Annealing mechanism for processing copper piece
By designing the detection chamber and induction assembly in the annealing mechanism, combining the electromagnet module and the tension induction unit, the accurate monitoring and control of the nitrogen content is achieved, the problem of nitrogen waste in the prior art is solved, and the resource utilization rate and efficiency and quality of copper annealing are improved.
Patent Information
- Application Number
- CN202510187392.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing online annealing equipment uses high-purity nitrogen in copper tube processing, it is difficult to accurately control the amount of nitrogen, resulting in waste of nitrogen and reduced resource utilization.
An annealing mechanism for processing copper parts is designed. By setting up multiple detection chambers and induction components in the column, the poor thermal conductivity of nitrogen is used to change the magnetic field strength of the solenoid module, combining the tensile induction unit and the permanent magnet, the nitrogen content is judged, and secondary detection is performed through the laser emitter and the beam capture unit to ensure that the nitrogen is sufficient but not exceeds the amount.
Accurate monitoring and control of nitrogen content is achieved, nitrogen waste is reduced, resource utilization is improved, and the efficiency and quality of the copper annealing process is ensured.
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Figure CN119959338A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of annealing mechanisms, in particular to an annealing mechanism for processing copper parts. Background Art
[0002] At present, annealing is a metal heat treatment process, which refers to the process of slowly heating the metal to a certain temperature, keeping it for a sufficient time, and then cooling it at an appropriate speed. Since the cooling speed during the solidification process of this process is very fast, segregation of zinc, nickel and other elements will occur in the copper tube. If the ingot with component segregation is directly subjected to pressure processing, it is easy to crack. Therefore, copper tubes are generally annealed to eliminate internal stress and improve the plasticity of the ingot.
[0003] The general production process of copper tubes is coiling, winding, bright annealing, and finished products. The annealing process is: after heating and annealing in a closed space, let the temperature slowly cool down to at least 500 degrees in a closed space and then cool naturally to have brightness, so that decarburization will not occur. In the production process of online annealing equipment for copper tube processing, high-purity nitrogen needs to be used as a protective gas for heating and annealing of copper tubes to prevent oxidation. Nitrogen can make the inner and outer surfaces of copper tubes bright and not oxidized, and prevent air from oxidizing copper tubes at high temperatures, affecting the quality of copper tubes.
[0004] In the above process, since the copper tube used for online annealing is long, more nitrogen needs to be introduced. It is difficult to detect whether the nitrogen fills the copper tube when it is introduced, so it is difficult to accurately control the amount of nitrogen, which easily causes a large amount of nitrogen waste and reduces resource utilization. Summary of the invention
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies of the prior art, the present invention provides an annealing mechanism for processing copper parts, which solves the problems raised in the above background technology.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an annealing mechanism for processing copper parts, used for monitoring nitrogen content, including a base, the top of the base is connected to a frame supporting the copper parts, a shell cover is suspended above the base, when the shell cover drops to the lowest point, it conflicts with the base and covers the frame, the front end of the base is connected to a vertical column, the column is connected to a plurality of connecting pipes, and the plurality of connecting pipes are connected to the front end of the shell cover.
[0009] A plurality of detection chambers are provided in the column from bottom to top, and the detection chambers are connected to the inside of the shell cover through connecting pipes. A sensing component 1 is provided in the detection chamber, and a cavity is provided in the base, in which a sensing component 2 is placed.
[0010] An exhaust pipe is arranged outside the column, the exhaust pipe is connected with a plurality of detection chambers and introduces gas into the cavity. When the sensing component 1 and the sensing component 2 send feedback to the outside at the same time, it indicates that nitrogen fills the shell cover.
[0011] Preferably, the sensing component 1 includes a temperature conducting tube, a power supply, an NTC thermistor and an electromagnet module. The temperature conducting tube is horizontally plugged into the outside of the column, one end of the temperature conducting tube extends into the detection chamber, the power supply is placed at the bottom of the inner wall of the detection chamber, the NTC thermistor is placed above the power supply, and the electromagnet module is placed above the NTC thermistor. The electromagnet module is aligned with the temperature conducting tube, and the power supply, NTC thermistor and electromagnet module are connected in series.
[0012] Preferably, a heating module is also included, and the heating module is placed at the bottom of the inner wall of the detection chamber. The heating module is aligned with the NTC thermistor. A support rod is arranged in the length direction of the temperature conducting tube, and a tension sensing unit is connected to the end of the support rod away from the electromagnet module. The support rod is slidably matched with a permanent magnet, and a spring is connected between the tension sensing unit and the permanent magnet.
[0013] Preferably, the second induction component includes a base, an igniter and a fireproof cloth. The base is placed at the bottom of the inner wall of the cavity, a paddle is hinged on the side of the base, a steel wire is connected to the side of the fireproof cloth, and the lower end of the steel wire is connected to the end of the paddle.
[0014] Preferably, it also includes a laser emitter and a beam capturing unit, the laser emitter is placed at the bottom of the paddle, and the beam capturing unit is placed at the bottom of the inner wall of the cavity, and when the laser emitter falls naturally, the light emitted by the laser emitter is captured by the beam capturing unit.
[0015] Preferably, a groove is provided at the bottom of the base, the groove is aligned with the igniter, the paddle is hinged in the groove, the igniter is connected to the gas pipe, and the gas pipe extends vertically downward to the outside of the base.
[0016] Preferably, the NTC thermistor has a negative temperature coefficient, and the resistance value is smaller when the temperature is higher, and the resistance value is larger when the temperature is lower.
[0017] Preferably, a branch is provided on the side of the exhaust pipe, the branch extends into the column and is connected to the bottom of the detection chamber.
[0018] Preferably, a plurality of pairs of support plates are connected to the top of the base, a placement groove is provided between two support plates in the same group, a motor-driven roller is connected between the placement groove and the support plate, and a fan blade is connected to the roller shaft.
[0019] Preferably, a counterweight is arranged on the outside of the shell cover, and an air pipe is connected to the bottom of the rear end of the shell cover.
[0020] (III) Beneficial effects
[0021] The present invention provides an annealing mechanism for processing copper parts, which has the following beneficial effects:
[0022] 1. The annealing mechanism for processing copper parts is composed of a base, a shell cover, and a column. A heating module, a power supply, an NTC thermistor, and an electromagnet module are arranged in the column. According to the poor thermal conductivity of nitrogen, the magnetic field strength of the electromagnet module is changed, and then the nitrogen content is judged by sensing the magnetic field strength of the electromagnet module in cooperation with the tension sensing unit, the support rod, the permanent magnet, and the spring.
[0023] 2. The base is equipped with a base, an igniter, and a fireproof cloth. The base is hinged with a paddle on the side, and the paddle is equipped with a laser emitter. A beam capture unit is placed in the cavity. With the non-combustible property of nitrogen, after the fireproof cloth sinks, the laser emitter emits light to shine on the beam capture unit, so as to achieve the purpose of secondary detection, improve detection accuracy, and avoid excessive waste of nitrogen. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the present invention;
[0028] Figure 5 It is a schematic diagram of the structure of the present invention;
[0029] Figure 6 It is a schematic diagram of the structure of the present invention;
[0030] Figure 7 It is a schematic diagram of the structure of the present invention.
[0031] In the figure: 1 base, 11 support plate, 12 placement groove, 13 roller, 14 fan blade, 15 cavity, 2 shell cover, 21 counterweight, 22 gas pipe, 3 column, 31 connecting pipe, 32 detection chamber, 33 heating module, 34 exhaust pipe, 35 power supply, 36 NTC thermistor, 37 electromagnet module, 4 temperature conducting tube, 41 tension sensing unit, 42 support rod, 43 permanent magnet, 44 spring, 5 base, 51 groove, 52 pick, 53 laser emitter, 6 igniter, 61 gas pipe, 7 fireproof cloth, 71 steel wire. DETAILED DESCRIPTION
[0032] The embodiment of the present invention provides an annealing mechanism for processing copper parts, such as Figure 1-7As shown, it is used to monitor the nitrogen content, including a base 1, a frame supporting the copper piece is connected to the top of the base 1, and a shell cover 2 is suspended above the base 1. When the shell cover 2 is lowered to the lowest point, it conflicts with the base 1 and covers the frame. Nitrogen is flushed into the shell cover to anneal the copper piece.
[0033] A vertical column 3 is fixedly installed at the front end of the base 1 , and a plurality of connecting pipes 31 are fixedly installed on the column 3 . The plurality of connecting pipes 31 are connected to the front end of the shell cover 2 in a butt connection.
[0034] A plurality of detection chambers 32 are provided in the column 3 from bottom to top, and the detection chambers 32 are connected to the inside of the shell cover 2 through the connecting pipe 31. A sensing component 1 is provided in the detection chamber 32, and a cavity 15 is provided in the base 1, and a sensing component 2 is placed in the cavity 15.
[0035] An exhaust pipe 34 is fixedly installed outside the column 3, and the exhaust pipe 34 is connected to the multiple detection chambers 32, and the lower end of the exhaust pipe 34 is connected to the cavity 15 for introducing gas into the cavity 15. When the sensing component 1 and the sensing component 2 send feedback to the outside at the same time, it indicates that nitrogen fills the shell 2.
[0036] The first sensing component includes a temperature conducting tube 4, a power supply 35, an NTC thermistor 36 and an electromagnet module 37. The temperature conducting tube 4 is horizontally plugged outside the column 3, one end of the temperature conducting tube 4 extends into the detection chamber 32, and the power supply 35 is fixedly installed at the bottom of the inner wall of the detection chamber 32. The NTC thermistor 36 is placed above the power supply 35, and the electromagnet module 37 is placed above the NTC thermistor 36. The NTC thermistor 36 and the electromagnet module 37 are fixedly connected to the inner wall of the detection chamber 32.
[0037] The electromagnet module 37 is aligned with the temperature conducting tube 4, and the power supply 35, the NTC thermistor 36 and the electromagnet module 37 are connected in series. The NTC thermistor 36 has a negative temperature coefficient, and the resistance value is smaller when the temperature is higher, and the resistance value is larger when the temperature is lower.
[0038] The heating module 33 is also included. The heating module 33 is fixedly mounted on the bottom of the inner wall of the detection chamber 32. The heating module 33 is aligned with the NTC thermistor 36. A support rod 42 is welded in the length direction of the temperature conducting tube 4. A tension sensing unit 41 is fixedly mounted on one end of the support rod 42 away from the electromagnet module 37. The support rod 42 is slidably matched with a permanent magnet 43. A spring 44 is fixedly mounted between the tension sensing unit 41 and the permanent magnet 43.
[0039] Working principle: nitrogen is injected into the shell cover 2, and the air in the shell cover 2 is pressed into the detection chamber 32 of the column 3. The heating module 33 generates heat and transfers it to the NTC thermistor. At this time, the resistance of the NTC thermistor 36 is too small, and the current entering the electromagnet module 37 becomes larger, so that the magnetic force generated by the electromagnet module 37 is stronger. The permanent magnet 43 is attracted by the magnetic force to approach the electromagnet module 37, and the spring 44 is stretched to apply force to the tension sensing unit 41, and the tension sensing unit 41 feeds back the measured force to the computer terminal.
[0040] Then, since nitrogen is lighter than air, the detection chamber 32 is filled with nitrogen from top to bottom, and the air is pressed into the cavity 5 through the exhaust pipe 34.
[0041] According to another characteristic of nitrogen, nitrogen has poor thermal conductivity. When nitrogen fills the detection chamber 32, the temperature cannot be transmitted to the NTC thermistor 36, and the resistance value of the NTC thermistor 36 increases. At this time, the current entering the electromagnet module 37 becomes weaker, resulting in a weakening of the magnetic force generated by the electromagnet module 37. The permanent magnet 43 is weakened by the magnetic attraction, resulting in a weakening of the force applied to the tension sensing unit 41.
[0042] When the value measured by the tension sensing unit 41 decreases to a certain range and remains stable, it means that the nitrogen has completely filled the detection chamber 32 .
[0043] The second induction component includes a base 5, an igniter 6 and a fireproof cloth 7. The base 5 is fixedly installed at the bottom of the inner wall of the cavity 15. A paddle 52 is hinged on the side of the base 5. A steel wire 71 is fixedly tied to the side of the fireproof cloth 7. The lower end of the steel wire 71 is fixedly tied to the end of the paddle 52.
[0044] It also includes a laser emitter 53 and a beam capturing unit. The laser emitter 53 is fixedly mounted on the bottom of the paddle 52, and the beam capturing unit is fixedly mounted on the bottom of the inner wall of the cavity 15. When the laser emitter 53 falls naturally, the light emitted by the laser emitter 53 is captured by the beam capturing unit.
[0045] Working principle: During the annealing operation, the igniter 6 generates a flame, and the generated hot air flow lifts the protective cloth 7. The fireproof cloth 7 pulls the steel wire 71, and the steel wire 71 pulls the paddle 52 to tilt up. At this time, the light emitted by the laser emitter 53 cannot irradiate the beam capture unit.
[0046] The rear end of the entire cavity 15 is connected to an exhaust gas discharge pipe. The flame needs to consume air, and the air is gradually consumed. After nitrogen enters the cavity 15, the flame is extinguished, the fireproof cloth sinks, and the paddle 52 droops naturally, and the light emitted by the laser emitter 53 is captured by the beam capture unit.
[0047] A wire mesh is set up between the fireproof cloth 7 and the igniter 6. The fireproof cloth 7 sinks and falls on the wire mesh, and the fireproof cloth 7 covers the igniter 6. The wire mesh edge is welded to the inner wall of the cavity 15.
[0048] A groove 51 is formed at the bottom of the base 5 , and the groove 51 is aligned with the igniter 6 . The paddle 52 is hinged in the groove 51 . The igniter 6 is fixedly mounted with a gas pipe 61 , and the gas pipe 61 extends vertically downward to the outside of the base 1 .
[0049] The exhaust pipe 34 has a branch on its side, which extends into the column 3 and is connected to the bottom of the detection chamber 32 .
[0050] A plurality of pairs of support plates 11 are fixedly mounted on the top of the base 1, and a placement slot 12 is provided between two support plates 11 in the same group. A motor-driven roller 13 is pivotally connected between the placement slot 12 and the support plate 11, and a fan blade 14 is welded to the shaft of the roller 13. The fan blade 14 is driven to rotate slowly by the roller 13, which plays a role in assisting the movement of the airflow.
[0051] A counterweight block 21 is fixedly installed on the outer side of the shell cover 2, and an air delivery pipe 22 is fixedly installed on the bottom of the rear end of the shell cover 2.
[0052] In summary, the annealing mechanism for processing copper parts is composed of a base 1, a shell cover 2, and a column 3. A heating module 33, a power supply 35, an NTC thermistor 36, and an electromagnet module 37 are arranged in the column 3. According to the poor thermal conductivity of nitrogen, the strength of the magnetic field of the electromagnet module 37 is changed, and then the tension sensing unit 41, the support rod 42, the permanent magnet 43, and the spring 44 are cooperated to sense the strength of the magnetic field of the electromagnet module 37 to judge the nitrogen content.
[0053] In addition, a base 5, an igniter 6, and a fireproof cloth 7 are provided in the base 1. A paddle 52 is hinged on the side of the base 5. The paddle 52 is provided with a laser emitter 53, and a light beam capture unit is placed in the cavity 15. With the non-combustible property of nitrogen, after the fireproof cloth 7 sinks, the laser emitter 53 emits light to illuminate the light beam capture unit, thereby achieving the purpose of secondary detection, improving detection accuracy, and avoiding excessive waste of nitrogen.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An annealing mechanism for processing copper parts, used for monitoring nitrogen content, comprising a base (1), characterized in that: The top of the base (1) is connected to a frame supporting the copper parts, a shell cover (2) is suspended above the base (1), and when the shell cover (2) is lowered to the lowest point, it contacts the base (1) and covers the frame, and the front end of the base (1) is connected to a vertical column (3), and the column (3) is connected to a plurality of connecting pipes (31), and the plurality of connecting pipes (31) are connected to the front end of the shell cover (2); A plurality of detection chambers (32) are provided in the column (3) from bottom to top, and the detection chambers (32) are connected to the inside of the housing (2) via a connecting pipe (31). A first sensing component is provided in the detection chamber (32), and a cavity (15) is provided in the base (1), and a second sensing component is placed in the cavity (15); An exhaust pipe (34) is arranged outside the column (3), the exhaust pipe (34) is connected to the plurality of detection chambers (32) and introduces gas into the cavity (15). When the first and second sensing components simultaneously send feedback to the outside, it indicates that nitrogen fills the shell cover (2).
2. The annealing mechanism for processing copper parts according to claim 1, characterized in that: The sensing component 1 comprises a temperature conducting tube (4), a power source (35), an NTC thermistor (36) and an electromagnet module (37); the temperature conducting tube (4) is horizontally plugged outside the column (3); one end of the temperature conducting tube (4) extends into the detection chamber (32); the power source (35) is arranged at the bottom of the inner wall of the detection chamber (32); the NTC thermistor (36) is arranged above the power source (35); the electromagnet module (37) is arranged above the NTC thermistor (36); the electromagnet module (37) is aligned with the temperature conducting tube (4); and the power source (35), the NTC thermistor (36) and the electromagnet module (37) are connected in series.
3. The annealing mechanism for processing copper parts according to claim 2, characterized in that: The invention also comprises a heating module (33), wherein the heating module (33) is arranged at the bottom of the inner wall of the detection chamber (32), and the heating module (33) is aligned with the NTC thermistor (36). A support rod (42) is arranged in the length direction of the temperature conducting tube (4), and one end of the support rod (42) away from the electromagnet module (37) is connected to a tension sensing unit (41), and the support rod (42) is slidably matched with a permanent magnet (43), and a spring (44) is connected between the tension sensing unit (41) and the permanent magnet (43).
4. The annealing mechanism for processing copper parts according to claim 3, characterized in that: The second induction component comprises a base (5), an igniter (6) and a fireproof cloth (7); the base (5) is arranged at the bottom of the inner wall of the cavity (15); a paddle (52) is hingedly connected to the side of the base (5); a steel wire (71) is connected to the side of the fireproof cloth (7); and the lower end of the steel wire (71) is connected to the end of the paddle (52).
5. The annealing mechanism for processing copper parts according to claim 4, characterized in that: It also includes a laser emitter (53) and a light beam capturing unit. The laser emitter (53) is arranged at the bottom of the plectrum (52), and the light beam capturing unit is arranged at the bottom of the inner wall of the cavity (15). When the laser emitter (53) falls naturally, the light emitted by the laser emitter (53) is captured by the light beam capturing unit.
6. An annealing mechanism for processing copper parts according to claim 5, characterized in that: The base (5) has a groove (51) at the bottom, the groove (51) is aligned with the igniter (6), the paddle (52) is hinged in the groove (51), the igniter (6) is connected to the gas pipe (61), and the gas pipe (61) extends vertically downward to the outside of the base (1).
7. An annealing mechanism for processing copper parts according to claim 6, characterized in that: The NTC thermistor (36) has a negative temperature coefficient; the higher the temperature, the smaller the resistance value; and the lower the temperature, the larger the resistance value.
8. An annealing mechanism for processing copper parts according to claim 7, characterized in that: The exhaust pipe (34) is provided with a branch on the side, the branch extends into the column (3) and is connected to the bottom of the detection chamber (32).
9. An annealing mechanism for processing copper parts according to claim 8, characterized in that: A plurality of pairs of support plates (11) are connected to the top of the base (1), a placement groove (12) is provided between two support plates (11) in the same group, a motor-driven roller (13) is connected between the placement groove (12) and the support plate (11), and a fan blade (14) is connected to the shaft of the roller (13).
10. An annealing mechanism for processing copper parts according to claim 9, characterized in that: A counterweight (21) is arranged outside the shell cover (2), and an air delivery pipe (22) is connected to the bottom of the rear end of the shell cover (2).