Tool changing device of diamond lathe
By designing a simplified diamond lathe tool change device and using electric push rods and servo motor drives, the accuracy and efficiency problems caused by the complexity of the existing tool change structure are solved, and a more efficient and accurate tool change process is achieved.
Patent Information
- Application Number
- CN202510349894.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The tool change structure of existing diamond lathes relies on multi-cascade couplings and pneumatic circuits. The structure is complex and it is prone to cause tool change to stutter or offset due to transmission errors or fluctuations in the pressure of the gas valve, which affects the accuracy and efficiency.
A tool change device for diamond lathe is designed. Through the tool change structure and tool magazine structure, it is driven by electric push rods and servo motors, which simplifies the tool change process and reduces the complex structure of pneumatic circuits and couplings.
It achieves the reduction of failure rate, improves tool change efficiency and accuracy, and reduces the accuracy and efficiency problems during tool change.
Smart Images

Figure CN119952509A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diamond lathes, in particular to a tool changing device for a diamond lathe. Background Art
[0002] A lathe is a machine tool that mainly uses a turning tool to turn a rotating workpiece. Lathes are the most important type of metal cutting machine tools. In general machine manufacturing factories, lathes are the most numerous and are also called machine tools. Drills, reamer drills, reamers, taps, dies and knurling tools can also be used on lathes for corresponding processing. The function of a lathe is to perform cutting processing on rotating surfaces of various sizes and shapes, as well as spiral surfaces.
[0003] The tool changing structure of the existing diamond lathe still has certain shortcomings in actual use: the tool changing structure of the existing lathe relies on a multi-stage coupling and a pneumatic circuit, and its structure is complex. It is easy for the tool change to get stuck or offset due to transmission errors or air valve pressure fluctuations, which may lead to accuracy and efficiency problems. Based on the existing technical deficiencies, the present invention designs a tool changing device for a diamond lathe. Summary of the invention
[0004] The present invention provides a tool changing device for a diamond lathe, which has the advantages of reducing complex structures such as pneumatic circuits and couplings, reducing the failure rate of the device, and solving the problems mentioned in the above background technology.
[0005] The present invention provides the following technical solution: a tool changing device for a diamond lathe, comprising a moving structure and a tool changing platform, wherein a tool changing structure is fixedly installed on the top of the tool changing platform, a tool magazine structure is fixedly installed on the top of the tool changing platform, a protruding plate is fixedly installed on one side of the outer surface of the tool changing platform, and a second slide groove is opened inside the protruding plate; the tool changing structure comprises a sliding block, two sets of fixed frames, and two hinged rods, the sliding block is slidably connected with the second slide groove, a tool changing block is fixedly installed on the top of the sliding block, and the outer surface of the tool changing block has first slide grooves on both sides. A slide groove, a first electric push rod is fixedly installed inside the tool changing block, an electric cylinder is fixedly installed at one end of the telescopic rod of the first electric push rod, electric clamps are fixedly installed at both ends of the electric cylinder, second electric push rods are fixedly installed inside the two groups of fixed frames, connecting blocks are fixedly installed at one end of the telescopic rods of two second electric push rods, rotating rods are rotatably installed on one side of the two connecting blocks, one end of the two rotating rods is hingedly connected to two articulated rods, the articulated rods on both sides are rotatably connected to the tool changing table, and the other end of the articulated rods on both sides is slidably connected to the first slide groove.
[0006] As a preferred technical solution of the present invention, an inclined plate is fixedly installed on one side of the outer surface of the tool changing block, a side plate is fixedly installed on the other side of the tool changing block, and a collection frame is fixedly installed on one side of the top of the tool changing platform.
[0007] As a preferred technical solution of the present invention, the tool magazine structure includes a mounting column, which is fixedly connected to the tool changing table. A tool disc is rotatably mounted on the top of the mounting column. A clamping groove is provided inside the tool disc, and a circle of teeth is provided inside the clamping groove.
[0008] As a preferred technical solution of the present invention, eight groups of grabbing grooves are opened on the lower side of the cutter disc, elastic buckles are fixedly installed in the middle positions of the eight groups of grabbing grooves, and diamond cutter heads are clamped inside the eight groups of elastic buckles.
[0009] As a preferred technical solution of the present invention, a sleeve is fixedly installed on the top of the tool changing table, and a second fixing ring is fixedly installed on one side of the top of the sleeve.
[0010] As a preferred technical solution of the present invention, a second servo motor is fixedly installed inside the second fixing ring, a gear is fixedly installed at one end of the output shaft of the second servo motor, and the gear is meshed with teeth inside the clamping groove.
[0011] As a preferred technical solution of the present invention, the movable structure includes a first fixed ring and two limit rods, and the first fixed ring can be fixed on the outside of the lathe.
[0012] As a preferred technical solution of the present invention, the two limit rods can be fixed on the outside of the lathe, and the first servo motor is fixedly installed inside the first fixing ring.
[0013] As a preferred technical solution of the present invention, a threaded rod is fixedly mounted on one end of the output shaft of the first servo motor, and the threaded rod is rotatably connected to the outer side of the lathe.
[0014] As a preferred technical solution of the present invention, a movable screw block is threadedly installed on the outer surface of the threaded rod, and the movable screw block is slidably connected to two limit rods. A fixed rod is fixedly installed on the top of the movable screw block, and the fixed rod is rotatably connected to the sleeve.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The tool changing device of a diamond lathe, through the tool changing structure and the tool magazine structure, during the tool changing process, the tool changing table is flipped to the inside of the lathe, and then the telescopic rod is driven by the first electric push rod to drive the electric cylinder to move upward, and then the electric cylinder is started to clamp one of the diamond cutter heads with two sets of electric clamps, and then the first electric push rod is reset to make the diamond cutter head drop to a position parallel to the cutter head, and then the second electric push rods on both sides are driven at the same time to make their output shafts push the connecting block, because the connecting block is hinged to the articulated rod through the rotating rod, so when the connecting block is pushed, the articulated rods on both sides can be folded around the lower half, and because the upper end of the articulated rod is slidably connected to the first slide groove, when the articulated rod is folded, the tool changing block and the sliding block can be driven to move forward in the second slide groove, so that the diamond cutter head can be inserted into the tool hole, thereby achieving the purpose of reducing the complex structures such as pneumatic circuits and couplings, reducing the failure rate of the device, and improving the tool changing efficiency of the device; 2. The tool changing device of the diamond lathe has a tool changing structure. When taking out the tool, after the damaged diamond cutter head is removed by the electric clamp, the sliding block drives the tool changing block to reset to the initial position. After the electric clamp releases the replaced diamond cutter head, the first electric push rod drives the electric cylinder to move downward. At this time, due to the inclined surface design of the inclined plate, when the inclined plate contacts the diamond cutter head, the diamond cutter head can be rolled into the collection frame through the side plate along the inclined surface of the inclined plate for collection; 3. The tool changing device of the diamond lathe is implemented through a movable structure and a tool changing platform. When the lathe is in normal use, the sleeve is sleeved on the outside of the fixed rod. At this time, the tool changing platform is folded as a whole to the outside of the lathe. When the tool needs to be changed, the tool changing platform can be folded as a whole to the inside of the lathe, and then driven by the first servo motor so that its output shaft drives the threaded rod to rotate. Due to the limiting of the limiting rod, the movable screw block can drive the tool changing platform and other components to accurately adjust the position, thereby improving the accuracy of the tool changing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the appearance structure of the present invention; Figure 2 It is a schematic diagram of the mobile structure of the present invention; Figure 3 This is a schematic diagram of the tool changing station structure of the present invention; Figure 4 It is a schematic diagram of the tool magazine structure of the present invention; Figure 5 This is a schematic diagram of the second chute structure of the present invention; Figure 6 It is a schematic diagram of the side plate structure of the present invention; Figure 7 It is a schematic diagram of the hinged rod structure of the present invention; Figure 8 It is a schematic diagram of the inclined plate structure of the present invention.
[0017] In the figure: 1. moving structure; 101. first fixed ring; 102. first servo motor; 103. threaded rod; 104. limiting rod; 105. moving screw block; 106. fixed rod; 2. tool changing table; 21. sleeve; 22. second fixed ring; 23. second servo motor; 24. gear; 3. tool changing structure; 31. sliding block; 32. tool changing block; 33. side plate; 34. first slide groove; 35. first electric push rod; 36. electric cylinder; 37. electric clamp; 38. inclined plate; 39. fixed frame; 310. second electric push rod; 311. connecting block; 312. rotating rod; 313. hinged rod; 4. tool magazine structure; 41. mounting column; 42. tool disc; 43. clamping groove; 44. grabbing groove; 45. elastic buckle; 46. diamond cutter head; 5. collection frame; 6. protruding plate; 7. second slide groove. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-8 A tool changing device for a diamond lathe comprises a moving structure 1 and a tool changing platform 2, a tool changing structure 3 is fixedly installed on the top of the tool changing platform 2, a tool magazine structure 4 is fixedly installed on the top of the tool changing platform 2, a protruding plate 6 is fixedly installed on one side of the outer surface of the tool changing platform 2, and a second slide groove 7 is opened inside the protruding plate 6; the tool changing structure 3 comprises a sliding block 31, two sets of fixed frames 39, and two hinged rods 313, the sliding block 31 is slidably connected with the second slide groove 7, a tool changing block 32 is fixedly installed on the top of the sliding block 31, and first slide grooves 34 are opened on both sides of the outer surface of the tool changing block 32, and the inner fixed A first electric push rod 35 is fixedly installed, an electric cylinder 36 is fixedly installed at one end of the telescopic rod of the first electric push rod 35, electric clamps 37 are fixedly installed at both ends of the electric cylinder 36, second electric push rods 310 are fixedly installed inside the two sets of fixed frames 39, connecting blocks 311 are fixedly installed at one end of the telescopic rods of the two second electric push rods 310, rotating rods 312 are rotatably installed on one side of the two connecting blocks 311, one end of the two rotating rods 312 is hingedly connected to two articulated rods 313, the articulated rods 313 on both sides are rotatably connected to the tool changing table 2, and the other ends of the articulated rods 313 on both sides are slidably connected to the first slide groove 34.
[0020] See also Figure 4-8, a ramp 38 is fixedly installed on one side of the outer surface of the tool change block 32, a side plate 33 is fixedly installed on the other side of the tool change block 32, and a collection frame 5 is fixedly installed on one side of the top of the tool change platform 2. The tool magazine structure 4 includes a mounting column 41, which is fixedly connected to the tool change platform 2, and a cutter disc 42 is rotatably installed on the top of the mounting column 41, and a clamping groove 43 is provided inside the cutter disc 42, and a circle of teeth is provided inside the clamping groove 43. Eight groups of grabbing grooves 44 are provided on one side below the cutter disc 42, and elastic buckles 45 are fixedly installed in the middle position of the eight groups of grabbing grooves 44, and diamond cutter heads 46 are clamped inside the eight groups of elastic buckles 45. A sleeve 21 is fixedly installed on the top of the tool change platform 2, and a second fixed ring 22 is fixedly installed on one side of the top of the sleeve 21. A second servo motor 23 is fixedly installed inside the second fixed ring 22, and a gear 24 is fixedly installed on one end of the output shaft of the second servo motor 23, and the gear 24 is meshed with the teeth inside the clamping groove 43.
[0021] When removing the knife, after the damaged diamond cutter head 46 is removed by the electric gripper 37, the sliding block 31 drives the tool changing block 32 to reset to the initial position. After the electric gripper 37 releases the replaced diamond cutter head 46, the first electric push rod 35 drives the electric cylinder 36 to move downward. At this time, due to the inclined surface design of the inclined plate 38, when the inclined plate 38 contacts the diamond cutter head 46, the diamond cutter head 46 can be rolled into the collection frame 5 through the side plate 33 along the inclined surface of the inclined plate 38 for collection. The second servo motor 23 is driven to drive the gear 24 to rotate through its output shaft. Since the gear 24 is meshed with the internal teeth of the clamping groove 43, the cutter disc 42 can be rotated to turn another diamond cutter head 46 to the tool changing position.
[0022] See also Figure 1-2 The movable structure 1 includes a first fixed ring 101 and two limit rods 104. The first fixed ring 101 can be fixed on the outside of the lathe. The two limit rods 104 can be fixed on the outside of the lathe. A first servo motor 102 is fixedly installed inside the first fixed ring 101. A threaded rod 103 is fixedly installed on one end of the output shaft of the first servo motor 102, and the threaded rod 103 is rotatably connected to the outside of the lathe. A moving screw block 105 is threadedly installed on the outer surface of the threaded rod 103, and the moving screw block 105 is slidably connected to the two limit rods 104. A fixed rod 106 is fixedly installed on the top of the moving screw block 105, and the fixed rod 106 is rotatably connected to the sleeve 21.
[0023] When the lathe is in normal use, the sleeve 21 is sleeved on the outside of the fixed rod 106. At this time, the tool changing platform 2 is folded as a whole to the outside of the lathe. When the tool needs to be changed, the tool changing platform 2 can be folded as a whole to the inside of the lathe, and then driven by the first servo motor 102, so that its output shaft drives the threaded rod 103 to rotate. Due to the limitation of the limiting rod 104, the movable screw block 105 can drive the tool changing platform 2 and other components to accurately adjust the position.
[0024] Working principle: when a tool changing device of a diamond lathe is used, first when the lathe is in normal use, the sleeve 21 is sleeved on the outside of the fixed rod 106, and the tool changing platform 2 is folded to the outside of the lathe as a whole. When the tool needs to be changed, the tool changing platform 2 can be folded to the inside of the lathe as a whole, and then driven by the first servo motor 102, the output shaft drives the threaded rod 103 to rotate. Due to the limit of the limit rod 104, the movable screw block 105 can drive the tool changing platform 2 and other components to accurately adjust the position. During the tool changing process, The tool changing table 2 is turned over to the inside of the lathe, and then the telescopic rod is driven by the first electric push rod 35 to drive the electric cylinder 36 to move upward, and then the electric cylinder 36 is started to make the two sets of electric clamps 37 clamp one of the diamond cutter heads 46, and then the first electric push rod 35 is reset to make the diamond cutter head 46 drop to a position parallel to the cutter head, and then the second electric push rods 310 on both sides are driven at the same time to make their output shafts push the connecting block 311. Since the connecting block 311 is hinged to the hinge rod 313 through the rotating rod 312, When the connecting block 311 is pushed, the hinged rods 313 on both sides can be folded around the lower half. Since the upper end of the hinged rod 313 is slidably connected to the first slide groove 34, when the hinged rod 313 is folded, the tool changing block 32 and the sliding block 31 can be driven to move forward in the second slide groove 7, thereby inserting the diamond cutter head 46 into the cutter hole. At the same time, the second servo motor 23 is driven to drive the output shaft of the second servo motor 23 to drive the gear 24 to rotate. Since the gear 24 is engaged with the internal teeth of the clamping groove 43, the cutter head 42 can be rotated to move the other end. The diamond cutter head 46 is turned to the tool changing position to wait for the next tool change. When taking the tool, the damaged diamond cutter head 46 is removed by the electric clamp 37, and the sliding block 31 drives the tool changing block 32 to reset to the initial position. After the electric clamp 37 releases the replaced diamond cutter head 46, the first electric push rod 35 drives the electric cylinder 36 to move downward. At this time, due to the inclined surface design of the inclined plate 38, when the inclined plate 38 contacts the diamond cutter head 46, the diamond cutter head 46 can roll along the inclined surface of the inclined plate 38 through the side plate 33 into the collection frame 5 for collection.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tool changing device for a diamond lathe, comprising a moving structure (1) and a tool changing platform (2), characterized in that: A tool changing structure (3) is fixedly mounted on the top of the tool changing platform (2), a tool magazine structure (4) is fixedly mounted on the top of the tool changing platform (2), a protruding plate (6) is fixedly mounted on one side of the outer surface of the tool changing platform (2), and a second slide groove (7) is provided inside the protruding plate (6); the tool changing structure (3) comprises a sliding block (31), two sets of fixing frames (39), and two hinged rods (313); the sliding block (31) is slidably connected to the second slide groove (7); a tool changing block (32) is fixedly mounted on the top of the sliding block (31), first slide grooves (34) are provided on both sides of the outer surface of the tool changing block (32), and a first electric push rod (34) is fixedly mounted inside the tool changing block (32). 35), an electric cylinder (36) is fixedly installed at one end of the telescopic rod of the first electric push rod (35), and electric grippers (37) are fixedly installed at both ends of the electric cylinder (36), and second electric push rods (310) are fixedly installed inside the two sets of fixed frames (39), and connecting blocks (311) are fixedly installed at one end of the telescopic rods of the two second electric push rods (310), and rotating rods (312) are rotatably installed on one side of the two connecting blocks (311), and one end of the two rotating rods (312) is hingedly connected to two hinged rods (313), and the hinged rods (313) on both sides are rotatably connected to the tool changing table (2), and the other ends of the hinged rods (313) on both sides are slidably connected to the first slide groove (34).
2. The tool changing device for a diamond lathe according to claim 1, characterized in that: An inclined plate (38) is fixedly mounted on one side of the outer surface of the tool changing block (32), a side plate (33) is fixedly mounted on the other side of the tool changing block (32), and a collecting frame (5) is fixedly mounted on one side of the top of the tool changing platform (2).
3. The tool changing device for a diamond lathe according to claim 1, characterized in that: The tool magazine structure (4) comprises a mounting column (41), the mounting column (41) being fixedly connected to the tool changing platform (2), a tool disc (42) being rotatably mounted on the top of the mounting column (41), a clamping groove (43) being provided inside the tool disc (42), and a circle of teeth being provided inside the clamping groove (43).
4. The tool changing device for a diamond lathe according to claim 3, characterized in that: Eight groups of grabbing grooves (44) are provided on one side below the cutter disc (42), elastic buckles (45) are fixedly installed in the middle of the eight groups of grabbing grooves (44), and diamond cutter heads (46) are clamped inside the eight groups of elastic buckles (45).
5. The tool changing device for a diamond lathe according to claim 1, characterized in that: A sleeve (21) is fixedly mounted on the top of the tool changing platform (2), and a second fixing ring (22) is fixedly mounted on one side of the top of the sleeve (21).
6. The tool changing device for a diamond lathe according to claim 5, characterized in that: A second servo motor (23) is fixedly mounted inside the second fixing ring (22), a gear (24) is fixedly mounted on one end of the output shaft of the second servo motor (23), and the gear (24) meshes with teeth inside the clamping groove (43).
7. The tool changing device for a diamond lathe according to claim 1, characterized in that: The movable structure (1) comprises a first fixing ring (101) and two limiting rods (104); the first fixing ring (101) can be fixed on the outside of a lathe.
8. The tool changing device for a diamond lathe according to claim 7, characterized in that: The two limit rods (104) can be fixed on the outside of the lathe, and a first servo motor (102) is fixedly installed inside the first fixing ring (101).
9. The tool changing device for a diamond lathe according to claim 8, characterized in that: A threaded rod (103) is fixedly mounted on one end of the output shaft of the first servo motor (102), and the threaded rod (103) is rotatably connected to the outside of the lathe.
10. The tool changing device for a diamond lathe according to claim 9, characterized in that: A movable screw block (105) is threadedly mounted on the outer surface of the threaded rod (103), the movable screw block (105) is slidably connected to two limit rods (104), a fixed rod (106) is fixedly mounted on the top of the movable screw block (105), and the fixed rod (106) is rotatably connected to the sleeve (21).