Special surfacing welding machine for welding wear-resistant steel plate
By designing a special welding machine for welding wear-resistant steel plates, including clamping devices, iron chip recycling devices and welding devices, the problem of difficult to clamp the workpiece and automatically clean the impurities of the welding table in the prior art is solved, and high-precision and high-efficiency welding processing is achieved.
Patent Information
- Application Number
- CN202510399843.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing welding special machines for welding wear-resistant steel plates are difficult to clamp the processed workpiece, resulting in machining errors and difficult to automatically clean impurities and iron filings on the welding table.
A special welding machine with a clamping device, a die recovery device and a welding device is designed. The clamping device realizes clamping and fixing the workpiece through the coordination of support columns, trapezoidal oblique blocks and telescopic columns; the iron filing recycling device cleans up impurities and iron filings on the welding table through the coordination of brush plates, rollers and reciprocating screws; the welding device realizes automatic spraying of flux through the coordination of nozzles and electric switches.
This device can effectively reduce processing errors, automatically clean impurities and iron filings on the welding table, and improve processing accuracy and efficiency.
Smart Images

Figure CN119952390A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to a special surfacing machine for welding wear-resistant steel plates. Background Art
[0002] The cladding machine for wear-resistant steel plate welding is an automated welding equipment specially designed for cladding on the surface of wear-resistant steel plates. It deposits wear-resistant materials (such as various alloy welding wires) onto the surface of wear-resistant steel plates through precise control systems and specific welding processes to enhance the wear resistance of the steel plates.
[0003] The patent with announcement number CN214602664U discloses a special surfacing machine for welding wear-resistant steel plates, including a basic base and a pressure plate, a buffer hose is connected to the bottom of the basic base, and a shock-absorbing spring is arranged inside the buffer hose, a slider is connected to the top of the basic base, and a slide rail is connected to the outer surface of the slider, a gantry is connected to the other end of the slide rail, and a coolant tank is installed above the gantry, a delivery pipe is connected to the inside of the coolant tank, and a spray head is arranged at the other end of the delivery pipe, a connecting piece is arranged inside the coolant tank, and a surfacing platform is arranged below the connecting piece, a groove is arranged inside the surfacing platform, and steel balls are arranged inside the groove. The surfacing welding machine for wear-resistant steel plate welding enables the steel balls to roll smoothly in the grooves after being set, so that the wear-resistant steel plates can be placed easily, and the situation that the friction is increased and the pushing is difficult due to being too thick and heavy is improved. However, it is difficult for the device to clamp and control the workpiece, and certain processing errors will occur during processing. Therefore, a surfacing welding machine for wear-resistant steel plate welding is proposed to solve the above-mentioned problems. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a special surfacing machine for welding wear-resistant steel plates in view of the deficiencies in the above-mentioned prior art.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a surfacing welding machine for wear-resistant steel plate welding, comprising a base, the upper surface of the base is fixedly connected with a foot and a Z-shaped frame, the upper surface of the base is fixedly connected with a manipulator, the mobile end of the manipulator is installed with a welding gun body, the upper surface of the Z-shaped frame is fixedly connected with a welding table, and the upper surface of the base is fixedly connected with an operating machine; a clamping device is arranged on the upper surface of the welding table, an iron filings recovery device is arranged on the back of the welding table, and a fluxing device is arranged on the upper surface of the base; the clamping device includes: a support column 1. Trapezoidal oblique block 1, trapezoidal oblique block 2, connecting column 1, clamp, telescopic column 1, fixed block, the upper end of the support column 1 is fixedly connected to the lower surface of the manipulator, the upper surface of the trapezoidal oblique block 1 is fixedly connected to the lower end of the support column, the bottom of the fixed block is fixedly connected to the upper surface of the welding table, one end of the telescopic column 1 is fixedly connected to the right side of the fixed block, the left side of the clamp is fixedly connected to the other end of the telescopic column 1, and the bottom of the positioning plate 1 is fixedly connected to the upper surface of the welding table, so that the device can clamp and fix the position of the workpiece during the downward pressing process, thereby reducing the processing error. The tightening device also includes: a positioning plate 1, a fixing plate 1, a multi-stage telescopic column 2, an L-shaped column, a fixing column 1, a pressing plate, a positioning pin, a connecting rod, a sliding block 1, a connecting column 2, a pushing plate, and a sliding rail. The lower surface of the fixing plate is fixedly connected to the upper surface of the welding platform, the bottom end of the multi-stage telescopic column 2 is fixedly connected to the upper surface of the fixing plate 1, the inner wall of the L-shaped column is fixedly connected to the top of the multi-stage telescopic column 2, the bottom of the fixing column 1 is fixedly connected to the upper surface of the welding platform, the right side of the pressing plate is rotatably connected to the left side of the fixing column 1, the positioning pin is installed on the right side of the L-shaped column, and one end of the connecting rod is rotatably connected On the circumferential surface of the positioning pin, the upper surface of the slider is rotatably connected to the other end of the connecting rod, one end of the connecting column is fixedly connected to the back of the slider, the front of the push plate is fixedly connected to the other end of the connecting column, the bottom of the slide rail is fixedly connected to the upper surface of the welding table, the bottom of the clamping plate is in contact with the welding table, the pressure plate is rotatably connected to the fixed column through a torsion spring, the L-shaped column slides on the inner wall of the fixed plate, and the inner wall of the slider slides on the outer surface of the slide rail. After the processing is completed, the device has a push plate to push the processed workpiece away, and there is no need for manual operation to take the material, which reduces the operation risk.
[0006] Preferably, the iron chip recovery device includes: a brush plate, a roller, a reciprocating screw rod, a second slider, and a scraper column. The upper surface of the brush plate is fixedly connected to the lower surface of the push plate, the upper surface of the roller is fixedly connected to the lower surface of the brush plate, the reciprocating screw rod is connected between the two rollers, the second slider slides on the circumferential surface of the reciprocating screw rod, and the scraper column is fixedly connected to the front and rear sides of the second slider, so that the device can clean up impurities and iron chips remaining on the welding table during the material unloading process to prevent the next workpiece from being unstable due to the presence of impurities. The iron chip recovery device also includes: a second support column, a T-shaped column, a second positioning plate, a push column, a diamond-shaped inclined block rod, an iron chip collection box, a material box, an inclined plate, a magnetic rotating plate, a copper sheet, a third connecting column, and a fourth connecting column. The bottom of the second support column is fixedly connected to the upper surface of the base, and the back of the T-shaped column is fixedly connected to the second support column On the front side, the bottom surface of the second positioning plate is fixedly connected to the upper surface of the Z-shaped frame, the diamond-shaped oblique block rod slides on the inner wall of the T-shaped column, and the inner wall of the push column slides on the diamond-shaped inclined surface of the diamond-shaped oblique block rod. The lower surface of the iron chip collection box contacts the upper surface of the base, and the lower surface of the material box contacts the upper surface of the base. The inclined plate is fixedly connected to the back of the welding table, and the magnetic rotating plate is rotatably connected to the inclined plate through a torsion spring. The copper sheet is installed on both sides of the magnetic rotating plate, and the right end of the connecting column three is fixedly connected to the left side of the clamping plate, and one end of the connecting column four is fixedly connected to the circumferential surface of the connecting column three, and the other end of the connecting column four is fixedly connected to the front side of the diamond-shaped oblique block rod, and the bristles of the brush plate are in contact with the upper surface of the welding table, and the back side of the positioning plate two is fixedly connected to the front side of the T-shaped column, and the push column slides on the inner wall of the T-shaped column. During the impurity treatment process, the device can also recycle the iron chips generated by processing.
[0007] Preferably, the soldering device includes: a fixed box, a flux barrel, a hose, a nozzle, an electric switch, a trapezoidal inclined block three, and a fixed plate two. The bottom of the fixed box is fixedly connected to the upper surface of the base, the bottom of the flux barrel is in contact with the upper surface of the fixed box, the nozzle is connected to the flux barrel through a hose, the back of the fixed plate two is fixedly connected to the front of the T-shaped column, the upper surface of the electric switch is fixedly connected to the lower surface of the fixed plate two, and the left side of the trapezoidal inclined block three is rotatably connected to the lower surface of the electric switch, so that the device can automatically spray flux on the surface of the workpiece during processing, making the surfacing more smooth and improving the processing accuracy. The soldering device also includes : an electric block, an L-shaped soft rod, a positioning column, and a baffle, the electric block is arranged on the nozzle, the L-shaped soft rod is fixedly connected to the back of the electric block, the bottom of the positioning column is fixedly connected to the upper surface of the T-shaped column, and the left side of the baffle is fixedly connected to the right side of the push column. The soldering device also includes: an electric block, an L-shaped soft rod, a positioning column, and a baffle, the electric block is arranged on the nozzle, the L-shaped soft rod is fixedly connected to the back of the electric block, the bottom of the positioning column is fixedly connected to the upper surface of the T-shaped column, and the left side of the baffle is fixedly connected to the right side of the push column. While spraying the flux, the device can shake the nozzle of the flux, thereby expanding the area of flux spraying and further promoting the soldering effect.
[0008] The present invention adopts the above technical solution to bring the following beneficial effects: 1. The surfacing machine for wear-resistant steel plate welding can clamp and fix the position of the workpiece during the pressing process through the cooperation among the supporting column 1, the trapezoidal inclined block 1, the trapezoidal inclined block 2, the connecting column 1, the clamping plate, the telescopic column 1, the fixed block, the positioning plate 1, the fixed plate 1, the multi-stage telescopic column 2, the L-shaped column, the fixed column 1, the pressing plate, the positioning pin, the connecting rod, the sliding block 1, the connecting column 2, the pushing plate and the sliding rail, thereby reducing the processing error. At the same time, after the processing is completed, the device has a pushing plate to push the processed workpiece away, without manual operation to take the material, reducing the operation risk.
[0009] 2. The surfacing welding machine for wear-resistant steel plates, the brush plate, roller, reciprocating screw, slider 2, scraper column, support column 2, T-shaped column, positioning plate 2, push column, diamond-shaped inclined block rod, iron chip collection box, material box, inclined plate, magnetic rotating plate, copper sheet, connecting column 3 and connecting column 4 cooperate with each other, so that the device can clean up the impurities and iron chips remaining on the welding table during the unloading process, and prevent the next workpiece from being unstable due to the presence of impurities. At the same time, the device can also recycle the iron chips generated during the processing of impurities.
[0010] 3. The surfacing machine for wear-resistant steel plate welding can automatically spray flux on the surface of the workpiece during processing through the cooperation between the fixed box, flux barrel, hose, nozzle, electric switch, trapezoidal inclined block three, fixed plate two, electric block, L-shaped soft rod, positioning column and baffle, making the surfacing more smooth and improving the processing accuracy. At the same time, the device can shake the flux nozzle while spraying the flux, expanding the area of flux spraying and further promoting the flux effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a cross-sectional view of the motor of the present invention; Figure 3 It is a schematic diagram of the clamping device of the present invention; Figure 4 It is a schematic diagram of the welding station structure of the present invention; Figure 5 This is a schematic diagram of the brush plate structure of the present invention; Figure 6 This is a cross-sectional view of the brush plate structure of the present invention; Figure 7 This is a schematic diagram of the iron scrap recovery device of the present invention; Figure 8 This is a schematic diagram of the inclined plate structure of the present invention; Fig. 9 It is a cross-sectional view of a T-shaped column of the present invention; Fig.10 This is a schematic diagram of the structure of the diamond-shaped inclined block rod of the present invention; Fig.11 It is a schematic diagram of the soldering device of the present invention; Fig.12 For the present invention Fig.11 Enlarged view of point A in the middle; Fig.13 It is a schematic diagram of the structure of the nozzle of the present invention; Fig.14 For the present invention Fig.13 Enlarged view of point B in the middle.
[0012] In the figure: 1, base; 2, welding table; 3, foot; 4, Z-shaped frame; 5, manipulator; 6, welding gun body; 7, clamping device; 71, support column 1; 72, trapezoidal inclined block 1; 73, trapezoidal inclined block 2; 74, connecting column 1; 75, clamping plate; 76, telescopic column 1; 77, fixed block; 78, positioning plate 1; 79, fixed plate 1; 710, multi-stage telescopic column 2; 711, L-shaped column; 712, fixed column 1; 713, pressure plate; 714, positioning pin; 715, connecting rod; 716, slider 1; 717, connecting column 2; 718, push plate; 719, slide rail; 8, iron chip recovery device; 81, brush plate; 82, roller Wheel; 83, reciprocating screw rod; 84, slider 2; 85, scraper column; 86, support column 2; 87, T-shaped column; 88, positioning plate 2; 89, push column; 810, diamond-shaped inclined block rod; 811, iron filings collection box; 812, material box; 813, inclined plate; 814, magnetic rotating plate; 815, copper sheet; 816, connecting column 3; 817, connecting column 4; 9, soldering device; 91, fixed box; 92, soldering flux barrel; 93, hose; 94, nozzle; 95, electric switch; 96, trapezoidal inclined block 3; 97, fixed plate 2; 98, electric block; 99, L-shaped soft rod; 910, positioning column; 911, baffle; 10, operating machine. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0014] See also Figure 1-Figure 14One embodiment of the present invention is: a surfacing welding machine for wear-resistant steel plate welding, comprising a base 1, a foot 3 and a Z-shaped frame 4 are fixedly connected to the upper surface of the base 1, a manipulator 5 is fixedly connected to the upper surface of the base 1, a welding gun body 6 is installed on the mobile end of the manipulator 5, a welding table 2 is fixedly connected to the upper surface of the Z-shaped frame 4, and an operating machine 10 is fixedly connected to the upper surface of the base 1; a clamping device 7 is arranged on the upper surface of the welding table 2, an iron filings recovery device 8 is arranged on the back of the welding table 2, and a fluxing device 9 is arranged on the upper surface of the base 1; the clamping device 7 includes: a support column 71, a trapezoidal inclined block 72, a trapezoidal inclined block 73, a connecting column 74, a clamping plate 75, a telescopic column 76, and a fixed block 77. The upper end of the support column 71 is fixedly connected to the lower surface of the manipulator 5, and the ladder is fixed to the lower surface of the manipulator 5. The upper surface of the shaped inclined block 72 is fixedly connected to the lower end of the support column 71, the bottom of the fixed block 77 is fixedly connected to the upper surface of the welding platform 2, one end of the telescopic column 76 is fixedly connected to the right side of the fixed block 77, the left side of the clamping plate 75 is fixedly connected to the other end of the telescopic column 76, the bottom of the positioning plate 78 is fixedly connected to the upper surface of the welding platform 2, and the clamping device 7 also includes: a positioning plate 78, a fixing plate 79, a multi-stage telescopic column 2 710, an L-shaped column 711, a fixing column 1 712, a pressing plate 713, a positioning pin 714, a connecting rod 715, a slider 1 716, a connecting column 2 717, a push plate 718, and a slide rail 719. The lower surface of the fixing plate 79 is fixedly connected to the upper surface of the welding platform 2, and the bottom end of the multi-stage telescopic column 2 710 is fixedly connected to the upper surface of the fixing plate 79 The inner wall of the L-shaped column 711 is fixedly connected to the top of the multi-stage telescopic column 2 710, the bottom of the fixed column 1 712 is fixedly connected to the upper surface of the welding platform 2, the right side of the pressure plate 713 is rotatably connected to the left side of the fixed column 1 712, the positioning pin 714 is installed on the right side of the L-shaped column 711, one end of the connecting rod 715 is rotatably connected to the circumferential surface of the positioning pin 714, the upper surface of the slider 1 716 is rotatably connected to the other end of the connecting rod 715, one end of the connecting column 2 717 is fixedly connected to the back of the slider 1 716, the front of the push plate 718 is fixedly connected to the other end of the connecting column 2 717, the bottom of the slide rail 719 is fixedly connected to the upper surface of the welding platform 2, the bottom of the clamping plate 75 is in contact with the welding platform 2, the pressure plate 713 is rotatably connected to the fixed column 1 712 through a torsion spring, and the L-shaped column 711 slides on the fixed The inner wall of plate 179 and the inner wall of slider 1716 slide on the outer surface of slide rail 719. When the manipulator 5 moves downward, the arm of the manipulator 5 drives the support column 171 to move downward, the support column 171 drives the trapezoidal inclined block 172 to move downward, the trapezoidal inclined block 172 pushes the trapezoidal inclined block 273, the trapezoidal inclined block 273 pushes the connecting column 174, and the connecting column 174 pushes the clamping plate 75 to move rightward, so as to clamp and fix the position of the workpiece to reduce the processing error. After the processing is completed, the telescopic column 176 fixed on the welding table 2 pulls the push plate 718 to reset. When the manipulator 5 moves upward, the arm of the manipulator 5 pushes the pressing plate 713 upward, the pressing plate 713 rotates through the fixed column 1712, and the other end of the pressing plate 713 presses the L-shaped column 711 downward.The L-shaped column 711 drives one end of the connecting rod 715 to move downward, and at this time, the other end of the connecting rod 715 pushes the slider 1 716 to slide on the slide rail 719, and the slider 1 716 pushes the connecting column 2 717 to move backward, and the connecting column 2 717 pushes the push plate 718 to move backward, and the push plate 718 pushes the processed workpiece away. When the manipulator 5 continues to move upward, at this time, the pressing plate 713 is reset by the torsion spring set between the fixing column 1 712. After the processing is completed, the device has a push plate 718 to push the processed workpiece away, and there is no need for manual operation to take the material, which reduces the operation risk.
[0015] Working principle: When the manipulator 5 moves downward, the arm of the manipulator 5 drives the support column 1 71 to move downward, the support column 1 71 drives the trapezoidal inclined block 1 72 to move downward, the trapezoidal inclined block 1 72 pushes the trapezoidal inclined block 2 73, the trapezoidal inclined block 2 73 pushes the connecting column 1 74, and the connecting column 1 74 pushes the clamping plate 75 to move to the right, which can clamp and fix the position of the workpiece to reduce the processing error. After the processing is completed, the telescopic column 1 76 fixed on the welding table 2 pulls the push plate 718 to reset. When the manipulator 5 moves upward, the arm of the manipulator 5 pushes the pressing plate 713 upward, and the pressing plate 713 rotates through the fixed column 1 712. The other end of 713 presses the L-shaped column 711 downward, and the L-shaped column 711 drives one end of the connecting rod 715 to move downward. At this time, the other end of the connecting rod 715 pushes the slider 1 716 to slide on the slide rail 719, and the slider 1 716 pushes the connecting column 2 717 to move backward. The connecting column 2 717 pushes the push plate 718 to move backward, and the push plate 718 pushes the processed workpiece away. When the robot 5 continues to move upward, at this time, the pressure plate 713 is reset by the torsion spring set between the fixed column 1 712. After the processing is completed, the push plate 718 can push the processed workpiece away, and there is no need for manual operation to take the material, which reduces the operation risk.
[0016] See also Figure 1-Figure 14On the basis of the above embodiment, in another embodiment of the present invention, the iron chip recovery device 8 includes: a brush plate 81, a roller 82, a reciprocating screw rod 83, a slider 84, and a scraper 85. The upper surface of the brush plate 81 is fixedly connected to the lower surface of the push plate 718, the upper surface of the roller 82 is fixedly connected to the lower surface of the brush plate 81, the reciprocating screw rod 83 is connected between the two rollers 82, the slider 84 slides on the circumferential surface of the reciprocating screw rod 83, and the scraper 85 is fixedly connected to the front and rear sides of the slider 84. The iron chip recovery device 8 also includes: a support column 86, a T-shaped column 87, a positioning plate 88, a push column 89, a diamond-shaped inclined block rod 810, an iron chip collection box 811, a material box 812, an inclined plate 813, a magnetic rotating plate 814, a copper Plate 815, connecting column three 816, connecting column four 817, the bottom of support column two 86 is fixedly connected to the upper surface of base 1, the back of T-shaped column 87 is fixedly connected to the front of support column two 86, the bottom of positioning plate two 88 is fixedly connected to the upper surface of Z-shaped frame 4, rhombus inclined block rod 810 slides on the inner wall of T-shaped column 87, the inner wall of push column 89 slides on the rhombus inclined surface of rhombus inclined block rod 810, the lower surface of iron filings collection box 811 contacts the upper surface of base 1, the lower surface of material box 812 contacts the upper surface of base 1, inclined plate 813 is fixedly connected to the back of welding platform 2, magnetic rotating plate 814 is rotationally connected to inclined plate 813 through torsion spring, copper plate 815 is installed on both sides of magnetic rotating plate 814, and the right end of connecting column three 816 is fixedly connected to On the left side of the clamping plate 75, one end of the connecting column 4 817 is fixedly connected to the circumferential surface of the connecting column 3 816, and the other end of the connecting column 4 817 is fixedly connected to the front of the diamond-shaped inclined block rod 810. The bristles of the brush plate 81 are in contact with the upper surface of the welding platform 2, and the back of the positioning plate 2 88 is fixedly connected to the front of the T-shaped column 87. The push column 89 slides on the inner wall of the T-shaped column 87, and the push plate 718 drives the brush plate 81 to move. At the same time, the roller 82 under the brush plate 81 rolls on the welding platform 2, and the roller 82 drives the reciprocating screw 83 to rotate, and the reciprocating screw 83 drives the slider 2 84 to move, and the slider 2 84 drives the scraper column 85 to move, so that the device can clean up the impurities and iron filings remaining on the welding platform 2 during the unloading process to prevent the next workpiece from being damaged by impurities. The existence of the workpiece causes instability. When the clamp 75 moves to the left, it drives the connecting column three 816 to move, and the connecting column three 816 drives the connecting column four 817 to move left. The connecting column four 817 drives the diamond-shaped inclined block rod 810 to move left. The diamond-shaped inclined block rod 810 moves left and drives the push column 89 to move upward. The push column 89 moves upward, and the magnetic transfer plate 814 is reset by the torsion spring. At this time, the copper sheet 815 contacts the inclined plate 813, and the magnetic transfer plate 814 restores its magnetism. When the clamp 75 moves to the right, similarly, the magnetic transfer plate 814 is pressed downward. At this time, the copper sheet 815 is disconnected from the inclined plate 813, the magnetism disappears, and the iron filings fall into the iron filing collection box 811. During the impurity treatment process, the device can also recycle the iron filings generated by processing.
[0017] The soldering device 9 includes: a fixed box 91, a soldering flux barrel 92, a hose 93, a nozzle 94, an electric switch 95, a trapezoidal inclined block 3 96, and a fixed plate 2 97. The bottom of the fixed box 91 is fixedly connected to the upper surface of the base 1, the bottom of the soldering flux barrel 92 is in contact with the upper surface of the fixed box 91, the nozzle 94 is connected to the soldering flux barrel 92 through the hose 93, the back of the fixed plate 2 97 is fixedly connected to the front of the T-shaped column 87, the upper surface of the electric switch 95 is fixedly connected to the lower surface of the fixed plate 2 97, and the left side of the trapezoidal inclined block 3 96 is rotatably connected to the electric The lower surface of the switch 95, the soldering device 9 also includes: an electric block 98, an L-shaped soft rod 99, a positioning column 910, and a baffle 911. The electric block 98 is arranged on the nozzle 94, and the L-shaped soft rod 99 is fixedly connected to the back of the electric block 98. The bottom of the positioning column 910 is fixedly connected to the upper surface of the T-shaped column 87, and the left side of the baffle 911 is fixedly connected to the right side of the push column 89. The soldering device 9 also includes: an electric block 98, an L-shaped soft rod 99, a positioning column 910, and a baffle 911. The electric block 98 is arranged on the nozzle 94, and the L-shaped soft rod 99 is fixedly connected to the back of the electric block 98. The clamping plate 75 is fixedly connected to the back of the electric block 98, the bottom of the positioning column 910 is fixedly connected to the upper surface of the T-shaped column 87, and the left side of the baffle 911 is fixedly connected to the right side of the push column 89. When the clamping plate 75 moves to the right, the trapezoidal inclined block 3 96 is pushed upward, driving the electric switch 95 to move upward, and the flux comes out from the flux barrel 92 through the hose 93 to the nozzle 94, so that the nozzle 94 sprays the flux, so that the device can automatically spray the flux on the surface of the workpiece during the processing, so that the surfacing is smoother and the processing accuracy is improved. When the clamping plate 75 moves to the left , scrape the right side of the trapezoidal inclined block three 96 to realize the left rotation of the trapezoidal inclined block three 96. When the clamping plate 75 is completely passed, the trapezoidal inclined block three 96 is reset by the torsion spring arranged with the electric switch 95. When the push column 89 moves up, it drives the baffle 911 to move up. The baffle 911 moves the L-shaped soft rod 99 fixed on the positioning column 910. The L-shaped soft rod 99 drives the electric block 98 to shake, so that the device can shake the nozzle 94 of the flux while spraying the flux, thereby expanding the area of the flux spraying and further promoting the fluxing effect.
[0018] Working principle: the push plate 718 drives the brush plate 81 to move, and at the same time, the roller 82 under the brush plate 81 rolls on the welding table 2, and the roller 82 drives the reciprocating screw 83 to rotate, and the reciprocating screw 83 drives the slider 2 84 to move, and the slider 2 84 drives the scraper 85 to move, so that the device can clean up the impurities and iron filings remaining on the welding table 2 during the unloading process, and prevent the next workpiece from being unstable due to the presence of impurities. When the clamping plate 75 moves to the left, it drives the connecting column 3 816 to move, and the connecting column 3 816 drives the connecting column 4 817 to the left. When the splint 75 moves to the right, the magnetic transfer plate 814 is pressed downwardly, and the copper sheet 815 is disconnected from the inclined plate 813, the magnetism disappears, and the iron filings fall into the iron filing collection box 811. During the impurity treatment process, the device can also recycle the iron filings generated during processing.
[0019] When the clamping plate 75 moves to the right, the trapezoidal inclined block three 96 is pushed to move up, driving the electric switch 95 to move up, and the flux comes out from the flux barrel 92 through the hose 93 to the nozzle 94, so that the nozzle 94 sprays the flux, allowing the device to automatically spray the flux on the surface of the workpiece during the processing, making the surfacing smoother and improving the processing accuracy. When the clamping plate 75 moves to the left, the right side of the trapezoidal inclined block three 96 is scraped to realize the left rotation of the trapezoidal inclined block three 96. When the clamping plate 75 is completely passed, the trapezoidal inclined block three 96 is reset by the torsion spring set with the electric switch 95. When the push column 89 moves up, it drives the baffle 911 to move up. The baffle 911 toggles the L-shaped soft rod 99 fixed on the positioning column 910. The L-shaped soft rod 99 drives the electric block 98 to shake, so that the device can shake the nozzle 94 of the flux while spraying the flux, thereby expanding the area of flux spraying and further promoting the soldering effect.
[0020] The present invention provides a surfacing machine for wear-resistant steel plate welding. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.
Claims
1. A cladding machine for wear-resistant steel plate welding, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a foot (3) and a Z-shaped frame (4), the upper surface of the base (1) is fixedly connected to a manipulator (5), a welding gun body (6) is mounted on the movable end of the manipulator (5), the upper surface of the Z-shaped frame (4) is fixedly connected to a welding table (2), and the upper surface of the base (1) is fixedly connected to a manipulator (10); The upper surface of the soldering station (2) is provided with a clamping device (7), the back surface of the soldering station (2) is provided with an iron filings recovery device (8), and the upper surface of the base (1) is provided with a fluxing device (9); The clamping device (7) comprises: a support column (71), a trapezoidal inclined block (72), a trapezoidal inclined block (73), a connecting column (74), a clamping plate (75), a telescopic column (76), and a fixed block (77), wherein the upper end of the support column (71) is fixedly connected to the lower surface of the manipulator (5), the upper surface of the trapezoidal inclined block (72) is fixedly connected to the lower end of the support column (71), the bottom of the fixed block (77) is fixedly connected to the upper surface of the welding table (2), one end of the telescopic column (76) is fixedly connected to the right side of the fixed block (77), the left side of the clamping plate (75) is fixedly connected to the other end of the telescopic column (76), and the bottom of the positioning plate (78) is fixedly connected to the upper surface of the welding table (2).
2. A surfacing machine for wear-resistant steel plate welding according to claim 1, characterized in that: The clamping device (7) also includes: a positioning plate (78), a fixing plate (79), a multi-stage telescopic column (710), an L-shaped column (711), a fixing column (712), a pressure plate (713), a positioning pin (714), a connecting rod (715), a sliding block (716), a connecting column (717), a push plate (718), and a slide rail (719), wherein the lower surface of the fixing plate (79) is fixedly connected to the upper surface of the welding table (2), the bottom end of the multi-stage telescopic column (710) is fixedly connected to the upper surface of the fixing plate (79), the inner wall of the L-shaped column (711) is fixedly connected to the top of the multi-stage telescopic column (710), and the fixing The bottom of the fixed column 1 (712) is fixedly connected to the upper surface of the welding platform (2); the right side of the pressure plate (713) is rotatably connected to the left side of the fixed column 1 (712); the positioning pin (714) is installed on the right side of the L-shaped column (711); one end of the connecting rod (715) is rotatably connected to the circumferential surface of the positioning pin (714); the upper surface of the sliding block 1 (716) is rotatably connected to the other end of the connecting rod (715); one end of the connecting column 2 (717) is fixedly connected to the back of the sliding block 1 (716); the front side of the push plate (718) is fixedly connected to the other end of the connecting column 2 (717); and the bottom of the slide rail (719) is fixedly connected to the upper surface of the welding platform (2).
3. A surfacing machine for wear-resistant steel plate welding according to claim 2, characterized in that: The bottom of the clamping plate (75) contacts the welding platform (2), the pressing plate (713) is rotationally connected to the fixing column (712) via a torsion spring, the L-shaped column (711) slides on the inner wall of the fixing plate (79), and the inner wall of the sliding block (716) slides on the outer surface of the sliding rail (719).
4. The surfacing welding machine for wear-resistant steel plate welding according to claim 3 is characterized in that: The iron chip recovery device (8) comprises: a brush plate (81), a roller (82), a reciprocating screw rod (83), a second slider (84), and a scraper (85); the upper surface of the brush plate (81) is fixedly connected to the lower surface of the push plate (718); the upper surface of the roller (82) is fixedly connected to the lower surface of the brush plate (81); the reciprocating screw rod (83) is connected between the two rollers (82); the second slider (84) slides on the circumferential surface of the reciprocating screw rod (83); and the scraper (85) is fixedly connected to the front and rear sides of the second slider (84).
5. The surfacing welding machine for wear-resistant steel plate welding according to claim 4 is characterized in that: The iron chip recovery device (8) also includes: a second support column (86), a T-shaped column (87), a second positioning plate (88), a push column (89), a diamond-shaped inclined block rod (810), an iron chip collection box (811), a material box (812), an inclined plate (813), a magnetic rotating plate (814), a copper sheet (815), a third connecting column (816), and a fourth connecting column (817), wherein the bottom of the second support column (86) is fixedly connected to the upper surface of the base (1), the back of the T-shaped column (87) is fixedly connected to the front of the second support column (86), the bottom of the second positioning plate (88) is fixedly connected to the upper surface of the Z-shaped frame (4), the diamond-shaped inclined block rod (810) slides on the inner wall of the T-shaped column (87), and the push column (89) is fixedly connected to the upper surface of the Z-shaped frame (4). ) inner wall slides on the rhombus inclined surface of the rhombus inclined block rod (810), the lower surface of the iron filings collection box (811) contacts the upper surface of the base (1), the lower surface of the material box (812) contacts the upper surface of the base (1), the inclined plate (813) is fixedly connected to the back of the welding table (2), the magnetic rotating plate (814) is rotationally connected to the inclined plate (813) by a torsion spring, the copper sheet (815) is installed on both sides of the magnetic rotating plate (814), the right end of the connecting column three (816) is fixedly connected to the left side of the clamping plate (75), one end of the connecting column four (817) is fixedly connected to the circumferential surface of the connecting column three (816), and the other end of the connecting column four (817) is fixedly connected to the front of the rhombus inclined block rod (810).
6. The surfacing welding machine for wear-resistant steel plate welding according to claim 5 is characterized in that: The bristles of the brush plate (81) are in contact with the upper surface of the welding platform (2), the back surface of the second positioning plate (88) is fixedly connected to the front surface of the T-shaped column (87), and the push column (89) slides on the inner wall of the T-shaped column (87).
7. A surfacing machine for wear-resistant steel plate welding according to claim 6, characterized in that: The soldering device (9) comprises: a fixed box (91), a soldering flux barrel (92), a hose (93), a nozzle (94), an electric switch (95), a third trapezoidal inclined block (96), and a second fixed plate (97). The bottom of the fixed box (91) is fixedly connected to the upper surface of the base (1), the bottom of the soldering flux barrel (92) is in contact with the upper surface of the fixed box (91), the nozzle (94) is connected to the soldering flux barrel (92) via the hose (93), the back of the second fixed plate (97) is fixedly connected to the front of the T-shaped column (87), the upper surface of the electric switch (95) is fixedly connected to the lower surface of the second fixed plate (97), and the left side of the third trapezoidal inclined block (96) is rotatably connected to the lower surface of the electric switch (95).
8. The surfacing welding machine for wear-resistant steel plate welding according to claim 7, characterized in that: The soldering device (9) further comprises: an electric block (98), an L-shaped soft rod (99), a positioning column (910), and a baffle (911); the electric block (98) is arranged on the nozzle (94); the L-shaped soft rod (99) is fixedly connected to the back of the electric block (98); the bottom of the positioning column (910) is fixedly connected to the upper surface of the T-shaped column (87); and the left side of the baffle (911) is fixedly connected to the right side of the push column (89).
9. A surfacing welding machine for wear-resistant steel plate welding according to claim 8, characterized in that: The soldering device (9) further comprises: an electric block (98), an L-shaped soft rod (99), a positioning column (910), and a baffle (911); the electric block (98) is arranged on the nozzle (94); the L-shaped soft rod (99) is fixedly connected to the back of the electric block (98); the bottom of the positioning column (910) is fixedly connected to the upper surface of the T-shaped column (87); and the left side of the baffle (911) is fixedly connected to the right side of the push column (89).
Citation Information
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