Prestressed mesh steel bar truss laminated slab
By prefabricating and assembling mesh truss mechanisms and prestressed steel bar mechanisms, the problem of the traditional steel pipe truss mechanisms requiring a large amount of welding and assembly during construction is solved, and a more efficient construction process and more stable structural performance is achieved.
Patent Information
- Application Number
- CN202510383775.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional steel pipe truss mechanisms require a lot of welding and assembly work during on-site construction, which increases the difficulty of construction and extends the construction period.
A pre-made and assembled mesh truss mechanism and prestressed steel bar mechanism are used to form a grid-like structure through the connection of the skeleton assembly and the connecting assembly, and are partially and completely poured into the concrete.
It greatly reduces the complexity and cycle of on-site construction, improves construction efficiency, significantly enhances the overall stability and load-bearing capacity of the laminated plate, and ensures the safety and reliability of the structure.
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Figure CN119956912A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of composite plates, in particular to a prestressed mesh steel bar truss composite plate. Background Art
[0002] Prestressed mesh steel truss composite slab is a new type of assembled integral floor slab, which combines the advantages of assembled floor slab and cast-in-place floor slab. It uses high-strength concrete and high-strength steel wire to make prestressed hollow beams and prestressed thin plates in the factory, and then transported to the construction site to be installed in combination with already cast columns and other components, and finally cast a concrete layer on it to bond it to form a structure.
[0003] Traditional steel tube truss structures require a lot of welding and assembly work during on-site construction, which not only increases the difficulty of construction, but also prolongs the construction period. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a prestressed mesh steel truss composite plate to solve the problem that the traditional steel tube truss mechanism in the prior art requires a large amount of welding and assembly work during on-site construction, which not only increases the difficulty of construction, but also prolongs the construction period.
[0005] A prestressed mesh steel bar truss composite plate, comprising concrete, a prestressed steel bar mechanism and a mesh truss mechanism;
[0006] The mesh truss mechanism comprises a plurality of sets of frame components arranged in parallel, a plurality of sets of connecting components are welded in parallel inside the plurality of frames, and the frame components and connecting components are fixed in a grid shape;
[0007] The prestressed steel bar mechanism is completely cast and fixed in the concrete, and the mesh truss mechanism is partially cast and fixed on the upper side of the concrete.
[0008] Preferably, the skeleton assembly includes a first reinforcing steel bar, a second reinforcing steel bar and a connecting rib;
[0009] The reinforcing steel bar 1 and the reinforcing steel bar 2 are arranged in parallel, the diameter of the reinforcing steel bar 1 is larger than that of the reinforcing steel bar 2, and the reinforcing steel bar 1 and the reinforcing steel bar 2 are connected to each other through a connecting rib, and the connecting rib is slidably embedded in a group of reinforcing steel bars 1 and 2 and then connected by welding.
[0010] Preferably, the connecting rib member comprises a group of connecting rib bodies, one end of each of the connecting rib bodies is fixedly connected to a first steel pipe sleeve, and the other ends of each of the connecting rib bodies are fixedly connected to a second steel pipe sleeve;
[0011] The steel pipe sleeve 1 is limited and slid on the reinforcing steel bar 2, a group of the steel pipe sleeve 2 is limited and slid on the reinforcing steel bar 1, the steel pipe sleeve 1 and the reinforcing steel bar 2 are welded and fixed, and a group of the steel pipe sleeve 2 and the reinforcing steel bar 1 are welded and fixed.
[0012] Preferably, the connecting component includes connecting rib one, connecting rib two and vertical ribs, the connecting rib one and connecting rib two are arranged parallel to each other, the diameter of the connecting rib two is larger than that of the connecting rib one, the lower end of the vertical rib is vertically welded and fixed to the connecting rib one, and the upper end of the vertical rib is vertically welded and fixed to the connecting rib two.
[0013] Preferably, the connecting bar 1 is vertically welded and fixed to a position where a group of connecting bar bodies are connected, and the connecting bar 2 is vertically welded and fixed to the bottom of the reinforcing steel bar 1.
[0014] Preferably, the prestressed steel bar structure includes a plurality of transverse bars arranged in parallel, a plurality of longitudinal bars are welded in parallel to the upper sides of the transverse bars, and a grid is formed between the transverse bars and the longitudinal bars.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] By prefabricating and assembling the mesh truss structure, the complexity and cycle of on-site construction are greatly reduced. The use of skeleton components and connecting components simplifies the connection method of the mesh truss structure and improves construction efficiency.
[0017] The grid-like design of the prestressed steel structure, that is, the parallel transverse and longitudinal bars are welded to form a grid, which significantly enhances the overall stability and bearing capacity of the composite slab. This structural form can more effectively disperse and resist external loads, ensuring the safety and reliability of the structure.
[0018] The mesh truss structure forms a stable grid structure through the connection of the skeleton components and the connecting components. This design not only provides effective structural support for the composite plate, but also enhances the overall rigidity and anti-deformation ability of the composite plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the decomposition structure of the present invention;
[0021] Figure 3 It is a structural schematic diagram of the mesh truss mechanism of the present invention;
[0022] Figure 4 It is a schematic diagram of the structure of the skeleton assembly of the present invention;
[0023] Figure 5It is a structural schematic diagram of the connecting rib of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the connection assembly of the present invention;
[0025] Figure 7 For the present invention Figure 3 A is an enlarged view of the middle image.
[0026] In the figure: 1. concrete; 2. prestressed steel bar structure; 21. transverse reinforcement; 22. longitudinal reinforcement; 3. mesh truss structure; 31. skeleton assembly; 311. reinforcing steel bar one; 312. reinforcing steel bar two; 313. connecting reinforcement; 3131. connecting reinforcement body; 3132. steel pipe sleeve one; 3133. steel pipe sleeve two; 32. connecting assembly; 321. connecting reinforcement one; 322. connecting reinforcement two; 323. vertical reinforcement. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] like Figures 1 to 3 As shown:
[0029] Embodiment 1: The present invention provides a prestressed mesh steel bar truss composite plate, comprising concrete 1, a prestressed steel bar mechanism 2 and a mesh truss mechanism 3;
[0030] The mesh truss mechanism 3 includes a plurality of sets of frame components 31 arranged in parallel, a plurality of sets of connecting components 32 are welded in parallel inside the plurality of frame components 31, and the frame components 31 and the connecting components 32 are fixed in a grid shape;
[0031] The prestressed steel bar mechanism 2 is completely cast and fixed in the concrete 1 , and the mesh truss mechanism 3 is partially cast and fixed on the upper side of the concrete 1 .
[0032] As can be seen from the above, the prestressed steel bar 2 plays a role in increasing the strength and rigidity of the composite plate. By tensioning the prestressed steel bar 2, prestress can be generated before concrete pouring to enhance the bearing capacity of the composite plate. The prestressed steel bar 2 can significantly improve the crack resistance and durability of the composite plate, reduce the occurrence of cracks, and optimize the stress performance of the composite plate.
[0033] The mesh truss mechanism 3 forms a stable mesh structure through the connection of the skeleton component 31 and the connecting component 32, providing effective structural support for the composite plate.
[0034] like Figures 3 to 7 As shown:
[0035] Embodiment 2: This embodiment is basically the same as the previous embodiment, except that the skeleton assembly 31 includes a reinforcing steel bar 1 311, a reinforcing steel bar 2 312 and a connecting rib 313;
[0036] The reinforcing steel bar 1 311 and the reinforcing steel bar 2 312 are arranged in parallel, and the diameter of the reinforcing steel bar 1 311 is larger than that of the reinforcing steel bar 2 312. The reinforcing steel bar 1 311 and the reinforcing steel bar 2 312 are connected to each other through a connecting rib 313. The connecting rib 313 is slidably embedded in a group of reinforcing steel bars 1 311 and reinforcing steel bars 2 312 and then connected by welding.
[0037] Specifically, the connecting rib member 313 includes a group of connecting rib bodies 3131, one end of each group of connecting rib bodies 3131 is fixedly connected to a first steel pipe sleeve 3132, and the other end of each group of connecting rib bodies 3131 is fixedly connected to a second steel pipe sleeve 3133;
[0038] The steel pipe sleeve 1 3132 is limitedly slid on the reinforcing steel bar 2 312, a group of steel pipe sleeve 2 3133 is limitedly slid on the reinforcing steel bar 1 311, the steel pipe sleeve 1 3132 and the reinforcing steel bar 2 312 are welded and fixed, and a group of steel pipe sleeve 2 3133 and the reinforcing steel bar 1 311 are welded and fixed.
[0039] Specifically, the connecting component 32 includes a connecting rib 1 321, a connecting rib 2 322 and a vertical rib 323. The connecting rib 1 321 and the connecting rib 2 322 are arranged parallel to each other. The diameter of the connecting rib 2 322 is larger than that of the connecting rib 1 321. The lower end of the vertical rib 323 is vertically welded and fixed to the connecting rib 1 321, and the upper end of the vertical rib 323 is vertically welded and fixed to the connecting rib 2 322.
[0040] Specifically, the connecting bar 1 321 is vertically welded and fixed to a position where a group of connecting bar bodies 3131 are connected, and the connecting bar 2 322 is vertically welded and fixed to the bottom of the reinforcing steel bar 1 311 .
[0041] As can be seen from the above, the parallel arrangement of the first reinforcing steel bar 311 and the second reinforcing steel bar 312: provides structural stability, ensuring that the entire frame can withstand the expected load; the parallel arrangement simplifies the installation process, making the frame components easier to align and fix;
[0042] The diameter of the reinforcing steel bar 1 311 is larger than that of the reinforcing steel bar 2 312: a more optimized load distribution is achieved by combining steel bars of different diameters; the thicker steel bars provide additional strength support, especially in areas that need to bear greater loads.
[0043] Use of connecting rib 313: The connecting rib effectively connects reinforcing steel bar 1 and reinforcing steel bar 2 together, thereby enhancing the integrity and stability of the skeleton; the connection is made by sliding snap-in and welding, thereby facilitating installation while ensuring the firmness and durability of the connection point; the design of steel pipe sleeve 1 3132 and steel pipe sleeve 2 3133 makes the connection process more flexible and reliable, while providing additional strength support.
[0044] The parallel arrangement of the first connecting rib 321 and the second connecting rib 322 provides structural continuity and ensures a smooth transition between the skeleton components; the parallel arrangement simplifies the connection process and makes the connection components easier to install and align.
[0045] Vertical welding of the vertical ribs 323: The vertical ribs 323 serve as a supporting structure, which enhances the stability and strength of the connecting assembly 32; the vertical welding ensures a firm connection between the vertical ribs 323 and the connecting ribs 1 321 and 2 322, thereby improving the overall stability of the structure.
[0046] like Figure 2 As shown:
[0047] Embodiment 3: This embodiment is basically the same as the previous embodiment, except that the prestressed steel bar mechanism 2 includes a plurality of parallel transverse bars 21, a plurality of longitudinal bars 22 are welded in parallel to the upper sides of the transverse bars 21, and a grid is formed between the transverse bars 21 and the longitudinal bars 22.
[0048] From the above, it can be seen that the parallel arrangement of the transverse reinforcement 21: a number of transverse reinforcements are arranged in parallel to form the main transverse support structure of the prestressed reinforcement mechanism; the parallel arrangement ensures the uniform spacing between the transverse reinforcements, thereby improving the stability and bearing capacity of the entire prestressed reinforcement mechanism.
[0049] Parallel welding of longitudinal reinforcement 22: A plurality of longitudinal reinforcements are welded in parallel on the upper side of the transverse reinforcements, forming a grid structure with the transverse reinforcements; the addition of longitudinal reinforcements enhances the longitudinal support capacity of the prestressed reinforcement structure, enabling it to withstand greater loads.
[0050] Grid structure: The transverse and longitudinal bars are arranged in a grid shape. This structural form makes the prestressed steel bar structure stronger and more stable. The grid structure also improves the shear and torsion resistance of the prestressed steel bar structure, enabling it to maintain stable performance under various load conditions.
[0051] Welding connection: The transverse reinforcement and longitudinal reinforcement are connected by welding, which ensures the firmness and durability of the connection point; the welding connection also improves the integrity and rigidity of the prestressed steel bar structure, enabling it to better exert the prestressing effect.
[0052] The standard parts used in the present invention can all be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0053] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. "Multiple" means two or more, unless otherwise clearly and specifically defined.
[0054] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0057] In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.
[0058] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A prestressed mesh steel bar truss composite plate, characterized in that: It comprises concrete (1), a prestressed steel bar structure (2) and a mesh truss structure (3); The mesh truss mechanism (3) comprises a plurality of groups of frame components (31) arranged in parallel, a plurality of groups of connection components (32) are welded in parallel inside the plurality of groups of frame components (31), and the frame components (31) and the connection components (32) are fixed in a grid shape; The prestressed steel bar mechanism (2) is completely cast and fixed in the concrete (1), and the mesh truss mechanism (3) is partially cast and fixed on the upper side of the concrete (1).
2. A prestressed mesh steel bar truss composite plate as claimed in claim 1, characterized in that: The skeleton assembly (31) comprises a first reinforcing steel bar (311), a second reinforcing steel bar (312) and a connecting rib (313); The reinforcing steel bar one (311) and the reinforcing steel bar two (312) are arranged in parallel, the diameter of the reinforcing steel bar one (311) is larger than that of the reinforcing steel bar two (312), the reinforcing steel bar one (311) and the reinforcing steel bar two (312) are connected to each other through a connecting rib (313), and the connecting rib (313) is slidably embedded in a group of reinforcing steel bars one (311) and reinforcing steel bars two (312) and then connected by welding.
3. A prestressed mesh steel bar truss composite plate as claimed in claim 2, characterized in that: The connecting rib member (313) comprises a group of connecting rib bodies (3131), one end of each group of connecting rib bodies (3131) is fixedly connected to a first steel pipe sleeve (3132), and the other end of each group of connecting rib bodies (3131) is fixedly connected to a second steel pipe sleeve (3133). The steel pipe sleeve one (3132) is limitedly slid on the reinforcing steel bar two (312), and a group of the steel pipe sleeve two (3133) is limitedly slid on the reinforcing steel bar one (311). The steel pipe sleeve one (3132) and the reinforcing steel bar two (312) are welded and fixed, and a group of the steel pipe sleeve two (3133) and the reinforcing steel bar one (311) are welded and fixed.
4. A prestressed mesh steel bar truss composite plate as claimed in claim 3, characterized in that: The connection assembly (32) comprises a connection rib (321), a connection rib (322) and a vertical rib (323); the connection rib (321) and the connection rib (322) are arranged parallel to each other; the diameter of the connection rib (322) is larger than that of the connection rib (321); the lower end of the vertical rib (323) is vertically welded and fixed to the connection rib (321); and the upper end of the vertical rib (323) is vertically welded and fixed to the connection rib (322).
5. A prestressed mesh steel bar truss composite plate as claimed in claim 4, characterized in that: The connecting bar 1 (321) is vertically welded and fixed to a position where a group of connecting bar bodies (3131) are connected, and the connecting bar 2 (322) is vertically welded and fixed to the bottom of the reinforcing steel bar 1 (311).
6. A prestressed mesh steel bar truss composite plate as claimed in claim 1 or 5, characterized in that: The prestressed steel bar structure (2) comprises a plurality of transverse bars (21) arranged in parallel, a plurality of longitudinal bars (22) are welded in parallel on the upper sides of the plurality of transverse bars (21), and a grid is formed between the transverse bars (21) and the longitudinal bars (22).