An automatic welding device for photovoltaic inverter production

By designing automatic welding devices and using automated positioning and welding technology, the problem of low welding efficiency of inverter housing mounting plates in the prior art is solved, efficient automatic welding is achieved, and production efficiency is improved.

CN119952393BActive Publication Date: 2025-06-27KUNSHAN HENGJU ELECTRONIC CO LTD

Patent Information

Application Number
CN202510447960.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-06-27
Estimated Expiration
2045-04-10

AI Technical Summary

Technical Problem

In the prior art, the welding efficiency of the inverter housing mounting plates is low and requires manual positioning, resulting in low production efficiency.

Method used

An automatic welding device for the production of photovoltaic inverters was designed, including a conveying structure, clamping structure, drive structure, feeding structure and magnetic suction structure. Through automatic positioning and welding, the welding efficiency of the mounting plates is improved.

Benefits of technology

It realizes rapid positioning and efficient welding, and improves the welding efficiency of mounting plates and the production efficiency of inverters.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN119952393B_ABST
    Figure CN119952393B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of inverter welding, specifically an automatic welding device for photovoltaic inverter production, including a conveying structure for conveying an inverter housing; when the inverter housing moves to a specific position, a first worm is driven to rotate by a biaxial motor. When the first worm rotates, it meshes with and drives a first gear. When the first gear rotates, it drives a clamping plate to swing upward. Relying on the guiding effect of a guiding plate, it is convenient to move the inverter housing into the two clamping plates. At the same time, a pressing plate contacts the outer side of the inverter housing, and the pressing plate further ensures the stability of the inverter housing. At the same time, an installation plate on the moving part contacts one side of the inverter housing, and the installation plate is welded to the upper surface of the inverter housing by a robotic arm and a welding torch, so as to facilitate the rapid positioning of the installation plate parts, improve the welding efficiency of the installation plate parts and the production efficiency of the inverter.
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Description

Technical Field

[0001] The present invention relates to the technical field of inverter welding, and particularly relates to an automatic welding device for photovoltaic inverter production. Background Art

[0002] When an inverter is produced, it is necessary to weld the mounting plate to the inverter housing. After welding, it is convenient for subsequent installation of the inverter. Currently, when welding the mounting plate, most of the time, the mounting plate is manually abutted against the outside of the inverter housing and then the welding operation is carried out. This processing method has low efficiency and requires manual positioning of the mounting plate. Therefore, an automatic welding device for photovoltaic inverter production is proposed to facilitate quick positioning of the mounting plate, improve the welding efficiency of the mounting plate and the production efficiency of the inverter. Summary of the Invention

[0003] Aiming at the problems in the prior art, the present invention provides an automatic welding device for photovoltaic inverter production to facilitate quick positioning of the mounting plate, improve the welding efficiency of the mounting plate and the production efficiency of the inverter.

[0004] The technical solution adopted by the present invention to solve its technical problems is an automatic welding device for photovoltaic inverter production, including a conveying structure for conveying the inverter housing. On both sides of the conveying structure, there are symmetrically arranged clamping structures for positioning the inverter housing. Below the conveying structure, there is a driving structure for driving the clamping structures to swing. On the outside of the conveying structure, there are feeding structures for conveying the mounting plates. On the feeding structures, there are several groups of vertically arranged mounting plates. On the clamping structures, there are magnetic attraction structures. After the clamping structures swing, the magnetic attraction structures correspond to a group of mounting plates. On one side of the conveying structure, there is a welding structure.

[0005] Specifically, each clamping structure includes a cross plate arranged above the conveying structure. At both ends of the cross plate, there are vertically connected clamping plates. On one side of the two clamping plates close to the cross plate, there are arc-shaped notches. Below the cross plate, there is a vertically connected rotating plate. On one side of the rotating plate, there is a horizontally connected driving rod. At one end of the driving rod, there is a first gear which is meshed and driven by the driving structure. At the end of the driving rod far from the first gear, there is a vertically connected first support rod.

[0006] On the side of each clamping plate far from the cross plate, there are inclined guide plates. The ends of the two guide plates far from the cross plate expand outwards. Inside the two clamping plates, there is an adjusting structure that can clamp inverter housings of different widths. After being squeezed, the adjusting structure drives the magnetic attraction structure to move.

[0007] Specifically, the magnetic attraction structure includes a moving plate arranged above the mounting plate. In the initial state, the moving plate is located above one side of the mounting plate away from the cross plate. A slot is provided on the lower surface of the moving plate, and a number of groups of magnets are arranged in the slot. The magnets are magnetically adsorbed to the mounting plate.

[0008] On the far sides of the two clamping plates, a first hydraulic telescopic rod is provided on each side. The fixed end of the first hydraulic telescopic rod is fixedly connected to one side of the clamping plate through a connecting plate. The output end of the first hydraulic telescopic rod is fixedly connected with an L-shaped connecting rod. One end of the L-shaped connecting rod is fixedly connected to one side of the moving plate. The first hydraulic telescopic rod is communicated with the adjusting structure.

[0009] Specifically, the adjusting structure includes a pressing plate vertically arranged between the two clamping plates. A second hydraulic telescopic rod is fixedly connected between the pressing plate and the cross plate. The fixed end of the second hydraulic telescopic rod is fixedly connected to one side of the cross plate. The output end of the second hydraulic telescopic rod is fixedly connected to one side of the pressing plate. The fixed end of the second hydraulic telescopic rod is communicated with the fixed end of the first hydraulic telescopic rod through a pipeline; a number of groups of return springs are fixedly connected between the pressing plate and the cross plate.

[0010] By adopting the above technical solution, when the width of the inverter housing is relatively large, the inverter housing is in pressing contact with one side of the pressing plate. The pressing plate can ensure the stability of the inverter housing, and at the same time drive the pressing plate to move. When the pressing plate moves, it presses the second hydraulic telescopic rod and drives the return springs to store energy. By relying on the fact that the second hydraulic telescopic rod is communicated with the first hydraulic telescopic rod through a pipeline, the output end of the first hydraulic telescopic rod is driven to extend, thereby driving the moving plate to move. When the moving plate moves, it drives the mounting plate to move synchronously, so as to automatically adjust the position of the mounting plate according to the width of the inverter, and at the same time ensure the stability of the inverter housing, improve the processing efficiency and the use convenience;

[0011] After a group of inverter housings are welded, the clamping plates are driven by the driving structure to swing downward and reset. At this time, the pressing plate is driven by the return springs to reset, the second hydraulic telescopic rod extends, and the output end of the first hydraulic telescopic rod drives the L-shaped connecting rod and the moving plate to reset and move synchronously, so as to facilitate the subsequent welding of the mounting plate for the next group of inverter housings.

[0012] Specifically, the driving structure includes a double-shaft motor horizontally arranged below the conveying structure. The output ends of the double-shaft motor are fixedly connected with horizontally arranged first worms. The first worms are located below the first gears and are in meshing transmission with the first gears. A vertically arranged second support rod is fixedly connected below the double-shaft motor. The end of the driving rod away from the first support rod is rotatably connected with a fixed rod. One end of the fixed rod is fixedly connected to one side of the second support rod;

[0013] The output ends of the biaxial motors are all rotatably connected to vertically arranged third support rods.

[0014] Specifically, the feeding structure includes a number of groups of conveying rollers symmetrically arranged horizontally on both sides of the conveying structure. Both ends of the conveying rollers are rotatably connected to vertically arranged first support legs. A conveyor belt is arranged outside a number of groups of the conveying rollers. A number of groups of symmetrically arranged clamping blocks are fixedly connected to the outside of the conveyor belt. A positioning groove is arranged on one side of the clamping block. The mounting plate is installed between two clamping blocks through the positioning groove. A number of groups of mounting holes are arranged on the mounting plate;

[0015] One side of the conveying roller is provided with a transmission structure for driving the conveyor belt to move.

[0016] Specifically, the transmission structure includes a second gear vertically arranged on one side of the first support leg. A transmission shaft is fixedly connected to one side of the second gear. The end of the transmission shaft away from the second gear passes through the first support leg and is fixedly connected to one end of a group of the conveying rollers. A one-way bearing is connected between the conveying roller and the transmission shaft;

[0017] An inclined rotating shaft is arranged on the side of the third support rod away from the biaxial motor. A second worm is fixedly connected to the end of the rotating shaft away from the third support rod. The second worm is in meshing transmission with the second gear. One end of the rotating shaft is fixedly connected to the output end of the biaxial motor through a universal coupling. The end of the rotating shaft away from the third support rod is rotatably connected to a vertically arranged fourth support rod.

[0018] Specifically, the conveying structure includes a horizontally arranged electric conveyor belt. A number of groups of vertically arranged second support legs are arranged outside the electric conveyor belt. A number of groups of inverter housings are arranged on the electric conveyor belt.

[0019] Specifically, the welding structure includes a base. A robotic arm is arranged above the base. A welding torch is arranged at one end of the robotic arm.

[0020] Advantages of the present invention:

[0021] For an automatic welding device for photovoltaic inverter production according to the present invention, when the inverter housing moves to a specific position, the first worm is driven to rotate by the biaxial motor. When the first worm rotates, it is in meshing transmission with the first gear. When the first gear rotates, it drives the clamping plate to swing upward. Relying on the guiding effect of the guiding plate, it is convenient to move the inverter housing into the two clamping plates. At the same time, the pressing plate contacts the outside of the inverter housing. Relying on the pressing plate, the stability of the inverter housing is further ensured. At the same time, the mounting plate on the moving part contacts one side of the inverter housing. The mounting plate is welded on the upper surface of the inverter housing by means of the robotic arm and the welding torch, so as to facilitate the rapid positioning of the mounting plate part, improve the welding efficiency of the mounting plate part and the production efficiency of the inverter.

[0022] An automatic welding device for the production of a photovoltaic inverter according to the present invention. When the width of the inverter housing is relatively large, the inverter housing is in extrusion contact with one side of the extrusion plate. Relying on the extrusion plate, the stability of the inverter housing can be ensured. At the same time, the extrusion plate is driven to move. When the extrusion plate moves, it extrudes the second hydraulic telescopic rod and drives the return spring to store energy. Relying on the second hydraulic telescopic rod being connected to the first hydraulic telescopic rod through a pipeline, the output end of the first hydraulic telescopic rod is driven to extend, thereby driving the moving plate to move. When the moving plate moves, it drives the mounting plate to move synchronously, so as to facilitate automatically adjusting the position of the mounting plate according to the width of the inverter, while ensuring the stability of the inverter housing, improving the processing efficiency and the convenience of use.

[0023] An automatic welding device for the production of a photovoltaic inverter according to the present invention. When the next group of inverter housings needs to be welded with the mounting plate, the double-shaft motor drives the two clamping structures to swing upward. Relying on the double-shaft motor and the universal coupling, the rotating shaft is driven to rotate. When the rotating shaft rotates, it drives the second worm to rotate and mesh with the second gear. Relying on the second gear and the one-way bearing, the transmission shaft and a set of conveying rollers are driven to rotate. When the conveying rollers rotate, they drive the conveyor belt to move, so as to facilitate driving several sets of mounting plates to move. When the two clamping plates swing downward to the initial position, at this time, a set of mounting plates on the conveyor belt corresponds to the slot of the moving plate, and at the same time, a set of mounting plates is magnetically adsorbed by the magnet, so as to facilitate subsequent welding of the mounting plate to the next group of inverter housings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below in conjunction with the drawings and embodiments.

[0025] Figure 1 Is an isometric view of the present invention;

[0026] Figure 2 Is Figure 1 The enlarged view of area A of ;

[0027] Figure 3 Is Figure 1 The enlarged view of area B of ;

[0028] Figure 4 Is a top view schematic diagram of the clamping structure of the present invention;

[0029] Figure 5 Is another perspective isometric view of the present invention;

[0030] Figure 6 Is Figure 5 The enlarged view of area C of ;

[0031] Figure 7 Is a side view of the present invention;

[0032] Figure 8 is Figure 7 an enlarged view of region D of

[0033] Figure 9 is a schematic structural view after the clamping plate of the present invention swings downward;

[0034] Figure 10 is Figure 9 an enlarged view of region E of

[0035] Figure 11 is a schematic cross-sectional view of the clamping structure of the present invention;

[0036] Figure 12 is Figure 11 an enlarged view of region F of

[0037] In the figure: 1. mounting plate; 2. cross plate; 3. clamping plate; 4. arc notch; 5. rotating plate; 6. driving rod; 7. first gear; 8. first support rod; 9. guide plate; 10. moving plate; 11. slotted opening; 12. magnet; 13. first hydraulic telescopic rod; 14. connecting plate; 15. L-shaped connecting rod; 16. extrusion plate; 17. second hydraulic telescopic rod; 18. return spring; 19. dual-axis motor; 20. first worm; 21. second support rod; 22. fixed rod; 23. third support rod; 24. conveying roller; 25. first support leg; 26. conveyor belt; 27. clamping block; 28. positioning groove; 29. mounting hole; 30. second gear; 31. rotating shaft; 32. second worm; 33. universal coupling; 34. fourth support rod; 35. electric conveyor belt; 36. inverter housing; 37. base; 38. robotic arm; 39. welding torch; 40. second support leg. Specific Embodiments

[0038] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0039] In order to facilitate the rapid positioning of the mounting plate parts, improve the welding efficiency of the mounting plate parts and the production efficiency of the inverter, as an embodiment of the present invention, as Figure 1 shown, an automatic welding device for photovoltaic inverter production described in the present invention includes a conveying structure for conveying the inverter housing 36, clamping structures symmetrically arranged on both sides of the conveying structure for positioning the inverter housing 36, a driving structure for driving the clamping structures to swing below the conveying structure, feeding structures for conveying the mounting plates 1 arranged on the outer sides of the conveying structure, a plurality of groups of vertically arranged mounting plates 1 provided on the feeding structures, magnetic attraction structures provided on the clamping structures, the magnetic attraction structures corresponding to a group of mounting plates 1 after the clamping structures swing, and a welding structure provided on one side of the conveying structure.

[0040] During use, the inverter housing 36 is driven to move by the conveying structure. After the inverter housing 36 moves to a specific position, the two clamping structures are driven to swing upward by the driving structure. When the two clamping structures swing upward, a magnetic attraction structure drives a mounting plate 1 to swing upward synchronously. When the two clamping structures swing to a certain position, at this time the inverter housing 36 is located within the two clamping structures, and the two clamping structures are relied on to position the inverter housing 36 to ensure the stability of the inverter housing 36. At the same time, the magnetic attraction structure moves the mounting plate 1 to the upper surface of the inverter housing 36, and one side of the mounting plate 1 abuts against the upper surface of the inverter housing 36. The mounting plate 1 is welded to the upper surface of the inverter housing 36 by the welding structure, thereby completing the welding of the mounting plate 1, so as to facilitate the rapid positioning of the mounting plate 1 and improve the welding efficiency of the mounting plate 1 and the production efficiency of the inverter;

[0041] After the welding of the mounting plate 1 is completed for a group of inverter housings 36, the driving structure drives the two clamping structures to swing downward. When the clamping structures swing, the magnetic attraction structure is driven to swing downward synchronously. When the clamping structures swing to a certain position, at this time the magnetic attraction structure corresponds to another mounting plate 1 on the feeding structure. After the conveying structure continues to drive the next group of inverter housings 36 to move to a specific position, the driving structure is relied on again to drive the clamping structures and the magnetic attraction structure to swing upward, so as to facilitate the welding of the mounting plate 1 for the next group of inverter housings 36 and improve the processing efficiency and use convenience.

[0042] To ensure the stability of the inverter housing 36, by way of example, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 shown, the present invention further includes that the clamping structures each include a cross plate 2 disposed above the conveying structure. Both ends of the cross plate 2 are fixedly connected with vertically arranged clamping plates 3. An arc-shaped notch 4 is provided on one side of each of the two clamping plates 3 close to the cross plate 2. A vertically arranged rotating plate 5 is fixedly connected to the lower side of the cross plate 2. A horizontally arranged driving rod 6 is fixedly connected to one side of the rotating plate 5. One end of the driving rod 6 is fixedly connected with a first gear 7, and the first gear 7 is in meshing transmission with the driving structure. The end of the driving rod 6 far from the first gear 7 is rotatably connected with a vertically arranged first support rod 8;

[0043] An inclined guide plate 9 is provided on one side of each of the clamping plates 3 far from the cross plate 2. The ends of the two guide plates 9 far from the cross plate 2 expand outwards. An adjusting structure capable of clamping inverter housings 36 of different widths is provided within the two clamping plates 3, and the adjusting structure drives the magnetic attraction structure to move after being squeezed.

[0044] During use, the inverter housing 36 is driven to move by the conveying structure. When the inverter housing 36 moves to a specific position, the driving structure meshes with the first gear 7 to drive the rod 6 to rotate. When the driving rod 6 rotates, it drives the rotating plate 5, the cross plate 2, and the clamping plate 3 to swing upward. Relying on the guiding effect of the guiding plate 9, it is convenient to move the inverter housing 36 into the two clamping plates 3. The two clamping plates 3 are used to fix the inverter housing 36. When the clamping plate 3 swings upward to a certain position, the adjusting structure contacts the outer side of the inverter housing 36. Relying on the adjusting structure, the stability of the inverter housing 36 is further ensured. At the same time, the mounting plate 1 on the magnetic attraction structure contacts one side of the inverter housing 36. The mounting plate 1 is welded to the upper surface of the inverter housing 36 by the welding structure, thereby improving the welding efficiency of the mounting plate 1 and the production efficiency of the inverter;

[0045] When the width of the inverter housing 36 is relatively large, after the driving structure drives the clamping plate 3 to swing upward to a certain position, the adjusting structure contacts and presses against the outer side of the inverter housing 36. Relying on the adjusting structure, the magnetic attraction structure is driven to move synchronously, thereby adjusting the position of the mounting plate 1. In this way, it is convenient to automatically adjust the mounting position of the mounting plate 1 according to the width of the inverter housing 36 and ensure the stability of the clamping of the inverter housing 36, further improving the installation convenience and production efficiency;

[0046] After the welding of the mounting plate 1 is completed for one inverter housing 36, the driving structure meshes with the first gear 7 to drive the two clamping structures to swing downward and reset. When the two clamping plates 3 swing downward to the initial position, one side of the feeding structure is located in the arc-shaped notch 4, and at the same time, another mounting plate 1 on the feeding structure corresponds to the magnetic attraction structure again, thereby facilitating the subsequent welding of the mounting plate 1 for the next inverter housing 36;

[0047] The stability of the driving rod 6 can be ensured by relying on the first support rod 8.

[0048] Exemplarily, as Figure 1 、 Figure 2 、 Figure 4 、 Figure 11 、 Figure 12 shown, the present invention further includes that the magnetic attraction structure includes a moving plate 10 arranged above the mounting plate 1. The moving plate 10 is initially located above the side of the mounting plate 1 away from the cross plate 2. A slot 11 is provided on the lower surface of the moving plate 10, and a plurality of groups of magnets 12 are arranged in the slot 11. The magnets 12 are magnetically adsorbed to the mounting plate 1;

[0049] On the sides of both groups of the clamping plates 3 away from each other, first hydraulic telescopic rods 13 are provided. The fixed ends of the first hydraulic telescopic rods 13 are fixedly connected to one side of the clamping plates 3 through connecting plates 14. The output ends of the first hydraulic telescopic rods 13 are fixedly connected with L-shaped connecting rods 15. One end of the L-shaped connecting rods 15 is fixedly connected to one side of the moving plate 10. The first hydraulic telescopic rods 13 are communicated with the adjusting structure.

[0050] During use, when the conveying structure drives the inverter housing 36 to move to a specific position, the driving structure drives the clamping plate 3 to swing upward. When the clamping plate 3 swings upward, it drives the connecting plate 14, the first hydraulic telescopic rod 13, the L-shaped connecting rod 15, and the moving plate 10 to swing upward synchronously. When the moving plate 10 swings upward, relying on the magnetic adsorption between the magnet 12 and the mounting plate 1, the mounting plate 1 is driven to swing upward synchronously. When the clamping plate 3 swings to a certain position, the inverter housing 36 is in pressing contact with the adjusting structure. Relying on the adjusting structure, the stability of the inverter housing 36 can be ensured.

[0051] When the width of the inverter housing 36 is relatively large, the inverter housing 36 presses the adjusting structure to move. Relying on the connection between the adjusting structure and the first hydraulic telescopic rod 13, the output end of the first hydraulic telescopic rod 13 is driven to extend. Relying on the output end of the first hydraulic telescopic rod 13 to drive the L-shaped connecting rod 15 and the moving plate 10 to move synchronously. When the moving plate 10 moves, it drives the mounting plate 1 to move synchronously, so as to automatically adjust the position of the mounting plate 1 according to the width of the inverter, improving the processing efficiency and the convenience of use.

[0052] When the welding of the mounting plate 1 for one group of inverter housings 36 is completed, the driving structure drives the two groups of clamping structures to swing downward and reset by meshing and driving with the first gear 7. When the two groups of clamping plates 3 swing downward to the initial position, at this time, the next mounting plate 1 on the feeding structure corresponds to the slot 11 of the moving plate 10. Relying on the magnetic adsorption between the magnet 12 and the next mounting plate 1, it is convenient to drive the next mounting plate 1 to move subsequently, and at the same time, it is convenient to weld the mounting plate 1 for the next group of inverter housings 36.

[0053] Exemplarily, such as Figure 4 、 Figure 11 、 Figure 12 shown, the present invention further includes that the adjusting structure includes a pressing plate 16 vertically arranged between the two groups of clamping plates 3. A second hydraulic telescopic rod 17 is fixedly connected between the pressing plate 16 and the cross plate 2. The fixed end of the second hydraulic telescopic rod 17 is fixedly connected to one side of the cross plate 2. The output end of the second hydraulic telescopic rod 17 is fixedly connected to one side of the pressing plate 16. The fixed end of the second hydraulic telescopic rod 17 is communicated with the fixed end of the first hydraulic telescopic rod 13 through a pipeline; a plurality of groups of return springs 18 are fixedly connected between the pressing plate 16 and the cross plate 2.

[0054] During use, when the width of the inverter housing 36 is relatively large, the inverter housing 36 is in extrusion contact with one side of the extrusion plate 16. Relying on the extrusion plate 16 can ensure the stability of the inverter housing 36, and at the same time drive the extrusion plate 16 to move. When the extrusion plate 16 moves, it extrudes the second hydraulic telescopic rod 17 and drives the return spring 18 to store energy. Relying on the second hydraulic telescopic rod 17 to communicate with the first hydraulic telescopic rod 13 through a pipeline, thereby driving the output end of the first hydraulic telescopic rod 13 to extend, so as to drive the moving plate 10 to move. When the moving plate 10 moves, it drives the mounting plate 1 to move synchronously, so as to facilitate automatically adjusting the position of the mounting plate 1 according to the width of the inverter, and at the same time ensure the stability of the inverter housing 36, improve the processing efficiency and the convenience of use;

[0055] After a group of inverter housings 36 are welded, rely on the driving structure to drive the clamping plate 3 to swing downward to reset. At this time, rely on the return spring 18 to drive the extrusion plate 16 to reset, the second hydraulic telescopic rod 17 extends, and the output end of the first hydraulic telescopic rod 13 drives the L-shaped connecting rod 15 and the moving plate 10 to reset and move synchronously, so as to facilitate welding the mounting plate 1 for the next group of inverter housings 36 later.

[0056] For the convenience of driving the clamping plate 3 to swing, by way of example, as Figure 1 、 Figure 3 、 Figure 5 、 Figure 7 、 Figure 9 shown, the present invention further includes that the driving structure includes a double-shaft motor 19 horizontally arranged below the conveying structure. The output ends of the double-shaft motor 19 are fixedly connected with horizontally arranged first worms 20. The first worms 20 are located below the first gear 7 and are in meshing transmission with the first gear 7. A vertically arranged second support rod 21 is fixedly connected below the double-shaft motor 19. One end of the driving rod 6 away from the first support rod 8 is rotatably connected with a fixed rod 22. One end of the fixed rod 22 is fixedly connected with one side of the second support rod 21;

[0057] The output ends of the double-shaft motor 19 are rotatably connected with vertically arranged third support rods 23.

[0058] During use, when the conveying structure drives the inverter housing 36 to move to a specific position, turn on the double-shaft motor 19. Rely on the double-shaft motor 19 to drive the first worm 20 to rotate. When the first worm 20 rotates, it is in meshing transmission with the first gear 7, thereby driving the first gear 7 to rotate. When the first gear 7 rotates, it drives the rod 6, the rotating plate 5, the cross plate 2, and the clamping plate 3 to swing upward, so as to facilitate clamping the inverter housing 36. At the same time, rely on the moving plate 10 to drive the mounting plate 1 to move to the upper surface of the inverter housing 36, improving the installation convenience of the mounting plate 1;

[0059] Relying on the second support rod 21 can ensure the stability of the dual-axis motor 19. Relying on the fixed rod 22 can further ensure the stability of the driving rod 6. Relying on the third support rod 23 can further ensure the rotational stability of the dual-axis motor 19.

[0060] For the convenience of subsequent welding of the mounting plate 1 to the next group of inverter housings 36, exemplarily, as Figure 1 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 shown, the present invention further includes that the feeding structure includes a plurality of groups of conveying rollers 24 horizontally symmetrically arranged on both sides of the conveying structure. Both ends of the conveying rollers 24 are rotatably connected to vertically arranged first support legs 25. A conveyor belt 26 is arranged outside the plurality of groups of conveying rollers 24. A plurality of groups of symmetrically arranged clamping blocks 27 are fixedly connected to the outside of the conveyor belt 26. A positioning groove 28 is arranged on one side of the clamping block 27. The mounting plate 1 is installed between two clamping blocks 27 through the positioning groove 28. A plurality of mounting holes 29 are arranged on the mounting plate 1;

[0061] One side of the conveying roller 24 is provided with a transmission structure for driving the conveyor belt 26 to move.

[0062] During use, when the dual-axis motor 19 drives the two clamping structures to swing upward, the transmission structure drives the conveying rollers 24 to rotate. When the conveying rollers 24 rotate, they drive the conveyor belt 26 to move. When the conveyor belt 26 moves, it drives a plurality of mounting plates 1 to move synchronously by relying on the clamping blocks 27. After the two clamping plates 3 swing upward, at this time, a mounting plate 1 on the conveyor belt 26 corresponds to the movement trajectory of the moving plate 10. When the dual-axis motor 19 drives the moving plate 10 to swing later, the mounting plate 1 can be snapped into the slot 11, and at the same time, it is magnetically adsorbed to a corresponding mounting plate 1 by relying on the magnet 12, so as to facilitate subsequent welding of the mounting plate 1 to the next group of inverter housings 36;

[0063] Relying on the action of the clamping block 27 and the positioning groove 28 can ensure the vertical stability of the mounting plate 1, facilitating the mounting plate 1 to correspond to the slot 11 of the moving plate 10 after the moving plate 10 swings downward;

[0064] After the mounting plate 1 is welded to the inverter housing 36, relying on the mounting holes 29 can facilitate subsequent installation of the inverter housing 36 and ensure the stability of the inverter housing 36 after installation.

[0065] For the convenience of driving a plurality of mounting plates 1 to move, exemplarily, as Figure 5 、 Figure 6As shown, the present invention further includes that the transmission structure includes a second gear 30 vertically arranged on one side of the first support leg 25. One side of the second gear 30 is fixedly connected with a transmission shaft. The end of the transmission shaft away from the second gear 30 passes through the first support leg 25 and is fixedly connected with one end of a group of conveying rollers 24. A one-way bearing is connected between the conveying roller 24 and the transmission shaft;

[0066] On the side of the third support rod 23 away from the dual-axis motor 19, there is an inclined rotating shaft 31. The end of the rotating shaft 31 away from the third support rod 23 is fixedly connected with a second worm 32. The second worm 32 is in meshing transmission with the second gear 30. One end of the rotating shaft 31 is fixedly connected with the output end of the dual-axis motor 19 through a universal coupling 33. The end of the rotating shaft 31 away from the third support rod 23 is rotatably connected with a vertically arranged fourth support rod 34.

[0067] During use, when the next group of inverter housings 36 need to be welded to the mounting plate 1, the dual-axis motor 19 drives the two clamping structures to swing upward. Relying on the dual-axis motor 19 and the universal coupling 33, the rotating shaft 31 is driven to rotate. When the rotating shaft 31 rotates, it drives the second worm 32 to rotate and mesh with the second gear 30. Relying on the second gear 30 and the one-way bearing, the transmission shaft and a group of conveying rollers 24 are driven to rotate. When the conveying rollers 24 rotate, the conveyor belt 26 is driven to move, so as to drive a number of mounting plates 1 to move; when the two clamping plates 3 swing downward to the initial position, at this time, a mounting plate 1 on the conveyor belt 26 corresponds to the slot 11 of the moving plate 10, and at the same time, relying on the magnetic attraction of the magnet 12 and the corresponding group of mounting plates 1, it is convenient for subsequent welding of the mounting plate 1 to the next group of inverter housings 36;

[0068] When the dual-axis motor 19 drives the clamping plate 3 to swing downward, the second worm 32 meshes with the second gear 30. At this time, due to the function of the one-way bearing, the conveying roller 24 is no longer driven to rotate; when the dual-axis motor 19 drives the clamping plate 3 to swing upward, the second worm 32 meshes with the second gear 30. At this time, relying on the function of the one-way bearing, the transmission shaft and the conveying roller 24 are driven to rotate, and the mounting plate 1 is driven to move accordingly, ensuring that after the clamping plate 3 swings downward, a mounting plate 1 on the conveyor belt 26 corresponds to the slot 11 of the moving plate 10.

[0069] Exemplarily, as Figure 1 shown, the present invention further includes that the conveying structure includes a horizontally arranged electric conveyor belt 35. There are several groups of vertically arranged second support legs 40 outside the electric conveyor belt 35. There are several groups of inverter housings 36 on the electric conveyor belt 35.

[0070] During use, the electric conveyor belt 35 is relied on to facilitate the movement of the inverter housing 36, and at the same time, the second support leg 40 can ensure the stability of the electric conveyor belt 35.

[0071] Exemplarily, as Figure 5 , Figure 9 shown, the present invention further includes that the welding structure includes a base 37, a robotic arm 38 is provided above the base 37, and a welding torch 39 is provided at one end of the robotic arm 38.

[0072] During use, when the electric conveyor belt 35 drives the inverter housing 36 to move to a specific position, the clamping plate 3 is relied on to swing upward, so that the inverter housing 36 is located inside the clamping plate 3. At the same time, the pressing plate 16 contacts the outer side of the inverter housing 36. The pressing plate 16 is relied on to further ensure the stability of the inverter housing 36. At the same time, the mounting plate 1 on the moving plate 10 contacts one side of the inverter housing 36. At this time, the robotic arm 38 is relied on to drive the welding torch 39 to move, and the mounting plate 1 is welded to the upper surface of the inverter housing 36 by the welding torch 39, so as to improve the welding efficiency of the mounting plate 1 and the production efficiency of the inverter; the base 37 can ensure the stability of the robotic arm 38.

[0073] When the present invention is in use, the electric conveyor belt 35 is relied on to facilitate the movement of the inverter housing 36. When the inverter housing 36 moves to a specific position, the double-shaft motor 19 is turned on. The double-shaft motor 19 is relied on to drive the first worm 20 to rotate. When the first worm 20 rotates, it meshes with and drives the first gear 7, thereby driving the first gear 7 to rotate. When the first gear 7 rotates, it drives the rod 6, the rotating plate 5, the cross plate 2, and the clamping plate 3 to swing upward. Relying on the guiding effect of the guiding plate 9, the inverter housing 36 can be conveniently moved into the two clamping plates 3. The two clamping plates 3 are relied on to facilitate the fixing of the inverter housing 36. When the clamping plate 3 swings upward to a certain position, the inverter housing 36 is in pressing contact with one side of the pressing plate 16. The pressing plate 16 can ensure the stability of the inverter housing 36 and drive the pressing plate 16 to move at the same time. When the pressing plate 16 moves, it presses the second hydraulic telescopic rod 17 and drives the return spring 18 to store energy at the same time. The second hydraulic telescopic rod 17 is connected to the first hydraulic telescopic rod 13 through a pipeline, thereby driving the output end of the first hydraulic telescopic rod 13 to extend, so as to drive the moving plate 10 to move. When the moving plate 10 moves, it drives the mounting plate 1 to move synchronously, so as to conveniently automatically adjust the position of the mounting plate 1 according to the width of the inverter, and at the same time ensure the stability of the inverter housing 36, improve the processing efficiency and the use convenience;

[0074] When the biaxial motor 19 drives the two groups of clamping structures to swing upward, the rotation shaft 31 is driven to rotate by relying on the biaxial motor 19 and the universal coupling 33. When the rotation shaft 31 rotates, the second worm 32 is driven to rotate and meshes with the second gear 30 for transmission. The transmission shaft and a group of conveying rollers 24 are driven to rotate by relying on the second gear 30 and the one-way bearing. When the conveying rollers 24 rotate, the conveyor belt 26 is driven to move, so as to facilitate driving several groups of mounting plates 1 to move;

[0075] After the inverter housing 36 is clamped and fixed, the welding torch 39 is driven to move by relying on the robotic arm 38. The mounting plate 1 is welded to the upper surface of the inverter housing 36 by relying on the welding torch 39, so as to improve the welding efficiency of the mounting plate 1 and the production efficiency of the inverter;

[0076] After a group of inverter housings 36 complete the welding of the mounting plate 1, the two groups of clamping structures are driven to swing downward and reset by relying on the meshing transmission of the first worm 20 and the first gear 7. When the two clamping plates 3 swing downward to the initial position, at this time, the next mounting plate 1 on the conveyor belt 26 corresponds to the slot 11 of the moving plate 10. The next mounting plate 1 is magnetically adsorbed by relying on the magnet 12, so as to facilitate driving the next mounting plate 1 to move subsequently, and at the same time facilitate welding the mounting plate 1 to the next inverter housing 36;

[0077] The biaxial motor 19 is relied on to drive the clamping plate 3 to swing downward and reset. At this time, the extrusion plate 16 is driven to reset by relying on the reset spring 18, so that the second hydraulic telescopic rod 17 extends. At the same time, the output end of the first hydraulic telescopic rod 13 drives the L-shaped connecting rod 15 and the moving plate 10 to reset and move synchronously, so as to facilitate welding the mounting plate 1 to the next inverter housing 36 subsequently;

[0078] When the biaxial motor 19 drives the clamping plate 3 to swing downward, the second worm 32 meshes with the second gear 30 for transmission. At this time, relying on the function of the one-way bearing, the conveying roller 24 is no longer driven to rotate; when the biaxial motor 19 drives the clamping plate 3 to swing upward, the second worm 32 meshes with the second gear 30 for transmission. At this time, relying on the function of the one-way bearing, the transmission shaft and the conveying roller 24 are driven to rotate, and the mounting plate 1 is driven to move accordingly, ensuring that after the clamping plate 3 swings downward, at this time, a group of mounting plates 1 on the conveyor belt 26 corresponds to the slot 11 of the moving plate 10.

[0079] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present invention. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic welding device for photovoltaic inverter production, characterized in that: It comprises a conveying structure for conveying an inverter housing (36), symmetrically arranged clamping structures for positioning the inverter housing (36) are provided on both sides of the conveying structure, a driving structure for driving the clamping structure to swing is provided below the conveying structure, a feeding structure for conveying a mounting plate (1) is provided on the outer side of the conveying structure, a plurality of groups of vertically arranged mounting plates (1) are provided on the feeding structure, a magnetic attraction structure is provided on the clamping structure, and after the clamping structure swings, the magnetic attraction structure corresponds to a group of mounting plates (1), and a welding structure is provided on one side of the conveying structure; The clamping structures each comprise a horizontal plate (2) arranged above the conveying structure, both ends of the horizontal plate (2) being fixedly connected to vertically arranged clamping plates (3), two sets of the clamping plates (3) being provided with arc-shaped notches (4) on one side close to the horizontal plate (2), a vertically arranged rotating plate (5) being fixedly connected to the lower side of the horizontal plate (2), one side of the rotating plate (5) being fixedly connected to a horizontally arranged driving rod (6), one end of the driving rod (6) being fixedly connected to a first gear (7), the first gear (7) being meshed with the driving structure for transmission, and one end of the driving rod (6) being rotatably connected to a vertically arranged first supporting rod (8) at a distance from the first gear (7); The clamping plates (3) are each provided with an inclined guide plate (9) on one side away from the transverse plate (2); one end of the two groups of guide plates (9) away from the transverse plate (2) expands outward; and the two groups of clamping plates (3) are provided with an adjustment structure capable of clamping inverter housings (36) of different widths; the adjustment structure drives the magnetic attraction structure to move when being squeezed; The magnetic attraction structure comprises a movable plate (10), the lower surface of the movable plate (10) being provided with a slot (11), a plurality of groups of magnets (12) being arranged in the slot (11), and the magnets (12) being magnetically attracted to the mounting plate (1); A first hydraulic telescopic rod (13) is provided on one side of the two groups of clamping plates (3) that are away from each other. The fixed end of the first hydraulic telescopic rod (13) is fixedly connected to one side of the clamping plate (3) via a connecting plate (14). The output end of the first hydraulic telescopic rod (13) is fixedly connected to an L-shaped connecting rod (15). One end of the L-shaped connecting rod (15) is fixedly connected to one side of the movable plate (10). The first hydraulic telescopic rod (13) is connected to the adjustment structure. The adjustment structure comprises an extrusion plate (16) vertically arranged between two groups of clamping plates (3); a second hydraulic telescopic rod (17) is fixedly connected between the extrusion plate (16) and the transverse plate (2); a fixed end of the second hydraulic telescopic rod (17) is fixedly connected to one side of the transverse plate (2); an output end of the second hydraulic telescopic rod (17) is fixedly connected to one side of the extrusion plate (16); and a fixed end of the second hydraulic telescopic rod (17) is connected to a fixed end of the first hydraulic telescopic rod (13) via a pipeline; and a plurality of groups of return springs (18) are fixedly connected between the extrusion plate (16) and the transverse plate (2).

2. The automatic welding device for photovoltaic inverter production according to claim 1, characterized in that: The driving structure comprises a double-axis motor (19) horizontally arranged below the conveying structure, the output ends of the double-axis motor (19) are fixedly connected to a first worm (20) arranged horizontally, the first worm (20) is located below the first gear (7) and meshes with the first gear (7) for transmission, a second vertically arranged support rod (21) is fixedly connected below the double-axis motor (19), one end of the driving rod (6) away from the first support rod (8) is rotatably connected to a fixed rod (22), one end of the fixed rod (22) is fixedly connected to one side of the second support rod (21); The output ends of the dual-axis motor (19) are both rotatably connected to a vertically arranged third support rod (23).

3. The automatic welding device for photovoltaic inverter production according to claim 2, characterized in that: The feeding structure comprises a plurality of groups of conveying rollers (24) horizontally and symmetrically arranged on both sides of the conveying structure, both ends of the conveying rollers (24) are rotatably connected to first supporting legs (25) arranged vertically, a conveyor belt (26) is arranged outside the plurality of groups of conveying rollers (24), a plurality of groups of symmetrically arranged clamping blocks (27) are fixedly connected to the outside of the conveyor belt (26), a positioning groove (28) is arranged on one side of the clamping block (27), the mounting plate (1) is mounted between the two groups of clamping blocks (27) via the positioning groove (28), and a plurality of groups of mounting holes (29) are arranged on the mounting plate (1); A transmission structure for driving the conveyor belt (26) to move is provided on one side of the conveying roller (24).

4. The automatic welding device for photovoltaic inverter production according to claim 3, characterized in that: The transmission structure comprises a second gear (30) vertically arranged on one side of the first supporting leg (25); a transmission shaft is fixedly connected to one side of the second gear (30); an end of the transmission shaft away from the second gear (30) passes through the first supporting leg (25) and is fixedly connected to one end of a group of conveying rollers (24); a one-way bearing is connected between the conveying rollers (24) and the transmission shaft; A rotating shaft (31) arranged obliquely is provided on a side of the third support rod (23) away from the dual-axis motor (19); one end of the rotating shaft (31) away from the third support rod (23) is fixedly connected to a second worm gear (32); the second worm gear (32) is meshed with a second gear (30) for transmission; one end of the rotating shaft (31) is fixedly connected to an output end of the dual-axis motor (19) via a universal coupling (33); and one end of the rotating shaft (31) away from the third support rod (23) is rotatably connected to a fourth support rod (34) arranged vertically.

5. The automatic welding device for photovoltaic inverter production according to claim 4, characterized in that: The conveying structure comprises a horizontally arranged electric conveyor belt (35), a plurality of groups of vertically arranged second support legs (40) are arranged outside the electric conveyor belt (35), and a plurality of groups of inverter housings (36) are arranged on the electric conveyor belt (35).

6. The automatic welding device for photovoltaic inverter production according to claim 5, characterized in that: The welding structure comprises a base (37), a mechanical arm (38) is provided above the base (37), and a welding gun (39) is provided at one end of the mechanical arm (38).

Citation Information

Patent Citations

  • H-shaped steel assembling device

    CN115676238A

  • Photovoltaic inverter processing equipment

    CN118046127A

Cited By

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