Industrial automation instrument auxiliary installation equipment
By designing an auxiliary installation device for industrial automation instruments, and using electric push rods and adjustment components to achieve single-person operation pipeline fixation, the problems of cumbersome installation and inability to operate alone in the prior art are solved, the installation efficiency and applicability are improved, and light assistance is provided.
Patent Information
- Application Number
- CN202311478470.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-08
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the installation of industrial automation instruments requires multiple assistance, and cannot be operated by a single person, and the installation process is cumbersome.
An industrial automation instrument auxiliary installation equipment is designed, including installation pipes, bearing plates, side plates, vertical plates, clamping plates and adjustment components. The electric push rod is controlled through the controller to move the bearing plates upwards, and the clamping plate clamps and adjusts the installation pipes to ensure that the pipes are fixed.
It realizes single-person operation and installation of industrial automation instruments, improves installation efficiency, is suitable for installation pipes of different diameters and heights, and provides lighting assistance in dim environments.
Smart Images

Figure CN119957728A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of instrument auxiliary installation, in particular to industrial automation instrument auxiliary installation equipment. Background Art
[0002] Industrial instruments refer to flow measuring instruments such as gas and liquid turbine flowmeters, vortex flowmeters, electromagnetic flowmeters, as well as industrial instruments such as pressure switches, differential pressure switches, pressure transmitters, differential pressure transmitters, liquid level switches, liquid level meters, temperature and humidity recorders. The connection methods of industrial instruments are generally flange connections or threaded connections.
[0003] When installing industrial instruments, in order to prevent the pipe connection from moving downward due to lack of support points, multiple people are required to assist and cooperate. For example, two people lift the two pipes at the connection respectively, and the third person clamps the industrial instrument on the inner side of the two pipes and then fixes it through flanges or threaded connections. The overall operation is rather cumbersome and cannot be performed by a single person. Summary of the invention
[0004] The purpose of the present invention is to provide an auxiliary installation device for industrial automation instruments, which has the beneficial effect of assisting fixation to achieve single-person operation, and solves the problem of being unable to be operated by one person mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an auxiliary installation device for industrial automation instruments, comprising an installation pipeline and a receiving plate, both sides of the receiving plate are fixedly connected with side plates, both sides of the upper surfaces of the two side plates are symmetrically provided with vertical plates, the top of the vertical plates is fixedly connected with a clamping plate, and the side plates are provided with an adjustment component at a position relative to the vertical plates;
[0006] The adjustment assembly includes a groove opened on the upper surface of the side plate, a moving block is movably sleeved inside the groove, a screw rod is threadedly sleeved on one side of the moving block, two ends of the screw rod respectively penetrate the outside of two sides of the side plate and are rotatably connected, the bottom of the vertical plate is connected to the moving block, and the threads at the two ends of the screw rod are in opposite directions;
[0007] Electric push rods are fixedly connected to the four corners of the lower surface of the receiving plate. A base is provided at the bottom of the electric push rod. A controller is provided on the base. A lighting assembly is provided on the receiving plate.
[0008] Preferably, a motor is fixedly mounted on one side of the side plate relative to the position of the screw rod, and an output end of the motor is fixedly connected to one end of the screw rod.
[0009] Preferably, a limiting groove is provided at the inner bottom end of the groove, and a limiting block is sleeved on the inner thread of the limiting groove, and the upper surface of the limiting block is connected to the lower surface of the moving block.
[0010] Preferably, a first baffle is provided on the lower surface of the limit block, a first bolt is threadedly sleeved on the first baffle, the first baffle is detachably connected to the limit block via the first bolt, and a width value of the first baffle is greater than a width value of the limit groove.
[0011] Preferably, a second baffle is provided at one end of the screw rod away from the motor, a second bolt is threadedly sleeved on the second baffle plate, a bottom of the second bolt passes through the interior of the screw rod, and the side plate and the second baffle plate are rotatably connected.
[0012] Preferably, the base is composed of an upper top plate, a lower bottom plate and four support rods, the two ends of the four support rods are respectively connected to the four corners of the lower surface of the upper top plate and the four corners of the upper surface of the lower bottom plate, the bottoms of the four electric push rods are respectively connected to the four corners of the upper surface of the upper top plate, the controller is fixedly installed on the upper surface of the upper top plate, and a placement groove is provided on the upper surface of the lower bottom plate, and a tool box is clamped inside the placement groove.
[0013] Preferably, universal wheels are fixedly connected to the four corners of the lower surface of the lower base plate, and an armrest is fixedly connected to one side of the lower base plate.
[0014] Preferably, the lighting assembly includes a mounting groove opened on the upper surface of the receiving plate, a plurality of lamp holders are fixedly installed on the inner bottom end of the mounting groove, a lighting lamp is arranged on the upper surface of the lamp holder, and a glass plate for sealing is arranged on the receiving plate at a position relative to the groove.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention controls the electric push rod through a controller to drive the receiving plate to move upward until the four clamping plates are respectively located on both sides of the installation pipe, and then adjusts the position of the clamping plate through an adjusting component so that the two clamping plates move toward a position close to the installation pipe until the installation pipe is clamped and fixed. Under the joint action of the receiving plate, the electric push rod and the base, the installation pipe can be supported to avoid the problem of errors in the installation of industrial automation instruments caused by its downward deviation due to its own gravity, which greatly improves the installation efficiency of industrial automation instruments. At the same time, through such a setting, it can be applied to the installation of installation pipes of different diameters and different heights, which greatly increases the practicality of the device and solves the problem that the operation is cumbersome and cannot be installed by one person in the prior art;
[0017] 2. The present invention provides a lighting assembly so that when the light is dim, the lighting can be turned on by a controller, thereby providing auxiliary lighting for easy installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the main cross-sectional structure of the present invention.
[0020] Figure 3 It is a schematic diagram of the side cross-sectional structure of the present invention.
[0021] Figure 4 For the present invention Figure 2 Schematic diagram of the structure at point A in the middle.
[0022] Figure 5 For the present invention Figure 3 Schematic diagram of the structure at point B in the middle.
[0023] Figure 6 For the present invention Figure 3 Schematic diagram of the structure at point C in the middle.
[0024] In the figure:
[0025] 1. Installation pipe; 2. Socket plate; 3. Side plate; 4. Vertical plate; 5. Clamping plate; 6. Groove; 7. Screw rod; 8. Motor; 9. Moving block; 10. Limiting groove; 11. Limiting block; 12. First baffle plate; 13. Second baffle plate; 14. First bolt; 15. Second bolt; 16. Electric push rod; 17. Base; 171. Upper top plate; 172. Support rod; 173. Lower bottom plate; 174. Placement groove; 175. Tool box; 18. Controller; 19. Universal wheel; 20. Handrail; 21. Installation groove; 22. Lamp holder; 23. Lighting lamp; 24. Glass plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figures 1 to 6The present invention provides a technical solution: an auxiliary installation device for industrial automation instruments, comprising an installation pipeline 1 and a receiving plate 2, both sides of the receiving plate 2 are fixedly connected with side plates 3, both sides of the upper surfaces of the two side plates 3 are symmetrically provided with vertical plates 4, the top of the vertical plates 4 is fixedly connected with a clamping plate 5, and an adjustment component is provided on the side plates 3 relative to the vertical plates 4;
[0028] The adjustment assembly includes a groove 6 formed on the upper surface of the side plate 3, a moving block 9 is movably sleeved inside the groove 6, a screw rod 7 is threadedly sleeved on one side of the moving block 9, two ends of the screw rod 7 respectively penetrate the outside of the two sides of the side plate 3 and are rotatably connected, the bottom of the vertical plate 4 is connected to the moving block 9, and the threads at the two ends of the screw rod 7 are in opposite directions;
[0029] The four corners of the lower surface of the receiving plate 2 are fixedly connected with electric push rods 16, the bottom of the electric push rod 16 is provided with a base 17, the base 17 is provided with a controller 18, and the receiving plate 2 is provided with a lighting assembly;
[0030] It should also be noted that a motor 8 is fixedly mounted on one side of the side plate 3 relative to the position of the screw rod 7 , and an output end of the motor 8 is fixedly connected to one end of the screw rod 7 .
[0031] Before installing the industrial automation instrument, first move the device to the bottom of the installation pipe 1 where the industrial automation instrument is to be installed, and then control the electric push rod 16 through the controller 18 to drive the receiving plate 2 to move upward until the four clamping plates 5 are respectively located on both sides of the installation pipe 1, and then adjust the position of the clamping plate 5 through the adjustment component, specifically:
[0032] When the position of the clamping plate 5 is adjusted, the motor 8 is turned on to drive the screw rod 7 to rotate. Since the threads at both ends of the screw rod 7 are in opposite directions, the two moving blocks 9 can move toward each other. Under the connection of the vertical plate 4, the two clamping plates 5 can be moved toward a position close to the installation pipe 1 until the installation pipe 1 is clamped and fixed. Under the joint action of the receiving plate 2, the electric push rod 16 and the base 17, the installation pipe 1 can be supported to avoid the problem of errors in the installation of industrial automation instruments caused by its downward deviation due to its own gravity, which greatly improves the installation efficiency of industrial automation instruments. At the same time, through such a setting, it can be suitable for the installation of installation pipes 1 with different diameters and different heights, which greatly increases the practicality of the device.
[0033] By setting up the lighting assembly, the installation location can be illuminated when the visibility is relatively dim, which plays a role in assisting the installation.
[0034] A limiting groove 10 is provided at the inner bottom end of the groove 6, and a limiting block 11 is sleeved on the inner thread of the limiting groove 10. The upper surface of the limiting block 11 is connected to the lower surface of the moving block 9. By setting the limiting groove 10 and the limiting block 11, the moving block 9 can be guided; a first baffle 12 is provided on the lower surface of the limiting block 11, and a first bolt 14 is sleeved on the first baffle 12. The first baffle 12 is detachably connected to the limiting block 11 through the first bolt 14, and the width of the first baffle 12 is greater than the width of the limiting groove 10 The first baffle plate 12 can play a role of limiting by setting the first baffle plate 12, and the first bolt 14 can be easily disassembled by setting the first baffle plate 12; a second baffle plate 13 is provided at the end of the screw rod 7 away from the motor 8, and a second bolt 15 is threadedly sleeved on the second baffle plate 13, and the bottom of the second bolt 15 passes through the interior of the screw rod 7, and the side plate 3 and the second baffle plate 13 are rotatably connected. The second baffle plate 13 can limit the screw rod 7, and the second bolt 15 can be easily disassembled.
[0035] The base 17 is composed of an upper plate 171, a lower plate 173 and four support rods 172. The two ends of the four support rods 172 are respectively connected to the four corners of the lower surface of the upper plate 171 and the four corners of the upper surface of the lower plate 173. The bottoms of the four electric push rods 16 are respectively connected to the four corners of the upper surface of the upper plate 171. The controller 18 is fixedly installed on the upper surface of the upper plate 171. The upper surface of the lower plate 173 is provided with a placement groove 174, and a tool box 175 is clamped inside the placement groove 174.
[0036] It should also be noted that a storage cavity is formed on the inner side of the upper top plate 171 and the lower bottom plate 173, and the tool box 175 is placed inside the storage cavity. By setting it in this way, it is convenient to carry the installation tools.
[0037] Universal wheels 19 are fixedly connected to the four corners of the lower surface of the lower base plate 173, and an armrest 20 is fixedly connected to one side of the lower base plate 173. The universal wheels 19 and the armrest 20 are provided to facilitate the movement of the device.
[0038] The lighting assembly includes a mounting groove 21 opened on the upper surface of the receiving plate 2, and a plurality of lamp holders 22 are fixedly installed at the inner bottom end of the mounting groove 21. A lighting lamp 23 is arranged on the upper surface of the lamp holder 22. A glass plate 24 for sealing is arranged on the receiving plate 2 at a position relative to the groove 6. When the light is dim, the lighting lamp 23 can be turned on by the controller 18 to play a role of auxiliary lighting.
[0039] Working principle: Before installing the industrial automation instrument, first move the device to the bottom of the installation pipe 1 where the industrial automation instrument is to be installed, and then control the electric push rod 16 through the controller 18 to drive the receiving plate 2 to move upward until the four clamping plates 5 are respectively located on both sides of the installation pipe 1, and then adjust the position of the clamping plate 5 through the adjustment component, specifically:
[0040] When the position of the clamping plate 5 is adjusted, the motor 8 is turned on to drive the screw rod 7 to rotate. Since the threads at both ends of the screw rod 7 are in opposite directions, the two moving blocks 9 can move toward each other. Under the connection of the vertical plate 4, the two clamping plates 5 can be moved toward a position close to the installation pipe 1 until the installation pipe 1 is clamped and fixed. Under the joint action of the receiving plate 2, the electric push rod 16 and the base 17, the installation pipe 1 can be supported to avoid the problem of errors in the installation of industrial automation instruments caused by its downward deviation due to its own gravity, which greatly improves the installation efficiency of industrial automation instruments. At the same time, through such a setting, it can be suitable for the installation of installation pipes 1 with different diameters and different heights, which greatly increases the practicality of the device.
[0041] By setting up the lighting assembly, the installation location can be illuminated when the visibility is relatively dim, which plays a role in assisting the installation.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An auxiliary installation device for industrial automation instruments, comprising an installation pipeline (1) and a receiving plate (2), characterized in that: The two sides of the receiving plate (2) are fixedly connected to side plates (3), the upper surfaces of the two side plates (3) are symmetrically provided with vertical plates (4), the tops of the vertical plates (4) are fixedly connected to clamping plates (5), and the side plates (3) are provided with adjustment components at positions relative to the vertical plates (4); The adjustment assembly comprises a groove (6) formed on the upper surface of the side plate (3), a moving block (9) being movably sleeved inside the groove (6), a screw rod (7) being threadedly sleeved on one side of the moving block (9), two ends of the screw rod (7) respectively passing through the outside of two sides of the side plate (3) and being rotatably connected, the bottom of the vertical plate (4) being connected to the moving block (9), and the threads at the two ends of the screw rod (7) being in opposite directions; Electric push rods (16) are fixedly connected at the four corners of the lower surface of the receiving plate (2), a base (17) is provided at the bottom of the electric push rod (16), a controller (18) is provided on the base (17), and a lighting assembly is provided on the receiving plate (2).
2. The industrial automation instrument auxiliary installation equipment according to claim 1 is characterized in that: A motor (8) is fixedly mounted on one side of the side plate (3) at a position relative to the screw rod (7), and an output end of the motor (8) is fixedly connected to one end of the screw rod (7).
3. The industrial automation instrument auxiliary installation equipment according to claim 1 is characterized in that: A limiting groove (10) is provided at the inner bottom end of the groove (6), and the inner thread of the limiting groove (10) is sleeved with a limiting block (11), and the upper surface of the limiting block (11) is connected to the lower surface of the moving block (9).
4. The industrial automation instrument auxiliary installation equipment according to claim 3 is characterized in that: A first baffle (12) is provided on the lower surface of the limit block (11), a first bolt (14) is threadedly sleeved on the first baffle (12), the first baffle (12) is detachably connected to the limit block (11) via the first bolt (14), and a width of the first baffle (12) is greater than a width of the limit slot (10).
5. The industrial automation instrument auxiliary installation equipment according to claim 2, characterized in that: A second baffle (13) is provided at one end of the screw rod (7) away from the motor (8), a second bolt (15) is threadedly sleeved on the second baffle plate (13), the bottom of the second bolt (15) passes through the interior of the screw rod (7), and the side plate (3) and the second baffle plate (13) are rotationally connected.
6. The industrial automation instrument auxiliary installation equipment according to claim 1, characterized in that: The base (17) is composed of an upper top plate (171), a lower bottom plate (173) and four support rods (172). The two ends of the four support rods (172) are respectively connected to the four corners of the lower surface of the upper top plate (171) and the four corners of the upper surface of the lower bottom plate (173). The bottoms of the four electric push rods (16) are respectively connected to the four corners of the upper surface of the upper top plate (171). The controller (18) is fixedly mounted on the upper surface of the upper top plate (171). The upper surface of the lower bottom plate (173) is provided with a placement groove (174), and a tool box (175) is clamped inside the placement groove (174).
7. The industrial automation instrument auxiliary installation device according to claim 6, characterized in that: Universal wheels (19) are fixedly connected at the four corners of the lower surface of the lower base plate (173), and a handrail (20) is fixedly connected to one side of the lower base plate (173).
8. The industrial automation instrument auxiliary installation equipment according to claim 1, characterized in that: The lighting assembly comprises a mounting groove (21) formed on the upper surface of the receiving plate (2); a plurality of lamp holders (22) are fixedly mounted on the inner bottom end of the mounting groove (21); lighting lamps (23) are arranged on the upper surfaces of the lamp holders (22); and a glass plate (24) for sealing is arranged on the receiving plate (2) at a position relative to the groove (6).