Convex groove of reversed loader

By designing a detachable convex groove unit and a mid-plate transition unit, the problem of time-consuming, labor-intensive and costly maintenance and replacement of mid-plate in the prior art is solved, and rapid replacement and local repair are achieved, reducing the cost of mid-plate replacement.

CN119953784APending Publication Date: 2025-05-09HUADIAN COAL IND GRP DIGITAL INTELLIGENCE TECH CO LTD
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Patent Information

Application Number
CN202510375586.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The convex middle plate of the existing reprinter needs to be removed as a whole during maintenance and replacement, which is time-consuming and labor-intensive and costly, making it difficult to achieve rapid replacement and partial replacement and repair.

Method used

A convex groove structure of the reprinter is designed, including a convex groove unit and a mid-plate transition unit. Through the cooperation of the through groove and the fastening assembly, the insertion plate can be quickly replaced and tightened, avoiding the replacement of the entire groove body.

Benefits of technology

When the locally worn mid-plate is replaced, there is no need to replace the entire slot body, which reduces the cost and time of mid-plate replacement and improves maintenance efficiency.

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Abstract

The reversed loader convex groove comprises a convex groove unit which comprises a convex groove body and a through groove formed in the two sides of the interior of the convex groove body in a penetrating mode; the middle plate transition unit comprises a transition assembly inserted into the through groove and used for bearing the scraper middle chain and fastening assemblies arranged on the two sides of the transition assembly and used for being matched with the convex groove bodies to fasten the transition assembly. The fastening assembly corresponding to the plugboard at the damaged position is pulled out, then the damaged plugboard is pulled out through the through groove, the newly-replaced plugboard is inserted into the position where the originally-damaged plugboard is located through the through groove, and then the replaced plugboard is fastened through the fastening assembly, so that when the locally-abraded middle board is replaced, the replacement time is shortened, and the replacement efficiency is improved. The whole groove body does not need to be replaced, so that the replacement cost of the middle plate is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of mining transfer machines, in particular to a transfer machine convex groove. Background Art

[0002] The transfer machine is an important transportation equipment for the fully mechanized working face in underground coal mines. Its convex groove is used as a supporting component of the chain transmission to lift the coal output by the scraper at a lower position to the belt conveyor at a higher position. The middle plate and the bottom plate are the key components of the convex groove. Since the convex groove is at the turning point between the slope and the straight line transportation, during the operation of the scraper middle chain, the middle chain slides close to the convex groove middle plate, causing the convex groove middle plate to bear the impact of coal, chain friction and alternating load for a long time, which is prone to wear, deformation and even breakage.

[0003] In the prior art, the middle plate of the convex groove of the transfer machine is mostly an integral welded structure. When the middle plate of the convex groove is to be repaired or replaced, the machine needs to be shut down and the entire groove body needs to be dismantled, which is time-consuming and labor-intensive. In addition, the entire trough needs to be replaced after local wear, which is costly. Therefore, there is an urgent need for a convex groove structure that can be quickly disassembled and replaced and supports local replacement and repair.

[0004] The above contents are only used to assist in understanding the technical solution of the present invention, and do not constitute an admission that the above contents are the closest prior art. Summary of the invention

[0005] The purpose of the present invention is to provide a transfer machine convex groove to solve the problem raised in the above background technology that each time the middle plate of the convex groove is repaired and replaced, the entire groove body needs to be repaired and replaced, which results in high cost and low maintenance efficiency.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] The transfer machine convex groove comprises:

[0008] The convex groove unit comprises a convex groove body and through grooves arranged on both sides of the convex groove body;

[0009] The middle plate transition unit comprises a transition component inserted in the through groove for carrying the scraper middle chain, and a fastening component arranged on both sides of the transition component for cooperating with the convex groove body to fasten the transition component.

[0010] Furthermore, the convex groove unit also includes:

[0011] A front middle plate, fixedly connected to the front inner sides of the convex groove body;

[0012] The rear middle plate is fixedly connected to the inner two sides of the convex groove body at the rear, and a gap is arranged between the front middle plate and the rear middle plate for accommodating the transition component.

[0013] Furthermore, the front middle plate is located on one side of the transition assembly and is provided with a first limiting rod for limiting one end of the transition assembly;

[0014] The rear middle plate is provided with a first limiting groove on one side of the transition assembly for limiting the other end of the transition assembly.

[0015] Furthermore, the transition component includes:

[0016] A plurality of plug plates are provided in sequence and continuously along the extending direction of the through slot and between the front middle plate and the rear middle plate;

[0017] The limiting hole is arranged at the upper end of the plug plate and corresponds to the fastening assembly, and is used to cooperate with the fastening assembly to position the plug plate.

[0018] Furthermore, a second limiting groove is provided on one side of the plug board, and a second limiting rod matched with the second limiting groove on one side of the previous plug board is fixedly connected to the other side for limiting the adjacent plug boards.

[0019] Furthermore, the second limiting groove and the second limiting rod are both configured to be T-shaped, so as to lock the distance between two adjacent plug boards.

[0020] Furthermore, the fastening assembly comprises:

[0021] A plurality of fixed blocks are provided along the extension direction of the convex groove body and above the rear middle plate and correspond to the plug-in plates one by one. The fixed blocks are fixedly connected to the outside of the convex groove body, and a first clamping hole is penetrated inside the fixed blocks;

[0022] The insert rod extends through the first clamping hole to the inside of the second clamping hole and is used for positioning the inserting plate.

[0023] Furthermore, the insertion rods are provided in multiple groups and correspond one by one to the limiting holes;

[0024] The upper end of the insertion rod is located above the fixing block and is fixedly connected to a limiting block for limiting the insertion rod.

[0025] Furthermore, the fastening assembly further comprises:

[0026] A fixing rod, fixedly connected to the side of the convex groove body and located below the plug plate;

[0027] A plurality of second clamping holes are provided at the upper end of the fixing rod, and the second clamping holes correspond to the insertion rods one by one and are used to limit the lower end of the insertion rods.

[0028] Furthermore, the through groove is configured to have an arc shape having the same arc as that of the convex groove body;

[0029] The plurality of inserting plates are connected in sequence to form an arc shape having the same arc as the through slot.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] 1. The present invention pulls out the fastening assembly corresponding to the plug board at the damaged part, then draws out the damaged plug board through the through slot, inserts the newly replaced plug board through the through slot to the position of the original damaged plug board, and then fastens the replaced plug board through the fastening assembly, thereby achieving the situation that when the partially worn middle plate is replaced, there is no need to replace the entire slot body, thereby reducing the replacement cost of the middle plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 A diagram showing the matching relationship between the transition assembly and the fastening assembly of the present invention;

[0034] Figure 3 For the present invention Figure 2 The enlarged view of point A in the middle;

[0035] Figure 4 This is a diagram showing the matching relationship between the plug board and the front middle board of the present invention;

[0036] Figure 5 This is a diagram showing the matching relationship between the convex groove body and the rear middle plate of the present invention;

[0037] Figure 6 A diagram showing the matching relationship between the transition assembly and the fastening assembly of the present invention;

[0038] Figure 7 It is a schematic diagram of the plug board structure of the present invention.

[0039] Figure numerals: 1. convex groove unit; 11. convex groove body; 12. front middle plate; 121. first limiting rod; 13. rear middle plate; 131. first limiting groove; 14. through groove; 2. middle plate transition unit; 21. transition assembly; 211. plug-in plate; 212. second limiting groove; 213. second limiting rod; 214. limiting hole; 22. fastening assembly; 221. fixing block; 2211. first clamping hole; 222. plug-in rod; 2221. limiting block; 223. fixing rod; 2231. second clamping hole. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Embodiment 1

[0042] See also Figure 1-7 , the present invention provides a technical solution:

[0043] The transfer machine convex groove comprises:

[0044] The convex groove unit 1 comprises a convex groove body 11 and through grooves 14 provided on both sides of the convex groove body 11;

[0045] The middle plate transition unit 2 comprises a transition component 21 inserted in the through groove 14 for carrying the scraper middle chain, and fastening components 22 arranged on both sides of the transition component 21 for cooperating with the convex groove body 11 to fasten the transition component 21 .

[0046] It should be noted that: when a plug plate 211 at a certain position in the transition component 21 is damaged and needs to be replaced, the fastening component 22 corresponding to the plug plate 211 at the damaged position is pulled out, and then the damaged plug plate 211 is pulled out through the through groove 14, and the newly replaced plug plate 211 is inserted into the position of the original damaged plug plate 211 through the through groove 14, and then the replaced plug plate 211 is fastened by the fastening component 22, so that when the locally worn middle plate is replaced, there is no need to replace the entire slot body, thereby reducing the replacement cost of the middle plate.

[0047] Embodiment 2

[0048] like Figure 1-5 As shown, the components identical or corresponding to those in the above embodiment are marked with the corresponding reference numerals in the above embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0049] The convex groove unit 1 also includes:

[0050] A front middle plate 12, fixedly connected to the front inner sides of the convex groove body 11;

[0051] The rear middle plate 13 is fixedly connected to the inner two sides of the convex groove body 11 at the rear, and a gap is provided between the front middle plate 12 and the rear middle plate 13 for accommodating the transition assembly 21 .

[0052] Furthermore, the front middle plate 12 is located on one side of the transition assembly 21 and is provided with a first limiting rod 121 for limiting one end of the transition assembly 21;

[0053] The rear middle plate 13 is provided with a first limiting groove 131 on one side of the transition component 21 for limiting the other end of the transition component 21 .

[0054] It should be noted that: by inserting the second limiting groove 212 on the side of the first plug rod 222 into the outside of the first limiting rod 121, and then gradually extending the subsequent plug rods 222 from the first plug rod 222 along the trajectory of the through groove 14 to the rear middle plate 13, and the second limiting rod 213 on the side of the last plug rod 222 is inserted into the first limiting groove 131, the splicing work of multiple plug rods 222 is completed, and each plug rod 222 can remain continuous and tight, ensuring that the scraper chain can remain smooth during the material conveying process.

[0055] Embodiment 3

[0056] like Figure 1-4 As shown, the components identical or corresponding to those in the above embodiment are marked with the corresponding reference numerals in the above embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0057] The transition component 21 comprises:

[0058] The inserting plates 211 are provided in a plurality of groups in sequence and continuously along the extending direction of the through slot 14 and between the front middle plate 12 and the rear middle plate 13;

[0059] The limiting hole 214 is provided at the upper end of the plug plate 211 and corresponds to the fastening assembly 22 , and is used for cooperating with the fastening assembly 22 to position the plug plate 211 .

[0060] Furthermore, a second limiting groove 212 is formed on one side of the plug board 211 , and a second limiting rod 213 is fixedly connected to the other side thereof and matches the second limiting groove 212 on one side of the previous plug board 211 , so as to limit the adjacent plug boards 211 .

[0061] Furthermore, the second limiting groove 212 and the second limiting rod 213 are both configured to be T-shaped, so as to lock the distance between two adjacent plug boards 211 .

[0062] It should be noted that after the two adjacent plug rods 222 are spliced, the T-shaped second limiting rod 213 on one side of one of the plug rods 222 cooperates with the T-shaped second limiting groove 212 on one side of an adjacent plug plate 211, so that the two adjacent plug rods 222 will not separate from each other during the working process, ensuring that the plug rods 222 cooperate closely with each other and have high reliability.

[0063] Embodiment 4

[0064] like Figure 2-3 , Figure 6-7 As shown, the components identical or corresponding to those in the above embodiment are marked with the corresponding reference numerals in the above embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0065] The fastening assembly 22 comprises:

[0066] A plurality of fixing blocks 221 are provided along the extending direction of the convex groove body 11 and above the rear middle plate 13 and correspond to the plug plates 211 one by one. The fixing blocks 221 are fixedly connected to the outer side of the convex groove body 11, and a first clamping hole 2211 is penetrated inside the fixing blocks 221;

[0067] The inserting rod 222 extends through the first locking hole 2211 to the inside of the second locking hole 2231 and is used to position the inserting plate 211 .

[0068] Furthermore, the insertion rods 222 are provided in multiple groups and correspond one by one to the limiting holes 214;

[0069] The upper end of the insertion rod 222 is fixedly connected to a limiting block 2221 above the fixing block 221 for limiting the insertion rod 222 .

[0070] Furthermore, the fastening assembly 22 further includes:

[0071] A fixing rod 223, fixedly connected to the side of the convex groove body 11 and located below the plug board 211;

[0072] A plurality of second locking holes 2231 are provided at the upper end of the fixing rod 223 . The second locking holes 2231 correspond to the insertion rods 222 one by one and are used to limit the lower end of the insertion rods 222 .

[0073] Wherein, the through groove 14 is set to be an arc with the same arc as the convex groove body 11;

[0074] The plurality of inserting plates 211 are sequentially connected to form an arc shape having the same arc as the through slot 14 .

[0075] It should be noted that each time the worn plug plate 211 is replaced, the stop block 2221 is used to pull the plug rod 222 upward so that the plug rod 222 inserted in the worn plug plate 211 is pulled out, and then the worn plug plate 211 is pulled out after passing through the through groove 14. In this process, the unworn plug rod 222 remains stationary under the positioning effect of the corresponding plug rod 222, and the second stop groove 212 on one side of the new plug plate 211 is inserted into the second stop rod 213 on one side of the previous set of plug plates 211, and the second stop rod 213 on the other side of the new plug plate 211 is inserted into the next set of plug plates. The replaced plate 211 is then positioned in the second stop groove 212 corresponding to the plate 211. At this time, the new plate 211 is pushed along the through groove 14 to the position where the originally worn plate 211 is installed, and the insertion rod 222 is inserted into the stop hole 214 corresponding to the replaced plate 211 along the first clamping hole 2211, and the lower end of the insertion rod 222 is inserted into the corresponding second clamping hole 2231 to complete the positioning of the replaced plate 211. By arranging the plates 211 into multiple pieces, when the plate in the convex groove is repaired and replaced, only the damaged single plate 211 needs to be replaced, and the replacement efficiency is low and the use cost is low.

[0076] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0077] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The convex groove of the transfer machine is characterized in that: include: The convex groove unit (1) comprises a convex groove body (11) and through grooves (14) provided on both sides of the convex groove body (11); The middle plate transition unit (2) comprises a transition component (21) inserted into the through groove (14) for carrying the scraper middle chain, and fastening components (22) arranged on both sides of the transition component (21) for cooperating with the convex groove body (11) to fasten the transition component (21).

2. The transfer machine convex groove according to claim 1, characterized in that: The convex groove unit (1) also includes: A front middle plate (12) is fixedly connected to two sides of the front inner portion of the convex groove body (11); The rear middle plate (13) is fixedly connected to the inner two sides of the convex groove body (11) at the rear, and a gap is provided between the front middle plate (12) and the rear middle plate (13) for accommodating the transition assembly (21).

3. The transfer machine convex groove according to claim 2, characterized in that: The front middle plate (12) is located on one side of the transition component (21) and is provided with a first limiting rod (121) for limiting one end of the transition component (21); The rear middle plate (13) is provided with a first limiting groove (131) on one side of the transition component (21) for limiting the other end of the transition component (21).

4. The transfer machine convex groove according to claim 1, characterized in that: The transition component (21) comprises: A plurality of inserting plates (211) are provided in sequence and continuously along the extension direction of the through slot (14) and between the front middle plate (12) and the rear middle plate (13); The limiting hole (214) is arranged at the upper end of the plug plate (211) and corresponds to the fastening assembly (22), and is used to cooperate with the fastening assembly (22) to position the plug plate (211).

5. The transfer machine convex groove according to claim 4, characterized in that: A second limiting groove (212) is provided on one side of the plug board (211), and a second limiting rod (213) is fixedly connected on the other side and matches the second limiting groove (212) on one side of the previous plug board (211) for limiting the adjacent plug board (211).

6. The transfer machine convex groove according to claim 5, characterized in that: The second limiting groove (212) and the second limiting rod (213) are both configured in a T shape, and are used to lock the distance between two adjacent inserting plates (211).

7. The transfer machine convex groove according to claim 4, characterized in that: The fastening assembly (22) comprises: A plurality of fixed blocks (221) are provided along the extension direction of the convex groove body (11) and are located above the rear middle plate (13) and correspond one to one with the plug plates (211); the fixed blocks (221) are fixedly connected to the outside of the convex groove body (11); and a first clamping hole (2211) is provided inside the fixed blocks (221); The inserting rod (222) extends through the first clamping hole (2211) to the inside of the second clamping hole (2231) and is used to position the inserting plate (211).

8. The transfer machine convex groove according to claim 7, characterized in that: The inserting rods (222) are provided in multiple groups and correspond one-to-one with the limiting holes (214); The upper end of the insertion rod (222) is located above the fixing block (221) and is fixedly connected to a limiting block (2221) for limiting the position of the insertion rod (222).

9. The transfer machine convex groove according to claim 8, characterized in that: The fastening assembly (22) further comprises: A fixing rod (223) fixedly connected to the side of the convex groove body (11) and located below the plug board (211); A plurality of second clamping holes (2231) are provided at the upper end of the fixing rod (223), and the second clamping holes (2231) correspond one-to-one to the insertion rod (222) and are used to limit the lower end of the insertion rod (222).

10. The transfer machine convex groove according to claim 4, characterized in that: The through groove (14) is configured to have an arc shape having the same arc as that of the convex groove body (11); The plurality of inserting plates (211) are connected in sequence to form an arc shape having the same arc as the through slot (14).