Ship model surface ironing integrated device

Abstract

The invention provides a ship model surface ironing integrated device. The ship model surface ironing integrated device comprises a supporting main frame, an ironing mechanism, a conveying mechanism, a clamping and fixing mechanism, a cleaning mechanism, a supporting and adjusting mechanism and an air cylinder array system. Wherein the ironing mechanism is arranged on the conveying mechanism, so that the ironing position can be conveniently adjusted; meanwhile, a supporting and adjusting mechanism and an air cylinder array system are matched to enable a branding die head to make adaptive contact with the surface of the ship model for branding machining, a pressure sensor and a temperature control system are matched to ensure uniform and stable heating, and it is guaranteed that the artistic aesthetic feeling of surface branded patterns meets the design requirement; and meanwhile, a cleaning mechanism capable of adjusting the position and orientation is arranged, the surface is cleaned after branding, follow-up art machining is facilitated, the steps of station replacement are reduced, the machining process is simplified, the steps of manual intervention are reduced, damage possibly caused by ship model moving is reduced, and efficiency and precision are improved.

Description

Technical Field

[0001] The invention relates to the technical field of artistic product processing equipment, and in particular to an integrated device for hot-branding the surface of a ship model. Background Art

[0002] As an important part of ship design, model making and display, the surface quality of ship models directly affects the appearance of the ship models and the subsequent decorative effects. Traditional ship model surface processing technology usually requires multiple independent steps, such as hot-stamping and cleaning. Most of these processes rely on different equipment and manual operations. Hot-stamping efficiency is slow, resulting in low production efficiency and high labor costs. In addition, multiple clamping, fixing and transfer processing steps are required, which can easily cause repeated positioning errors and accidental bumps, affecting the accuracy and artistic effect of the finished product. In addition, impurities such as burrs and particles that are not removed in time after hot-stamping may have an adverse effect on subsequent processing or decorative effects if they are not removed in time.

[0003] In view of this, the applicant filed this application after studying the existing technology. Summary of the invention

[0004] The present invention provides an integrated device for hot-branding the surface of a ship model, aiming to improve at least one of the above-mentioned technical problems.

[0005] In order to solve the above technical problems, the present invention provides an integrated device for hot-branding the surface of a ship model, comprising: a hot-branding mechanism, provided with a hot-branding module and a temperature control system, the hot-branding module being provided with a replaceable hot-branding die head for hot-branding the surface of the ship model; a conveying mechanism, comprising a conveyor belt and a first driving component, the hot-branding modules being arranged in an array on the conveyor belt, the first driving component being used to drive the conveyor belt to move the hot-branding modules to the bottom of the ship model; a clamping and fixing mechanism, comprising a clamping member for clamping and fixing the ship model; the clamping and fixing mechanism also comprising a first moving component for driving the ship model to move and adjust its position; a cleaning mechanism, provided with a nozzle capable of spraying the ship model High-pressure gas abrasive particles are ejected to remove burrs formed on the surface of the ship model after the hot-scalding process; a support adjustment mechanism, which can control the vertical positions of the two ends of the conveying mechanism so that the two sides of the conveying mechanism are inclined to form an angle; a cylinder array system is arranged on the inner side of the conveyor belt, wherein the cylinder array system includes a support plate and a plurality of first cylinders arranged in an array on the support plate, the support plate is constructed to be able to adjust the inclination as the conveying mechanism changes, a top wheel is provided on the telescopic rod of the first cylinder, and the cylinder array system is used to apply a thrust to the conveyor belt from the inside so that the hot-scalding die head can adapt to the surface of the ship model for hot-scalding.

[0006] As a further optimization, the first drive assembly includes a bottom drive wheel group and two groups of upper drive wheel groups arranged on both sides of the bottom drive wheel group; the two ends of the conveyor belt are connected to the upper drive wheel groups on both sides, and the middle is connected to the bottom drive wheel group; the bottom drive wheel group and the upper drive wheel group are respectively connected with a drive source.

[0007] As a further optimization, the upper driving wheel group is coaxially provided with a rotating shaft; the supporting and adjusting mechanism includes a second cylinder, the second cylinder is vertically arranged, and a connector is connected between the output end of the second cylinder and the end of the rotating shaft.

[0008] As a further optimization, it also includes a supporting main frame, and a first guide rail is arranged on the upper end of the supporting main frame; the first moving assembly includes a first moving base, a first connecting rod, a third cylinder and a first screw drive assembly, the first moving base is slidably connected to the first guide rail, and the first screw drive assembly is used to drive the first moving base to move along the first guide rail; the first connecting rod is connected to the first moving base, the third cylinder is fixed at the lower end of the first connecting rod, and the clamping member is connected to the output rod of the third cylinder.

[0009] As a further optimization, the clamping member is a suction cup.

[0010] As a further optimization, the first connecting rod and the first movable base are hinged; a connecting block is provided at the upper end of the first connecting rod, and the second connecting rod is connected to the connecting block, and also includes a third connecting rod and a fourth connecting rod. The lower end of the fourth connecting rod is fixed on a connecting head on one side, and the upper end is hinged to one end of the third connecting rod, and the other end of the third connecting rod is hinged to the second connecting rod.

[0011] As a further optimization, a pressure sensor is provided on the hot ironing module.

[0012] As a further optimization, the cleaning mechanism also includes a second movable base, a third movable base, a second screw drive assembly, a third screw drive assembly and a bracket group, the second screw drive assembly is used to drive the second movable base to move along the y-axis direction, the third movable base is slidably arranged on the upper end of the second movable base, and the third screw drive assembly is used to drive the third movable base to move along the x-axis direction on the second movable base; the bracket group is arranged on the upper end of the third movable base.

[0013] As a further optimization, the bracket group includes a middle bracket and a nozzle bracket, the nozzle is installed obliquely between the nozzles, the middle bracket is arranged on the third movable base, and the middle bracket is connected to the third movable base and is provided with a first steering motor.

[0014] As a further optimization, the middle bracket and the nozzle bracket are arranged at an angle; a second steering motor is connected between the nozzle bracket and the middle bracket.

[0015] By adopting the above technical solution, the present invention can achieve the following technical effects: The present application provides an integrated device for hot-branding the surface of a ship model, comprising: a supporting main frame, a hot-branding mechanism, a conveying mechanism, a clamping and fixing mechanism, a cleaning mechanism, a supporting and adjusting mechanism, and a cylinder array system. The hot-branding mechanism is arranged on the conveying mechanism, so that the hot-branding position can be conveniently adjusted; at the same time, the hot-branding die head can be adapted to contact the surface of the ship model for branding processing in cooperation with the supporting and adjusting mechanism and the cylinder array system, and the pressure sensor and the temperature control system are used to ensure uniform and stable heating, and to ensure that the artistic beauty of the surface branding pattern meets the design requirements; at the same time, a cleaning mechanism with adjustable position and direction is arranged to clean the surface after branding, so as to facilitate subsequent art processing, reduce the steps of changing workstations, simplify the processing flow, reduce the steps of manual intervention, reduce the damage that may be caused by moving the ship model, and improve efficiency and precision. BRIEF DESCRIPTION OF THE DRAWINGS In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of a ship model surface hot-stamping integrated device of the present invention; Figure 2 It is a side structural schematic diagram of a ship model surface hot-stamping integrated device of the present invention; Figure 3 It is a schematic diagram of a partial structure of a rotating shaft without a driving wheel in one embodiment of the present invention; Figure 4 is a schematic diagram of the structure above the conveyor belt in one embodiment of the present invention; Figure 5 It is a schematic diagram of the structure above the support plate in one embodiment of the present invention.

[0017] Markings in the figure: 1. Support main frame; 2. Hot stamping module; 3. Hot stamping die head; 4. Conveyor belt; 5. Ship model; 6. Bottom driving wheel set; 7. Upper driving wheel set; 8. Rotating shaft; 9. Bearing seat; 10. Driving motor; 11. Driving gear; 12. First cylinder; 13. First supporting plate; 14. Second supporting plate; 15. Slide; 16. Top wheel; 17. Second cylinder; 18. Connector; 19. Suction cup; 20. First movable base; 21. First connecting rod; 22. Third cylinder; 23. First screw drive assembly; 24. First guide rail; 25. Connecting block; 26. Second connecting rod; 27. Third connecting rod; 28. Fourth connecting rod; 29. ​​Sprinkler; 30. Second movable base; 31. Third movable base; 32. Second screw drive assembly; 33. Third screw drive assembly; 34. Middle bracket; 35. Sprinkler bracket; 36. First steering motor; 37. Second steering motor. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] Depend on Figures 1 to 5 As shown, an embodiment of the present invention provides an integrated device for hot-stamping the surface of a ship model, comprising: a supporting main frame 1, a hot-stamping mechanism, a conveying mechanism, a clamping and fixing mechanism, a cleaning mechanism, a supporting and adjusting mechanism and a cylinder array system.

[0020] The hot-branding mechanism is provided with a hot-branding module 2 and a temperature control system. The hot-branding module 2 is provided with a replaceable hot-branding die head 3 for hot-branding the surface of the ship model 5. At the same time, there are multiple hot-branding modules 2, which are arranged in an array, forming a method similar to a movable type printing plate. Hot-branding die heads 3 of different templates can be replaced according to different patterns to be formed on the surface of the ship model 5 to form a complete pattern to be branded. The temperature control system can accurately control and heat the temperature during hot-branding, ensuring that each hot-branding die head 3 is evenly heated when the ship model 5 is branded, and can also avoid processing defects caused by overheating.

[0021] Furthermore, a pressure sensor is provided on the hot stamping module 2, and the pressure sensor is connected to the temperature control system, and the temperature control can be adjusted according to the contact pressure when the hot stamping die head 3 contacts the ship model 5, so as to ensure the uniformity of the stamping.

[0022] The conveying mechanism includes a conveyor belt 4 and a first driving assembly. The hot-branding modules 2 are arranged in an array on the conveyor belt 4. The first driving assembly is used to drive the conveyor belt 4 to move the hot-branding modules 2 to below the ship model 5. In the embodiment of the present application, the ship model 5 is suspended by clamping, and the hot-branding module 2 is mainly used to hot-brand the bottom surface of the ship model 5. During hot-branding, according to the shape and position of the required imprint, the conveyor belt 4 is driven by the first driving assembly to adjust the position of the hot-branding module 2, and then the corresponding pattern matching is performed.

[0023] Preferably, the first driving assembly includes a bottom driving wheel set 6 and two sets of upper driving wheel sets 7 arranged on both sides of the bottom driving wheel set 6, wherein the driving wheel set is composed of two driving wheels and a rotating shaft 8 connected in a coaxial rotation, and the rotating shaft 8 of the bottom driving wheel set 6 is installed on a bearing seat 9. The two ends of the conveyor belt 4 are transmission-connected to the upper driving wheel sets 7 on both sides, and the middle is transmission-connected to the bottom driving wheel set 6. There are many ways of transmission connection, which will not be described in detail here. At the same time, the bottom driving wheel set 6 and the upper driving wheel set 7 are respectively connected to a driving source. In this embodiment, the driving source is a combination of a driving motor 10 and a driving gear 11, and the transmission is carried out by meshing the driving gear 11 with the driving wheel. This is a prior art and will not be described in detail here.

[0024] Preferably, the support and adjustment mechanism can control the vertical position of the two ends of the conveying mechanism so that the two sides of the conveying mechanism are tilted to form an angle. In this embodiment, the support and adjustment mechanism includes a second cylinder 17, which is vertically arranged. A connector 18 is connected between the output end of the second cylinder 17 and the end of the rotating shaft 8 of the upper driving wheel group 7. The second cylinder 17 is telescopically pushed to push the rotating shaft 8 in the vertical position, thereby driving the upper driving wheel group 7 to adjust the vertical position. The two upper driving wheel groups 7 are respectively inclined with the bottom driving wheel group 6 to form an angle. The conveying mechanism is in a V shape as a whole, and the ship model 5 is located between the V shape. Among them, as an embodiment, the conveyor belt 4 and the driving wheel can be magnetically matched to make the middle part of the conveyor belt 4 tend to fit on the bottom driving wheel, which will not be elaborated here.

[0025] Further, the cylinder array system is arranged on the inner side of the conveyor belt 4, wherein the cylinder array system includes a support plate and a plurality of first cylinders 12 arranged in an array on the support plate to form a first cylinder 12 group, the support plate includes a first support plate 13 on the left and a second support plate 14 on the right, the first support plate 13 and the second support plate 14 are simultaneously hinged on the rotating shaft 8 of the bottom driving wheel group 6, and the other side is respectively connected to the rotating shaft 8 of the upper driving wheel group 7 on both sides in the form of a slide groove 15, so that when the upper driving wheel group 7 moves vertically, the inclination can be changed respectively, thereby changing the angle between the first and second support plates, and finally changing the direction of the first cylinder 12 group relative to the ship model 5. Further, a top wheel 16 is arranged on the telescopic rod of the first cylinder 12, and the cylinder array system is used to apply thrust to the conveyor belt 4 from the inside, so that the hot stamping die head 3 can be adapted to abut against the surface of the ship model 5 for hot stamping. As a preferred embodiment, a sensor is provided on the first cylinder 12. When hot branding is performed, the top wheel 16 is extended outward from the first cylinder 12 to abut against the conveyor belt 4 from the inside, so that the hot branding die head 3 is attached to the surface of the ship model 5 for branding. When the top wheel 16 abuts against the conveyor belt 4, the contact feedback of the hot branding mechanism can be received, and the telescopic force of each first telescopic cylinder can be adjusted, so that the hot branding die head 3 at that part can be adapted to abut against the surface of the ship model 5 according to the required force, so that the entire array-arranged hot branding module 2 is evenly branded to avoid inconsistent branding depth and affect the appearance effect. The pressure is preferably set between 0.5-3bar.

[0026] The top wheel 16 is preferably made of a wear-resistant and high-hardness material, such as steel or aluminum alloy, to extend its service life.

[0027] Preferably, the clamping and fixing mechanism includes a clamping member for clamping and fixing the ship model 5 to ensure the stability of the ship model 5 during the hot-scalding process. In the present embodiment, the clamping member is a suction cup 19; the clamping and fixing mechanism also includes a first moving assembly, which includes a first moving base 20, a first connecting rod 21, a third cylinder 22 and a first screw drive assembly 23, wherein a first guide rail 24 in the y-axis direction is provided at the upper end of the support main frame 1, the first moving base 20 is slidably connected to the first guide rail 24, and the first screw drive assembly 23 is used to drive the first moving base 20 to move along the first guide rail 24; the first connecting rod 21 is connected to the first moving base 20, and the lower end extends into the support main frame 1 through an opening, the third cylinder 22 is fixed at the lower end of the first connecting rod 21, and the suction cup 19 is provided at the lower end of the output rod of the third cylinder 22. Among them, the screw drive assembly is a prior art and will not be elaborated here. By driving the first movable base 20 to move in the y-axis direction, the ship model 5 is driven to move forward and backward, and the third cylinder 22 adjusts the height of the ship model 5, thereby adjusting the branding position.

[0028] Preferably, in this embodiment, the first connecting rod 21 is hingedly arranged with the first movable base 20; the upper end of the first connecting rod 21 is provided with a connecting block 25, the connecting block 25 is connected with the second connecting rod 26, and also includes a third connecting rod 27 and a fourth connecting rod 28, the lower end of the fourth connecting rod 28 is fixed on the side connector 18, the upper end is hinged with one end of the third connecting rod 27, and the other end of the third connecting rod 27 is hinged with the second connecting rod 26. For example, when the second cylinder 17 on the right side extends upward to adjust the angle of the conveying mechanism, the fourth connecting rod 28 moves upward, so that the third connecting rod 27 pushes the connecting block 25 to the left, and then the first connecting rod 21 tilts to the right, so that the ship model 5 also produces a tilting effect, and then the relative tilting effect between the ship model 5 and the conveyor belt 4 can be matched according to the required branding angle, so as to realize the linkage of the support adjustment mechanism and the clamping and fixing mechanism. Among them, the second connecting rod 26 is slidably connected with the connecting block 25, which will not affect the movement of the first movable base 20.

[0029] Preferably, the cleaning mechanism is provided with a nozzle 29, which can spray high-pressure gas abrasive particles to the ship model 5 by connecting a high-pressure abrasive particle spraying device to the input end, so as to remove the burrs formed on the surface of the ship model 5 after the hot-scalding process. The cleaning mechanism also includes a second movable base 30, a third movable base 31, a second screw drive assembly 32, a third screw drive assembly 33 and a bracket group, wherein the second screw drive assembly 32 is used to drive the second movable base 30 to move along the y-axis direction, the third movable base 31 is slidably arranged at the upper end of the second movable base 30, and the third screw drive assembly 33 is used to drive the third movable base 31 to move along the x-axis direction on the second movable base 30; the bracket group is arranged at the upper end of the third movable base 31. In this way, the horizontal position of the nozzle 29 can be adjusted by the second screw drive assembly 32 and the third screw drive assembly 33, so as to clean the surface of the ship model 5 comprehensively and evenly.

[0030] Furthermore, the bracket group includes a middle bracket 34 and a nozzle bracket 35, the nozzle 29 is obliquely installed between the nozzles 29, the middle bracket 34 is arranged on the third movable base 31, and the middle bracket 34 and the third movable base 31 are connected to a first steering motor 36. The axial angle of the middle bracket 34 is adjusted by rotating the first steering motor 36, so as to adjust the direction of the nozzle 29 and improve the cleaning effect.

[0031] Furthermore, the middle bracket 34 and the nozzle bracket 35 are arranged at an angle, and a second steering motor 37 is connected between the nozzle bracket 35 and the middle bracket 34. The second steering motor 37 further adjusts the relative axial position between the nozzle bracket 35 and the middle bracket 34, thereby adjusting the inclination of the nozzle 29, and further improving the cleaning effect.

[0032] During operation, the suction cup 19 absorbs the ship model 5 and then adjusts the branding position, and controls the top wheel 16 to apply pressure to the conveyor belt 4 to ensure that the branding die head 3 on the conveyor belt 4 is in uniform contact with the surface of the ship model 5. The second cylinders 17 on the left and right sides simultaneously drive the first and second support plates and the upper drive wheel group 7 to move, thereby adjusting the angle of the conveyor belt 4. Synchronously, the fourth connecting rod 28 drives the first connecting rod 21 to adjust the inclination angle, so that the ship model 5 absorbed by the suction cup 19 will be synchronously deflected, the hull posture will change synchronously, and the branding die head 3 will be more evenly adapted to contact the hull. The strength of the first telescopic cylinder can also be adjusted according to the pressure to adjust the depth of branding. After the branding is completed, the cleaning part is started to clean the surface of the hull, and the high-pressure gas carrying abrasive particles is sprayed to clean the surface, remove burrs and cool down. In addition, the user can also adjust the air pressure sprayed by the nozzle 29 according to needs to achieve a polishing effect.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated device for hot-stamping the surface of a ship model, characterized in that: include: The hot-branding mechanism is provided with a hot-branding module and a temperature control system, wherein the hot-branding module is provided with a replaceable hot-branding die head for performing hot-branding processing on the surface of the ship model; The conveying mechanism comprises a conveyor belt and a first driving assembly, the hot-scalding modules are arranged in an array on the conveyor belt, and the first driving assembly is used to drive the conveyor belt to move the hot-scalding modules to below the ship model; The clamping and fixing mechanism includes a clamping member for clamping and fixing the ship model; the clamping and fixing mechanism also includes a first moving component for driving the ship model to move and adjust its position; The cleaning mechanism is provided with a nozzle capable of spraying high-pressure gas abrasive particles toward the ship model to remove burrs formed on the surface of the ship model after the hot-scalding process; A support adjustment mechanism, which can control the vertical positions of both ends of the conveying mechanism so that the two sides of the conveying mechanism are inclined to form an angle; A cylinder array system is arranged on the inner side of the conveyor belt, wherein the cylinder array system includes a support plate and a plurality of first cylinders arranged in an array on the support plate, the support plate is constructed to be able to adjust the inclination as the conveying mechanism changes, a top wheel is arranged on the telescopic rod of the first cylinder, and the cylinder array system is used to apply a thrust to the conveyor belt from the inside so that the hot stamping die head can adapt to the surface of the ship model for hot stamping.

2. The integrated device for hot-stamping the surface of a ship model according to claim 1 is characterized in that The first driving assembly includes a bottom driving wheel group and two groups of upper driving wheel groups arranged on both sides of the bottom driving wheel group; the two ends of the conveyor belt are connected to the upper driving wheel groups on both sides, and the middle is connected to the bottom driving wheel group; the bottom driving wheel group and the upper driving wheel group are respectively connected to a driving source.

3. The integrated device for hot-stamping the surface of a ship model according to claim 2 is characterized in that The upper driving wheel group is coaxially provided with a rotating shaft; the supporting and adjusting mechanism includes a second cylinder, the second cylinder is vertically arranged, and a connector is connected between the output end of the second cylinder and the end of the rotating shaft.

4. The integrated device for hot-stamping the surface of a ship model according to claim 3 is characterized in that , also includes a supporting main frame, a first guide rail is arranged on the upper end of the supporting main frame; the first moving assembly includes a first moving base, a first connecting rod, a third cylinder and a first screw drive assembly, the first moving base is slidably connected to the first guide rail, and the first screw drive assembly is used to drive the first moving base to move along the first guide rail; the first connecting rod is connected to the first moving base, the third cylinder is fixed at the lower end of the first connecting rod, and the clamping member is connected to the output rod of the third cylinder.

5. The integrated device for hot-stamping the surface of a ship model according to claim 4 is characterized in that , the clamping member is a suction cup.

6. The integrated device for hot-stamping the surface of a ship model according to claim 4 is characterized in that The first connecting rod is hinged to the first movable base; a connecting block is provided at the upper end of the first connecting rod, and the second connecting rod is connected to the connecting block. It also includes a third connecting rod and a fourth connecting rod. The lower end of the fourth connecting rod is fixed on a connecting head on one side, and the upper end is hinged to one end of the third connecting rod, and the other end of the third connecting rod is hinged to the second connecting rod.

7. The integrated device for hot-stamping the surface of a ship model according to claim 1 is characterized in that , a pressure sensor is provided on the hot ironing module.

8. The integrated device for hot-stamping the surface of a ship model according to claim 1 is characterized in that The cleaning mechanism also includes a second movable base, a third movable base, a second screw drive assembly, a third screw drive assembly and a bracket group, wherein the second screw drive assembly is used to drive the second movable base to move along the y-axis direction, the third movable base is slidably arranged on the upper end of the second movable base, and the third screw drive assembly is used to drive the third movable base to move along the x-axis direction on the second movable base; the bracket group is arranged on the upper end of the third movable base.

9. The integrated device for hot-stamping the surface of a ship model according to claim 8, characterized in that The bracket group includes a middle bracket and a nozzle bracket, the nozzle is installed obliquely between the nozzles, the middle bracket is arranged on the third movable base, and the middle bracket is connected to the third movable base and is provided with a first steering motor.

10. The integrated device for hot-stamping the surface of a ship model according to claim 9, characterized in that The middle bracket and the nozzle bracket are arranged at an angle; a second steering motor is connected between the nozzle bracket and the middle bracket.

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