Melon and fruit logistics sorting line damage reduction sorting structure and melon and fruit logistics sorting line
By using the third rotating electric machine and the second telescopic rod to drive the fruit sorting system, the problem of inaccurate weight sorting of fruits in the prior art is solved, efficient and accurate sorting of fruits and fruits is achieved, and sorting efficiency and consumer satisfaction are improved.
Patent Information
- Application Number
- CN202411946893.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-05-09
AI Technical Summary
The existing fruit sorting machines cannot accurately distinguish the weight of fruits, resulting in lighter fruits being squeezed and damaged, and cannot reasonably price according to the actual value of fruits, affecting consumer satisfaction and resource utilization efficiency.
The third rotating motor drives the active rotation shaft, belt, and driven rotation shaft to rotate, thereby driving the turntable to rotate, and combined with the second telescopic rod drives the ups and downs of the bottom plate, so that the fruits and fruits on the bottom plate slide into the collection basket, achieving efficient sorting of fruits and fruits.
It reduces bumps and damages in the sorting process of melons and fruits, improves the efficiency and accuracy of melons and fruits, and can accurately sort them into different collection baskets according to the weight of the melons and fruits.
Smart Images

Figure CN119953806A_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a loss reduction sorting structure for a fruit and vegetable logistics sorting line and a fruit and vegetable logistics sorting line, which relate to a sorting structure installed on the fruit and vegetable logistics sorting line, and belong to the field of intelligent logistics technology. In particular, the present invention relates to a sorting structure which drives an active rotating shaft, a belt, and a driven rotating shaft to rotate through a third rotating motor, thereby driving a turntable to rotate, and drives a bottom plate to rise and fall through a second telescopic rod, so that fruits and vegetables on the bottom plate slide into a collecting basket, thereby reducing the bumps and damage of fruits and vegetables during the sorting process and improving the efficiency of fruit and vegetable sorting. Background Art
[0002] In the entire supply chain of fruits and vegetables from farmland to table, sorting is a key step to ensure the quality of fruits and vegetables. Through sorting, products that do not meet quality standards are removed, thereby ensuring that high-quality and healthy fruits and vegetables enter the market and meet the needs of consumers. Traditional fruit and vegetable sorting mainly relies on manual work, and the sorting efficiency is limited by the proficiency, physical fitness and emotional influence of the staff. It is also prone to problems such as misclassification and missed inspections of fruits and vegetables, which is time-consuming and labor-intensive. Against this background, intelligent sorting technology came into being. Most of the existing fruit sorting machines focus on the recognition and sorting of surface defects of fruits and vegetables, and identify and classify fruits and vegetables through image acquisition and processing systems; first, use a camera to capture images of fruits and vegetables, and then use image processing algorithms to extract the characteristics of fruits and vegetables. The sorting machine can accurately identify defects such as lesions, worm holes, and breakage on the surface of fruits and vegetables by collecting characteristic information such as color, shape, and texture, and remove the fruits and vegetables with problems to ensure the external quality of fruits and vegetables. However, the existing fruit and vegetable sorting machines ignore the classification of fruit and vegetable weight, resulting in heavier fruits and vegetables being stacked on lighter fruits and vegetables, causing the lighter fruits and vegetables to be squeezed and damaged. In addition, heavier fruits and vegetables often mean more flesh and higher nutritional value, so the price will increase accordingly. If the sorting machine cannot accurately distinguish the weight of fruits and vegetables, it will limit the pricing strategy, making it difficult to reasonably price the fruits and vegetables according to their actual value, and failing to meet the individual needs of consumers, affecting consumer satisfaction, thereby causing waste of resources and increased costs.
[0003] Publication No. CN117259233A discloses a fruit sorting system and a sorting method, wherein the sorting system includes a conveyor belt for conveying fruits and a visual detection device, a frame is mounted on the conveyor belt, a mechanical arm for grabbing fruits is installed on the frame, and the visual detection device includes a first camera and a second camera, the first camera is located above the conveyor belt and is set downward, for obtaining a top view image of the fruit; the second camera is set on the side of the conveyor belt and is tilted upward toward the grabbing area of the mechanical arm, for obtaining a top view image of the mechanical arm grabbing the fruit and leaving the conveyor belt; and also includes a sorting control system connected to the visual detection device and the mechanical arm, the sorting control system is used to control the mechanical arm to grab the fruit, and control the mechanical arm to classify and place the fruit according to the recognition result of the visual detection device. The above-mentioned sorting control system identifies whether there is a defect by taking a photo with the first camera, and then identifies whether there is a defect on the bottom surface of the fruit by taking a photo with the second camera, and performs calculations in combination with the above steps to control the mechanical arm to classify and place the fruit, thereby completing the sorting. However, the above-mentioned fruit sorting system ignores the weight of the fruit. Heavier fruits may be mistakenly placed above lighter fruits during the sorting process, causing the lighter fruits to be squeezed and damaged, affecting the quality of the fruits and increasing the difficulty and cost of subsequent processing. The actual value of the fruit cannot be determined by weighing, which may lead to underestimation or overestimation of the value, thus affecting the interests of producers and consumers.
[0004] In order to improve the above problems, the applicant filed a Chinese invention patent application entitled "A Fruit Logistics Sorting Line", which uses a detection and sorting structure to sort out fruits with intact skin, and a weight sorting structure to classify fruits of different weights into multiple grades. The first rotating motor drives the paddle to rotate, and the fruits and vegetables on the weight detector are moved to the corresponding collection basket to complete the sorting activity. The paddle rotates along the connecting block, so it may produce a yaw during rotation, causing the paddle to deviate from the route during the process of dropping the fruits, and the fruits cannot accurately enter the corresponding collection basket, reducing the accuracy of fruit sorting. In addition, the high-speed rotation of the paddle may cause impact on the fruits, resulting in damage to the fruit skin, thereby affecting the appearance quality and market value of the fruits. Summary of the invention
[0005] In order to improve the above situation, the present invention provides a loss reduction sorting structure for a fruit and vegetable logistics sorting line and a fruit and vegetable logistics sorting line. A third rotating motor is used to drive an active rotating shaft, a belt, and a driven rotating shaft to rotate, thereby driving a turntable to rotate, and a second telescopic rod is used to drive the bottom plate to rise and fall, so that the fruits and vegetables on the bottom plate slide into a collecting basket, thereby reducing the bumps and damage of the fruits and vegetables during the sorting process and improving the efficiency of fruit and vegetable sorting.
[0006] The loss-reducing sorting structure of a melon and fruit logistics sorting line and the melon and fruit logistics sorting line of the present invention are realized as follows: The loss-reducing sorting structure of a melon and fruit logistics sorting line of the present invention is composed of a diversion component, a rotating component, and a sorting component. The diversion component is composed of a secondary conveyor belt, a limiting basket, a limiting basket connecting plate, and a fixed connecting plate. The limiting basket connecting plate is placed at the end of the secondary conveyor belt and is not connected to the secondary conveyor belt. Both ends of the limiting basket connecting plate are respectively connected to the secondary conveyor belt baffles on both sides. Preferably, the length of the limiting basket connecting plate is equal to the distance between the secondary conveyor belt baffles on both sides, and there is a certain inclination between the limiting basket connecting plate and the secondary conveyor belt baffle. The limiting basket is a funnel-shaped structure without covers on both sides. One side of the limiting basket is wider, and the other side is narrower. The bottom end of the wider side of the limiting basket is connected to one side of the limiting basket connecting plate. Preferably, the vertical position of the end of the limiting basket connected to the limiting basket connecting plate is higher, and the vertical position of the other end is lower. The limiting basket is in a slightly inclined state. After the fixed connecting plate extends horizontally for a certain distance, it bends and extends to one side. One end of the fixed connecting plate is connected to the secondary conveyor belt baffle, and the other end is connected to the closed side edge of the limiting basket. Preferably, the bending part of the fixed connecting plate is an arc-shaped structure. The rotating component is composed of a seventh support foot, a disc support plate, a third rotating motor, a limiting disc, a driving rotating shaft, a belt, a driven rotating shaft, a turntable, a pulley, a support rod, a polygonal connecting block, and a rotating bottom plate. There are four seventh support feet. One end of each of the four seventh support feet is respectively placed at the four corners of the bottom surface of the disc support plate, and the other end of the seventh support foot is vertically placed on the ground. The disc support plate is a long plate. Preferably, a plurality of balance columns are arranged on the bottom surface of the middle part of the disc support plate. The third rotating motor is placed at one end of the bottom surface of the disc support plate. The motor shaft of the third rotating motor passes through the through hole on the disc support plate and is connected to the limiting disc. There is a bearing between the motor shaft of the third rotating motor and the disc support plate. There are two limiting discs. The two limiting discs are respectively placed at both ends of the driving rotating shaft. The motor shaft of the third rotating motor passes through the through hole on the disc support plate and is connected to one of the limiting discs, and the cross-section is in the shape of "dry". The rotating bottom plate is placed on the disc support plate. One end of the driven rotating shaft is rotatably connected to the rotating bottom plate. The driving rotating shaft and the driven rotating shaft are connected by a belt. The driven rotating shaft is connected to the center of the turntable. The disc support plate is provided with a support rod for supporting the turntable, one end of the support rod is fixedly connected to the disc support plate, the other end of the support rod is provided with a pulley, the pulley is connected to the support rod through a pulley connector, the pulley is in contact with the edge of the bottom surface of the turntable, and the number of the support rods is greater than or equal to 2. The polygonal connection block is placed at the center of the turntable. The sorting assembly is composed of a baffle, a guide plate, an L-shaped connecting block, a second telescopic rod, a limit frame plate, an inclined bottom plate and a bottom plate. Preferably, there are multiple groups of sorting components, and the multiple groups of sorting components are arranged equidistantly along the circumference of the polygonal connecting block. The sorting components classify fruits of different weights into multiple grades and transport them to corresponding collection baskets. The guide plate is placed on the top surface of the turntable. The guide plate is a trapezoidal structure with a large arc-shaped bottom edge. The small bottom edge of the guide plate is connected to the polygonal connecting block. The arc-shaped edge is close to the edge of the turntable. The guide plate is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is made of food-grade soft rubber material. Preferably, the height of the guide plate is greater than the height of the polygonal connecting block. Preferably, the top surface of the guide plate is a tapered structure with a gentle slope, and the tapered bend of the guide plate is provided with an arc chamfer. The baffle is placed at the edge of the turntable and fits in with the curved edge of the guide plate. Preferably, the height of the baffle is greater than the height of the guide plate. The limiting frame plate is a trapezoidal structure with a large bottom side having an arc-shaped side. The small bottom side of the limiting frame plate is close to the polygonal connecting block. The limiting frame plate and the guide plates on both sides are movably connected. The bottom surface of the arc-shaped side of the limiting frame plate is rotatably connected to the baffles on both sides through a rotating shaft. Preferably, arc-shaped chamfers are provided on both sides of the limit frame plate. Preferably, the height of the limit frame plate is smaller than the height of the guide plate. One end of the L-shaped connecting block is placed on the small bottom edge of the limiting frame plate. One end of the second telescopic rod is connected to the polygonal connecting block, and the other end of the second telescopic rod is connected to the other end of the L-shaped connecting block. One end of the inclined bottom plate is connected to the top of the arc-shaped side of the limiting frame plate, and the other end of the inclined bottom plate is connected to the bottom of the small bottom edge of the limiting frame plate. There is a certain inclination angle between the inclined bottom plate and the limiting frame plate. Preferably, the inclined bottom plate is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is made of food-grade rubber material. One end of the bottom plate is connected to the middle of the inclined bottom plate, and the other end of the bottom plate is horizontally connected to the inner side of the small bottom edge of the limiting frame plate, forming a cavity between the bottom plate and the inclined bottom plate. The weight detector is placed in the cavity. Preferably, the bottom plate is made of food-grade rubber, and the cavity is filled with sponge crumbs; Furthermore, a flexible buffer belt is disposed on the inclined bottom plate, and the flexible buffer belt is made of food-grade sponge material. Preferably, the flexible buffer belt is a strip-shaped protrusion, the longitudinal section of the flexible buffer belt is semicircular, and a plurality of flexible buffer belts are arranged equidistantly along the inclined bottom plate; Furthermore, flexible pads are respectively arranged on the inner side of the limiting frame plate, the top surface of the inclined bottom plate and the top surface of the bottom plate, and the edges of the flexible pads are connected to the edges of the limiting frame plate, the inclined bottom plate and the bottom plate.
[0007] The present invention also relates to a fruit logistics sorting line, comprising a main transmission structure, a secondary transmission structure, a detection and sorting structure and a weight sorting structure. It is characterized in that a plurality of the detection and sorting structures are arranged equidistantly along the main transmission structure, a plurality of the auxiliary transmission structures are arranged equidistantly along the main transmission structure, a plurality of the weight sorting structures correspond to a plurality of the auxiliary transmission structures one-to-one, a plurality of the detection and sorting structures correspond to a plurality of the auxiliary transmission structures one-to-one, the main transmission structure and the auxiliary transmission structure transmit fruits continuously and quickly, the detection and sorting structure sorts out fruits with intact skin, and the weight sorting structure divides fruits of different weights into multiple grades. The main transmission structure is composed of a main conveyor belt, a main conveyor belt baffle, a second support foot, a first drive motor, a fourth support foot, a first motor support plate and a diverter trough. The main conveyor belt is placed between two main conveyor belt baffles, and a plurality of first power rollers arranged at equal distances are placed in the main conveyor belt. Both ends of the first power rollers are rotatably connected to the two main conveyor belt baffles through bearings. Preferably, the top surface of the main conveyor belt baffle is slightly higher than the height of the main conveyor belt. Preferably, the two main conveyor belt baffles and the main conveyor belt together constitute the main conveyor line. Preferably, the defective product collection box is placed at the end of the main conveying line. The main conveyor line is supported by two sets of second supporting legs, one end of the two sets of second supporting legs is respectively connected to the bottom ends of the two main conveyor belt baffles, and the other end of the second supporting legs is vertically placed on the ground. Preferably, a group of the second supporting legs has a plurality of them, and the plurality of the second supporting legs in the same group are arranged equidistantly along the main conveying line. The first drive motor is placed at the center of the first motor support plate and close to one end of the main transmission line. The motor shaft of the first driving motor passes through one end of one of the main transmission belt baffles and is connected to the roller shaft of one of the first power rollers. There are four fourth supporting legs, one end of each of which is placed at the four corners of the bottom surface of the first motor supporting plate, and the other end of each of which is placed vertically on the ground. One of the main conveyor belt baffles has multiple equally spaced diversion slots. The auxiliary transmission structure is composed of an auxiliary conveyor belt, an auxiliary conveyor belt baffle, a connecting piece, a fixed shaft and a limit plate. The auxiliary conveyor belt is placed between two auxiliary conveyor belt baffles. Preferably, one end of the auxiliary conveyor belt corresponds to the diverter trough, and the auxiliary conveyor belt and the main conveyor belt are perpendicular to each other in the horizontal direction. Preferably, the width of the auxiliary conveyor belt is greater than or equal to the length of the diverter trough, and the height of the auxiliary conveyor belt is lower than the height of the bottom of the diverter trough. A plurality of second power rollers arranged at equal distances are placed in the auxiliary conveyor belt, and both ends of the second power rollers are rotatably connected to two auxiliary conveyor belt baffles through bearings. Preferably, the top surface of the auxiliary conveyor belt baffle is slightly higher than the height of the auxiliary conveyor belt. Preferably, the two auxiliary conveyor belt baffles and the auxiliary conveyor belt together constitute an auxiliary conveyor line. Preferably, a plurality of the auxiliary transmission lines are sequentially placed on one side of the main transmission line. The auxiliary conveyor line is supported by two sets of fifth supporting legs, one end of each set of the fifth supporting legs is connected to the bottom ends of the two auxiliary conveyor belt baffles, and the other end of the fifth supporting legs is vertically placed on the ground. Preferably, there are multiple fifth supporting legs in a group, and the multiple fifth supporting legs in the same group are arranged equidistantly along the secondary transmission line. There are four sixth supporting legs, one end of each of which is placed at the four corners of the bottom surface of the second motor supporting plate, and the other end of each of which is placed vertically on the ground. The second drive motor is placed at the center of the second motor support plate and close to one end of the auxiliary transmission line. The motor shaft of the second drive motor passes through one end of one of the auxiliary transmission belt baffles and is connected to the roller of one of the second power rollers. The connecting piece is placed at the end of the auxiliary conveyor belt baffle away from the main conveyor belt. The connecting piece is provided with a fixing hole. One end of the fixed shaft is circular, and the other end of the fixed shaft passes through the fixing hole and is rotatably connected to one end of the limiting plate. Preferably, a torsion spring is disposed between the fixed shaft and one end of the limiting plate. Preferably, the diameter of one end of the fixed shaft is larger than the diameter of the fixed shaft body. There are two limit plates, one end of which is rotatably connected to the auxiliary transmission belt baffle through a fixed shaft, and the other end is close to one-third of the wide side of the auxiliary transmission belt, forming an "eight" shape. Preferably, the surface of the limiting plate is smooth. The detection and sorting structure is composed of an L-shaped connecting arm, a detection probe, a third supporting leg, a supporting plate, a cylinder, a fixing part, a push rod, a connecting plate, a telescopic rod, a fixing sheet, a damper, a buffer plate and a spring. One end of the L-shaped connecting arm is placed on the side of another main conveyor belt baffle and above the main conveyor belt, and the other end of the L-shaped connecting arm is parallel to the main conveyor belt. The detection probe is placed on the other end of the L-shaped connecting arm close to the main conveyor belt. There are four third supporting legs, one end of each of which is placed at the four corners of the bottom surface of the supporting plate, and the other end of each of which is placed vertically on the ground. Preferably, the third support leg and the auxiliary conveyor belt are not on the same side of the main conveyor belt. Preferably, the height of the support plate is slightly higher than the height of the main conveyor belt baffle. The cylinder is placed on the end of the support plate close to the main conveyor belt. Multiple fixings are placed on both sides of the cylinder. Preferably, the fixing member is L-shaped, one end of the fixing member is connected to the cylinder via screws and bolts, and the other end of the fixing member is connected to the support plate via screws and bolts. Two push rods are placed on both sides of the cylinder. One end of the push rod is movably connected to the cylinder, and the other end of the push rod is connected to the connecting plate. Four telescopic rods are placed on the connecting plate, and the telescopic rods are connected to the connecting plate through a fixing plate. The damper is movably mounted on the telescopic rod, one end of the damper is connected to the buffer plate, the spring is telescopically mounted on the telescopic rod, the other end of the damper is connected to one end of the spring, and the other end of the spring is connected to the fixing plate. Preferably, the buffer plate and the connecting plate are parallel to each other. Preferably, the buffer plate is an arc-shaped plate, and the convex surface is connected to the damper, and the buffer plate is provided with uniformly arranged rubber protrusions. The weight sorting structure is composed of a table, a first supporting leg, a collecting basket, a second rotating motor, a rotating disk, a partition plate, a weight detector, a connecting block, a first rotating motor, a rotating shaft, a dial plate and an arc baffle. The table top is supported by a first supporting leg, one end of the first supporting leg is connected to the four corners of the bottom surface of the table top respectively, and the other end of the first supporting leg is vertically placed on the ground. Preferably, the length of the table is smaller than the distance between adjacent diversion slots. Multiple collection baskets can be detachably placed on the table. Preferably, the collection basket is fan-shaped, and the central angle of the collection basket is less than 90 degrees. The second rotating motor is placed on the table and located on the inner arc side of the collection basket. The motor shaft of the second rotating motor is connected to the center of the turntable. Preferably, the radius of the turntable is equal to the inner ring radius of the collection basket. Preferably, the height of the rotating disk is equal to or slightly higher than the height of the collecting basket. Preferably, a pillar for supporting the turntable is disposed on the table top, one end of the pillar is fixedly connected to the table top, and a roller is disposed on the other end of the pillar, the roller is connected to the pillar through a roller connector, the roller is in contact with the edge of the bottom surface of the turntable, and the number of the pillars is greater than or equal to 2. A plurality of partition plates are placed on the turntable, Preferably, the plurality of partition plates divide the turntable into a plurality of partition areas, and the number of the partition areas is equal to the number of the collection baskets. Multiple weight detectors are placed in multiple separate areas. Preferably, the weight detector corresponds to the separation area one by one. One side of the connection block is connected to the partition plate, and a through hole is opened in the middle of the connection block. The first rotating motor is placed at the bottom of one end of the partition plate. Preferably, the first rotating motor and the connecting block are in the same vertical position. One end of the rotating shaft is rotatably connected to the first rotating motor, and the other end of the rotating shaft passes through a through hole on the connecting block and is connected to one end of the shifting plate. Preferably, one end of the dial plate is concave, and the concave portion corresponds to the connecting block. Preferably, the length of the dial plate is smaller than the length of the partition plate, and the height of the dial plate is smaller than the height of the partition plate. One end of the arc-shaped baffle is connected to the half of the long side of the paddle, and the other end of the arc-shaped baffle is close to the weight detector. Preferably, a bubble column cushion is disposed on the inner side of the collection basket, and the collection basket is filled with clean water, the volume of the clean water being one half of the volume of the collection basket. The melon and fruit logistics sorting line also includes a melon and fruit logistics sorting system, which includes a signal converter, a data processor and a controller. The signal converter is placed on the side of the main conveyor belt baffle, the data processor is placed on the side of the main conveyor belt baffle, and the controller is placed on the side of the main conveyor belt baffle. The detection probe and the weight detector are connected to the signal converter via a data line respectively. The cylinder, the first drive motor, the second drive motor, the first rotating motor and the second rotating motor are connected to the controller via data transmission lines respectively. The signal converter is connected to the data processor via a data transmission line, and the data processor is connected to the controller via a data transmission line. The signal converter can convert the image data collected by the detection probe and the weight data collected by the weight detector into digital signals. The controller can be implemented by one or at least two application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, microcontrollers, microprocessors or other electronic components for executing instructions of the data processing device. The data processor and the signal converter perform information exchange, When the fruit logistics sorting system is executed, the following steps are mainly implemented: Before sorting fruits and vegetables, the fruit logistics sorting system presets the grade of fruits and vegetables corresponding to each collection basket in advance. For example, collection basket No. 1 corresponds to apples with a net weight of less than 100 grams, collection basket No. 2 corresponds to apples with a net weight of more than 100 grams and less than 200 grams, collection basket No. 3 corresponds to apples with a net weight of more than 200 grams and less than 300 grams, and collection basket No. 4 corresponds to apples with a net weight of more than 300 grams. In the process of sorting fruits and vegetables, the fruits and vegetables are transported to the main conveyor belt at intervals, the controller controls the first drive motor and the second drive motor to start, the first drive motor drives the first main roller to rotate, the first main roller drives the first slave roller to rotate, so that the fruits and vegetables are wrapped on the main conveyor belt for transportation, the second drive motor drives the second main roller to rotate, the second main roller drives the second slave roller to rotate, so that the secondary conveyor belt can run smoothly, the detection probe collects image data of the fruits and vegetables on the main conveyor belt, and sends the collected image data signal to the signal converter, the signal converter converts the electrical signal of the received image data signal into a digital signal and sends it to the data processor, the data processor processes the digital signal of the received image data, First, the image is segmented from the target and background, and the color features in the image are captured through the color histogram, which is then normalized to reflect the color information of the fruits in the image. A color threshold is set based on the color histogram of normal fruits. If the color histogram of a certain area in the image differs from that of normal fruits by more than the threshold, there may be defects. The image is then preprocessed by graying, denoising, and contrast enhancement, and a grayscale co-occurrence matrix is constructed based on the grayscale image. The matrix reflects the texture information of the fruits in the image, such as roughness and smoothness. A texture threshold is set based on the texture features of normal fruits. If the texture features of a certain area in the image differ from those of normal fruits by more than the threshold, there may be defects. According to the results of the above defect detection, the fruit is classified as good or bad, and the information is output to the controller. When the fruit is bad, the fruit continues to be transported forward along the main conveyor belt to the end of the main conveyor belt and falls into the defective product collection box for subsequent processing. When the fruit is good, an execution instruction is sent to the control background, and the control background controls the cylinder to start, the cylinder drives the push rod to extend, and the push rod drives the buffer plate to push the fruit and vegetables onto the auxiliary conveyor belt, and the fruit and vegetables are transported along the auxiliary conveyor belt, pass the limit plate, and fall to the weight detector on the turntable. The weight detector weighs the fruit. The net weight of fruits and vegetables is detected and collected, and the collected weight data signal is sent to the signal converter. The signal converter converts the electrical signal of the received weight data signal into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received weight data, compares the weight data with the preset grade of fruits and vegetables, and finds the collection basket corresponding to the fruits and vegetables. When the fruits and vegetables reach the corresponding collection basket, the first rotating motor drives the dial plate to rotate, and the fruits and vegetables on the weight detector are dialed into the corresponding collection basket, which effectively improves the efficiency and accuracy of sorting; Furthermore, an anti-skid pad is disposed on the buffer plate, the anti-skid pad is disposed on one side of the buffer plate, the anti-skid pad is made of rubber, and the edge of the anti-skid pad is connected to the edge of the buffer plate; Furthermore, the collection basket is built with a buffer pad, which is placed on the inner bottom surface of the collection basket. The buffer pad is made of rubber, and the edge of the buffer pad is connected to the edge of the inner bottom surface of the collection basket. Beneficial Effects
[0008] 1. The third rotating motor drives the active rotating shaft, the belt, and the driven rotating shaft to rotate, thereby driving the turntable to rotate, making the turntable more stable during rotation, reducing the mechanical shock and vibration that may be caused by direct transmission, and protecting the fruits from bumps during rotation.
[0009] Second, the bottom plate is driven to rotate up and down by the second telescopic rod, so that the fruits on the bottom plate roll down into the collection basket, thereby reducing the direct impact force on the fruits during the sorting process and improving the efficiency of fruit sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a three-dimensional structural diagram of a fruit logistics sorting line of the present invention; Figure 2 This is a three-dimensional structural diagram of a fruit logistics sorting line of the present invention, in which only the structure of the telescopic rod is shown; Figure 3 This is a three-dimensional structural diagram of a fruit logistics sorting line of the present invention, in which only the structure of the separation area is shown; Figure 4 This is a three-dimensional structural diagram of a fruit logistics sorting line of the present invention, in which only the structure of the roller is shown; Figure 5 It is a three-dimensional structural diagram of embodiment 2 of a fruit logistics sorting line of the present invention; Figure 6 It is a three-dimensional structural diagram of embodiment 3 of a fruit logistics sorting line of the present invention; Figure 7 It is a three-dimensional structural diagram of a loss reduction sorting structure of a fruit logistics sorting line of the present invention; Figure 8 It is a structural schematic diagram of a loss reduction sorting structure of a fruit logistics sorting line of the present invention; Fig. 9 It is a three-dimensional structural diagram of Embodiment 2 of a loss reduction sorting structure of a fruit logistics sorting line of the present invention; Fig.10 It is a three-dimensional structural diagram of Example 3 of a loss reduction sorting structure for a fruit and vegetable logistics sorting line of the present invention. Attached photos
[0011] The components include: a first supporting leg (1), a table (2), a collecting basket (3), an arc-shaped baffle (4), a partition plate (5), a limit plate (6), a connecting member (7), a fixed shaft (8), an auxiliary conveyor belt baffle (9), an auxiliary conveyor belt (10), a second supporting leg (11), a main conveyor belt baffle (12), a main conveyor belt (13), a detection probe (14), an L-shaped connecting arm (15), a cylinder (16), a supporting plate (17), a third supporting leg (18), a fixing member (19), a first driving motor (20), a first motor supporting plate (21), a fourth supporting leg (22), a push rod (23), a buffer plate (24), a diverter trough (25), a second motor supporting plate (26), a second driving motor (27), a sixth supporting leg (28), a fifth supporting leg (29), a turntable (30), a dial plate (31), a first rotating motor (32), a connecting block (33), a damper (34), a spring (35), a connecting plate ( 36), a fixing plate (37), a telescopic rod (38), a rotating shaft (39), a second rotating motor (40), a weight detector (41), a roller connecting member (42), a roller (43), a pillar (44), an anti-skid pad (45), a buffer pad (46), a limiting basket (47), a baffle (48), a guide plate (49), an L-shaped connecting block (50), a second telescopic rod (51), a limiting frame plate (52), a rotating shaft (53), an inclined bottom plate (54), a polygonal connecting block (55), a seventh supporting foot (56), a bottom plate (57), a pressure detector (58), a disc supporting plate (59), a third rotating motor (60), a limiting disc (61), an active rotating shaft (62), a belt (63), a limiting basket connecting plate (64), a fixed connecting plate (65), a driven rotating shaft (66), a pulley (67), a supporting rod (68), a rotating bottom plate (69), a flexible buffer belt (70), and a flexible pad (71). DETAILED DESCRIPTION Example 1
[0012] The invention discloses a loss reduction sorting structure for a fruit and vegetable logistics sorting line, which is composed of a flow guide component, a rotating component and a sorting component. The flow guide assembly is composed of an auxiliary conveyor belt (10), a limiting basket (47), a limiting basket connecting plate (64) and a fixed connecting plate (65). The limiting basket connecting plate (64) is placed at the end of the auxiliary conveyor belt (10) and is not connected to the auxiliary conveyor belt (10). The two ends of the limiting basket connecting plate (64) are respectively connected to the auxiliary conveyor belt baffles (9) on both sides. Preferably, the length of the limiting basket connecting plate (64) is equal to the distance between the auxiliary conveyor belt baffles (9) on both sides, and a certain inclination is provided between the limiting basket connecting plate (64) and the auxiliary conveyor belt baffle (9). The limiting basket (47) is a funnel-shaped structure without covers on both sides. One side of the limiting basket (47) is wider and the other side is narrower. The bottom end of the wider side of the limiting basket (47) is connected to one side of the limiting basket connecting plate (64). Preferably, the vertical position of one end where the limiting basket (47) is connected to the limiting basket connecting plate (64) is higher, and the vertical position of the other end is lower. The limiting basket (47) is in a slightly inclined state. After the fixed connecting plate (65) extends horizontally for a certain distance, it bends and extends to one side. One end of the fixed connecting plate (65) is connected to the auxiliary conveyor belt baffle (9), and the other end is connected to the closed side edge of the limiting basket (47). Preferably, the bending part of the fixed connecting plate (65) is an arc-shaped structure. The rotating assembly is composed of a seventh support foot (56), a disc support plate (59), a third rotating motor (60), a limiting disc (61), a driving rotating shaft (62), a belt (63), a driven rotating shaft (66), a turntable (30), a pulley (67), a support rod (68), a polygonal connecting block (55), and a rotating bottom plate (69). There are four seventh support feet (56). One ends of the four seventh support feet (56) are respectively placed at the four corners of the bottom surface of the disc support plate (59), and the other ends of the seventh support feet (56) are vertically placed on the ground. The disc support plate (59) is a long plate. Preferably, a plurality of balance columns are placed on the bottom surface of the middle part of the disc support plate (59). The third rotating motor (60) is placed at one end of the bottom surface of the disc support plate (59). The motor shaft of the third rotating motor (60) passes through the through hole on the disc support plate (59) and is connected to the limiting disc (61). A bearing is placed between the motor shaft of the third rotating motor (60) and the disc support plate (59). There are two limiting discs (61). The two limiting discs (61) are respectively placed at both ends of the driving rotating shaft (62). The motor shaft of the third rotating motor (60) passes through the through hole on the disc support plate (59) and is connected to one of the limiting discs (61), and the cross-section is in the shape of "dry". The rotating bottom plate (69) is placed on the disc support plate (59). One end of the driven rotating shaft (66) is rotatably connected to the rotating bottom plate (69). The driving rotating shaft (62) and the driven rotating shaft are connected by a belt (63). The driven rotating shaft is connected to the center of the turntable (30). A support rod (68) for supporting the rotating disk (30) is disposed on the disk supporting plate (59); one end of the support rod (68) is fixedly connected to the disk supporting plate (59); a pulley (67) is disposed on the other end of the support rod (68); the pulley (67) is connected to the support rod (68) via a pulley (67) connecting member (7); the pulley (67) is in contact with an edge of the bottom surface of the rotating disk (30); the number of the support rods (68) is greater than or equal to 2, The polygonal connecting block (55) is placed at the center of the turntable (30). The sorting assembly is composed of a baffle (48), a guide plate (49), an L-shaped connecting block (50), a second telescopic rod (51), a limit frame plate (52), an inclined bottom plate (54) and a bottom plate (57). Preferably, there are multiple groups of the sorting components, which are arranged equidistantly along the circumference of the polygonal connecting block (55). The sorting components classify fruits of different weights into multiple grades and transport them to corresponding collection baskets (3). The guide plate (49) is placed on the top surface of the turntable (30). The guide plate (49) is a trapezoidal structure with a large bottom edge in an arc shape. The small bottom edge of the guide plate (49) is connected to the polygonal connecting block (55). The arc edge is close to the edge of the turntable (30). The guide plate (49) is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is made of food-grade soft rubber material. Preferably, the height of the guide plate (49) is greater than the height of the polygonal connecting block (55). Preferably, the top surface of the guide plate (49) is a conical structure with a relatively gentle slope, and the conical bend of the guide plate (49) is provided with an arc chamfer. The baffle plate (48) is placed at the edge of the rotating disk (30) and is in contact with the arc-shaped edge of the guide plate (49). Preferably, the height of the baffle (48) is greater than the height of the guide plate (49). The limiting frame plate (52) is a trapezoidal structure with a large bottom side having an arc-shaped side. The small bottom side of the limiting frame plate (52) is close to the polygonal connecting block (55). The limiting frame plate (52) and the guide plates (49) on both sides are movably connected. The bottom surface of one side of the arc of the limiting frame plate (52) is rotatably connected to the baffles (48) on both sides via a rotating shaft. Preferably, arc-shaped chamfers are provided on both sides of the limiting frame plate (52). Preferably, the height of the limiting frame plate (52) is smaller than the height of the guide plate (49). One end of the L-shaped connecting block (50) is placed on the small bottom edge of the limiting frame plate (52). One end of the second telescopic rod (51) is connected to the polygonal connecting block (55), and the other end of the second telescopic rod (51) is connected to the other end of the L-shaped connecting block (50). One end of the inclined bottom plate (54) is connected to the top of the arc-shaped side of the limiting frame plate (52), and the other end of the inclined bottom plate (54) is connected to the bottom of the small bottom edge of the limiting frame plate (52). A certain inclination angle is set between the inclined bottom plate (54) and the limiting frame plate (52). Preferably, the inclined bottom plate (54) is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is made of food-grade rubber material. One end of the bottom plate (57) is connected to the middle of the inclined bottom plate (54), and the other end of the bottom plate (57) is horizontally connected to the inner side of the small bottom edge of the limiting frame plate (52), so that a cavity is formed between the bottom plate (57) and the inclined bottom plate (54). The weight detector (41) is placed in the cavity. Preferably, the bottom plate (57) is made of food-grade rubber material, and the cavity is filled with sponge crumbs; Install the shock-absorbing rotating disc on the fruit logistics sorting line. When in use, the third rotating motor (60) is started, the motor shaft of the third rotating motor (60) drives the limiting disc (61) to rotate, the limiting disc (61) drives the active rotating shaft (62) to rotate, the active rotating shaft (62) drives the driven rotating shaft to rotate via the belt (63), the driven rotating shaft drives the rotating disk (30) to rotate, the bottom plate (57) without fruits and vegetables is rotated to the bottom of the limiting basket (47), the fruits and vegetables are transported along the auxiliary conveyor belt (10), pass through the limiting basket (47), and roll down along the inclined bottom plate (54) onto the bottom plate (57), the weight detector (41) detects and collects the net weight of the fruits and vegetables, and sends the collected weight data signal to the signal converter, the signal converter converts the received weight data signal into an electrical signal The digital signal of the weight data is sent to a data processor, the data processor processes the received digital signal of the weight data, compares the weight data with the preset grade of the fruits and vegetables, finds the collection basket (3) corresponding to the fruits and vegetables, and when the fruits and vegetables arrive at the corresponding collection basket (3), starts the second telescopic rod (51) corresponding to the bottom plate (57), the second telescopic rod (51) drives the L-shaped connecting block (50) to move up and down, the L-shaped connecting block (50) drives one end of the limit frame plate (52) to move up and down, so that one end of the sorting basket is tilted, and the fruits and vegetables in the sorting basket are dumped into the collection basket (3), effectively improving the efficiency and accuracy of sorting, reducing the bumps and damage of the fruits and vegetables during the pushing process, and maintaining the quality and integrity of the fruits and vegetables; Example 2
[0013] The difference between this embodiment and the first embodiment is that a flexible buffer belt (70) is arranged on the inclined bottom plate (54), the flexible buffer belt (70) is made of food-grade sponge material, the flexible buffer belt (70) is a strip-shaped protrusion, the longitudinal section of the flexible buffer belt (70) is semicircular, and a plurality of flexible buffer belts (70) are arranged at equal distances along the inclined bottom plate (54). When in use, the food-grade sponge has excellent elasticity and shock absorption performance, and can effectively disperse and reduce the impact force generated by the movement or collision of the fruits, thereby playing a role of shock absorption and buffering, and helping to protect the fruits from damage during the sorting process; Example 3
[0014] The difference between this embodiment and the first embodiment is that flexible pads (71) are respectively arranged on the inner side of the limiting frame plate (52), the top of the inclined bottom plate (54) and the top of the bottom plate (57); the edge of the flexible pad (71) is connected to the edge of the limiting frame plate (52), the inclined bottom plate (54) and the bottom plate (57); when in use, the direct collision between the fruits and the limiting frame plate (52), the inclined bottom plate (54) and the bottom plate (57) can be effectively mitigated, thereby reducing the impact force, helping to protect the fruits from damage, reducing the damage and waste caused by collision, making the fruits more stable during rolling or stacking, and improving the collection efficiency; The design of a certain inclination between the limiting basket connecting plate (64) and the auxiliary conveyor belt baffle (9) can more effectively guide the conveying direction of the fruits and vegetables. The fruits and vegetables will naturally slide down along the inclined surface under the action of gravity, thereby improving the conveying efficiency of the fruits and vegetables. The limiting basket (47) is a funnel-shaped structure without covers on both sides. The limiting basket (47) is designed to be wider on one side and narrower on the other side, and has a natural diversion effect. The fruits enter the limiting basket (47) from the wider side, and due to the influence of gravity and shape, the fruits are naturally transported to the narrower side, forming an effective diversion. The design of providing a plurality of balancing columns at the bottom of the middle portion of the disc support plate (59) can effectively enhance the stability of the disc support plate (59), forming a stable supporting structure, thereby ensuring that the turntable (30) will not tilt or collapse when bearing the turntable (30); The guide plate (49) is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is designed with a food-grade soft rubber material, which can effectively absorb and disperse the impact force, thereby reducing the impact force on the fruits and reducing the risk of damage; The top surface of the guide plate (49) is a tapered structure with a relatively gentle slope. The tapered bend of the guide plate (49) is provided with an arc-shaped chamfered design, which can prevent the fruits from being damaged due to excessive speed when sliding down. The impact force on the fruits when sliding down will be relatively small, which helps to protect the fruits from damage. The two sides of the limiting frame plate (52) are provided with arc-shaped chamfers, which are more gentle and can reduce the impact force between the fruit and the limiting frame plate (52) during the sliding process, thereby reducing the risk of damage to the fruit due to the collision. A certain inclination angle is provided between the inclined bottom plate (54) and the limiting frame plate (52), so that the fruits can naturally slide off the inclined bottom plate (54) under the action of gravity without the need for additional pushing or external force, thereby greatly improving the conveying efficiency of the fruits; The bottom plate (57) is made of food-grade rubber, and the cavity is filled with sponge crumbs, which enhances the shock absorption effect of the bottom plate (57). The rubber and sponge crumbs can absorb more impact energy, effectively reducing the risk of damage to fruits and vegetables due to vibration. The third rotating motor (60) can drive the active rotating shaft (62), the belt (63), and the driven rotating shaft to rotate, thereby driving the rotating disk (30) to rotate, and the second telescopic rod (51) can drive the bottom plate (57) to rise and fall, so that the fruits on the bottom plate (57) slide into the collection basket (3), thereby reducing the bumps and damages of the fruits during the sorting process and improving the efficiency of fruit sorting.
[0015] It should be noted that the loss reduction sorting structure needs to be installed on the following fruit logistics sorting line for use; The present invention also relates to a fruit logistics sorting line, comprising a main transmission structure, a secondary transmission structure, a detection and sorting structure and a weight sorting structure. It is characterized in that a plurality of the detection and sorting structures are arranged equidistantly along the main transmission structure, a plurality of the auxiliary transmission structures are arranged equidistantly along the main transmission structure, a plurality of the weight sorting structures correspond to a plurality of the auxiliary transmission structures one-to-one, a plurality of the detection and sorting structures correspond to a plurality of the auxiliary transmission structures one-to-one, the main transmission structure and the auxiliary transmission structure transmit fruits continuously and quickly, the detection and sorting structure sorts out fruits with intact skin, and the weight sorting structure divides fruits of different weights into multiple grades. The main transmission structure is composed of a main conveyor belt (13), a main conveyor belt baffle (12), a second support foot (11), a first drive motor (20), a fourth support foot (22), a first motor support plate (21) and a diverter trough (25). The main conveyor belt (13) is placed between two main conveyor belt baffles (12), and a plurality of first power rollers arranged at equal intervals are placed in the main conveyor belt (13). Both ends of the first power rollers are rotatably connected to the two main conveyor belt baffles (12) via bearings. Preferably, the top surface of the main conveyor belt baffle (12) is slightly higher than the height of the main conveyor belt (13). Preferably, the two main conveyor belt baffles (12) and the main conveyor belt (13) together constitute a main conveyor line. Preferably, the defective product collection box is placed at the end of the main conveying line. The main conveyor line is supported by two sets of second supporting legs (11), one end of the two sets of second supporting legs (11) is respectively connected to the bottom ends of two main conveyor belt baffles (12), and the other end of the second supporting legs (11) is vertically placed on the ground. Preferably, a group of the second supporting legs (11) has a plurality of them, and the plurality of the second supporting legs (11) in the same group are arranged equidistantly along the main conveying line. The first drive motor (20) is placed at the center of the first motor support plate (21) and close to one end of the main transmission line. The motor shaft of the first driving motor (20) passes through one end of one of the main transmission belt baffles (48) and is connected to the roller shaft of one of the first power rollers. There are four fourth supporting legs (22), one end of each of the four fourth supporting legs (22) is respectively placed at the four corners of the bottom surface of the first motor supporting plate (21), and the other end of each of the fourth supporting legs (22) is placed vertically on the ground. One of the main conveyor belt baffles (12) is provided with a plurality of equally spaced diversion slots (25). The auxiliary transmission structure is composed of an auxiliary conveyor belt (10), an auxiliary conveyor belt baffle (9), a connecting piece (7), a fixed shaft (8) and a limit plate (6). The auxiliary conveyor belt (10) is placed between the two auxiliary conveyor belt baffles (9). Preferably, one end of the auxiliary conveyor belt (10) corresponds to the diverter trough (25), and the auxiliary conveyor belt (10) and the main conveyor belt (13) are perpendicular to each other in the horizontal direction. Preferably, the width of the auxiliary conveyor belt (10) is greater than or equal to the length of the diverter trough (25), and the height of the auxiliary conveyor belt (10) is lower than the height of the bottom of the diverter trough (25). A plurality of second power rollers arranged at equal distances are placed in the auxiliary conveyor belt (10), and both ends of the second power rollers are rotatably connected to two auxiliary conveyor belt baffles (9) via bearings. Preferably, the top surface of the auxiliary conveyor belt baffle (9) is slightly higher than the height of the auxiliary conveyor belt (10). Preferably, the two auxiliary conveyor belt baffles (9) and the auxiliary conveyor belt (10) together constitute an auxiliary conveyor line. Preferably, a plurality of the auxiliary transmission lines are sequentially placed on one side of the main transmission line. The auxiliary conveyor line is supported by two sets of fifth supporting legs (29), one end of the two sets of fifth supporting legs (29) is respectively connected to the bottom ends of the two auxiliary conveyor belt baffles (9), and the other end of the fifth supporting legs (29) is vertically placed on the ground. Preferably, a group of the fifth supporting legs (29) has a plurality of them, and the plurality of the fifth supporting legs (29) in the same group are arranged equidistantly along the secondary conveying line. There are four sixth supporting legs (28), one end of each of the four sixth supporting legs (28) is respectively placed at the four corners of the bottom surface of the second motor supporting plate (26), and the other end of each of the sixth supporting legs (28) is placed vertically on the ground. The second drive motor (27) is placed at the center of the second motor support plate (26) and close to one end of the auxiliary transmission line. The motor shaft of the second drive motor (27) passes through one end of one of the auxiliary transmission belt baffles (48) and is connected to the roller shaft of one of the second power rollers. The connecting member (7) is placed at one end of the auxiliary conveyor belt baffle (9) away from the main conveyor belt (13). The connecting piece (7) is provided with a fixing hole. One end of the fixed shaft (8) is circular, and the other end of the fixed shaft (8) passes through the fixing hole and is rotatably connected to one end of the limiting plate (6). Preferably, a torsion spring (35) is disposed between the fixed shaft (8) and one end of the limiting plate (6). Preferably, the diameter of one end of the fixed shaft (8) is larger than the diameter of the fixed shaft (8). There are two limit plates (6), one end of the two limit plates (6) is rotatably connected to the auxiliary transmission belt baffle (48) through a fixed shaft (8) and the other end is close to one-third of the width of the auxiliary transmission belt (10), forming an "eight" shape. Preferably, the limiting plate (6) has a smooth surface. The detection and sorting structure comprises an L-shaped connecting arm (15), a detection probe (14), a third supporting leg (18), a supporting plate (17), a cylinder (16), a fixing member (19), a push rod (23), a connecting plate (36), a telescopic rod (38), a fixing plate (37), a damper (34), a buffer plate (24) and a spring (35). One end of the L-shaped connecting arm (15) is placed on the side of another main conveyor belt baffle (12) and is located above the main conveyor belt (13), and the other end of the L-shaped connecting arm (15) is parallel to the main conveyor belt (13). The detection probe (14) is placed on the other end of the L-shaped connecting arm (15) close to the main conveyor belt (13). There are four third supporting legs (18), one end of each of the four third supporting legs (18) is placed at the four corners of the bottom surface of the supporting plate (17), and the other end of each of the third supporting legs (18) is placed vertically on the ground. Preferably, the third support leg (18) and the auxiliary conveyor belt (10) are not on the same side of the main conveyor belt (13). Preferably, the height of the support plate (17) is slightly higher than the height of the main conveyor belt baffle (12). The cylinder (16) is placed on one end of the support plate (17) close to the main conveyor belt (13). A plurality of fixing members (19) are placed on both sides of the cylinder (16). Preferably, the fixing member (19) is L-shaped, one end of the fixing member (19) is connected to the cylinder (16) via screws and bolts, and the other end of the fixing member (19) is connected to the support plate (17) via screws and bolts. Two push rods (23) are respectively placed on both sides of the cylinder (16). One end of the push rod (23) is movably connected to the cylinder (16), and the other end of the push rod (23) is connected to the connecting plate (36). Four telescopic rods (38) are placed on the connecting plate (36), and the telescopic rods (38) are connected to the connecting plate (36) via a fixing plate (37). The damper (34) is movably mounted on the telescopic rod (38), one end of the damper (34) is connected to the buffer plate (24), the spring (35) is telescopically mounted on the telescopic rod (38), the other end of the damper (34) is connected to one end of the spring (35), and the other end of the spring (35) is connected to the fixing plate (37). Preferably, the buffer plate (24) and the connecting plate (36) are parallel to each other. Preferably, the buffer plate (24) is an arc-shaped plate, and the convex surface is connected to the damper (34), and the buffer plate (24) is provided with uniformly arranged rubber protrusions. The weight sorting structure comprises a table top (2), a first supporting leg (1), a collecting basket (3), a second rotating motor (40), a rotating disk (30), a partition plate (5), a weight detector (41), a connecting block (33), a first rotating motor (32), a rotating shaft (39), a dial plate (31) and an arc-shaped baffle plate (4). The table top (2) is supported by a first supporting leg (1), one end of the first supporting leg (1) is respectively connected to the four corners of the bottom surface of the table top (2), and the other end of the first supporting leg (1) is vertically placed on the ground. Preferably, the length of the table (2) is smaller than the distance between adjacent diversion grooves (25). A plurality of collection baskets (3) are detachably placed on the table (2). Preferably, the collection basket (3) is fan-shaped, and the central angle of the collection basket (3) is less than 90 degrees. The second rotating motor (40) is placed on the table (2) and is located on one side of the inner arc of the collection basket (3). The motor shaft of the second rotating motor (40) is connected to the center of the rotating disk (30). Preferably, the radius of the rotating disk (30) is equal to the inner ring radius of the collecting basket (3). Preferably, the height of the rotating disk (30) is equal to or slightly higher than the height of the collecting basket (3). Preferably, a support (44) for supporting the turntable (30) is disposed on the tabletop (2), one end of the support (44) is fixedly connected to the tabletop (2), and a roller (43) is disposed on the other end of the support (44), the roller (43) is connected to the support (44) via a roller connecting member (42), the roller (43) is in contact with an edge of the bottom surface of the turntable (30), and the number of the support (44) is greater than or equal to 2. A plurality of partition plates (5) are placed on the rotating disk (30). Preferably, the plurality of partition plates (5) divide the rotating disk (30) into a plurality of partition areas, and the number of the partition areas is equal to the number of the collecting baskets (3). A plurality of weight detectors (41) are respectively placed in a plurality of separated areas. Preferably, the weight detector (41) corresponds to the separation area one by one. Preferably, the weight detector (41) is a micro precision electronic scale, and the weighing surface of the weight detector (41) is flush with the bottom surface of the separation area. One side of the connection block (33) is connected to the partition plate (5), and a through hole is opened in the middle of the connection block (33). The first rotating motor (32) is placed at the bottom of one end of the partition plate (5). Preferably, the first rotating motor (32) and the connecting block (33) are in the same vertical position. One end of the rotating shaft (39) is rotatably connected to the first rotating motor (32), and the other end of the rotating shaft (39) passes through a through hole on the connecting block (33) and is connected to one end of the shifting plate (31). Preferably, one end of the dial plate (31) is concave, and the concave portion corresponds to the connecting block (33). Preferably, the length of the dial plate (31) is smaller than the length of the partition plate (5), and the height of the dial plate (31) is smaller than the height of the partition plate (5). One end of the arc-shaped baffle (4) is connected to one-half of the long side of the dial plate (31), and the other end of the arc-shaped baffle (4) is close to the weight detector (41). Preferably, a bubble column cushion (46) is disposed on the inner side of the collection basket (3), and the collection basket (3) is filled with clean water, the volume of the clean water being one half of the volume of the collection basket (3). The melon and fruit logistics sorting line also includes a melon and fruit logistics sorting system, which includes a signal converter, a data processor and a controller. The signal converter is placed on a side of the main conveyor belt baffle (12), the data processor is placed on a side of the main conveyor belt baffle (12), and the controller is placed on a side of the main conveyor belt baffle (12). The detection probe (14) and the weight detector (41) are connected to the signal converter via data lines, respectively. The cylinder (16), the first drive motor (20), the second drive motor (27), the first rotating motor (32) and the second rotating motor (40) are respectively connected to the controller via data transmission lines. The signal converter is connected to the data processor via a data transmission line, and the data processor is connected to the controller via a data transmission line. The signal converter is capable of converting the image data collected by the detection probe (14) and the weight data collected by the weight detector (41) into digital signals. The controller can be implemented by one or at least two application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, microcontrollers, microprocessors or other electronic components for executing instructions of the data processing device. The data processor and the signal converter perform information exchange, When the fruit logistics sorting system is executed, the following steps are mainly implemented: Before sorting the fruits and vegetables, the fruit and vegetable logistics sorting system presets in advance the grade of the fruits and vegetables corresponding to each collection basket (3), for example, collection basket No. 1 (3) corresponds to apples with a net weight of less than 100 grams, collection basket No. 2 (3) corresponds to apples with a net weight of more than 100 grams and less than 200 grams, collection basket No. 3 (3) corresponds to apples with a net weight of more than 200 grams and less than 300 grams, and collection basket No. 4 (3) corresponds to apples with a net weight of more than 300 grams. In the process of sorting fruits and vegetables, the fruits and vegetables are transported to the main conveyor belt (13) at intervals. The controller controls the first drive motor (20) and the second drive motor (27) to start. The first drive motor (20) drives the first main roller to rotate. The first main roller drives the first slave roller to rotate, so that the fruits and vegetables are wrapped on the main conveyor belt (13) for transportation. The second drive motor (27) drives the second main roller to rotate. The second main roller drives the second slave roller to rotate, so that the secondary conveyor belt (10) can run smoothly. The detection probe (14) collects image data of the fruits and vegetables on the main conveyor belt (13), and sends the collected image data signal to the signal converter. The signal converter converts the electrical signal of the received image data signal into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received image data. First, the image is segmented from the target and background, and the color features in the image are captured through the color histogram, which is then normalized to reflect the color information of the fruits in the image. A color threshold is set based on the color histogram of normal fruits. If the color histogram of a certain area in the image differs from that of normal fruits by more than the threshold, there may be defects. The image is then preprocessed by graying, denoising, and contrast enhancement, and a grayscale co-occurrence matrix is constructed based on the grayscale image. The matrix reflects the texture information of the fruits in the image, such as roughness and smoothness. A texture threshold is set based on the texture features of normal fruits. If the texture features of a certain area in the image differ from those of normal fruits by more than the threshold, there may be defects. According to the result of the above-mentioned defect detection, the fruit is classified as good or bad, and the information is output to the controller. When the fruit is bad, the fruit is continuously conveyed forward along the main conveyor belt (13) to the end of the main conveyor belt (13) and falls into the defective product collection box for subsequent processing. When the fruit is good, an execution instruction is sent to the control background, and the control background controls the cylinder (16) to start, the cylinder (16) drives the push rod (23) to extend, and the push rod (23) drives the buffer plate (24) to push the fruit and vegetable onto the auxiliary conveyor belt (10), and the fruit and vegetable are conveyed along the auxiliary conveyor belt, pass through the limit plate (6), and fall onto the weight detector (41) on the turntable (30). The weight detector (41) detects and collects the net weight of the fruits and vegetables, and sends the collected weight data signal to the signal converter. The signal converter converts the electrical signal of the received weight data signal into a digital signal and sends it to the data processor. The data processor processes the received digital signal of the weight data, compares the weight data with the preset grade of the fruits and vegetables, and finds the collection basket (3) corresponding to the fruits and vegetables. When the fruits and vegetables reach the corresponding collection basket (3), the first rotating motor (32) drives the shifting plate (31) to rotate, and shifts the fruits and vegetables on the weight detector (41) into the corresponding collection basket (3), thereby effectively improving the efficiency and accuracy of sorting. Example 2
[0016] The difference between this embodiment and the first embodiment is that: an anti-skid pad (45) is disposed on the buffer plate (24); the anti-skid pad (45) is disposed on one side of the buffer plate (24); the anti-skid pad (45) is made of rubber; the edge of the anti-skid pad (45) is connected to the edge of the buffer plate (24); when in use, the friction force with the surface of the fruits and vegetables can be increased, effectively preventing the fruits and vegetables from sliding or shifting due to vibration or other factors during the transmission process, thereby facilitating the maintenance of the stability and integrity of the fruits and vegetables; Example 3
[0017] The difference between this embodiment and the first embodiment is that: the collection basket (3) is provided with a built-in buffer pad (46), the buffer pad (46) is placed on the inner bottom surface of the collection basket (3), the buffer pad (46) is made of rubber, and the edge of the buffer pad (46) is connected to the edge of the inner bottom surface of the collection basket (3); when in use, a soft support layer can be provided to keep the fruits and vegetables in the collection basket (3) stable, thereby preventing them from being damaged by mutual collision; when the collection basket (3) is subjected to external impact, the impact energy can be quickly absorbed and dispersed, effectively reducing direct contact and collision between the fruits and vegetables and the bottom of the collection basket (3), thereby reducing the risk of the fruits and vegetables being broken due to vibration; The top surface of the main conveyor belt baffle (12) is designed to be slightly higher than the height of the main conveyor belt (13), ensuring that the fruits and vegetables can be confined within the conveyor belt when rolling due to speed or vibration, thereby maintaining stable transportation of the fruits and vegetables; The connecting member (7) is provided with a fixing hole, one end of the fixing shaft (8) is circular, and the diameter of one end of the fixing shaft (8) is larger than the diameter of the fixing shaft (8), so that more stable support and fixation can be provided, and the connecting member (7) is not easily displaced or dropped off when subjected to external force, thereby enhancing the stability of the limiting plate (6); There are two limit plates (6), one end of each of the two limit plates (6) is rotatably connected to the auxiliary transmission belt baffle (48) through a fixed shaft (8), and the other end is close to one-third of the width of the auxiliary conveyor belt (10), forming an "eight" design, which can meet the needs of sorting fruits and vegetables of different types and sizes, provide appropriate drainage for the fruits on both sides of the auxiliary conveyor belt (10), and make them slide smoothly along the limit plates (6) to the weight detector (41), thereby improving the flexibility and scalability of the system; The collecting basket (3) is fan-shaped, and the central angle of the collecting basket (3) is designed to be less than 90 degrees, so that fruits and vegetables can easily reach each collecting basket (3) through the rotating disk (30), which is convenient for sorting, inspection and retrieval, thereby improving work efficiency; A support (44) for supporting the turntable (30) is disposed on the tabletop (2); one end of the support (44) is fixedly connected to the tabletop (2); a roller (43) is disposed on the other end of the support (44); the roller (43) is connected to the support (44) via a roller connector (42); the roller (43) is designed to be in contact with the bottom edge of the turntable (30), so that the turntable (30) can move and rotate horizontally on the tabletop (2), thereby increasing the flexibility and convenience of operation, making the turntable (30) more stable when moving, reducing accidental tipping or sliding due to improper operation, and enhancing work safety; A plurality of weight detectors (41) are respectively placed in a plurality of separation areas. The one-to-one correspondence between the weight detectors (41) and the separation areas enables rapid classification according to the weight data and the preset weight grade standard, thereby improving the efficiency of the entire processing flow and reducing the influence of human factors on the classification results. The length of the paddle plate (31) is less than the length of the partition plate (5), and the height of the paddle plate (31) is less than the height of the partition plate (5), so that the paddle plate (31) can accurately locate the fruits and vegetables when rotating, and accurately paddle them into the collection basket (3), and it helps to avoid excessive friction with the partition plate (5) during the paddle process, thereby maintaining the smoothness and accuracy of the paddle; One end of the arc-shaped baffle plate (4) is connected to one-half of the long side of the shifting plate (31), and the other end of the arc-shaped baffle plate (4) is close to the weight detector (41), which can reduce the impact force and make the fruits and vegetables slide more stably, thereby reducing the risk of rolling into the wrong partition; The inner side of the collection basket (3) is provided with a bubble column cushion (46), and the collection basket (3) is filled with clean water. The volume of the clean water is designed to be half of the volume of the collection basket (3). The bubble column cushion (46) can effectively absorb and buffer external impact force, and the clean water can provide a certain buoyancy, thereby reducing direct contact between fruits and vegetables, and further reducing the risk of extrusion damage; The damper (34), the telescopic rod (38) and the spring (35) are designed to cooperate with each other. The spring (35) absorbs and stores impact energy through its elastic deformation, and the damper (34) reduces the vibration amplitude by consuming energy. This can more effectively reduce the impact and vibration of fruits and vegetables during the transportation process. By changing parameters such as the length of the telescopic rod (38), the stiffness of the spring (35) and the damping characteristics of the damper (34), it is possible to meet the shock absorption requirements of fruits and vegetables of different weights, shapes and sizes. The purpose is to be able to continuously and quickly transport fruits and vegetables through the main transport structure and the auxiliary transport structure, to sort out fruits and vegetables with intact skins through the detection and sorting structure, and to classify fruits and vegetables of different weights into multiple grades through the weight sorting structure and sort them into different collection baskets (3).
[0018] After considering the specification and practicing the invention disclosed herein, those skilled in the art will easily think of other similar embodiments of the present invention. This application is intended to cover any modified uses or adaptive changes of the present invention. These modifications or uses, applicability changes follow the general principles of the present invention and include common knowledge or customary technical means in the technical field that are not disclosed in the present invention.
[0019] It should be noted that, for the sake of simplicity, the specific implementation mode of the present invention describes the data processing process of the controller as a series of action combinations. However, those skilled in the art should know that the present invention is not limited to the described actions, because according to the present invention, certain steps can be performed sequentially or simultaneously. Secondly, those skilled in the art should also know that the actions described and involved in the specification are not necessarily required by the present invention. The described contents are only preferred implementation cases of the present invention and cannot be considered to limit the scope of implementation of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation modes and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.
Claims
1. A loss reduction sorting structure for a fruit logistics sorting line, characterized by: The invention is composed of a guide component, a rotating component and a sorting component, wherein the guide component is composed of an auxiliary conveyor belt, a limiting basket, a limiting basket connecting plate and a fixed connecting plate, the limiting basket connecting plate is placed at the end of the auxiliary conveyor belt and is not connected to the auxiliary conveyor belt, the two ends of the limiting basket connecting plate are respectively connected to the auxiliary conveyor belt baffles on both sides, one end of the fixed connecting plate is connected to the auxiliary conveyor belt baffle, and the other end is connected to the closed side of the limiting basket, the rotating component is composed of a seventh supporting foot, a disc supporting plate, a third rotating motor, a limiting disc, an active rotating shaft, a belt, a driven rotating shaft, a turntable, a pulley, a support rod, a polygonal connecting block and a rotating bottom plate, there are four seventh supporting feet, and the four seventh supporting feet One end is respectively placed at the four corners of the bottom surface of the disc support plate, and the other end of the seventh support foot is vertically placed on the ground. The third rotating motor is placed at one end of the bottom surface of the disc support plate, and the motor shaft of the third rotating motor passes through the through hole on the disc support plate and is connected to the limiting disc. A bearing is placed between the motor shaft of the third rotating motor and the disc support plate. There are two limiting discs, and the two limiting discs are respectively placed at the two ends of the active rotating shaft. The motor shaft of the third rotating motor passes through the through hole on the disc support plate and is connected to one of the limiting discs, and the cross section is in the shape of a "stem". The rotating base plate is placed on the disc support plate, and one end of the driven rotating shaft is rotatably connected to the rotating base plate. The active rotating shaft and the driven rotating shaft are connected The driving rotating shaft is connected by a belt, and the driven rotating shaft is connected to the center of the turntable. A support rod for supporting the turntable is arranged on the disc support plate, one end of the support rod is fixedly connected to the disc support plate, and a pulley is arranged on the other end of the support rod, and the pulley is connected to the support rod through a pulley connector. The polygonal connecting block is placed at the center of the turntable, and the sorting assembly consists of a baffle, a guide plate, an L-shaped connecting block, a second telescopic rod, a limiting frame plate, an inclined bottom plate and a bottom plate. The guide plate is placed on the top surface of the turntable, and the small bottom edge of the guide plate is connected to the polygonal connecting block. The baffle is placed at the edge of the turntable and fits the arc edge of the guide plate, and the small bottom edge of the limiting frame plate is close to the polygonal connecting block. The limit frame plate and the guide plates on both sides are movably connected, the bottom surface of the arc-shaped side of the limit frame plate is rotatably connected to the baffles on both sides through a rotating shaft, one end of the L-shaped connecting block is placed on the small bottom edge of the limit frame plate, one end of the second telescopic rod is connected to the polygonal connecting block, the other end of the second telescopic rod is connected to the other end of the L-shaped connecting block, one end of the inclined bottom plate is connected to the top of the arc-shaped side of the limit frame plate, the other end of the inclined bottom plate is connected to the bottom of the small bottom edge of the limit frame plate, one end of the bottom plate is connected to the middle part of the inclined bottom plate, the other end of the bottom plate is horizontally connected to the inner side of the small bottom edge of the limit frame plate, a cavity is formed between the bottom plate and the inclined bottom plate, and the weight detector is placed in the cavity.
2. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that A flexible buffer belt is arranged on the inclined bottom plate. The flexible buffer belt is made of food-grade sponge material. The flexible buffer belt is a strip-shaped protrusion. The longitudinal section of the flexible buffer belt is semicircular. Multiple flexible buffer belts are arranged equidistantly along the inclined bottom plate.
3. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that Flexible pads are respectively arranged on the inner side of the limiting frame plate, the top surface of the inclined bottom plate and the top surface of the bottom plate, and the edges of the flexible pads are connected to the edges of the limiting frame plate, the inclined bottom plate and the bottom plate.
4. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that The length of the limiting basket connecting plate is equal to the distance between the auxiliary conveyor belt baffles on both sides, and there is a certain inclination between the limiting basket connecting plate and the auxiliary conveyor belt baffles. The limiting basket is a funnel-shaped structure without a cover on both sides, one side of the limiting basket is wider and the other side is narrower, and the bottom end of the wider side of the limiting basket is connected to one side of the limiting basket connecting plate, the vertical position of one end where the limiting basket and the limiting basket connecting plate are connected is higher, and the vertical position of the other end is lower, and the limiting basket is in a slightly inclined state, and the fixed connecting plate extends horizontally for a distance and then bends and extends to one side, and the bending part of the fixed connecting plate is an arc structure.
5. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that The disc support plate is a long plate, a plurality of balancing columns are arranged on the middle bottom surface of the disc support plate, the pulley is in contact with the edge of the bottom surface of the turntable, and the number of the support rods is greater than or equal to 2.
6. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that There are multiple groups of sorting components, and the multiple groups of sorting components are arranged equidistantly along the circumference of the polygonal connecting block. The sorting components classify fruits and vegetables of different weights into multiple grades and transport them to corresponding collection baskets.
7. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that The guide plate is a trapezoidal structure with a large arc-shaped bottom edge, the arc-shaped edge is close to the edge of the turntable, the guide plate is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is made of food-grade soft rubber material. The height of the guide plate is greater than the height of the polygonal connecting block, and the top surface of the guide plate is a conical structure with a gentle slope. The conical bend of the guide plate is provided with an arc chamfer.
8. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that The height of the baffle is greater than that of the guide plate, the limiting frame is a trapezoidal structure with a large bottom edge that is an arc-shaped edge, arc-shaped chamfers are arranged on both sides of the limiting frame, and the height of the limiting frame is less than that of the guide plate.
9. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1 is characterized in that There is a certain inclination angle between the inclined bottom plate and the limiting frame plate. The inclined bottom plate is a double-layer structure, the bottom layer is a hard plate structure, and the top layer is made of food-grade rubber material. The bottom plate is made of food-grade rubber material, and the cavity is filled with sponge crumbs.
10. The loss reduction sorting structure of a fruit logistics sorting line according to claim 1, characterized in that The fruit logistics sorting line includes a main transmission structure, an auxiliary transmission structure, a detection and sorting structure and a weight sorting structure. A plurality of the detection and sorting structures are arranged equidistantly along the main transmission structure, a plurality of the auxiliary transmission structures are arranged equidistantly along the main transmission structure, a plurality of the weight sorting structures correspond to a plurality of the auxiliary transmission structures one-to-one, a plurality of the detection and sorting structures correspond to a plurality of the auxiliary transmission structures one-to-one, the main transmission structure and the auxiliary transmission structure continuously and quickly transmit fruits and vegetables, the detection and sorting structure sorts out fruits and vegetables with intact skins, the weight sorting structure divides fruits and vegetables of different weights into multiple grades, the main transmission structure consists of a main conveyor belt, a main conveyor belt baffle, a second support foot, a first drive motor, a fourth support foot, a first motor support plate and a sorting mechanism. The main conveyor belt is arranged between two main conveyor belt baffles, and a plurality of first power rollers arranged equidistantly are arranged in the main conveyor belt. Both ends of the first power roller are rotatably connected to the two main conveyor belt baffles through bearings, and the top surface of the main conveyor belt baffle is slightly higher than the height of the main conveyor belt. The two main conveyor belt baffles and the main conveyor belt together constitute a main conveyor line. A defective product collection box is placed at the end of the main conveyor line. The main conveyor line is supported by two groups of second supporting feet. One end of the two groups of second supporting feet is connected to the bottom ends of the two main conveyor belt baffles, respectively, and the other end of the second supporting feet is vertically placed on the ground. A group of second supporting feet has a plurality of second supporting feet, and the plurality of second supporting feet in the same group are equidistantly arranged along the main conveyor line. A driving motor is placed at the center of the first motor support plate and close to one end of the main transmission line. The motor shaft of the first driving motor passes through one end of one of the main transmission belt baffles and is connected to the roller of one of the first power rollers. There are four fourth supporting feet, and one end of the four fourth supporting feet is respectively placed at the four corners of the bottom surface of the first motor support plate, and the other end of the fourth supporting foot is vertically placed on the ground. A plurality of equally spaced diversion grooves are opened on one of the main conveyor belt baffles. The auxiliary transmission structure consists of an auxiliary conveyor belt, an auxiliary conveyor belt baffle, a connecting piece, a fixed shaft and a limiting plate. The auxiliary conveyor belt is placed between two of the auxiliary conveyor belt baffles, and one end of the auxiliary conveyor belt corresponds to the diversion groove. The auxiliary conveyor belt and the main conveyor belt are perpendicular to each other in the horizontal direction. , the width of the auxiliary conveyor belt is greater than or equal to the length of the diverter trough, the height of the auxiliary conveyor belt is lower than the height of the bottom of the diverter trough, and multiple equally spaced second power rollers are placed in the auxiliary conveyor belt, and the two ends of the second power rollers are rotatably connected to the two auxiliary conveyor belt baffles through bearings, and the top surface of the auxiliary conveyor belt baffle is slightly higher than the height of the auxiliary conveyor belt. The two auxiliary conveyor belt baffles and the auxiliary conveyor belt together constitute a secondary conveyor line, and multiple auxiliary conveyor lines are sequentially placed on one side of the main conveyor line. The auxiliary conveyor line is supported by two groups of fifth supporting feet, and one end of the two groups of fifth supporting feet are respectively connected to the bottom ends of the two auxiliary conveyor belt baffles, and the other end of the fifth supporting feet is vertically placed on the ground. A group of fifth supporting feet has multiple,The plurality of fifth supporting legs in the same group are arranged equidistantly along the secondary transmission line, and there are four sixth supporting legs, one end of each of the four sixth supporting legs is respectively placed at the four corners of the bottom surface of the second motor support plate, and the other end of the sixth supporting leg is placed vertically on the ground, and the second driving motor is placed at the center of the second motor support plate and close to one end of the secondary transmission line, and the motor shaft of the second driving motor passes through one end of one of the secondary transmission belt baffles and is connected to the roller shaft of one of the second power rollers, and a connecting member is placed at the end of the secondary transmission belt baffle away from the main conveyor belt, and a fixing hole is provided on the connecting member, and one end of the fixing shaft is circular, and the other end of the fixing shaft passes through the fixing hole and is rotatably connected to one end of the limiting plate, and a torsion spring is placed between the fixing shaft and one end of the limiting plate, and the The diameter of one end of the fixed shaft is larger than the diameter of the fixed shaft body. There are two limit plates. One end of the two limit plates is rotatably connected to the fixed shaft and the auxiliary transmission belt baffle through the fixed shaft and the other end is close to one-third of the wide side of the auxiliary conveyor belt to form an "eight" shape. The surface of the limit plate is smooth. The detection and sorting structure consists of an L-shaped connecting arm, a detection probe, a third supporting foot, a support plate, a cylinder, a fixing part, a push rod, a connecting plate, a telescopic rod, a fixing plate, a damper, a buffer plate and a spring. One end of the L-shaped connecting arm is placed on the side of the other main conveyor belt baffle and is located above the main conveyor belt. The other end of the L-shaped connecting arm is parallel to the main conveyor belt. The detection probe is placed on the other end of the L-shaped connecting arm close to the side of the main conveyor belt. There are four third supporting feet. One end of the supporting foot is respectively placed at the four corners of the bottom surface of the supporting plate, and the other end of the third supporting foot is vertically placed on the ground. The third supporting foot and the auxiliary conveyor belt are not on the same side of the main conveyor belt. The height of the supporting plate is slightly higher than the height of the main conveyor belt baffle. The cylinder is placed at one end of the supporting plate close to the main conveyor belt, and multiple fixings are placed on both sides of the cylinder. The fixing is L-shaped, and one end of the fixing is connected to the cylinder by screws and bolts, and the other end of the fixing is connected to the supporting plate by screws and bolts. Two push rods are respectively placed on both sides of the cylinder, one end of the push rod is movably connected to the cylinder, and the other end of the push rod is connected to the connecting plate. Four telescopic rods are placed on the connecting plate, and the telescopic rods are connected to the connecting plate by a fixing plate. The damper can be movably connected. The cam is movably mounted on the telescopic rod, one end of the damper is connected to the buffer plate, the spring is telescopically mounted on the telescopic rod, the other end of the damper is connected to one end of the spring, the other end of the spring is connected to the fixing plate, the buffer plate and the connecting plate are parallel to each other, the buffer plate is an arc-shaped plate, and the raised surface is connected to the damper, and the buffer plate is provided with uniformly arranged rubber protrusions, the weight sorting structure is composed of a table, a first supporting foot, a collecting basket, a second rotating motor, a turntable, a partition plate, a weight detector, a connecting block, a first rotating motor, a rotating shaft, a dial plate and an arc baffle, the table is supported by a first supporting foot, one end of the first supporting foot is respectively connected to the four corners of the bottom surface of the table, and the other end of the first supporting foot is vertically placed on the ground,The length of the table top is smaller than the distance between adjacent diversion slots, and a plurality of collecting baskets are detachably placed on the table top. The collecting basket is fan-shaped, and the central angle of the collecting basket is smaller than 90 degrees. The second rotating motor is placed on the table top and is located on one side of the inner arc of the collecting basket. The motor shaft of the second rotating motor is connected to the center of the turntable. The radius of the turntable is equal to the inner ring radius of the collecting basket. The height of the turntable is equal to or slightly higher than the height of the collecting basket. A pillar for supporting the turntable is placed on the table top, and one end of the pillar is fixedly connected to the table top. A roller is placed on the other end of the pillar. The roller is connected to the pillar through a roller connector, and the roller is in contact with the edge of the bottom surface of the turntable. The number of the pillars is greater than or equal to 2, and a plurality of partition plates are placed on the turntable. On the top, multiple partition plates divide the turntable into multiple partition areas, the number of the partition areas is equal to the number of collecting baskets, multiple weight detectors are respectively placed in the multiple partition areas, the weight detectors and the partition areas correspond one to one, one side of the connecting block is connected to the partition plate, a through hole is opened in the middle of the connecting block, the first rotating motor is placed at the bottom of one end of the partition plate, the first rotating motor and the connecting block are in the same vertical position, one end of the rotating shaft is rotatably connected to the first rotating motor, the other end of the rotating shaft passes through the through hole on the connecting block and is connected to one end of the dial plate, one end of the dial plate is concave, the concave part corresponds to the connecting block, the length of the dial plate is less than the length of the partition plate, and the height of the dial plate is less than the height of the partition plate The height of the fruit and vegetable logistics sorting line is that one end of the arc-shaped baffle is connected to one-half of the long side of the paddle plate, and the other end of the arc-shaped baffle is close to the weight detector. A bubble column cushion is arranged on the inner side of the collection basket, and the collection basket is filled with clean water, and the volume of the clean water is one-half of the volume of the collection basket. The fruit and vegetable logistics sorting line also includes a fruit and vegetable logistics sorting system, and the fruit and vegetable logistics sorting system includes a signal converter, a data processor and a controller. The signal converter is arranged on the side of the main conveyor belt baffle, the data processor is arranged on the side of the main conveyor belt baffle, and the controller is arranged on the side of the main conveyor belt baffle. The detection probe and the weight detector are respectively connected to the signal converter through a data line, and the cylinder , the first drive motor, the second drive motor, the first rotating motor and the second rotating motor are respectively connected to the controller through data transmission lines, the signal converter is connected to the data processor through the data transmission line, the data processor is connected to the controller through the data transmission line, the signal converter can convert the image data collected by the detection probe and the weight data collected by the weight detector into digital signals, the controller can be implemented by one or at least two application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, microcontrollers, microprocessors or other electronic components for executing instructions of the data processing device,The data processor and the signal converter exchange information, and the fruit and vegetable logistics sorting system mainly implements the following steps when it is executed: before sorting fruits and vegetables, the fruit and vegetable logistics sorting system presets the grade of fruits and vegetables corresponding to each collection basket in advance. For example, collection basket No. 1 corresponds to apples with a net weight less than 100 grams, collection basket No. 2 corresponds to apples with a net weight greater than 100 grams and less than 200 grams, collection basket No. 3 corresponds to apples with a net weight greater than 200 grams and less than 300 grams, and collection basket No. 4 corresponds to apples with a net weight greater than 300 grams. In the process of sorting fruits and vegetables, the fruits and vegetables are transported to the main conveyor belt at intervals, the controller controls the first drive motor and the second drive motor to start, the first drive motor drives the first main roller to rotate, and the first main roller drives The first slave roller is driven to rotate, so that the fruits and vegetables are wrapped on the main conveyor belt for transmission, the second driving motor drives the second main roller to rotate, and the second main roller drives the second slave roller to rotate, so that the secondary conveyor belt can run smoothly, the detection probe collects image data of the fruits and vegetables on the main conveyor belt, and sends the collected image data signal to the signal converter, the signal converter converts the electrical signal of the received image data signal into a digital signal and sends it to the data processor, the data processor processes the digital signal of the received image data, firstly segments the image from the target and the background, captures the color features in the image through the color histogram, and only normalizes it to reflect the color information of the fruits in the image, according to the color histogram of normal fruits Figure, set the color threshold, if the color histogram of a certain area in the image and the color histogram of normal fruits and vegetables differ by more than the threshold, there may be defects, then the image is preprocessed by graying, denoising, contrast enhancement, etc., and a grayscale co-occurrence matrix is constructed based on the grayscale image. The matrix reflects the texture information of the fruits in the image, such as roughness, smoothness, etc. According to the texture characteristics of normal fruits and vegetables, a texture threshold is set. If the texture characteristics of a certain area in the image and the texture characteristics of normal fruits and vegetables differ by more than the threshold, there may be defects. According to the results of the above defect detection, the fruit is classified as good or bad, and the information is output to the controller. When the fruit is bad, the fruit continues to be transported forward along the main conveyor belt to the end of the main conveyor belt and falls to the defective part. The fruits and vegetables are then sent to the collection box for subsequent processing. When the fruits and vegetables are good products, an execution instruction is sent to the control background. The control background controls the cylinder to start, and the cylinder drives the push rod to extend. The push rod drives the buffer plate to push the fruits and vegetables onto the auxiliary conveyor belt, and the fruits and vegetables are transported along the auxiliary transmission belt, pass through the limit plate, and fall to the weight detector on the turntable. The weight detector detects and collects the net weight of the fruits and vegetables, and sends the collected weight data signal to the signal converter. The signal converter converts the electrical signal of the received weight data signal into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received weight data, compares the weight data with the preset grade of fruits and vegetables, and finds the collection basket corresponding to the fruits and vegetables.When the fruits and vegetables reach the corresponding collection basket, the first rotating motor drives the pick plate to rotate, and the fruits and vegetables on the weight detector are picked up into the corresponding collection basket, which effectively improves the efficiency and accuracy of sorting.
Citation Information
Patent Citations
Fruit sorting system and sorting method
CN117259233A