Efficient grinding machine for workpieces

By designing an efficient grinder including automated conveying and testing systems, the problems of low efficiency, unevenness and high cost of grinding strip-shaped workpieces in the prior art are solved, and efficient, uniform and precise workpiece grinding is achieved.

CN119952582APending Publication Date: 2025-05-09ZHEJIANG JAROL SCI INSTR CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510177131.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The prior art is inefficient, uneven and costly when polishing strip-shaped workpieces with protruding sheet metal, and the quality of manual polishing is inconsistent.

Method used

An efficient grinding machine is designed, including a workbench, conveyor table, multiple grinding stations, detection components and position detection sensors. Fully automatic grinding is achieved through an automated conveying and detection system, and the position and angle of the grinding head is adjusted in real time through industrial cameras and picture analysis modules.

Benefits of technology

It realizes efficient and uniform workpiece grinding, improves grinding accuracy and efficiency, reduces costs, and ensures consistency in product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119952582A_ABST
    Figure CN119952582A_ABST
Patent Text Reader

Abstract

A feeding port, a first grinding station, a second detection station, a third grinding station, a discharging port and position detection sensors are arranged on a conveying table of the efficient grinding machine, and the position detection sensors are arranged on the corresponding stations to sense the workpieces. A transferring assembly used for transferring workpieces is arranged below the conveying table. A first grinding assembly used for grinding a workpiece, a second detection assembly used for conducting picture detection on the grinding face of the workpiece and a third grinding assembly used for conducting re-grinding on the detected unqualified position of the workpiece are arranged above the conveying table, and a controller is further arranged on the workbench. And the controller controls the driving air cylinder, the jacking air cylinder, the transferring motor, the position detection sensor and the pressing air cylinder to transfer the workpiece to a third grinding position according to the picture analysis result, and controls the third grinding assembly to grind the light spot or dark spot position. The efficient grinding machine for the workpieces can effectively improve the grinding precision and is high in grinding efficiency and low in cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a high-efficiency grinding machine for a workpiece. Background Art

[0002] For the grinding of the card-shaped workpiece with protruding sheet metal, it is usually done by hand-held grinding tools, or multiple grinding lines are used to grind each surface of the workpiece in turn. Manual grinding is inefficient, the grinding is uneven, and the grinding effects of different people are different, resulting in inconsistent product grinding quality; multiple grinding lines are used to grind each surface of the workpiece in turn, and each grinding line can only perform positioning grinding on a part of the workpiece, which is not only inefficient, but also too costly. Summary of the invention

[0003] The present invention provides a high-efficiency grinder for workpieces to solve the above-mentioned technical problems, and specifically adopts the following technical solutions: A high-efficiency grinder for workpieces, comprising: a worktable; a conveying platform for conveying workpieces is provided on the worktable; a loading port, a first grinding station, a second detection station, a third grinding station, a discharge port and position detection sensors arranged at corresponding stations to sense the position of the workpieces are provided on the conveying platform; a transfer station for transferring workpieces is provided below the conveying platform, between the loading port and the first grinding station, between the first grinding station and the second detection station, between the second detection station and the third grinding station, and between the third grinding station and the discharge port. The conveying platform is provided with a guide plate below; a slide plate is slidably provided above the guide plate; a driving cylinder for driving the slide plate to slide is installed at one end of the guide plate; a lifting cylinder is installed above the slide plate; a lifting plate is installed at the lifting end of the lifting cylinder; a transfer screw and a transfer motor for driving the transfer screw to rotate are rotatably installed above the lifting plate; the transfer assembly comprises: a transfer plate threadedly sleeved on the outer periphery of the transfer screw to be driven by the transfer screw thread and a fixed baffle sleeved on the outer periphery of the transfer screw and fixed to the lifting plate; the conveying platform is provided with a guide plate below the guide plate; a driving cylinder for driving the slide plate to slide is installed at one end of the guide plate; a lifting cylinder is installed above the slide plate; a lifting plate is installed at the lifting end of the lifting cylinder; a transfer screw and a transfer motor for driving the transfer screw to rotate are rotatably installed above the lifting plate; the transfer assembly comprises: a transfer plate threadedly sleeved on the outer periphery of the transfer screw to be driven by the transfer screw thread and a fixed baffle sleeved on the outer periphery of the transfer screw and fixed to the lifting plate; The conveying platform is formed with a through groove in its extension direction for the transfer plate and the fixed baffle to extend to push the workpiece and block the movement of the workpiece; the conveying platform is provided with: a first grinding component for grinding the workpiece, a second detection component for performing image detection on the grinding surface of the workpiece, a third grinding component for re-grinding the unqualified parts of the workpiece and a clamping cylinder arranged above multiple workstations; the cylinder rod end of the clamping cylinder is provided with a clamping block for clamping the workpieces on multiple workstations; the workbench is also provided with a controller for performing data analysis and issuing instructions based on the analyzed data; the second detection component sends the detection image of the workpiece after being polished by the first polishing component to the controller; the image analysis module arranged in the controller identifies the light spot or dark spot according to the detection image, virtualizes the workpiece into a chessboard model, calculates the position of the light spot or dark spot, and controls the driving cylinder, the lifting cylinder, the transfer motor, the position detection sensor and the clamping cylinder through the controller to transfer the workpiece to the third grinding position, and controls the third grinding component to grind the light spot or dark spot position.

[0004] Furthermore, the first grinding assembly and the third grinding assembly also include an industrial camera for photographing the workpiece being ground in real time; The industrial camera is connected to the controller for communication to send the collected pictures in real time; the picture analysis module performs real-time analysis on the pictures collected by the first grinding component, identifies the light spots and dark spots on the grinding surface in real time, and virtualizes the workpiece into a chessboard model to calculate the position of the light spots or dark spots, and the controller controls and adjusts the grinding position of the grinding head of the first grinding component according to the real-time position of the light spots or dark spots; the picture analysis module performs real-time analysis on the pictures collected by the third grinding component, identifies the light spots and dark spots on the grinding surface in real time, and virtualizes the workpiece into a chessboard model to calculate the position of the light spots or dark spots; the picture analysis module performs image overlap comparison on the real-time position of the light spots or dark spots in the pictures collected by the third grinding component and the position of the light spots or dark spots in the detection picture, calculates the error value of the two pictures, and controls the corresponding grinding head to grind the overlapping position of the two positions and the position within the error value range.

[0005] Furthermore, the first grinding assembly and the third grinding assembly both include: two grinding cylinders, a grinding head installed on the end of the cylinder rod of the grinding cylinder, and an adjustment mechanism for adjusting the grinding position of the grinding head; the adjustment mechanism includes: a transverse guide rail, a transverse slider slidably installed on the transverse guide rail, and a transverse driving screw installed on the workbench to drive the transverse slider to slide; above the transverse slider are provided: a vertical slide rail, a vertical slider slidably arranged on the vertical slide rail, and a vertical driving screw installed on the transverse slider to drive the vertical slider to slide; the grinding cylinder is installed on the vertical slider.

[0006] Furthermore, the vertical slider of the third grinding assembly is provided with a first mounting frame for mounting a grinding cylinder and a first angle adjustment cylinder for adjusting the angle between the first mounting frame and the vertical sliding block to adjust the grinding angle of the grinding head; the cylinder rod of the first angle adjustment cylinder is rotatably connected to the oblique push plate of the mounting frame.

[0007] Furthermore, the adjustment structure of the first grinding assembly is also provided with an adjustment frame for raising the grinding head, a second mounting frame for mounting the grinding cylinder and a second angle adjustment cylinder for adjusting the grinding angle of the grinding head; the second mounting frame is slidably arranged in the adjustment frame along the up and down directions; the second angle adjustment cylinder is installed in the adjustment frame, and the end of the cylinder rod is connected to the second mounting frame so that the second mounting frame can rotate relative to the adjustment frame; the adjustment frame is provided with a height adjustment cylinder for driving the grinding cylinder to move up and down.

[0008] Furthermore, the second mounting frame includes: an upper and lower sliding frame and an oblique rotating frame; the upper and lower sliding frames are slidably connected to the adjustment frame and fixedly connected to the cylinder rod end of the height adjustment cylinder; the oblique rotating frame is rotatably mounted on the upper and lower sliding frames; the polishing cylinder is mounted on the oblique rotating frame; the second angle adjustment cylinder is mounted to the upper and lower sliding frames, and the cylinder rod end is rotatably connected to the oblique rotating frame.

[0009] Furthermore, the second detection component includes: a connecting frame; image collectors are arranged on both sides of the connecting frame and are tilted to capture images of the two sides and the inner side of the workpiece; the two image collectors send the captured images to the controller; the image analysis module of the controller performs a three-dimensional puzzle of the two image collectors to form a complete workpiece image.

[0010] Furthermore, a removable cover on the periphery of the grinding head is provided with a dust collection assembly; the dust collection assembly includes: a dust box, a negative pressure pipeline connected to the box cavity of the dust box at one end, and a negative pressure pump connected to the other end of the negative pressure pipeline; the dust box cover is arranged on the periphery of the grinding head.

[0011] Furthermore, a dust box sliding cover is arranged on the outer periphery of the mounting rod of the grinding head; the mounting rod of the grinding head is provided with a micro cylinder for driving the dust box to extend and retract along the extension direction of the mounting rod; the micro cylinder controls the dust box to move between the dust collecting position and the retracted position to control the distance between the end of the dust box and the end of the grinding head within a preset range.

[0012] Furthermore, a distance sensor for detecting the distance from the dust box to the grinding surface of the workpiece is provided at the end of the dust box; when the detection value of the distance sensor is less than a preset value, information for replacing the grinding head is sent.

[0013] The invention is beneficial in that the provided high-efficiency grinder for workpieces can realize fully automatic grinding of workpieces, has high grinding accuracy, can effectively improve grinding efficiency, and has low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 is a schematic diagram of a high-efficiency grinder for workpieces of the present invention; Figure 2 yes Figure 1 A schematic diagram of a partial structure of a high-efficiency grinding machine for a workpiece; Figure 3 yes Figure 1 A schematic diagram of a dust collection assembly installed on the outer periphery of a grinding head of a high-efficiency grinder for workpieces.

[0016] Workbench 11, conveying table 12, through slot 121, loading port 122, first grinding station 123, second detection station 124, third grinding station 125, unloading port 126, position detection sensor 127, guide plate 13, slide plate 14, drive cylinder 15, lifting cylinder 16, lifting plate 17, transfer screw 18, transfer motor 19, transfer plate 20, fixed baffle 21, grinding cylinder 22, grinding head 23, transverse guide rail 24, transverse slide block 25, transverse drive screw 26, vertical slide rail 27, vertical slide block 28, vertical drive screw 29 , industrial camera 30, connecting frame 31, image collector 32, clamping cylinder 33, clamping block 34, controller (not shown), image analysis module (not shown), first mounting frame 101, oblique push plate (not shown), first angle adjustment cylinder 102, adjustment frame 201, second mounting frame 202, second angle adjustment cylinder 203, height adjustment cylinder 204, upper and lower sliding frames 205, oblique rotating frame 206, mounting rod 301, dust collection box 302, distance sensor 303, negative pressure pipeline 304, negative pressure pump 305, micro cylinder 306. DETAILED DESCRIPTION

[0017] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0018] like Figures 1 to 3As shown, a high-efficiency grinder for workpieces of the present application comprises: a workbench 1111, on which a conveyor platform 12 is provided for conveying workpieces. The conveyor platform 12 is provided with: a loading port 122 and a unloading port 126, between which are provided three stations, namely, a first grinding station 123, a second detection station 124, and a third grinding station 125, and at the same time, a position detection sensor 127 is provided on the conveyor platform 12 corresponding to the loading port 122, the unloading port 126 and the three stations, so as to sense the position arrival of the workpiece through the position detection sensor 127. Transfer components are provided below the conveyor 12, between the loading port 122 and the first grinding station 123, between the first grinding station 123 and the second inspection station 124, between the second inspection station 124 and the third grinding station 125, and between the third grinding station 125 and the unloading port 126, for transferring workpieces. A first grinding component is installed above the conveyor 12, through which the workpiece on the first grinding station 123 can be polished, a second inspection component is installed above the second inspection station 124 for image inspection of the polished surface of the workpiece, and a third grinding component is installed above the third grinding station 125, through which the unqualified parts of the workpiece can be re-polished, which can effectively improve the polishing accuracy of the workpiece, and evenly distribute re-polishing by image inspection can ensure the consistency of the polishing state of the workpiece, and the product quality is more uniform. During installation, a clamping cylinder 33 is arranged above the three workstations, and a clamping block 34 is provided at the end of the cylinder rod of the clamping cylinder 33 for clamping the workpieces on the multiple workstations, thereby ensuring the stability of the workpiece grinding state.

[0019] Specifically, a guide plate 13 is provided below the conveying platform 12, a slide plate 14 is slidably provided above the guide plate 13, and a driving cylinder 15 for driving the slide plate 14 to slide is installed at one end of the guide plate 13. A lifting cylinder 16 is installed above the slide plate 14, and a lifting plate 17 is installed at the lifting end of the lifting cylinder 16. A transfer screw 18 and a transfer motor 19 are rotatably installed above the lifting plate 17, and the transfer motor 19 drives the transfer screw 18 to rotate. The above-mentioned transfer assembly includes: a transfer plate 20 and a fixed baffle 21, the transfer plate 20 is threadedly sleeved on the outer periphery of the transfer screw 18 to be threadedly driven by the transfer screw 18, and performs linear motion to push the workpiece to the next station, and the fixed baffle 21 is sleeved on the outer periphery of the transfer screw 18 and fixed to the lifting plate 17, so as to receive the workpiece pushed by the transfer plate 20 and stop the workpiece at the designated grinding position. The conveying platform 12 is formed with a through slot 121 in the extending direction thereof, and the through slot 121 is used for the transfer plate 20 and the fixed baffle plate 21 to extend to push the workpiece and block the movement of the workpiece.

[0020] That is to say, when the grinder is running, after the workpiece is placed at the loading port 122 by an external manipulator, the driving cylinder 15 drives the slide plate 14 to move the transfer plate 20 and the fixed baffle 21 to the initial position, and the lifting cylinder 16 lifts the transfer plate 20 and the fixed baffle 21 upwards through the lifting operation until the transfer plate 20 and the fixed baffle pass through the through slot 121, and the transfer plate 20 is located on one side of the workpiece. Then the transfer motor 19 is started, and the first of the four transfer plates 20 is driven by the screw to push the workpiece from the loading port 122 to the first grinding station 123, the second one pushes the workpiece at the first grinding station 123 to the second inspection station 124, the third one pushes the workpiece on the second inspection station 124 to the third grinding station 125, and the fourth one pushes the workpiece on the third grinding station 125 to the material port. When the corresponding workpiece moves to the corresponding designated position, it is blocked by the corresponding fixed baffle 21, and the transfer motor 19 stops moving. At the same time, the pressing cylinder 33 moves downward until the pressing block 34 presses the workpiece, and the lifting cylinder 16 drives the transfer plate 20 and the fixed baffle 21 to move downward to disengage from the through slot 121. At this time, the first grinding assembly, the second detection assembly and the third grinding assembly work simultaneously. The electric control during this operation is controlled by the controller on the workbench 1111. The overall structure is simple, the cost is low, and automatic grinding is realized, the grinding efficiency is high, and the grinding accuracy is significantly improved.

[0021] Furthermore, the controller can perform data analysis and issue instructions based on the analyzed data. Specifically, the second detection component sends the detection image of the workpiece after being polished by the first polishing component to the controller. The image analysis module set in the controller identifies the light spot or dark spot based on the detection image, and virtualizes the workpiece into a chessboard model, calculates the position of the light spot or dark spot, and controls the driving cylinder 15, the lifting cylinder 16, the transfer motor 19, the position detection sensor 127 and the clamping cylinder 33 through the controller to transfer the workpiece to the third polishing position, and controls the third polishing component to polish the light spot or dark spot position. Through this image detection and analysis, the unpolished parts of the workpiece can be polished again, thereby ensuring the accuracy of the workpiece polishing.

[0022] Specifically, the second detection component includes: a connecting frame 31, and two sides of the connecting frame 31 are respectively provided with inclined image collectors 32, and the two sides and the inner side of the workpiece can be imaged by the inclined image collectors 32. The two image collectors 32 send the collected images to the controller, and then the image analysis module of the controller performs a three-dimensional puzzle of the two image collectors 32 to form a complete workpiece image, making the image analysis more accurate.

[0023] As a further solution, the first grinding component and the third grinding component are also provided with an industrial camera 30, which is connected to the controller for communication. When in operation, the industrial camera 30 is used to take real-time photos of the workpiece being ground, and send the collected pictures to the controller in real time. The air conditioner performs picture analysis and processing inside: the picture analysis module performs real-time analysis on the pictures collected by the first grinding component, identifies the light spots and dark spots on the grinding surface in real time, and virtualizes the workpiece into a chess grid model, calculates the position of the light spots or dark spots, and the controller controls and adjusts the grinding position of the grinding head 23 of the first grinding component according to the real-time position of the light spots or dark spots; the picture analysis module performs real-time analysis on the pictures collected by the third grinding component, identifies the light spots and dark spots on the grinding surface in real time, and virtualizes the workpiece into a chess grid model, calculates the position of the light spots or dark spots, and then the picture analysis module compares the real-time position of the light spots or dark spots in the pictures collected by the third grinding component with the position of the light spots or dark spots in the detection picture, calculates the error value of the two pictures, and controls the corresponding grinding head 23 to grind the overlapping position of the two positions and the position within the error value range. The error value here is the part that exceeds each other in the two pictures. Through such control operation, the grinding head 23 can be driven to grind the workpiece accurately, and the grinding position of the grinding head 23 can be adjusted in real time according to the shooting situation, so that the grinding accuracy is higher.

[0024] As a specific structure, the first grinding assembly and the third grinding assembly each include: two grinding cylinders 22, a grinding head 23 installed on the cylinder rod end of the grinding cylinder 22, and an adjustment structure adapted to each grinding cylinder 22. The grinding cylinder 22 is installed above the adjustment mechanism, so that the position of the corresponding grinding cylinder 22 and the grinding head 23 is adjusted by the adjustment mechanism, thereby realizing all-round grinding of the workpiece, that is, after grinding one side of the workpiece, the grinding head is moved to the other side of the workpiece for grinding.

[0025] The above-mentioned adjustment mechanism includes: a transverse guide rail 24, a transverse slider 25 slidably mounted on the transverse guide rail 24, and a transverse driving screw 26 mounted on the workbench 1111 to drive the transverse slider 25 to slide, so that the grinding cylinder 22 and the grinding head 23 can be driven to move in the transverse direction through the transverse driving screw 26. Above the above-mentioned transverse slider 25, there are: a vertical slide rail 27, a vertical slider 28 slidably mounted on the vertical slide rail 27, and a vertical driving screw 29 mounted on the transverse slider 25 to drive the vertical slider 28 to slide. The grinding cylinder 22 is mounted on the vertical slider 28, so that the grinding cylinder 22 and the grinding head 23 can be driven to move in the vertical direction through the vertical driving screw. Through the above-mentioned mechanical structure, the position of the die head can be adjusted in the horizontal direction, so that the grinding head 23 can fully contact the grinding surface of the workpiece, and move and grind on the grinding surface, so that the grinding is more uniform.

[0026] In the above scheme, a first mounting frame 101 is provided on the vertical slider 28 of the third grinding assembly for mounting the grinding cylinder 22, and a first angle adjustment cylinder 102 is also installed for adjusting the angle between the first mounting frame 101 and the vertical slider, thereby adjusting the grinding angle of the grinding head 23. The cylinder rod of the first angle adjustment cylinder 102 is rotatably connected to the oblique push plate of the mounting frame, so that when the cylinder is extended or retracted, the corresponding grinding cylinder 22 can be pushed to perform angle fine adjustment.

[0027] In the above scheme, the adjustment structure of the first grinding assembly is further provided with an adjustment frame 201, a second mounting frame 202 and a second angle adjustment cylinder 203, and the adjustment frame 201 is provided with a height adjustment cylinder 204 for driving the grinding cylinder 22 to move up and down. Among them, the adjustment frame 201 is used to raise the grinding head 23, the second mounting frame 202 is used to install the grinding cylinder 22, and the second angle adjustment cylinder 203 is used to adjust the grinding angle of the grinding head 23. During installation, the second mounting frame 202 is slidably arranged in the adjustment frame 201 along the up and down direction, the cylinder rod end of the height adjustment cylinder 204 is connected to the upper end of the second mounting frame 202 to drive the grinding cylinder 22 to move up and down, and the second angle adjustment cylinder 203 is installed in the adjustment frame 201, and its cylinder rod end is connected to the second mounting frame 202 so that the second mounting frame 202 rotates relative to the adjustment frame 201, thereby adjusting the corresponding grinding cylinder 22, that is, the grinding angle of the grinding head 23. In this way, the grinding position of the grinding head 23 can be adjusted according to workpieces of different sizes, and the corners of the workpiece can be effectively ground by controlling various components through the controller, resulting in a better grinding effect.

[0028] Specifically, the second mounting frame 202 includes: an upper and lower sliding frame 205 and an oblique rotating frame 206. During installation, the upper and lower sliding frame 205 is slidably connected to the adjusting frame 201 and fixedly connected to the cylinder rod end of the height adjusting cylinder 204. The oblique rotating frame 206 is rotatably mounted on the upper and lower sliding frame 205. Then, the polishing cylinder 22 is mounted on the oblique rotating frame 206. The second angle adjusting cylinder 203 is mounted on the upper and lower sliding frame 205, and its cylinder rod end is rotatably connected to the oblique rotating frame 206. The polishing cylinder 22 is installed by such a split frame, so that the upper and lower sliding structure and the angle adjustment structure are independent of each other, the installation structure is simple, and the structure is stable.

[0029] The position and angle adjustment of the grinding head 23 are all performed by the controller to analyze the pictures collected by the industrial camera 30 and the image collector in real time, and the components are controlled in real time to drive and adjust according to the picture analysis results, which is more intelligent. During operation, the first grinding component first grinds according to the preset grinding path, and then performs targeted grinding of unqualified parts according to the picture detection results, so that the grinding effect is better.

[0030] As a specific embodiment, the outer circumference of the grinding head 23 is detachably covered with a dust collection assembly. The dust collection assembly includes: a dust box 302, a negative pressure pipeline 304 and a negative pressure pump 305, one end of the negative pressure pipeline 304 is connected to the box cavity of the dust box 302, and the negative pressure pump 305 is connected to the other end of the negative pressure pipeline 304. During installation, the dust box 302 is covered on the outer circumference of the grinding head 23, so that the grinding dust can be collected by the dust collection assembly to prevent dust splashing and affecting the picture collection. At the same time, the grinding station and the workpiece are cleaner. Specifically, the sliding cover of the dust box 302 is set on the outer circumference of the mounting rod 301 of the grinding head 23, and the mounting rod 301 of the grinding head 23 is provided with a micro cylinder 306 for driving the dust box 302 to extend and retract along the extension direction of the mounting rod 301. In this way, the micro cylinder 306 controls the dust box 302 to move between the dust collecting position and the retracted position to control the distance between the end of the dust box 302 and the end of the grinding head 23 within a preset range to ensure that the grinding operation of the grinding head 23 is not affected and the image collection is not affected.

[0031] Furthermore, a distance sensor 303 is provided at the end of the dust box 302 for detecting the distance from the dust box 302 to the grinding surface of the workpiece. When the detection value of the distance sensor 303 is less than a preset value, information on replacing the grinding head 23 is sent. In this way, the wear of the grinding head 23 can be understood in real time based on the detection information of the distance sensor 303. When the change value of the distance from the dust box 302 to the grinding surface of the workpiece exceeds the preset value, the controller will remind you to replace the grinding head 23. For each new workpiece, the controller can control the grinding head 23 to move to the detection position. The detection position of this solution is the side of the grinding head 23 facing the horizontal surface to be polished of the workpiece, thereby improving the accuracy and reliability of the wear information of the grinding head 23 detected by the distance sensor 303.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the present invention.

Claims

1. A high-efficiency grinding machine for a workpiece, characterized in that: include: Workbench; The workbench is provided with a conveying platform for conveying workpieces; The conveying platform is provided with: a loading port, a first grinding station, a second detection station, a third grinding station, a loading port and a position detection sensor arranged at the corresponding station to sense the workpiece; A transfer assembly for transferring workpieces is provided below the conveying platform, between the loading port and the first grinding station, between the first grinding station and the second inspection station, between the second inspection station and the third grinding station, and between the third grinding station and the unloading port; A guide plate is also provided below the conveying platform; A slide plate is slidably arranged above the guide plate; A driving cylinder for driving the slide plate to slide is installed at one end of the guide plate; A lifting cylinder is installed above the slide plate; A lifting plate is installed at the lifting end of the lifting cylinder; A transfer screw and a transfer motor for driving the transfer screw to rotate are rotatably installed above the lifting plate; The transfer assembly comprises: a transfer plate threadedly sleeved on the outer periphery of the transfer screw to be driven by the transfer screw thread, and a fixed baffle sleeved on the outer periphery of the transfer screw and fixed to the lifting plate; The conveying platform is formed with a through slot in its extension direction for the transfer plate and the fixed baffle to extend to push the workpiece and block the movement of the workpiece; Above the conveying platform are provided: a first grinding assembly for grinding the workpiece, a second detection assembly for performing image detection on the grinding surface of the workpiece, a third grinding assembly for re-grinding the unqualified parts of the workpiece, and a clamping cylinder arranged above a plurality of workstations; The end of the cylinder rod of the clamping cylinder is provided with a clamping block for clamping workpieces on multiple workstations; The workbench is also provided with a controller for performing data analysis and issuing instructions based on the analyzed data; The second detection component sends a detection picture of the workpiece after being polished by the first polishing component to the controller; The image analysis module arranged in the controller identifies the light spot or the dark spot according to the detection image, and virtualizes the workpiece into a chessboard model, calculates the position of the light spot or the dark spot, and controls the driving cylinder, the lifting cylinder, the transfer motor, the position detection sensor and the clamping cylinder through the controller to transfer the workpiece to the third grinding position, and controls the third grinding component to grind the light spot or the dark spot position.

2. The high-efficiency grinding machine for workpieces according to claim 1, characterized in that: The first grinding assembly and the third grinding assembly also include an industrial camera for photographing the workpiece being ground in real time; The industrial camera is communicatively connected to the controller to send the collected pictures in real time; The image analysis module performs real-time analysis on the image collected by the first polishing component, identifies the light spots and dark spots on the polishing surface in real time, and virtualizes the workpiece into a chessboard model to calculate the position of the light spots or dark spots. The controller controls and adjusts the polishing position of the polishing head of the first polishing component according to the real-time position of the light spots or dark spots. The image analysis module performs real-time analysis on the image collected by the third polishing component, identifies the light spots and dark spots on the polishing surface in real time, and virtualizes the workpiece into a chessboard model to calculate the position of the light spots or dark spots; The image analysis module performs image overlap comparison on the position of the real-time light spot or dark spot in the image collected by the third polishing component and the position of the light spot or dark spot in the detection image, calculates the error value of the two images, and controls the corresponding polishing head to polish the overlapping position of the two positions and the position within the error value range.

3. The high-efficiency grinding machine for workpieces according to claim 2, characterized in that: The first grinding assembly and the third grinding assembly each include: two grinding cylinders, the grinding head mounted on the end of the cylinder rod of the grinding cylinder, and an adjustment mechanism for adjusting the grinding position of the grinding head; The adjustment mechanism comprises: a transverse guide rail, a transverse slider slidably mounted on the transverse guide rail, and a transverse driving screw mounted on the workbench to drive the transverse slider to slide; Above the horizontal slider are provided: a vertical slide rail, a vertical slider slidably arranged on the vertical slide rail, and a vertical driving screw rod installed on the horizontal slider to drive the vertical slider to slide; The polishing cylinder is installed on the vertical sliding block.

4. The high-efficiency grinding machine for workpieces according to claim 3, characterized in that: The vertical slide block of the third grinding assembly is provided with a first mounting frame for mounting the grinding cylinder and a first angle adjustment cylinder for adjusting the angle between the mounting frame and the vertical slide block to adjust the grinding angle of the grinding head; The cylinder rod of the first angle adjustment cylinder is rotatably connected to the oblique push plate of the first mounting bracket.

5. The high-efficiency grinding machine for workpieces according to claim 3, characterized in that: The adjustment structure of the first grinding assembly is further provided with an adjustment frame for raising the grinding head, a second mounting frame for mounting the grinding cylinder, and a second angle adjustment cylinder for adjusting the grinding angle of the grinding head; The second mounting frame is slidably disposed in the adjusting frame along the up-down direction; The second angle adjustment cylinder is installed in the adjustment frame, and the end of the cylinder rod is connected to the second mounting frame so that the second mounting frame can rotate relative to the adjustment frame; The adjusting frame is provided with a height adjusting cylinder for driving the polishing cylinder to move up and down.

6. The high-efficiency grinding machine for workpieces according to claim 5, characterized in that: The second mounting frame includes: an upper and lower sliding frame and an oblique rotating frame; The upper and lower sliding frames are slidably connected to the adjustment frame and fixedly connected to the cylinder rod end of the height adjustment cylinder; The oblique rotating frame is rotatably mounted on the upper and lower sliding frames; The polishing cylinder is installed on the oblique rotating frame; The second angle adjustment cylinder is mounted to the upper and lower sliding frames, and the end of the cylinder rod is rotatably connected to the oblique rotating frame.

7. The high-efficiency grinding machine for workpieces according to claim 1, characterized in that: The second detection assembly includes: a connecting frame; The two sides of the connecting frame are respectively provided with image collectors which are arranged in an inclined manner to collect images of the two sides and the inner side of the workpiece; The two picture collectors send the collected pictures to the controller; The image analysis module of the controller performs three-dimensional puzzle on the two image collectors to form a complete workpiece image.

8. The high-efficiency grinding machine for workpieces according to claim 1, characterized in that: The outer peripheral detachable cover of the grinding head is provided with a dust collection assembly; The dust collecting assembly comprises: a dust collecting box, a negative pressure pipeline having one end connected to a box cavity of the dust collecting box, and a negative pressure pump connected to the other end of the negative pressure pipeline; The dust box cover is arranged on the outer periphery of the grinding head.

9. The high-efficiency grinding machine for a workpiece according to claim 8, characterized in that: The dust box sliding cover is arranged on the outer periphery of the mounting rod of the grinding head; The mounting rod of the grinding head is provided with a micro cylinder for driving the dust collecting box to extend and retract along the extending direction of the mounting rod; The micro cylinder controls the dust box to move between the dust collecting position and the retracted position, so as to control the distance between the end of the dust box and the end of the grinding head within a preset range.

10. The high-efficiency grinding machine for a workpiece according to claim 9, characterized in that: A distance sensor for detecting the distance from the dust box to the grinding surface of the workpiece is provided at the end of the dust box; When the detection value of the distance sensor is less than a preset value, information for replacing the grinding head is sent.

Citation Information

Patent Citations

  • Detecting device and method of surface quality of silicon block

    CN103759678A

  • Visual detection system and method

    CN108144873A

  • Pencil surface smoothness production equipment and manufacturing method thereof

    CN114367880A

  • Automatic wheel hub hole grinding and measuring system and method

    CN115722991A