Low-friction ceramic part for textile filament conveying

By designing low-friction ceramic parts for textile filament conveying, the point contact guidance of the filament is achieved using the guide assembly, which solves the problem of high friction between the filament and the wire guide, extends the service life of the ceramic parts, and improves the adjustment convenience.

CN119953968APending Publication Date: 2025-05-09DONGTAI SMILE NEW MATERIAL TECH
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Patent Information

Application Number
CN202510113358.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

Due to the large contact area and contact pressure between the fiber and the wire guide, the existing textile wire guide increases friction, reduces service life, and inconvenient adjustment of the overall structure.

Method used

A low friction ceramic piece including a fixing part and a guide wire part is designed. The guide wire part forms an I-shaped guide wire base through a central rod, a guide wire body and a guide wire sheet. The fixed part guides and supports the filaments through a guide assembly to realize a point contact state and reduce friction.

Benefits of technology

Through the arrangement of the guide assembly, the contact area and contact pressure between the filament and the guide part are reduced, friction is reduced, and the service life of the ceramic part is extended. Through the split structure and adjustable guide part, the convenience of use and the service life of the ceramic part are improved.

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Abstract

The invention discloses a low-friction ceramic part used for spinning filament conveying, and relates to the technical field of spinning ceramic parts, the low-friction ceramic part specifically comprises a fixing part and a filament guiding part, the filament guiding part comprises a center rod, the outer ring of the center rod is fixedly connected with a filament guiding body, the two ends of the filament guiding body are both connected with filament guiding sheets, and the filament guiding sheets are connected with the fixing part. The guide wire main body and the guide wire sheet form an I-shaped guide wire base body; the fixing part comprises a fixing rod, a supporting ring movably connected with the outer ring of the yarn guiding piece and two sets of guiding assemblies, the yarn guiding part is located between the two sets of guiding assemblies, and each guiding assembly comprises a bearing rod and a set of guiding rollers. According to the low-friction ceramic part for conveying the spinning filaments, by arranging the guide assembly, the guide assembly guides and supports the spinning filaments, so that the spinning filaments and the filament guide part are in a point contact state, the contact area and the contact pressure between the spinning filaments and the filament guide part are reduced, and then the friction force between the spinning filaments and the filament guide part is reduced; the service life of the ceramic piece is prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of textile ceramic parts, in particular to a low-friction ceramic part used for conveying textile filaments. Background Art

[0002] In the textile industry, wire guides are usually used to guide the yarn or silk thread in textile machinery. Textile ceramics are a type of wire guide made of ceramic materials. Due to their high hardness, excellent wear resistance and low fiber friction coefficient, they are widely used in many fields.

[0003] In the related art, when the wire guide is in use, the filaments on both sides of the wire guide are usually not in the same straight line, resulting in a certain angle between the filaments and the wire guide during the movement of the filaments, which in turn makes the contact area and contact pressure between the filaments and the wire guide larger, thereby increasing the friction between the wire guide and the filaments and reducing the service life of the wire guide; and the current textile wire guides are usually an integral structure. When replacing the contact part between the wire guide and the filaments, the wire guide needs to be disassembled and reassembled, which is inconvenient to use; based on this, the present application proposes a low-friction ceramic part for textile filament transportation. Summary of the invention

[0004] The present invention provides a low-friction ceramic part for conveying textile filaments, which solves the problems in the above background technology that the contact area and contact pressure between the filaments and the wire guide are large, the friction between the wire guide and the filaments is increased, the service life of the wire guide is reduced, and the wire guide is inconvenient to adjust.

[0005] The present invention provides the following technical solution: a low-friction ceramic part for conveying textile filaments, comprising a fixing part and a wire guide part, wherein the wire guide part comprises a central rod, an outer ring of the central rod is fixedly connected to a wire guide body, both ends of the wire guide body are connected to wire guide pieces, and the wire guide body and the wire guide piece form an I-shaped wire guide matrix;

[0006] The fixed part includes a fixed rod, a support ring movably connected to the outer ring of the guide wire sheet, and two groups of guide components. The guide wire part is located between the two groups of guide components. The guide component includes a load-bearing rod and a group of guide rollers. The two support rings are connected to the load-bearing rod through a connecting rod. The load-bearing rod is movably connected to the support ring. Guide rollers are arranged on both sides of the support ring. The load-bearing rod is located on the inner side of the guide roller. One end of the center rod is movably connected to the fixed rod, and the other end of the center rod is connected to the support ring away from the fixed rod through a connecting structure.

[0007] Preferably, through holes are provided on both sides of the two support rings, and a bearing 1 is provided on the outer side of the through hole. The support ring is connected to the bearing rod through the bearing 1, and the end of the bearing rod is gap-matched with the through hole.

[0008] Preferably, the support ring is fixedly connected to the connecting rod, a connecting rod is fixedly connected to the outer side of the support ring close to the fixing rod, and the other end of the connecting rod is fixedly connected to the fixing rod.

[0009] Preferably, fixing plates are provided on both sides of the support ring, a screw is threadedly connected to the middle of the fixing plate, a second bearing is provided on the top of the screw, the guide roller is connected to the screw via the second bearing, and a buffer pad is provided between the second bearing and the guide roller.

[0010] Preferably, the top of the bearing rod is at the same height as the top of the guide wire body.

[0011] Preferably, the distance between the two guide rollers in the guide assembly is the same as the distance between the two guide wire sheets, and the side of the guide roller close to the guide wire body and the side of the adjacent guide wire sheet close to the guide wire body are in the same plane.

[0012] Preferably, the connecting structure includes a positioning rod and a rotating handle, the positioning rod is connected to a support ring away from the fixed rod, the rotating handle is fixedly connected to one end of the center rod away from the fixed rod, the rotating handle is movably connected to the middle part of the top end of the positioning rod, the positioning rod is a hollow structure, the top end of the inner cavity of the positioning rod is movably connected with a synchronous sprocket one, the outer ring of the rotating handle is fixedly connected with a synchronous sprocket one, the bottom end of the inner cavity of the positioning rod is movably connected with a synchronous sprocket two, the synchronous sprocket one and the synchronous sprocket two are connected through a synchronous chain transmission, the outer side of the positioning rod is provided with a long groove, the inner cavity of the long groove is movably connected with a fixing bolt, the inner side of the fixing bolt is connected to the vertical section of the synchronous chain, and the outer side of the fixing bolt is threadedly connected with a fixing nut.

[0013] Preferably, a positioning pointer is fixedly connected to the inner side of the rotating handle, and the positioning pointer is in contact with the wire guide sheet.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The low-friction ceramic part for conveying textile filaments is provided with a guide assembly, which guides and supports the textile filaments, so that the textile filaments and the guide wire part are in a point contact state, reducing the contact area and contact pressure between the textile filaments and the guide wire part, thereby reducing the friction between the textile filaments and the guide wire part, and extending the service life of the ceramic part. The guide assembly can buffer the shaking of the textile filaments, improve the stability of the textile filaments during conveyance, and further reduce the friction between the textile filaments and the ceramic part.

[0016] 2. The low-friction ceramic component used for conveying textile filaments has a split structure, and the position of the wire guide portion can be quickly adjusted, so that the contact point between the wire guide portion and the textile filaments can be changed, further extending the service life of the ceramic component. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of the structure of Embodiment 1 of the present invention;

[0018] Figure 2 This is a schematic diagram of the back side of the structure of Example 1 of the present invention;

[0019] Figure 3 This is a schematic top view of the structure of Embodiment 1 of the present invention;

[0020] Figure 4 It is a schematic front view of the structure section of the present invention;

[0021] Figure 5 This is a schematic diagram of the structural cross-section of Example 1 of the present invention;

[0022] Figure 6 This is a cross-sectional schematic diagram of a positioning rod of the structure of Embodiment 1 of the present invention;

[0023] Figure 7 This is a schematic diagram of the back side of the structure of Embodiment 2 of the present invention;

[0024] Figure 8 This is a schematic diagram of the connection between the central rod and the fixed rod of the structure of Example 2 of the present invention.

[0025] In the figure: 1. fixing rod; 2. connecting rod; 3. supporting ring; 4. wire guide plate; 5. servo motor; 6. guide roller; 7. bearing 1; 8. load-bearing rod; 9. long groove; 10. fixing bolt; 11. fixing nut; 12. positioning pointer; 13. positioning rod; 14. bearing 2; 15. synchronous sprocket 1; 16. rotating handle; 17. center rod; 18. synchronous chain; 19. synchronous sprocket 2; 20. connecting rod; 21. wire guide body; 22. screw; 23. fixing plate; 24. buffer pad. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] The present invention provides a low-friction ceramic component for conveying textile filaments, comprising a fixing portion and a wire guide portion, wherein the wire guide portion comprises a center rod 17, an outer ring of the center rod 17 is fixedly connected to a wire guide body 21, both ends of the wire guide body 21 are connected to wire guide sheets 4, and the wire guide body 21 and the wire guide sheets 4 form an I-shaped wire guide matrix.

[0028] The fixing part includes a fixing rod 1, a supporting ring 3 movably connected to the outer ring of the guide wire sheet 4 and two groups of guide components. The guide wire part is located between the two groups of guide components. The guide component includes a load-bearing rod 8 and a group of guide rollers 6. The two supporting rings 3 are connected to the load-bearing rod 8 through a connecting rod 20. The supporting ring 3 is fixedly connected to the end of the connecting rod 20. The supporting ring 3 can be connected to the connecting rod 20 by bolts, which is convenient for the disassembly and assembly of the two supporting rings 3. A connecting rod 2 is fixedly connected to the outer side of the supporting ring 3 close to the fixing rod 1. The other end of the connecting rod 2 can be connected to the fixing rod 1 by bolts. Through holes are provided on both sides of the two supporting rings 3. A bearing 7 is provided on the outer side of the through hole. The supporting ring 3 is connected to the load-bearing rod 8 through the bearing 7, and the load-bearing rod 8 The end portion is matched with the clearance of the through hole, and through the setting of the bearing 7, the support ring 3 and the load-bearing rod 8 are in a state of active connection, and the top of the load-bearing rod 8 is at the same height as the top of the guide wire body 21. When the ceramic component is in use, the load-bearing rod 8 can support the textile filaments, so that the textile filaments and the guide wire body 21 are in a point contact state, reducing the contact area between the textile filaments and the guide wire body 21, thereby reducing the friction between the textile filaments and the guide wire body 21, and extending the service life of the ceramic component. In addition, the load-bearing rod 8 supports the textile filaments, which can reduce the contact pressure between the textile filaments and the guide wire body 21, further reduce the wear rate of the guide wire body 21, and extend the service life of the ceramic component.

[0029] Guide rollers 6 are provided on both sides of the support ring 3, and the bearing rod 8 is located on the inner side of the guide roller 6. The distance between the two guide rollers 6 in the guide assembly is the same as the distance between the two guide sheets 4. The side of the guide roller 6 close to the guide body 21 and the side of the adjacent guide sheet 4 close to the guide body 21 are in the same plane. Through the setting of the guide roller 6, the guide roller 6 can guide the textile filaments so that the textile filaments are in a straight line between the two groups of guide rollers 6, thereby reducing the contact pressure between the textile filaments and the guide sheet 4, thereby reducing the wear rate of the guide sheet 4 and extending the service life of the guide sheet 4.

[0030] A fixing plate 23 is provided on both sides of the support ring 3, a screw 22 is threadedly connected to the middle part of the fixing plate 23, a bearing 14 is provided on the top of the screw 22, and the guide roller 6 is connected to the screw 22 through the bearing 14. The setting of the bearing 14 can reduce the friction between the guide roller 6 and the textile filaments. The height of the guide roller 6 can be changed by setting the screw 22 and the fixing plate 23, thereby improving the adaptability of the ceramic component. A buffer pad 24 is provided between the bearing 14 and the guide roller 6. The material of the buffer pad 24 can be rubber. By setting the buffer pad 24, the jitter of the textile filaments can be buffered, thereby improving the stability of the textile filaments during transportation.

[0031] One end of the center rod 17 is movably connected to the fixed rod 1. In Example 1 of the present application, the other end of the center rod 17 is connected to the support ring 3 away from the fixed rod 1 through a connecting structure. The connecting structure includes a positioning rod 13 and a rotating handle 16. The positioning rod 13 is fixedly connected to the support ring 3 away from the fixed rod 1. The positioning rod 13 and the support ring 3 are connected in a detachable manner. The positioning rod 13 and the support ring 3 can be connected by bolts. The rotating handle 16 is fixedly connected to one end of the center rod 17 away from the fixed rod 1. The rotating handle 16 is movably connected to the middle part of the top end of the positioning rod 13. The user can drive the center rod 17 to rotate by the rotating handle 16. When the center rod 17 rotates, the I-shaped guide wire base can be driven to rotate.

[0032] The positioning rod 13 is a hollow structure. The top of the inner cavity of the positioning rod 13 is movably connected with a synchronous sprocket 15. The outer ring of the rotating handle 16 is fixedly connected with the synchronous sprocket 15. The bottom of the inner cavity of the positioning rod 13 is movably connected with a synchronous sprocket 2 19. The synchronous sprocket 15 and the synchronous sprocket 2 19 are connected by a synchronous chain 18. When the rotating handle 16 rotates, the synchronous sprocket 15 can be driven to rotate. The synchronous sprocket 15 can drive the synchronous chain 18 to rotate. The outer side of the positioning rod 13 is provided with a long groove 9. The inner cavity of the long groove 9 is movably connected with a fixing bolt 10 The inner side of the fixing bolt 10 is connected to the vertical section of the synchronous chain 18. When the synchronous chain 18 rotates, it can drive the fixing bolt 10 to move in the long groove 9. The outer side of the fixing bolt 10 is threadedly connected with a fixing nut 11, and the inner side of the fixing nut 11 is movably connected with a gasket. When the fixing nut 11 is screwed, the position of the fixing bolt 10 can be fixed by using the fixing nut 11. When the position of the fixing bolt 10 is fixed, the position of the synchronous chain 18 is fixed, and then the positions of the synchronous sprocket 15 and the rotating handle 16 are fixed, which is convenient for the use of the ceramic component.

[0033] A positioning pointer 12 is fixedly connected to the inner side of the rotating handle 16 , and the positioning pointer 12 is in contact with the wire guide piece 4 . The setting of the positioning pointer 12 facilitates the user to judge the rotation angle of the wire guide portion.

[0034] In Example 2 of the present application, one end of the center rod 17 is movably connected to the fixed rod 1. The fixed rod 1 is a hollow structure. A servo motor 5 is provided in the middle of the inner cavity of the fixed rod 1. The end of the output shaft of the servo motor 5 is connected to the center rod 17 through a reducer. When this scheme is used, the staff can drive the center rod 17 to rotate through the servo motor 5, and the center rod 17 drives the I-shaped guide wire matrix to rotate, thereby changing the contact position between the I-shaped guide wire matrix and the textile filament, so that the ceramic component can continue to be used, thereby extending the service life of the ceramic component.

[0035] The guide roller 6, the bearing rod 8 and the I-shaped guide wire substrate are made of the same material, which is low-friction ceramic material, so that the ceramic component has low friction performance and is easy to use.

[0036] From the above description, it can be seen that when the ceramic component is in use, the service life of the ceramic component is extended in two aspects. On the one hand, the textile filaments are guided and supported by the guide assembly, thereby reducing the contact area and contact pressure between the textile filaments and the guide wire part, reducing the friction between the textile filaments and the guide wire part, and extending the service life of the ceramic component; on the other hand, the ceramic component is a split structure, and the guide wire part can rotate, so that the contact point between the guide wire part and the textile filaments can be changed, thereby improving the convenience of adjusting the guide wire part and can further extend the service life of the ceramic component.

[0037] To sum up: when the low-friction ceramic component for conveying textile filaments is in use, the guide roller 6 is used to limit the textile filaments, and the bearing rod 8 is used to support the textile filaments, so that the textile filaments are in a straight line when in contact with the guide wire part, reducing the contact area and contact pressure between the textile filaments and the guide wire part, thereby reducing the friction between the textile filaments and the guide wire part, extending the service life of the ceramic component, and facilitating the conveying of the textile filaments. The buffer pad 24 between the guide roller 6 and the bearing 14 can play a buffering function, buffer the jitter of the textile filaments, improve the stability of the textile filaments during transportation, and further reduce the friction between the textile filaments and the ceramic component.

[0038] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art and will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A low-friction ceramic part for conveying textile filaments, comprising a fixing part and a filament guide part, characterized in that: The guide wire portion comprises a central rod (17), the outer ring of the central rod (17) is fixedly connected to a guide wire body (21), both ends of the guide wire body (21) are connected to guide wire pieces (4), and the guide wire body (21) and the guide wire pieces (4) form an I-shaped guide wire matrix; The fixing part comprises a fixing rod (1), a supporting ring (3) movably connected to the outer ring of the guide wire sheet (4), and two groups of guide assemblies. The guide wire part is located between the two groups of guide assemblies. The guide assembly comprises a bearing rod (8) and a group of guide rollers (6). The two supporting rings (3) are connected to the bearing rod (8) through a connecting rod (20). The bearing rod (8) is movably connected to the supporting ring (3). Guide rollers (6) are arranged on both sides of the supporting ring (3). The bearing rod (8) is located on the inner side of the guide roller (6). One end of the center rod (17) is movably connected to the fixing rod (1), and the other end of the center rod (17) is connected to the supporting ring (3) away from the fixing rod (1) through a connecting structure.

2. A low-friction ceramic component for textile filament transportation according to claim 1, characterized in that: Through holes are provided on both sides of the two support rings (3), and bearings (7) are provided on the outer sides of the through holes. The support rings (3) are connected to the bearing rods (8) via the bearings (7), and the ends of the bearing rods (8) are clearance-matched with the through holes.

3. A low-friction ceramic component for textile filament transportation according to claim 1, characterized in that: The support ring (3) is fixedly connected to the connecting rod (20), and a connecting rod (2) is fixedly connected to the outer side of the support ring (3) close to the fixing rod (1), and the other end of the connecting rod (2) is fixedly connected to the fixing rod (1).

4. A low-friction ceramic component for textile filament transportation according to claim 1, characterized in that: A fixing plate (23) is provided on both sides of the support ring (3); a screw rod (22) is threadedly connected to the middle of the fixing plate (23); a second bearing (14) is provided on the top of the screw rod (22); the guide roller (6) is connected to the screw rod (22) via the second bearing (14); and a buffer pad (24) is provided between the second bearing (14) and the guide roller (6).

5. A low-friction ceramic component for textile filament transportation according to claim 1, characterized in that: The top of the bearing rod (8) is at the same height as the top of the guide wire body (21).

6. A low-friction ceramic component for textile filament transportation according to claim 1, characterized in that: The distance between the two guide rollers (6) in the guide assembly is the same as the distance between the two guide wire sheets (4), and the side of the guide roller (6) close to the guide wire body (21) and the side of the adjacent guide wire sheet (4) close to the guide wire body (21) are in the same plane.

7. A low-friction ceramic component for conveying textile filaments according to claim 1, characterized in that: The connection structure comprises a positioning rod (13) and a rotating handle (16); the positioning rod (13) is connected to a support ring (3) away from the fixed rod (1); the rotating handle (16) is fixedly connected to an end of a center rod (17) away from the fixed rod (1); the rotating handle (16) is movably connected to the middle part of the top end of the positioning rod (13); the positioning rod (13) is a hollow structure; the top end of the inner cavity of the positioning rod (13) is movably connected to a synchronous sprocket (15); the outer ring of the rotating handle (16) is fixedly connected to a synchronous sprocket (15) Sprocket one (15), the bottom end of the inner cavity of the positioning rod (13) is movably connected to the synchronous sprocket two (19), the synchronous sprocket one (15) and the synchronous sprocket two (19) are connected by a synchronous chain (18), the outer side of the positioning rod (13) is provided with a long groove (9), the inner cavity of the long groove (9) is movably connected to a fixing bolt (10), the inner side of the fixing bolt (10) is connected to the vertical section of the synchronous chain (18), and the outer side of the fixing bolt (10) is threadedly connected to a fixing nut (11).

8. A low-friction ceramic component for textile filament transportation according to claim 7, characterized in that: A positioning pointer (12) is fixedly connected to the inner side of the rotating handle (16), and the positioning pointer (12) is in contact with the wire guide sheet (4).