 is welded to the support base 1, the cylindrical gear 4 is fixed on the rotating shaft 5, the rotating shaft 5 is fixed on the output end of the motor 3, and the motor 3 is fixed on the fixed plate 2 with the support of the fixed plate 2. The output end of the motor 3 rotates to drive the rotating shaft 5, and then drives the cylindrical gear 4 to rotate, and finally drives the support cylinder 7 to rotate. The rotation can be automatically controlled, and there is no need to manually rotate the workpiece, which improves the processing efficiency.
[0039] Step 3: top structure installation; Thread the connecting plate 8 onto the top of the supporting cylinder 7 (the direction in which the supporting cylinder 7 is rotated and tightened relative to the connecting plate 8 is consistent with the direction in which the supporting cylinder 7 rotates under the drive mechanism). Adjust the right channel steel 9 and the left channel steel 10 to a suitable length, and respectively open a first clamping groove 17 and a second clamping groove 18 on the right channel steel 9 and the left channel steel 10. Weld one of the right channel steel 9 and the left channel steel 10 perpendicularly to the connecting plate 8 to one end of the connecting plate 8. Then rotate the connecting plate 180°, and weld the other of the right channel steel 9 and the left channel steel 10 perpendicularly to the connecting plate 8 to the other end of the connecting plate 8, thereby initially forming a processing platform.
[0040] After that, the four angle steels are adjusted to a suitable length, and the four angle steels form a pair. The two angle steels of one pair are symmetrically arranged back to back, and the pair of angle steels are connected to the right channel steel 9 after passing the bolts through the first clamping groove 17 of the right channel steel 9, and then the processing platform is rotated 180 degrees, and the other end of the pair of angle steels is connected to the left channel steel 10 after passing the bolts through the second clamping groove 18 of the left channel steel 10, so as to form a set of clamping grooves.
[0041] Finally, another pair of angle steels are symmetrically arranged, and the pair of angle steels are connected to the left channel steel 10 after passing the bolts through the second clamping groove 18 of the left channel steel 10. Then the processing platform is rotated 180°, and the other end of the pair of angle steels is passed through the first clamping groove 17 of the right channel steel 9, and connected to the right channel steel 9 to form a set of clamping grooves. After the installation of the entire device is completed, check whether the various indicators of the auxiliary device meet the design requirements.
[0042] Based on the above, the advantages of the present invention are as follows: the sliding block 21 is snapped into the third groove 28, the plug-in block 22 is snapped into the first groove 26, and the fixed shaft 23 is snapped into the second groove 27 to complete the fixation of the support cylinder 7. The fixing device is simple and the production efficiency is accelerated. The fixed plate 2 is welded to the support base 1 with the support base 1 as the support, and the cylindrical gear 4 is fixed on the rotating shaft 5. The rotating shaft 5 is fixed on the output end of the motor 3. The motor 3 is fixed to the fixed plate 2 with the support of the fixed plate 2. The rotation of the output end of the motor 3 drives the rotating shaft 5, and then drives the cylindrical gear 4 to rotate, and finally drives the support cylinder 7 to rotate. The rotation can be automatically controlled, and there is no need to manually rotate the workpiece, thereby improving the processing efficiency; the problems of slow welding progress and poor welding quality caused by fixing problems during bracket processing are solved, and at the same time, the construction process of fixed bracket processing is optimized, and the ability of one person to process the bracket is realized. It not only largely avoids the defects of secondary processing caused by insufficient cooperation between workers in the conventional process, but also reduces construction labor, reduces waste of manpower and material resources, and greatly improves construction efficiency.
[0043] Embodiment 8, a method for using the auxiliary device for processing a fixed bracket, in this embodiment, mainly for a U-shaped fixed bracket for supporting an air duct or a fan, the specific method of use includes the following steps: By loosening the bolt 13, adjusting the spacing between the two pairs of angle steels and the spacing between each pair of angle steels, that is, adjusting the spacing between the two pairs of first angle steels 11 and the second angle steel 12 and the spacing between each first angle steel 11 and the adjacent second angle steel 12, placing the vertical end of the cut U-shaped fixed bracket in the slot between the two pairs of angle steels on the processing platform, and then tightening the bolt 13 to fix the vertical end of the U-shaped fixed bracket by clamping the vertical end of the U-shaped fixed bracket with the two pairs of angle steels. Then, one end of the horizontal end of the cut U-shaped fixed bracket is welded to the vertical end of one side of the fixed bracket fixed on one side of the processing platform. After that, the processing platform is rotated, and the other end of the horizontal end of the U-shaped fixed bracket is welded to the vertical end of the other side of the fixed bracket fixed on the other side of the processing platform to complete the processing of the fixed bracket. The problem of slow welding processing progress and poor welding quality caused by the fixing problem during the processing of the fixed bracket is solved, and the construction process of the fixed bracket processing is optimized at the same time, and the ability of one person to process the bracket is realized, which not only largely avoids the defects of secondary processing caused by insufficient cooperation between workers in the conventional process, but also reduces the construction labor, reduces the waste of manpower and material resources, and greatly improves the construction efficiency.
[0044] After use, the processing platform can be rotated relative to the support cylinder 7 to remove the processing platform from the support cylinder 7. Then, by pulling out the button 20, the sliding block 21 slides out of the third groove 28 at the lower end of the support cylinder 7 under the action of the spring 25, and the support cylinder 7 is lifted up, so that the first groove 26 and the second groove 27 respectively withdraw from the plug-in block 22 and the fixed shaft 23, thereby removing the support cylinder 7 from the support base 1, achieving the purpose of disassembling the auxiliary device, facilitating the storage, storage and transportation of the device, so as to facilitate the device to be transported to various construction sites for turnover use.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that any modification to the technical solutions described in the aforementioned embodiments, or any equivalent replacement of some or all of the technical features therein, within the spirit and principles of the present invention, and such modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and should all be included in the protection scope of the present invention.
Claims
1. An auxiliary device for fixing a support, characterized in that: The processing platform comprises a support base (1) and a processing platform, wherein the processing platform is rotatably connected to the support base (1) via a support cylinder (7), and a clamping structure for clamping a fixed bracket is provided on the processing platform; the lower end of the support cylinder (7) is connected to the support base (1) via a detachable rotating mechanism; the detachable rotating mechanism comprises a first rotating structure rotatably arranged on the support base (1), and the lower end of the support cylinder (7) is provided with a clamping structure matching the first rotating structure.
2. The auxiliary device for fixing the bracket according to claim 1, characterized in that: The first rotating structure comprises a first rotating ring (19) rotatably arranged on the support base (1) and a plurality of sliding blocks (21) slidably arranged on the first rotating ring (19); the first rotating ring (19) is provided with a transverse sliding groove slidably matched with the sliding block (21), so that the sliding block (21) can slide out of the side of the first rotating ring (19) and then engage with the engaging structure, or retract into the transverse sliding groove after being disengaged from the engaging structure; and the inner end of the sliding block (21) is connected to the inner end of the transverse sliding groove via a spring (25).
3. The auxiliary device for fixing the bracket according to claim 2, characterized in that: The clamping structure comprises a plurality of third grooves (28) arranged on the side surface of the lower end of the supporting cylinder (7) and fitting with the sliding block (21); the third grooves (28) are arranged on the outer periphery of the lower end of the supporting cylinder (7) in a circumferential direction around the axis of the supporting cylinder (7).
4. The auxiliary device for fixing the bracket processing according to claim 3, characterized in that: The first rotating ring (19) is provided with a vertical slide groove, the lower end of which is cross-connected with the horizontal slide groove; a button (20) is slidably provided in the vertical slide groove, the lower end of the button (20) is provided with an inclined surface that slidably cooperates with the inner end of the sliding block (21) and is used to push the sliding block (21) outward; a button clamping groove (201) is provided at the lower end of the button (20), the inner end of the sliding block (21) is provided with a protrusion that can be inserted into the button clamping groove (201), and the protrusion is slidably cooperated with the button clamping groove (201), so that when the button (20) slides downward, the sliding block (21) moves upward relative to the button (20), and the protrusion is inserted into the button clamping groove (201), and the inner end surface of the sliding block (21) presses against the side surface of the button (20).
5. The auxiliary device for fixing the bracket processing according to any one of claims 1 to 4, characterized in that: The detachable rotating mechanism further comprises a second rotating structure rotatably arranged on the supporting base (1), and a plug-in structure matching the second rotating structure is provided at the lower end of the supporting cylinder (7); the second rotating structure comprises a second rotating ring (24) rotatably arranged on the supporting base (1) and a plurality of plug-in blocks (22) arranged on the second rotating ring (24), and the plug-in structure comprises a plurality of first grooves (26) arranged at the lower end of the supporting cylinder (7) and matching with the plug-in blocks (22); the plurality of plug-in blocks (22) are rotationally symmetrically arranged around the rotation axis of the second rotating ring (24), and the first grooves (26) are rotationally symmetrically arranged around the axis of the supporting cylinder (7).
6. The auxiliary device for fixing the bracket processing according to any one of claims 1 to 4, characterized in that: The support base (1) is also provided with a fixed shaft (23) coaxially arranged with the support cylinder (7), and the lower end of the support cylinder (7) is provided with a second groove (27) for sleeve-engaging the outside of the fixed shaft (23).
7. The auxiliary device for fixing the bracket processing according to any one of claims 1 to 4, characterized in that: The support base (1) is also provided with a driving mechanism for driving the support cylinder (7) to rotate; the driving mechanism comprises a fixing plate (2) connected to the support base (1) and a motor (3) fixedly arranged on the fixing plate (2); the output end of the motor (3) is connected to a rotating shaft (5); the rotating shaft (5) is connected to a cylindrical gear (4); and a tooth groove (6) meshing with the cylindrical gear (4) is circumferentially provided on the support cylinder (7).
8. The auxiliary device for fixing the bracket processing according to any one of claims 1 to 4, characterized in that: The processing platform comprises a connecting plate (8) threadedly connected to the supporting cylinder (7) and steel sections connected to both ends of the connecting plate (8); the fixing structure comprises two pairs of angle steels connected between the steel sections at both ends, and a slot for clamping the fixing bracket is formed between each pair of angle steels; and the steel sections are provided with long grooves, and the angle steels are provided with a plurality of through holes, and the angle steels are connected to the steel sections by passing bolts through the through holes and the long grooves and then tightening nuts.
9. The method for using the auxiliary device for fixing the bracket processing according to any one of claims 1 to 8, characterized in that: The steps include: S1. Loosen the nut, adjust the angle steel, clamp the vertical end of the fixed bracket in the slot between the angle steels, and then tighten the nut; S2, welding one end of the horizontal end of the fixed bracket to the vertical end of one side of the clamped fixed bracket; S3, rotating the supporting cylinder (7) to rotate the processing platform, and then welding the other end of the horizontal end of the fixed bracket to the other side vertical end of the clamped fixed bracket; S4. After welding is completed, loosen the nut and remove the fixing bracket.
10. The method for using the auxiliary device for fixing the bracket processing according to claim 9, characterized in that: It also includes an assembly method and a disassembly method of the auxiliary device for fixing the bracket processing, and the assembly method includes the following steps: A1. The second groove (27) of the supporting cylinder (7) is sleeved onto the fixed shaft (23) of the supporting base (1) from top to bottom, and the plug-in block (22) is inserted into the first groove (26) of the supporting cylinder (7). The third groove (28) on the side of the supporting cylinder (7) is aligned with the sliding block (21), and the tooth groove (6) on the side of the supporting cylinder (7) is meshed with the cylindrical gear (4); A2, then press the button (20) so that the sliding block (21) slides out of the transverse sliding groove and then engages in the third groove (28), and continue to press the button (20) downward so that the inner end surface of the sliding block (21) presses against the side surface of the button (20), and at the same time, the protrusion at the inner end of the sliding block (21) engages in the button engaging groove (201); A3. Screw the connecting plate (8) of the processing platform onto the upper end of the supporting cylinder (7) to complete the assembly; The disassembly method comprises the following steps: B1. Rotate the processing platform relative to the supporting cylinder (7) to remove the processing platform from the supporting cylinder (7); B2. Pull the button (20) upwards so that the sliding block (21) exits the third groove (28) and then returns to its original position. Move the supporting cylinder (7) upwards to disassemble the supporting cylinder (7) and the supporting base (1).
Citation Information
Patent Citations
Scaffold weldment fixing device is used in crane span structure construction
CN205996437U