Thermal insulation paste material production device and method
By designing the detection mechanism and blocking mechanism in the insulation paste production device, the problem that existing devices cannot detect the packing time and deal with blockage in real time is solved, real-time monitoring and effective blockage of the packing pipeline are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510348904.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing insulation paste production device cannot detect in real time whether the packaged time exceeds the fixed full material time, resulting in the inability to determine whether the packaged pipeline is blocked and cannot perform timely blockage treatment.
A thermal paste production device including a detection mechanism and a plugging mechanism is designed. The detection mechanism uses the limiting components and the detection components to detect in real time whether the insulation paste in the packaging box is full of materials within normal time and determines whether the packaging pipeline is blocked. The blocking mechanism performs the blocking operation of the conveyor pipe through steering, shaking and shaking components.
Real-time inspection and packaging time during the insulation paste assembly process is realized, timely judgment is made on whether the packaging pipeline is blocked, and the blockage problem is solved through effective blocking operation, which improves production efficiency and product quality.
Smart Images

Figure CN119953626A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thermal insulation paste production, and in particular to a device and method for producing a thermal insulation paste material. Background Art
[0002] In modern industry and construction, efficient use of energy is essential. With the increasing awareness of energy conservation, reducing heat loss has become one of the key goals. As an effective thermal insulation material, the production background of thermal insulation paste is closely related to this energy utilization demand. Many industrial processes involve high-temperature equipment and pipelines, such as the chemical and power industries. Traditional insulation methods may have limitations, and thermal insulation paste can fill these deficiencies. The production of thermal insulation paste is also moving towards environmental protection, such as using non-toxic and harmless raw materials and reducing the emission of volatile organic compounds. Some traditional thermal insulation materials may cause pollution to the environment, while thermal insulation paste has relatively better environmental adaptability and is in line with the concept of sustainable development.
[0003] The production process of thermal insulation paste includes the packaging of the thermal insulation paste. Generally, during the packaging process, there is usually a fixed time for the packaging of a packaging box. During the packaging of the thermal insulation paste, the existing device cannot detect whether the packaging time exceeds the fixed full material time, resulting in the inability to determine whether the packaging pipeline is blocked and to clear the blockage. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a device and method for producing a thermal insulation paste material.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A device and method for producing thermal insulation paste material, comprising a machine body, a feed hopper being fixedly provided on one side wall of the machine body, a delivery pipe being connected to the bottom of the delivery box through a pump body, a side panel being fixedly provided on one side wall of the machine body and close to the bottom of the feed hopper, a transverse panel being fixedly provided on one side wall of the side panel, a plurality of first electric telescopic rods being fixedly provided on the transverse panel, a supporting plate being fixedly provided on the output ends of the plurality of first electric telescopic rods, a packaging box for quantitatively collecting thermal insulation paste being provided on the top of the supporting plate, and the packaging box being located directly below the bottom outlet of the delivery pipe, a detection mechanism for detecting whether the delivery pipe is discharging material normally being fixedly provided on the transverse panel, and a unblocking mechanism for unblocking the delivery pipe being fixedly provided on the side panel.
[0007] Preferably, the detection mechanisms are provided in two and are symmetrically arranged, and the detection mechanisms include a support rod, a side frame, a limit assembly for limiting the position of the packaging box, and a detection assembly for detecting whether the thermal insulation paste inside the packaging box is full within a normal time. One end of the bottom of the support rod is fixedly connected to the cross plate, and the other end of the support rod is fixedly arranged to the side frame. The detection assembly and the limit assembly are both fixedly arranged in the side frame.
[0008] Preferably, the limit assembly includes a fixed plate, a limit baffle and a first switch, the fixed plates are provided with two and are fixedly connected to the inner wall of the side frame, the inner wall of the fixed plate is penetrated by a groove for the limit baffle to slide, and a connecting plate is fixedly provided between the two limit baffles, a return spring is fixedly provided between the bottom of the limit baffle and the inner wall of the fixed plate, and the first switch is fixedly connected to the inner top wall of the fixed plate.
[0009] Preferably, the detection assembly includes a detection plate, an abutment joint, a top plate, a second switch and a sliding rod, the sliding rod is provided in plurality and is respectively fixedly connected to the two side walls of the detection plate, the inner wall of the side frame is provided with a sliding groove for the sliding rod to slide, and the bottom of the detection plate is placed in the packaging box, the abutment joint is fixedly set to the top of the detection plate, the top plate is fixedly connected to the top of the side frame, and the second switch is fixedly connected to the bottom of the top plate, and the second switch and the abutment joint are located in the same vertical direction.
[0010] Preferably, the unblocking mechanism includes a position adjustment component for detaching the bottom of the conveying pipe from the detection mechanism, a steering component for changing the unblocking direction of the conveying pipe, a shaking component for unblocking the conveying pipe, and a shaking component for unblocking the conveying pipe.
[0011] Preferably, the adjustment assembly includes a positioning plate, a third motor, a threaded rod, a stabilizing rod, a first block, a second block and an adjustment plate, the positioning plate being penetrated by a slot for the adjustment plate to slide, the first block and the second block are respectively fixedly connected to the two sides of the outer wall of the adjustment plate, an empty slot is penetrated inside the positioning plate, and the empty slot is communicated with the slot, the third motor is fixedly connected to the empty slot, and the output end of the third motor is fixedly arranged on the threaded rod and the threaded rod is rotatably connected to the inner wall of the positioning plate through a bearing, the stabilizing rod is fixedly connected to the two sides of the inner wall of the empty slot, and the first block is threadedly connected to the threaded rod, and the second block is penetrated by a slot for the stabilizing rod to slide.
[0012] Preferably, the steering assembly includes a positioning ball, a convex plate and a fourth motor, the positioning balls are provided with two in number and are symmetrically arranged up and down and fixedly connected to the side wall of the positioning plate, the convex plate is fixedly arranged to one side wall of the positioning plate, and a center rod is fixedly arranged to one side of the outer wall of the convex plate, and the connection between the center rod and the side plate is rotatably arranged through a bearing, the fourth motor is fixedly arranged to one side of the outer wall of the side plate and the output end is fixedly connected to the center rod, and a circular groove for the positioning ball to slide is opened on one side wall of the side plate.
[0013] Preferably, the shaking assembly includes a first clamp, a second clamp, a bonding plate, a movable plate, a movable rod, a stabilizing rod, a fifth motor, a rotating rod and a pin shaft, the first clamp being fixedly arranged on the positioning plate and the top of the conveying tube passes through the opening position of the first clamp, the second clamp being fixedly arranged on the bonding plate and the bottom of the conveying tube passes through the opening position of the second clamp, the movable plate is fixedly connected to one side of the outer wall of the bonding plate, the movable rod is provided with two and respectively fixedly connected to the two side walls of the movable plate, the stabilizing rod is provided with two and respectively fixedly arranged to the two side walls of the outer wall of the positioning plate, an empty groove is penetrated inside the movable rod for the stabilizing rod to slide, the fifth motor is fixedly arranged on one side of the outer wall of the adjusting plate, the rotating rod is rotatably arranged on the other side of the outer wall of the adjusting plate through a bearing and is fixedly arranged to the output end of the fifth motor, the bottom of the rotating rod is fixedly arranged on the pin shaft and a transverse groove is provided inside the movable plate for the pin shaft to rotate.
[0014] Preferably, the shaking assembly includes a second electric push rod, a first movable rod, a second movable rod, a shaking rod and an arc plate, a limit plate is fixedly provided on one side wall of the positioning plate, the second electric push rod is fixedly connected to the limit plate, one end of the first movable rod is rotatably set with the limit plate through a rotating shaft, and the other end is rotatably connected to one end of the second movable rod through a rotating shaft, and the other end of the second movable rod is rotatably set with the middle position of the shaking rod through the rotating shaft, one end of the shaking rod is rotatably connected to the output end of the second electric push rod through the rotating shaft, and the other end is fixedly connected to the arc plate.
[0015] Preferably, a method for producing a thermal insulation paste material production device comprises the following specific steps:
[0016] Place the packaging box on the supporting plate, start the first electric push rod to drive the supporting plate to rise, and when the packaging box rises to the inside of the side frame, the two limit baffles are close to the positions on both sides of the top of the packaging box. As the packaging box rises, the limit baffles slide and rise on the fixed plate. When the limit baffle moves and touches the first switch, the first switch is started to stop the first electric push rod from running, and after the first switch is turned on, it also indicates that the packaging box can be fed. After the packaging box rises to the height of the thermal insulation paste, the detection plate is located inside the packaging box, and the packaging box is fed through the conveying pipe. When feeding normally, as the thermal insulation paste rises, the thermal insulation paste will carry the detection plate to rise. During the rise, the slide bar slides inside the groove to ensure the stability of the detection plate. When the thermal insulation paste rises to the full material effect, the abutment head touches the second switch back to remind, indicating that the packaging at this moment has been completed, and the first electric push rod can be started to drive the supporting plate to descend for the next packaging. If the second switch does not sound within the specified time, it means that there is a problem with the discharging;
[0017] S2: When it is found that the discharge speed is normal and the thermal insulation paste is too thin, the formula is improved. When it is found that the discharge speed is slow and the conveying pipe is blocked, the unblocking mechanism is used to unblock the pipe, close the valve of the feed hopper, disconnect the feed hopper from the conveying pipe, close the outlet at the bottom of the conveying pipe, pour liquid into the conveying pipe to reduce the viscosity of the thermal insulation paste and dilute it, then close the inlet of the conveying pipe, start the third motor to drive the threaded rod to rotate, make the second block slide on the slide rod, drive the adjustment plate to rise inside the slot, thereby driving the bottom end of the conveying pipe fixed by the second clamp to rise and be separated from the inside of the detection mechanism;
[0018] S3: Before shaking, it is necessary to start the fourth motor to drive the center rod to rotate, so that the center rod drives the positioning plate to rotate ninety degrees. During the rotation, the positioning sliding ball rotates inside the circular groove to maintain stability, thereby driving the conveying pipe to rotate and flip ninety degrees to present a horizontal state. After the rotation is completed, the fifth motor is started to drive the rotating rod, so that the rotating rod drives the pin shaft to slide in the groove inside the moving plate, and while the rotating rod rotates, the moving rods on both sides of the moving plate are pulled to move back and forth on the stable rod, so that the second clamp drives the conveying pipe to open-fold-open-fold reciprocating shaking, so that the thermal insulation paste on the inner wall of the conveying pipe is separated from the inner wall and accelerated dilution. After the work is completed, the conveying pipe is turned back to the conveying angle, and the garbage bin or other box used to hold waste can be moved to the bottom of the conveying pipe, and the bottom of the conveying pipe is opened to allow the diluted waste inside to flow out, and then the second electric push rod is started for reciprocating pulling. During the pulling process, the shaking rod performs a fan-shaped reciprocating swing under the connection of the first movable rod and the second movable rod, thereby driving the arc plate to swing and driving the top of the conveying pipe to swing, thereby accelerating the discharge of excess waste inside the conveying pipe.
[0019] The present invention has the following beneficial effects:
[0020] 1. The device is provided with a detection mechanism, which is provided with two switch components. The first switch component has two functions: first, to abut and limit the packaging box during the rising process to ensure the stability of the packaging box when it moves; second, to limit the highest point of the rising of the packaging box so that the position where the packaging box stops can be detected by the detection component to detect whether the insulation paste inside the packaging box is full within a normal time; the second switch component can reflect two problems of the conveying pipe not discharging the material. First, the conveying pipe is blocked, and the material is discharged slowly or not; second, the insulation paste is too thin to form and cannot support the detection plate to rise, so as to detect whether the dispensing time exceeds the fixed full time during the dispensing of the insulation paste, so as to judge whether the dispensing pipe is blocked or there is a problem with the insulation paste ratio;
[0021] 2. This device is equipped with a steering assembly. When clearing a blockage, the conveying pipe rotates and turns 90 degrees to present a horizontal state. The horizontal state of shaking to clear the blockage has two effects. First, to prevent the material from accumulating at the bottom of the conveying pipe when it is shaken, it may be difficult to fold and shake back and forth; second, multiple downward and upward folding and shaking may cause the risk of leakage;
[0022] 3. By setting up a shaking component and a rocking component, the conveying pipe body is shaken in a reciprocating manner of expanding-folding-expanding-folding, so as to better shake off the thermal insulation paste on the inner wall of the conveying pipe. The top of the conveying pipe is swung in a fan-shaped reciprocating manner by the rocking component, thereby driving the arc plate to swing and driving the top of the conveying pipe to swing, thereby accelerating the discharge of excess waste inside the conveying pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the overall device proposed by the present invention;
[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the detection mechanism proposed by the present invention;
[0025] Figure 3 A schematic diagram of the connection structure of the detection mechanism proposed by the present invention;
[0026] Figure 4 This is a schematic diagram of the connection structure of the conveying roller, the detection mechanism and the unblocking mechanism proposed in the present invention;
[0027] Figure 5 This is a rear structural schematic diagram of the side panel proposed by the present invention;
[0028] Figure 6 This is an enlarged structural schematic diagram of the blocking-clearing mechanism proposed by the present invention;
[0029] Figure 7A rear cross-sectional structural schematic diagram of the adjustment assembly proposed by the present invention;
[0030] Figure 8 This is a schematic diagram of the connection structure between the steering assembly and the shaking assembly proposed by the present invention;
[0031] Fig. 9 A schematic diagram of the connection structure of the shaking assembly proposed in the present invention;
[0032] Fig.10 This is a schematic diagram of the top view structure of the shaking assembly proposed in the present invention.
[0033] In the figure: 1, machine body; 2, conveying pipe; 3, side plate; 4, horizontal plate; 5, first electric telescopic rod; 6, supporting plate; 7, packaging box; 8, detection mechanism; 81, support rod; 82, side frame; 83, limit assembly; 831, fixing plate; 832, limit baffle; 833, first switch; 84, detection assembly; 841, detection plate; 842, abutment; 843, top plate; 844, second switch; 845, slide bar; 9, unblocking mechanism; 91, adjustment assembly; 911, positioning plate; 912, third motor; 913, threaded rod; 914, stabilizing rod; 915. The first block; 916. The second block; 917. The adjustment plate; 92. The steering assembly; 921. The positioning slide ball; 922. The convex plate; 923. The fourth motor; 93. The shaking assembly; 931. The first clamp; 932. The second clamp; 933. The fitting plate; 934. The moving plate; 935. The moving rod; 936. The stabilizing rod; 937. The fifth motor; 938. The rotating rod; 939. The pin; 94. The shaking assembly; 941. The second electric push rod; 942. The first movable rod; 943. The second movable rod; 944. The shaking rod; 945. The arc plate. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] Embodiment 1:
[0036] Reference Figure 1 - Figure 3, including a body 1, a feed hopper is fixedly provided on one side wall of the body 1, a delivery pipe 2 is connected to the bottom of the delivery box through a pump body, a side plate 3 is fixedly provided on one side wall of the body 1 and close to the bottom of the feed hopper, a cross plate 4 is fixedly provided on one side wall of the side plate 3, a plurality of first electric telescopic rods 5 are fixedly provided on the cross plate 4, a supporting plate 6 is fixedly provided on the output end of the plurality of first electric telescopic rods 5, a packaging box 7 for quantitatively collecting the thermal insulation paste is provided on the top of the supporting plate 6, and the packaging box 7 is located directly below the bottom outlet of the delivery pipe 2, and a detection mechanism 8 for detecting whether the delivery pipe 2 is discharging materials normally is fixedly provided on the cross plate 4.
[0037] Reference Figure 2 - Figure 3 There are two detection mechanisms 8 and they are symmetrically arranged. The detection mechanism 8 includes a support rod 81, a side frame 82, a limit assembly 83 for limiting the position of the packaging box 7, and a detection assembly 84 for detecting whether the thermal insulation paste inside the packaging box 7 is full within a normal time. One end of the bottom of the support rod 81 is fixedly connected to the cross plate 4, and the other end of the support rod 81 is fixedly arranged with the side frame 82. The detection assembly 84 and the limit assembly 83 are both fixedly arranged in the side frame 82.
[0038] The limit assembly 83 includes a fixed plate 831, a limit baffle 832 and a first switch 833. There are two fixed plates 831 and they are fixedly connected to the inner wall of the side frame 82. A groove for the limit baffle 832 to slide runs through the inner wall of the fixed plate 831, and a connecting plate is fixedly provided between the two limit baffles 832. A return spring is fixedly provided between the bottom of the limit baffle 832 and the inner wall of the fixed plate 831, and the first switch 833 is fixedly connected to the inner top wall of the fixed plate 831.
[0039] The detection component 84 includes a detection plate 841, a butt joint 842, a top plate 843, a second switch 844 and a sliding rod 845. There are multiple sliding rods 845 and they are respectively fixedly connected to the two side walls of the detection plate 841, and the inner wall of the side frame 82 is provided with a sliding groove for the sliding rod 845 to slide, and the bottom of the detection plate 841 is placed in the packaging box 7, the butt joint 842 is fixedly set to the top of the detection plate 841, the top plate 843 is fixedly connected to the top of the side frame 82, and the second switch 844 is fixedly connected to the bottom of the top plate 843, and the second switch 844 and the butt joint 842 are located in the same vertical direction.
[0040] In this embodiment: first, the packaging box 7 is placed on the supporting plate 6, and the first electric push rod is started to drive the supporting plate 6 to rise. When the packaging box 7 rises to the inside of the side frame 82, the two limit baffles 832 are close to the positions on both sides of the top of the packaging box 7. As the packaging box 7 rises, the limit baffles 832 slide and rise on the fixed plate 831. When the limit baffles 832 move and touch the first switch 833, the first switch 833 is started to stop the first electric push rod from running. After the first switch 833 is turned on, it also indicates that the packaging box 7 can be fed. The limit baffles 832 have two functions. First, they abut and limit the packaging box 7 during the rising process to ensure the stability of the packaging box 7 when it moves; second, they limit the highest point of the rising of the packaging box 7 so that the position where the packaging box 7 stops can be detected by the detection component 84 to detect whether the thermal insulation cream inside the packaging box 7 is full within a normal time. After the packaging box 7 rises to the height of the thermal insulation cream, the detection plate 841 is located at the packaging Inside the box 7, the packaging box 7 can be fed through the conveying pipe 2 at this moment. When feeding normally, as the insulation paste rises, the insulation paste will carry the detection plate 841 to rise. When rising, the slide bar 845 slides inside the groove to ensure the stability of the detection plate 841. When the insulation paste rises to the full material effect, the abutment head 842 will touch the second switch 844 to remind, indicating that the packaging at this moment has been completed. The first electric push rod can be started to drive the supporting plate 6 to descend for the next packaging. The time from the first switch 833 ringing to the second switch 844 ringing (that is, the normal full material time of a packaging box 7) can be set, for example, set to 10 seconds. When the first switch 833 rings for ten seconds, the second switch 844 still has no response, indicating that there is a problem with the discharge: first, the conveying pipe 2 is blocked, and the discharge is slow or no discharge; second, the insulation paste is too thin and it is not formed, so it cannot carry the detection plate 841 to rise; no matter which of the above situations, emergency measures must be taken.
[0041] Embodiment 2:
[0042] Reference Figure 4 - Fig.10 , which is different from the first embodiment in that: a blocking mechanism 9 for blocking the delivery pipe 2 is fixedly provided on the side plate 3 .
[0043] Reference Figure 4 - Fig.10 The unblocking mechanism 9 includes a position adjusting component 91 for detaching the bottom of the conveying pipe 2 from the detection mechanism 8, a steering component 92 for changing the unblocking direction of the conveying pipe 2, a shaking component 93 for unblocking the conveying pipe 2, and a shaking component 94 for unblocking the conveying pipe 2.
[0044] Reference Figure 7The adjustment component 91 includes a positioning plate 911, a third motor 912, a threaded rod 913, a stabilizing rod 914, a first block 915, a second block 916 and an adjustment plate 917. The positioning plate 911 is penetrated with a slot for the adjustment plate 917 to slide. The first block 915 and the second block 916 are respectively fixedly connected to the two sides of the outer wall of the adjustment plate 917. An empty slot is penetrated inside the positioning plate 911, and the empty slot is connected to the slot. The third motor 912 is fixedly connected to the empty slot, and the output end of the third motor 912 is fixedly arranged on the threaded rod 913, and the threaded rod 913 is rotatably connected to the inner wall of the positioning plate 911 through a bearing. The stabilizing rod 914 is fixedly connected to the two sides of the inner wall of the empty slot, and the first block 915 is threadedly connected to the threaded rod 913, and the second block 916 is penetrated with a slot for the stabilizing rod 914 to slide.
[0045] Reference Figure 8 The steering assembly 92 includes a positioning ball 921, a convex plate 922 and a fourth motor 923. There are two positioning balls 921, which are symmetrically arranged up and down and fixedly connected to the side wall of the positioning plate 911. The convex plate 922 is fixedly arranged to one side wall of the positioning plate 911, and a center rod is fixedly arranged on one side of the outer wall of the convex plate 922, and the connection between the center rod and the side plate 3 is rotatably arranged through a bearing. The fourth motor 923 is fixedly arranged to one side of the outer wall of the side plate 3 and the output end is fixedly connected to the center rod. A circular groove for the positioning ball 921 to slide is opened on one side wall of the side plate 3.
[0046] Reference Figure 8 The shaking assembly 93 includes a first clamp 931, a second clamp 932, a bonding plate 933, a moving plate 934, a moving rod 935, a stabilizing rod 936, a fifth motor 937, a rotating rod 938 and a pin 939. The first clamp 931 is fixedly arranged with the positioning plate 911 and the top of the conveying pipe 2 passes through the opening position of the first clamp 931. The second clamp 932 is fixedly arranged with the bonding plate 933 and the bottom of the conveying pipe 2 passes through the opening position of the second clamp 932. The moving plate 934 is fixedly connected to one side of the outer wall of the bonding plate 933. The number of moving rods 935 There are two stabilizing rods 936 which are respectively fixedly connected to the two side walls of the movable plate 934, there are two stabilizing rods 936 which are respectively fixedly arranged on the two sides of the outer wall of the positioning plate 911, an empty groove is penetrated inside the movable rod 935 for the stabilizing rod 936 to slide, the fifth motor 937 is fixedly arranged on one side of the outer wall of the adjusting plate 917, the rotating rod 938 is rotatably arranged on the other side of the outer wall of the adjusting plate 917 through a bearing and is fixedly arranged on the output end of the fifth motor 937, the bottom of the rotating rod 938 is fixedly arranged on the pin shaft 939 and a transverse groove is opened inside the movable plate 934 for the pin shaft 939 to rotate.
[0047] Reference Fig. 9 - Fig.10The shaking assembly 94 includes a second electric push rod 941, a first movable rod 942, a second movable rod 943, a shaking rod 944 and an arc plate 945. A limit plate is fixedly provided on one side wall of the positioning plate 911. The second electric push rod 941 is fixedly connected to the limit plate. One end of the first movable rod 942 is rotatably set with the limit plate through a rotating shaft, and the other end is rotatably connected to one end of the second movable rod 943 through a rotating shaft. The other end of the second movable rod 943 is rotatably set with the middle position of the shaking rod 944 through the rotating shaft. One end of the shaking rod 944 is rotatably connected to the output end of the second electric push rod 941 through a rotating shaft, and the other end is fixedly connected to the arc plate 945.
[0048] In this embodiment: when it is found that the discharge speed is normal and the thermal insulation paste is too thin, the formula is improved; when it is found that the discharge speed is slow and the conveying pipe 2 is blocked, the unblocking mechanism 9 is used to unblock. First, the valve of the feed hopper is closed to disconnect the feed hopper from the conveying pipe 2, the bottom outlet of the conveying pipe 2 is closed, and a liquid that reduces the viscosity of the thermal insulation paste and dilutes it is poured into the conveying pipe 2. Then, the feed inlet of the conveying pipe 2 is closed, and the bottom of the conveying pipe 2 is separated from the position inside the side frame 82 by the adjusting component 91. The third motor 912 is started to drive the threaded rod 913 to rotate, so that the second block 916 slides on the slide bar 845. The second clamp 932 is moved to drive the adjusting plate 917 to rise inside the slot, thereby driving the bottom end of the delivery tube 2 fixed by the second clamp 932 to rise and thus escape from the inside of the detection mechanism 8. As can be seen from the figure, the delivery tube 2 is a foldable tube, which is in a straightened state during transportation, and does not affect the transportation of the thermal insulation paste. When the second clamp 932 rises, it can not only drive the bottom end of the delivery tube 2 to escape from the inside of the detection mechanism 8, but also make the delivery tube 2 fold upwards. In the later stage, when the shaking component 93 and the shaking component 94 are used to clear the blockage, the delivery tube 2 body can be better opened-folded-opened-folded to shake, so that the thermal insulation paste on the inner wall of the delivery tube 2 can be better shaken off;
[0049] Before shaking, it is necessary to start the fourth motor 923 to drive the center rod to rotate, so that the center rod drives the positioning plate 911 to rotate 90 degrees. During the rotation, the positioning sliding ball 921 rotates inside the circular groove to maintain stability, thereby driving the conveying pipe 2 to rotate and flip 90 degrees to present a horizontal state. The horizontal state is shaken to clear the blockage, which has two effects. First, in order to prevent the conveying pipe 2 from accumulating materials at the bottom when shaking, it may be difficult to fold and shake back and forth; second, multiple downward and upward folding and shaking may cause the risk of leakage;
[0050] After the rotation is completed, the fifth motor 937 is started to drive the rotating rod 938, so that the rotating rod 938 drives the pin shaft 939 to slide in the groove inside the moving plate 934, and the rotating rod 938 rotates while pulling the moving rods 935 on both sides of the moving plate 934 to move back and forth on the stabilizing rod 936, so that the second clamp 932 drives the conveying pipe 2 to open-fold-open-fold reciprocating shaking, so that the thermal insulation paste on the inner wall of the conveying pipe 2 is separated from the inner wall and the dilution is accelerated. After the work is completed, the conveying pipe 2 is turned back to the conveying angle, and a box such as a garbage bin for holding waste can be moved to the bottom of the conveying pipe 2, and the bottom of the conveying pipe 2 is opened to allow the diluted waste inside to flow out, and then the second electric push rod 941 is started to reciprocate and pull. During the pulling process, the shaking rod 944 performs a fan-shaped reciprocating swing under the connection of the first movable rod 942 and the second movable rod 943, thereby driving the arc plate 945 to swing and driving the top of the conveying pipe 2 to swing, thereby accelerating the discharge of excess waste inside the conveying pipe 2.
[0051] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for producing a heat-insulating paste material, comprising a body (1), characterized in that: A feed hopper is fixedly provided on one side wall of the machine body (1); a delivery pipe (2) is connected to the bottom of the delivery box through a pump body; a side plate (3) is fixedly provided on one side wall of the machine body (1) and close to the bottom of the feed hopper; a transverse plate (4) is fixedly provided on one side wall of the side plate (3); a plurality of first electric telescopic rods (5) are fixedly provided on the transverse plate (4); a supporting plate (6) is fixedly provided on the output ends of the plurality of first electric telescopic rods (5); a packaging box (7) for quantitatively collecting the thermal insulation paste is provided on the top of the supporting plate (6); and the packaging box (7) is located directly below the bottom outlet of the delivery pipe (2); a detection mechanism (8) for detecting whether the delivery pipe (2) is discharging normally is fixedly provided on the transverse plate (4); and a blocking mechanism (9) for unblocking the delivery pipe (2) is fixedly provided on the side plate (3).
2. A thermal insulation paste material production device according to claim 1, characterized in that: The detection mechanisms (8) are provided in two numbers and are symmetrically arranged. The detection mechanisms (8) comprise a support rod (81), a side frame (82), a limit assembly (83) for limiting the position of the packaging box (7), and a detection assembly (84) for detecting whether the thermal insulation paste inside the packaging box (7) is full within a normal time. One end of the bottom of the support rod (81) is fixedly connected to the horizontal plate (4), and the other end of the support rod (81) is fixedly arranged with the side frame (82). The detection assembly (84) and the limit assembly (83) are both fixedly arranged in the side frame (82).
3. A thermal insulation paste material production device according to claim 2, characterized in that: The limit assembly (83) comprises a fixed plate (831), a limit baffle (832) and a first switch (833); two fixed plates (831) are provided and are fixedly connected to the inner wall of the side frame (82); a groove for sliding the limit baffle (832) is passed through the inner wall of the fixed plate (831); a connecting plate is fixedly provided between the two limit baffles (832); a return spring is fixedly provided between the bottom of the limit baffle (832) and the inner wall of the fixed plate (831); and the first switch (833) is fixedly connected to the inner top wall of the fixed plate (831).
4. The device and method for producing a thermal insulation paste material according to claim 3, characterized in that: The detection assembly (84) comprises a detection plate (841), an abutment head (842), a top plate (843), a second switch (844) and a sliding rod (845); a plurality of sliding rods (845) are provided and are respectively fixedly connected to the two side walls of the detection plate (841); a sliding groove for sliding the sliding rod (845) is provided on the inner wall of the side frame (82); the bottom of the detection plate (841) is placed in the packaging box (7); the abutment head (842) is fixedly arranged on the top of the detection plate (841); the top plate (843) is fixedly connected to the top of the side frame (82); the second switch (844) is fixedly connected to the bottom of the top plate (843); and the second switch (844) and the abutment head (842) are located in the same vertical direction.
5. The device for producing a heat-insulating paste material according to claim 1, characterized in that: The unblocking mechanism (9) comprises a position adjustment component (91) for separating the bottom of the conveying pipe (2) from the detection mechanism (8), a steering component (92) for changing the unblocking direction of the conveying pipe (2), a shaking component (93) for unblocking the conveying pipe (2), and a shaking component (94) for unblocking the conveying pipe (2).
6. A device for producing a heat-insulating paste material according to claim 5, characterized in that: The adjustment assembly (91) comprises a positioning plate (911), a third motor (912), a threaded rod (913), a stabilizing rod (914), a first block (915), a second block (916) and an adjustment plate (917); the positioning plate (911) is penetrated by a slot for the adjustment plate (917) to slide; the first block (915) and the second block (916) are respectively fixedly connected to two sides of the outer wall of the adjustment plate (917); the interior of the positioning plate (911) is penetrated by a slot The hollow slot is connected to the open slot, the third motor (912) is fixedly connected to the hollow slot, the output end of the third motor (912) is fixedly arranged with the threaded rod (913), and the threaded rod (913) is rotatably connected to the inner wall of the positioning plate (911) through a bearing, the stabilizing rod (914) is fixedly connected to both sides of the inner wall of the hollow slot, the first block (915) is threadedly connected to the threaded rod (913), and a groove for the stabilizing rod (914) to slide is passed through the interior of the second block (916).
7. The device for producing a heat-insulating paste material according to claim 6, characterized in that: The steering assembly (92) comprises a positioning ball (921), a convex plate (922) and a fourth motor (923). The positioning ball (921) is provided with two in number and is symmetrically arranged up and down and fixedly connected to the side wall of the positioning plate (911). The convex plate (922) is fixedly arranged to one side wall of the positioning plate (911), and a center rod is fixedly arranged to one side of the outer wall of the convex plate (922), and the connection between the center rod and the side plate (3) is rotatably arranged through a bearing. The fourth motor (923) is fixedly arranged to one side of the outer wall of the side plate (3) and the output end is fixedly connected to the center rod. A circular groove for the positioning ball (921) to slide is provided on one side wall of the side plate (3).
8. The device for producing a heat-insulating paste material according to claim 7, characterized in that: The shaking assembly (93) includes a first clamp (931), a second clamp (932), a bonding plate (933), a moving plate (934), a moving rod (935), a stabilizing rod (936), a fifth motor (937), a rotating rod (938) and a pin (939), wherein the first clamp (931) is fixedly arranged with the positioning plate (911) and the top of the conveying tube (2) passes through the opening position of the first clamp (931), the second clamp (932) is fixedly arranged with the bonding plate (933) and the bottom of the conveying tube (2) passes through the opening position of the second clamp (932), the moving plate (934) is fixedly connected to one side of the outer wall of the bonding plate (933), and the moving rod (935) is fixedly connected to the outer wall of the bonding plate (933). The movable plate (934) is provided with two stabilizing rods (936) and are respectively fixedly connected to the two side walls of the movable plate (934); the movable plate (935) is provided with two stabilizing rods (936) and are respectively fixedly arranged on the two sides of the outer wall of the positioning plate (911); an empty slot for the stabilizing rod (936) to slide is penetrated inside the movable rod (935); the fifth motor (937) is fixedly arranged on one side of the outer wall of the adjusting plate (917); the rotating rod (938) is rotatably arranged on the other side of the outer wall of the adjusting plate (917) through a bearing and is fixedly arranged on the output end of the fifth motor (937); the bottom of the rotating rod (938) is fixedly arranged on the pin shaft (939) and a transverse slot for the pin shaft (939) to rotate is opened inside the movable plate (934).
9. The device for producing a heat-insulating paste material according to claim 8, characterized in that: The shaking assembly (94) includes a second electric push rod (941), a first movable rod (942), a second movable rod (943), a shaking rod (944) and an arc plate (945); a limit plate is fixedly provided on one side wall of the positioning plate (911); the second electric push rod (941) is fixedly connected to the limit plate; one end of the first movable rod (942) is rotatably arranged with the limit plate through a rotating shaft, and the other end is rotatably connected to one end of the second movable rod (943) through a rotating shaft; and the other end of the second movable rod (943) is rotatably arranged with the middle position of the shaking rod (944) through a rotating shaft; one end of the shaking rod (944) is rotatably connected to the output end of the second electric push rod (941) through a rotating shaft, and the other end is fixedly connected to the arc plate (945).
10. A method for producing a thermal insulation paste material production device according to any one of claims 1 to 9, characterized in that: The specific steps are: S1: Place the packaging box (7) on the supporting plate (6), start the first electric push rod to drive the supporting plate (6) to rise, when the packaging box (7) rises to the inside of the side frame (82), the two limit baffles (832) are close to the positions on both sides of the top of the packaging box (7), and as the packaging box (7) rises, the limit baffles (832) are fixed and slid upward on the fixed plate (831), when the limit baffles (832) move and touch the first switch (833), the first switch (833) is started to stop the operation of the first electric push rod, and when the first switch (833) is turned on, it also indicates that the packaging box (7) can be fed, and the packaging box (7) rises to the holding insulation After the height of the paste is reached, the detection plate (841) is located inside the packaging box (7), and the packaging box (7) is fed through the conveying pipe (2). When feeding normally, as the insulation paste rises, the insulation paste will carry the detection plate (841) up. When rising, the slide bar (845) slides inside the groove to ensure the stability of the detection plate (841). When the insulation paste rises to the full material effect, the abutment head (842) touches the second switch (844) to remind, indicating that the packaging is completed at this moment, and the first electric push rod can be started to drive the supporting plate (6) to descend for the next packaging. If the second switch (844) does not sound within the specified time, it means that there is a problem with the discharge. S2: When it is found that the discharge speed is normal and the thermal insulation paste is too thin, the formula is improved; when it is found that the discharge speed is slow and the conveying pipe (2) is blocked, the unblocking mechanism (9) is used to unblock the material, close the valve of the feed hopper, disconnect the feed hopper from the conveying pipe (2), close the bottom outlet of the conveying pipe (2), pour a liquid into the conveying pipe (2) to reduce the viscosity of the thermal insulation paste and dilute it, then close the feed inlet of the conveying pipe (2), start the third motor (912) to drive the threaded rod (913) to rotate, so that the second block (916) slides on the slide bar (845), drives the adjustment plate (917) to rise inside the slot, thereby driving the bottom end of the conveying pipe (2) fixed by the second clamp (932) to rise and thus be separated from the inside of the detection mechanism (8); S3: Before shaking, it is necessary to start the fourth motor (923) to drive the center rod to rotate, so that the center rod drives the positioning plate (911) to rotate ninety degrees. During the rotation, the positioning sliding ball (921) rotates inside the circular groove to maintain stability, thereby driving the conveying tube (2) to rotate and flip ninety degrees to present a horizontal state. After the rotation is completed, the fifth motor (937) is started to drive the rotating rod (938), so that the rotating rod (938) drives the pin shaft (939) to slide in the groove inside the moving plate (934), and while the rotating rod (938) rotates, it pulls the moving rods (935) on both sides of the moving plate (934) to move back and forth on the stabilizing rod (936), so that the second clamp (932) drives the conveying tube ( 2) Performing a reciprocating shaking of expanding-folding-expanding-folding, so that the heat-insulating paste on the inner wall of the conveying pipe (2) is separated from the inner wall and the dilution is accelerated. After the work is completed, the conveying pipe (2) is turned back to the conveying angle, and a box for storing waste materials such as a garbage bin can be moved to the bottom of the conveying pipe (2), and the bottom of the conveying pipe (2) is opened to allow the diluted waste materials inside to flow out, and then the second electric push rod (941) is started to perform reciprocating pulling. During the pulling process, the shaking rod (944) performs a fan-shaped reciprocating swing under the connection of the first movable rod (942) and the second movable rod (943), thereby driving the arc plate (945) to swing and driving the top of the conveying pipe (2) to swing, thereby accelerating the discharge of excess waste materials inside the conveying pipe (2).