A garden waste resource recycling system and process

By designing a crushing component with detachable crushing blades and filter plates, as well as a filter screen and brush for the material separation component, the problems of difficult blade replacement and poor filter screen screening effect in the existing technology are solved, and the service life and waste utilization rate of the garden waste resource recycling and treatment system are improved.

CN119972744BActive Publication Date: 2025-09-05SHENZHEN CITY SHENGYI ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202510464791.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-09-05
Estimated Expiration
2045-04-15

AI Technical Summary

Technical Problem

In the existing garden waste resource recycling and processing system, the crushing blades are inconvenient to replace and have a short service life. The filter cannot effectively screen dust and garbage debris, which reduces the garbage utilization rate and equipment usage experience.

Method used

A crushing component and a material separation component are designed. The crushing component includes a detachable crushing blade and a replaceable filter plate. The material separation component separates and filters dust and garbage debris through a filter screen and a brush. It is driven by a hydraulic cylinder and a motor, which is convenient for maintenance and cleaning.

Benefits of technology

It improves the service life of the equipment and the waste utilization rate, enhances environmental protection and user experience, and ensures the continuous operation and efficient work of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a garden waste resource recycling and processing system and a process thereof, relating to the technical field of garden waste processing, including a carbonization processing process and a composting processing process. The carbonization processing process includes: crushing processing of branches and trunks, drying, medium and low temperature thermal carbonization, and product cooling, and the obtained product is biochar; the composting processing process includes: crushing processing of weeds and leaves, high temperature maturation, and rapid composting, and the obtained product is fertilizer. The invention first controls the clamping hoop motor to start, which can drive the crushing blade to crush the garden waste, and then controls the hydraulic cylinder to start, which can drive the forming push plate to the right to extrude and form the crushed waste, thereby effectively completing the crushing and recycling of the waste, and then controls the right adjustment plate to move to the right, which can drive the positioning plug rod to disengage from the inner cavity of the positioning plug disk, and then controls the right adjustment plate to reverse, which can drive the inner chuck to fully disengage from the surface of the crushing blade, and then can facilitate maintenance personnel to quickly disassemble and replace the crushing blade.
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Description

Technical Field

[0001] The present invention relates to the technical field related to garden waste treatment, and in particular to a garden waste resource recycling treatment system and process thereof. Background Art

[0002] In recent years, as people pay more attention to greening, my country has also increased its efforts in the construction of gardens. Gardens are currently an important indicator for measuring urban greening rates in all cities in my country. As the area of ​​gardens gradually increases, more and more garbage is generated in gardens. Therefore, the recycling and treatment equipment for garden garbage is also particularly important.

[0003] Garden waste recycling and processing equipment stores and crushes garbage, making it convenient for people to transport it. It is widely used in gardens and also provides convenience for people's work.

[0004] At present, the crushing blades in the existing garden waste resource recycling and processing systems are all set inside the equipment, and most of them are welded to the rotating shaft. This makes it inconvenient to replace the blades after they are damaged, thereby reducing the service life of the waste treatment equipment. Then, although a filter is set in the existing garden waste resource recycling and processing system to extract and filter the dust, the extracted dust will be mixed with garbage debris, which is not convenient for screening, thus reducing the utilization rate of garden waste, thereby greatly reducing the user experience of the garden waste resource recycling and processing system. Summary of the Invention

[0005] In order to solve the defects of the prior art, the present invention provides a garden waste resource recycling and treatment system and process thereof.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] The present invention provides a garden waste resource recycling and processing system, which includes a carbonization treatment process and a composting treatment process. The carbonization treatment process includes: crushing treatment of branches and trunks, drying, medium and low temperature thermal carbonization, and product cooling, and the obtained product is biochar; the composting treatment process includes: crushing treatment of weeds and leaves, high temperature maturation, and rapid composting, and the obtained product is fertilizer, wherein the crushing treatment equipment includes a crushing box, a feed port with a cover is provided on the left side of the upper surface of the crushing box, a crushing assembly is provided on the left side of the inner cavity of the crushing box for crushing garden waste and recycling, and a material separation assembly is provided in the right inner cavity of the crushing box for separating and collecting waste residue and dust, and two observation holes are provided on the front of the upper end of the crushing box, and the inner cavities of the two observation holes are hinged with an inspection door through a pin shaft.

[0008] As a preferred technical solution of the present invention, a feeding port is provided at the lower left corner of the front of the crushing box, and a feeding door is hinged inside the feeding port through a pin shaft. Three debris discharge heads are embedded in the bottom of the crushing box, and the three debris discharge heads are located on the left side of the lower end thereof. The inner cavity of the movable groove is connected to a lower baffle.

[0009] As a preferred technical solution of the present invention, the crushing assembly includes an arc-shaped partition, the two ends of the arc-shaped partition are fixedly connected to the top of the inner walls on both sides of the crushing box, the arc-shaped partition and the left side of the crushing box are both provided with an upper embedding groove, the inner cavity of the upper embedding groove is plugged with an upper filter plate, the left end of the upper filter plate is fixedly connected to a linkage plate, the left side of the upper end of the linkage plate and the left side of the crushing box are both threadedly connected with a left fixing bolt, the lower surface of the left end of the arc-shaped partition is fixedly connected to a left partition vertical plate, and the left partition vertical plate and the crushing box are fixedly connected. The left side is provided with a lower embedded groove, the inner cavity of the lower embedded groove is connected with a lower filter plate, the two side surfaces of the upper end of the crushing box are embedded with a transverse long axis through a bearing, the right end face of the transverse long axis is provided with a transverse groove, the inner cavity at both ends of the transverse groove is embedded with a transverse adjustment screw through a bearing, the outer wall of the left end of the transverse long axis is fixed with multiple annular chucks at equal intervals, and the right end of each annular chuck is clamped with four crushing blades, and the right side of each annular chuck and the outer wall of the transverse long axis are provided with four guide holes.

[0010] As an optimal technical solution of the present invention, the inner cavity of each four guide holes is plugged with an inner chuck, and the inner wall of each inner chuck is threadedly connected to the outer wall of the left end of the horizontal adjustment screw, and the outer wall of the horizontal long axis is fixedly sleeved with a positioning disk at its right end, and the right end of the horizontal adjustment screw is fixedly connected to the right slave plate, and two limiting holes are provided on the right sides of the upper and lower ends of the right slave plate, and the inner cavities of the two limiting holes and the inner cavity of the positioning disk are both plugged with two positioning rods, and the right ends of the positioning rods are fixedly connected to the right adjustment plate, and the outsides of the right ends of the two positioning rods are sleeved with a positioning spring, and the two ends of each positioning spring are respectively fixedly connected to the opposite sides of the right slave plate and the right adjustment plate, and the crushing box is fixedly installed with a clamp motor on the left side of its upper end, and the right end of the clamp motor is fixedly connected to the left end of the horizontal long axis.

[0011] As a preferred technical solution of the present invention, a hydraulic cylinder is fixedly installed on the left side of the lower end of the crushing box, and a forming push plate is fixedly connected to the right end of the hydraulic cylinder.

[0012] As a preferred technical solution of the present invention, the material dividing assembly includes a right partition vertical plate, the upper end of the right partition vertical plate is fixedly connected to the lower surface of the left end of the arc-shaped partition, the lower surface of the right end of the arc-shaped partition is provided with two right input holes, the upper surface of the right end of the crushing box and the upper surface of the right end of the arc-shaped partition are provided with two upper-mounted sockets, each of the upper-mounted sockets is located at the inner wall of the lower end thereof and is fixedly connected to an inner support plate, the inner cavity of the upper-mounted socket on the left is plugged with filter screen 1, and the lower end of filter screen 1 is stuck on the outside of the inner support plate on the left, the inner cavity of the upper-mounted socket on the right is plugged with filter screen 2, and the lower end of filter screen 2 is stuck on the outside of the inner support plate on the right.

[0013] As a preferred technical solution of the present invention, two staggered slots are provided on the top of the opposite sides of the filter screen 1 and the filter screen 2, and a double-adjustable gear disk is embedded in the upper surface of the crushing box through a bearing between the filter screen 1 and the filter screen 2. Two ferrules are fixedly connected on both sides of the double-adjustable gear disk and located on the upper surface of the crushing box, and two external slave columns are inserted into the inner cavities of the two ferrules, and the opposite sides of the two external slave columns are fixedly connected with a rack.

[0014] As a preferred technical solution of the present invention, the upper surfaces of the two outer slave columns close to one end are fixedly connected to two solid blocks 1, the upper surfaces of the two clamping sleeves are fixedly connected to two solid blocks 2, and each of the opposite sides of the solid block 1 and the solid block 2 is fixedly connected to a reset spring, and the upper surface of the right end of the transverse long axis is fixedly connected to two sliders, each of the sliders and the outside of the transverse long axis is sleeved with an internal frame, and the upper end of each of the internal frames is clamped with a brush, and each of the brushes is threadedly connected to an internal fixing bolt on the left side of the end close to the internal frame.

[0015] As a preferred technical solution of the present invention, the right side of the lower end of each internal frame is fixedly connected to an inner convex bearing, the middle of the right side of each internal support plate is fixedly connected to a protective cylinder, the right side of the upper surface of the inner cavity of the crushing box is fixedly connected to two internal support columns, the lower end of each internal support column is fixedly connected to a guide wind cover, and the inner side of each guide wind cover and the outer wall located at the right end of the transverse long axis are fixedly connected to multiple fan blades.

[0016] A garden waste resource recycling process comprises the following steps:

[0017] S1. Open the feed port and put the garden waste into the crushing box, and close the feed port seal;

[0018] S2. The shredder assembly is turned on to shred the garbage first, and then the shredded garbage is extruded and formed, and is retained in the leftmost chamber of the shredder box;

[0019] S3. Open the material separation component to extract and collect the floating waste residue, and then extract and collect the dust mixed with the waste residue, and store them in the two chambers on the right side of the crushing box;

[0020] S4. Open the reclaim door and remove the lumps of garbage from the crushing box through the reclaim port;

[0021] S5. Pull the lower baffle to the left first, and then discharge the dust and waste through the exhaust head;

[0022] S6. Open the inspection door and first control the right adjustment plate to rotate forward to drive the inner slave chuck to the right to disengage the crushing blade. The maintenance personnel can now replace the damaged blade. Then control the inner fixing bolt to reverse to disengage the brush. The maintenance personnel can now replace the damaged brush.

[0023] S7. First, control the rotation of the double-adjustable gear disc to drive the two outer columns to disengage from the inner cavity of the offset slot, and then pull up filter 1 and filter 2 respectively. At this time, the staff can quickly replace the filter.

[0024] The beneficial effects of the present invention are:

[0025] 1. The garden waste resource recycling and processing system, through the provided crushing assembly, first controls the hoop motor to start, which can drive the horizontal long shaft and the crushing blade to rotate simultaneously. The rotation of the crushing blade can effectively crush the garden waste, and then controls the hydraulic cylinder to start, which can drive the forming push plate to the right to extrude the crushed garbage, thus effectively completing the garbage crushing and recycling. Then, control the right adjustment plate to move to the right, which can drive the positioning plug rod to disengage from the inner cavity of the positioning plug disk. At this time, control the right adjustment plate to reverse, which can drive the inner chuck to fully disengage from the surface of the crushing blade, so that it is convenient for maintenance personnel to quickly remove and replace the crushing blade, thereby greatly improving the service life of the processing equipment. Finally, control the left fixed bolt to reverse. When the right end of the left fixed bolt is separated from the crushing box, pulling the linkage plate to the left can drive the upper filter plate and the lower filter plate to move to the left at the same time. When the upper filter plate and the lower filter plate are fully moved to the outside of the crushing box, the filter plate is quickly disassembled, thereby facilitating the user to clean and maintain the upper and lower filter plates, thus enabling the continuous use of the crushing assembly, thereby greatly improving the practicality of the processing system.

[0026] 2. The garden waste resource recycling and processing system, through the fan blades, protective cylinder and brushes provided, first, the horizontal long axis rotation will drive the fan blades to rotate, the fan blades rotation can prompt the guide hood to have the function of exhausting air, the guide hood can extract the floating objects generated during the crushing, thus effectively preventing dust from polluting the environment and improving the environmental protection of the processing equipment, and then the extracted dust can be filtered and screened by the filter screen one and the filter screen two, thus effectively improving the utilization rate of the processing system for garbage, wherein the horizontal long axis rotation can also drive the internal frame and the brush to rotate at the same time, and the brush rotation can clean the two filters synchronously, thus prompting the filter screen to have the function of anti-clogging, finally controlling the start of the protective cylinder to drive the inner convex bearing and the internal frame to move left at the same time, and the internal frame moving left can drive the brush to the left and leave the surface of the filter screen one and the filter screen two, thus effectively reducing the wear of the brush, thereby further improving the service life of the material dividing component.

[0027] 3. The garden waste resource recycling and processing system, through the double-adjustment gear plate and reset spring, first controls the rotation of the double-adjustment gear plate to drive the two outer slave columns to move in opposite directions. When the two outer slave columns are fully out of the inner cavity of the dislocated slot, the filter screen 1 and the filter screen 2 are pulled upward respectively to quickly complete the removal of the filter screen, so that it is convenient for the user to clean and replace the filter screen externally. When the filter screen 1 and the filter screen 2 are inserted into the inner cavity of the upper installation jack again, the double-adjustment gear plate is released, and the reset spring can pull the two outer slave columns to move in opposite directions. When the outer slave column is fully inserted into the inside of the dislocated slot, the filter screen 1 and the filter screen 2 are automatically fixed, which greatly improves the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 It is a front view of the present invention;

[0031] Figure 3 It is a structural schematic diagram of the present invention from the bottom perspective;

[0032] Figure 4 is a front cross-sectional view of the present invention;

[0033] Figure 5 The present invention Figure 4 Stereoscopic image of

[0034] Figure 6 The present invention Figure 5 Schematic diagram of the structure from the bottom perspective;

[0035] Figure 7 is an exploded view of the present invention;

[0036] Figure 8 The present invention Figure 7 Structural diagram from the right perspective;

[0037] Figure 9 The present invention Figure 5 Enlarged view of point B in the middle;

[0038] Figure 10 The present invention Figure 5 Enlarged view of point A in the middle;

[0039] Figure 11 The present invention Figure 6 Enlarged view of point C in the middle;

[0040] Figure 12 The present invention Figure 6 Enlarged view of point D in the middle;

[0041] Figure 13 The present invention Figure 7 Enlarged view of point E in the middle;

[0042] Figure 14 The present invention Figure 8 Enlarged view of point F in the middle;

[0043] Figure 15 It is a process schematic diagram of the present invention.

[0044] In the figure: 1. Crushing box; 2. Feeding port; 3. Crushing assembly; 301. Arc partition; 302. Upper embedded groove; 303. Upper filter plate; 304. Linkage plate; 305. Left fixed bolt; 306. Left partition vertical plate; 307. Lower embedded groove; 308. Lower filter plate; 309. Horizontal long axis; 310. Horizontal containing groove; 311. Horizontal adjustment screw; 312. Annular chuck; 313. Crushing blade; 314. Guide hole; 315. Inner slave chuck; 316. Positioning insert; 317. Right slave plate; 318. Limiting plug hole; 319. Positioning plug rod; 320. Right adjustment plate; 321. Positioning spring; 322. Hoop motor; 323. Hydraulic cylinder; 324. Forming push plate; 4. Material dividing group 401, right partition plate; 402, right input hole; 403, upper installation jack; 404, inner support plate; 405, filter screen 1; 406, filter screen 2; 407, offset slot; 408, double-adjustable gear disc; 409, ferrule; 410, outer follower column; 411, rack; 412, solid block 1; 413, solid block 2; 414, return spring; 415, slider; 416, inner mounting frame; 417, brush; 418, inner fixing bolt; 419, inner convex bearing; 420, protective cylinder; 421, inner support column; 422, guide hood; 423, fan blade; 5, observation hole; 6, inspection door; 7, feeding port; 8, feeding door; 9, debris discharge head; 10, movable slot; 11, lower baffle. DETAILED DESCRIPTION

[0045] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0046] Example: Figure 1-15As shown, the present invention provides a garden waste resource recycling and processing system, including a carbonization process and a composting process, the carbonization process includes: crushing of branches and trunks, drying, medium and low temperature thermal carbonization, product cooling, and the obtained product is biochar; the composting process includes: crushing of weeds and leaves, high temperature maturation, and rapid composting, and the obtained product is fertilizer, wherein the crushing processing equipment includes a crushing box 1, a feed port 2 with a cover is provided on the left side of the upper surface of the crushing box 1, a crushing component 3 is provided on the left side of the inner cavity of the crushing box 1 for crushing garden waste and recycling, a material separation component 4 is provided in the right inner cavity of the crushing box 1 for separating and collecting waste residue and dust, two observation holes 5 are provided on the front of the upper end of the crushing box 1, and the inner cavities of the two observation holes 5 are hinged with an inspection door 6 through a pin shaft; a feeding port 7 is provided in the lower left corner of the front of the crushing box 1, and the inner part of the feeding port 7 The material taking door 8 is hinged with a pin shaft, and three debris discharge heads 9 are embedded in the bottom of the crushing box 1. The three debris discharge heads 9 are located on the left side of the lower end thereof and are provided with movable grooves 10. The inner cavity of the movable grooves 10 is plugged with lower baffles 11; the crushing assembly 3 includes an arc-shaped partition 301, and the two ends of the arc-shaped partition 301 are fixedly connected to the top of the inner wall of both sides of the crushing box 1. The arc-shaped partition 301 and the left side of the crushing box 1 are provided with upper embedded grooves 302. The inner cavity of the groove 302 is plugged with an upper filter plate 303, and the left end of the upper filter plate 303 is fixedly connected to a linkage plate 304. The left side of the upper end of the linkage plate 304 and the left side of the crushing box 1 are both threadedly connected with a left fixing bolt 305. The lower surface of the left end of the arc-shaped partition plate 301 is fixedly connected with a left partition vertical plate 306. The left partition vertical plate 306 and the left side of the crushing box 1 are both provided with a lower embedded groove 307, and the inner cavity of the lower embedded groove 307 is plugged with a lower filter plate 308.

[0047] Among them, through the lower baffle 11 and the lower filter plate 308, first pull the lower baffle 11 to the left. When the through hole on the lower baffle 11 is aligned with the outlet at the lower end of the debris discharge head 9, the debris discharge head 9 can conveniently discharge the dust and waste residue separately, and then the lower filter plate 308 can conveniently filter the dust in the garbage fragments to the bottom and collect it.

[0048] The two sides of the upper end of the crushing box 1 are embedded with a transverse long axis 309 through bearings, and a transverse groove 310 is provided on the right end face of the transverse long axis 309. The inner cavities at both ends of the transverse groove 310 are embedded with transverse adjustment screws 311 through bearings. The outer wall of the left end of the transverse long axis 309 is equidistantly fixed with multiple annular chucks 312, and the right end of each annular chuck 312 is clamped with four crushing blades 313. Four guide holes 314 are provided on the right side of each annular chuck 312 and on the outer wall of the transverse long axis 309; an inner slave chuck 315 is inserted into the inner cavity of each of the four guide holes 314, and the inner wall of each inner slave chuck 315 is threadedly connected to the outer wall of the left end of the transverse adjustment screw 311; the outer wall of the transverse long axis 309 at its right end is fixedly sleeved with a positioning insert 316, and the right end of the transverse adjustment screw 311 is fixedly sleeved with a positioning insert 316. The right end is fixedly connected to the right slave plate 317, and two limiting plug holes 318 are provided on the right side of the upper and lower ends of the right slave plate 317. The inner cavities of the two limiting plug holes 318 and the inner cavity of the positioning plug disk 316 are both plugged with two positioning rods 319. The right ends of the positioning rods 319 are fixedly connected to the right adjustment plate 320, and the outer sides of the right ends of the two positioning rods 319 are sleeved with a positioning spring 321, and the two ends of each positioning spring 321 are respectively fixedly connected to the opposite sides of the right slave plate 317 and the right adjustment plate 320. The crushing box 1 is fixedly installed with a clamp motor 322 on the left side of its upper end, and the right end of the clamp motor 322 is fixedly connected to the left end of the horizontal long axis 309; the left side of the lower end of the crushing box 1 is fixedly installed with a hydraulic cylinder 323, and the right end of the hydraulic cylinder 323 is fixedly connected to the forming push plate 324.

[0049] The breaker assembly 310 is convenient for maintenance personnel to quickly disassemble and replace the breaker blade 313, and the right adjustment plate 320 is controlled to rotate forward, and the right adjustment plate 320 is controlled to rotate forward, and the right adjustment plate 320 is controlled to rotate forward, and the right adjustment plate 320 is controlled to rotate forward, and the right adjustment plate 320 is controlled to rotate forward, and the right adjustment plate 317 and the horizontal adjustment screw 311 are controlled to rotate backward at the same time. When the left end of the positioning rod 319 is fully engaged with the inner cavity of the positioning disk 316, the position of the horizontal adjustment screw 311 is effectively fixed, thereby improving the stability of the crushing blade 313 after installation.

[0050] The material distribution component 4 includes a right partition vertical plate 401, the upper end of the right partition vertical plate 401 is fixedly connected to the lower surface of the left end of the arc partition 301, and the lower surface of the right end of the arc partition 301 is provided with two right input holes 402. The upper surface of the right end of the crushing box 1 and the upper surface of the right end of the arc partition 301 are provided with two upper installation holes 403. Each upper installation hole 403 is located at the inner wall of the lower end thereof and is fixedly connected to an inner support plate 404. The inner cavity of the upper installation hole 403 on the left is plugged with a filter screen 405, and the lower end of the filter screen 405 is stuck on the outside of the inner support plate 404 on the left. The inner cavity of the upper mounting socket 403 is plugged with a filter screen 2 406, and the lower end of the filter screen 2 406 is stuck on the outside of the inner support plate 404 on the right; two staggered slots 407 are provided on the top of the opposite side of the filter screen 1 405 and the filter screen 2 406, and a double-adjustable toothed disc 408 is embedded in the upper surface of the crushing box 1 through a bearing between the filter screen 1 405 and the filter screen 2 406. Two ferrules 409 are fixedly connected on both sides of the double-adjustable toothed disc 408 and located on the upper surface of the crushing box 1. The inner cavities of the two ferrules 409 are plugged with two external slave columns 410. The two external slave columns 410 are opposite to each other. The upper surfaces of the two outer slave columns 410 close to one end are fixedly connected to two solid blocks 412, and the upper surfaces of the two ferrules 409 are fixedly connected to two solid blocks 413. A reset spring 414 is fixedly connected to the opposite side of each solid block 412 and solid block 2 413. The upper surface of the right end of the horizontal long axis 309 is fixedly connected to two sliders 415. Each slider 415 is sleeved with an internal frame 416 on the outside of the horizontal long axis 309. A brush 417 is clamped on the upper end of each internal frame 416. The left side of the brush 417 close to the end of the internal frame 416 is threadedly connected to an internal bolt 418; the right side of the lower end of each internal frame 416 is fixedly connected to an inner convex bearing 419, and the middle part of the right side of each internal support plate 404 is fixedly connected to a protective cylinder 420. Two internal support columns 421 are fixedly connected to the right side of the upper surface of the inner cavity of the crushing box 1, and the lower end of each internal support column 421 is fixedly connected to a guide air cover 422. The inner side of each guide air cover 422 and the outer wall located at the right end of the transverse long axis 309 are fixedly connected to multiple fan blades 423.

[0051] Among them, by setting filter screen 1 405, filter screen 2 406 and inner convex bearing 419, first, the aperture of filter screen 2 406 is smaller than the aperture of filter screen 1 405, so that it is convenient to separate garbage fragments and dust, and then the inner convex bearing 419 is fixedly connected to the surface of the inner frame 416 through the inner ring, and the outer ring is fixedly connected to the protective cylinder 420, so that the protective cylinder 420 can drive the inner convex bearing 419 to move without affecting the rotation of the brush 417.

[0052] A garden waste resource recycling process comprises the following steps:

[0053] S1. Open the feed port 2 and place the garden waste into the crushing box 1, and close the sealing plate of the feed port 2;

[0054] S2. Open the crushing assembly 3 to crush the garbage first, then squeeze the crushed garbage and leave it in the leftmost chamber of the crushing box 1;

[0055] S3. Open the material distribution assembly 4 to extract and collect the floating waste residue, and then extract and collect the dust mixed with the waste residue, and respectively retain it in the two chambers on the right side of the crushing box 1;

[0056] S4. Open the reclaim door 8, and then remove the garbage chunks from the crushing box 1 through the reclaim port 7;

[0057] S5. Pull the lower baffle 11 to the left first, and then discharge the dust and waste separately through the discharge head 9;

[0058] S6. Open the access door 6 and first control the right adjustment plate 320 to rotate forward to drive the inner surface of the crushing blade 313 from the chuck 315 to the right. At this time, the maintenance personnel can replace the damaged blade accordingly, and then control the inner bolt 418 to reverse and disengage it from the brush 417. At this time, the maintenance personnel can replace the damaged brush 417;

[0059] S7. First, control the rotation of the double-adjustable gear disc 408 to drive the two outer slave columns 410 to disengage the inner cavity of the offset slot 407, and then pull up the filter screen 1 405 and the filter screen 2 406 respectively. At this time, the staff can quickly replace the filter screen.

[0060] During operation, the garden garbage is first transported to the inside of the crushing box 1 through the feeding port 2. At this time, the control hoop motor 322 is started to drive the horizontal long shaft 309 and the crushing blade 313 to rotate at the same time. The rotation of the crushing blade 313 can effectively crush the garden garbage, and then the crushed materials can be filtered to the bottom through the upper filter plate 303. At this time, the space on the left side of the left partition vertical plate 306 can collect the crushed garbage. Then, the control hydraulic cylinder 323 is started to drive the forming push plate 324 to move to the right. The forming push plate 324 moves to the right to quickly extrude and shape the crushed garbage, open the material taking door 8, and then take the block garbage out of the crushing box 1 through the material taking port. The rotation of the horizontal long shaft 309 will drive the fan blade 423 to rotate, and the rotation of the fan blade 423 can prompt the guide wind cover 422 to have the exhaust function. Function, the guide wind cover 422 can extract the floating objects generated during the crushing, which can effectively prevent dust from polluting the environment, and then the extracted dust can be filtered and screened for garbage debris and dust through the filter screen 1 405 and the filter screen 2 406, which effectively improves the utilization rate of the garbage treatment system. The rotation of the horizontal long axis 309 can also drive the internal frame 416 and the brush 417 to rotate at the same time. The rotation of the brush 417 can clean the two filters synchronously. Finally, the control of the protection cylinder 420 to start can drive the inner convex bearing 419 and the internal frame 416 to move to the left at the same time. The movement of the internal frame 416 to the left can drive the brush 417 to the left and leave the surface of the filter screen 1 405 and the filter screen 2 406, which effectively reduces the wear of the brush 417 and enables the continuous use of the entire treatment system.

[0061] When the left side of the inner slave chuck 315 is fully in contact with the right side of the crushing blade 313, the crushing blade 313 is quickly clamped and fixed again. When the left end of the positioning rod 319 is fully engaged with the inner cavity of the positioning insert plate 316, the position of the horizontal adjustment screw 311 is effectively fixed, thereby improving the stability of the crushing blade 313 after installation. Finally, the left fixing bolt 305 is controlled to reverse. When the right end of the left fixing bolt 305 is separated from the surface of the crushing box 1, the linkage plate 304 is pulled to the left to drive the upper filter plate 303 and the lower filter plate 308 to move left at the same time. When the upper filter plate 303 and the lower filter plate 308 are respectively separated from the inner cavities of the upper embedded groove 302 and the lower embedded groove 307, the filter plates are quickly disassembled, thereby making it convenient for the user to clean and maintain the upper and lower filter plates, thus enabling the crushing assembly 3 to be used continuously;

[0062] When the filter screen 1 405 and the filter screen 2 406 are fully inserted into the inner cavity of the upper installation socket 403, the double-adjusting toothed disc 408 is released, and the return spring 414 can pull the two outer slave columns 410 to move in opposite directions. When the outer slave column 410 is fully inserted into the inner cavity of the dislocation slot 407, the filter screen 1 405 and the filter screen 2 406 are automatically fixed. Finally, the inspection door 6 is opened, and the inner fixing bolt 418 is controlled to reverse to disengage it from the inside of the brush 417. At this time, the brush 417 can be quickly disassembled, thereby facilitating the replacement of the new brush 417.

[0063] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A garden waste resource recycling and treatment system, including a carbonization treatment process and a composting treatment process, wherein the carbonization treatment process includes: The branches are crushed, dried, carbonized at medium and low temperature, and cooled to obtain biochar; The composting process includes: pulverization of weeds and leaves, high-temperature maturation, and rapid composting, and the resulting product is fertilizer. The pulverization processing equipment includes a pulverization box, which is characterized in that a feed port with a cover is provided on the left side of the upper surface of the pulverization box, a pulverization assembly is provided on the left side of the inner cavity of the pulverization box for pulverizing garden waste and recycling it, and a material separation assembly is provided in the right inner cavity of the pulverization box for separating and collecting waste residue and dust. Two observation holes are provided on the front of the upper end of the pulverization box, and the inner cavities of the two observation holes are each hinged with an inspection door via a pin shaft. The crushing assembly includes an arc-shaped partition, the two ends of the arc-shaped partition are fixedly connected to the top of the inner walls on both sides of the crushing box, the two side surfaces of the upper end of the crushing box are embedded with a transverse long shaft through bearings, the right end surface of the transverse long shaft is provided with a transverse groove, the inner cavities at both ends of the transverse groove are embedded with transverse adjustment screws through bearings, the outer wall of the left end of the transverse long shaft is fixedly sleeved with multiple annular chucks at equal intervals, the right end of each annular chuck is clamped with four crushing blades, and the right side of each annular chuck and the outer wall of the transverse long shaft are provided with four guide holes; The inner cavity of each of the four guide holes is connected with an inner chuck, and the inner wall of each inner chuck is threadedly connected to the outer wall of the left end of the horizontal adjustment screw. The outer wall of the horizontal long axis at its right end is fixedly sleeved with a positioning disk, and the right end of the horizontal adjustment screw is fixedly connected to the right slave plate. Two limiting holes are provided on the right sides of the upper and lower ends of the right slave plate. Two positioning rods are inserted into the inner cavity of the two limiting holes and the inner cavity of the positioning disk, and the right end of the positioning rod is fixedly connected to the right adjustment plate. A positioning spring is sleeved on the outside of the right ends of the two positioning rods, and the two ends of each positioning spring are respectively fixedly connected to the opposite side of the right slave plate and the right adjustment plate.

2. A garden waste resource recycling and processing system according to claim 1, characterized in that: A feeding port is provided at the lower left corner of the front of the crushing box, and a feeding door is hingedly provided inside the feeding port through a pin shaft. Three debris discharge heads are embedded in the bottom of the crushing box, and movable grooves are provided on the left sides of the lower ends of the three debris discharge heads, and lower baffles are inserted into the inner cavities of the movable grooves.

3. A garden waste resource recycling and processing system according to claim 2, characterized in that: The arc-shaped partition plate and the left side of the crushing box are both provided with an upper embedding groove, the upper filter plate is inserted into the inner cavity of the upper embedding groove, the left end of the upper filter plate is fixedly connected with a linkage plate, the left side of the upper end of the linkage plate and the left side of the crushing box are both threadedly connected with a left fixing bolt, the lower surface of the left end of the arc-shaped partition plate is fixedly connected with a left partition vertical plate, the left partition vertical plate and the left side of the crushing box are both provided with a lower embedding groove, and the lower filter plate is inserted into the inner cavity of the lower embedding groove.

4. A garden waste resource recycling and processing system according to claim 3, characterized in that: A clamp motor is fixedly installed on the left side of the upper end of the crushing box, and the right end of the clamp motor is fixedly connected to the left end of the horizontal long axis.

5. A garden waste resource recycling and processing system according to claim 4, characterized in that: A hydraulic cylinder is fixedly installed on the left side of the lower end of the crushing box, and a forming push plate is fixedly connected to the right end of the hydraulic cylinder.

6. A garden waste resource recycling and processing system according to claim 5, characterized in that: The material distribution component includes a right partition vertical plate, the upper end of the right partition vertical plate is fixedly connected to the lower surface of the left end of the arc-shaped partition, and two right input holes are provided on the lower surface of the right end of the arc-shaped partition. The upper surface of the right end of the crushing box and the upper surface of the right end of the arc-shaped partition are provided with two upper-mounted sockets. Each upper-mounted socket is located on the inner wall of the lower end thereof and is fixedly connected to an inner support plate. The inner cavity of the upper-mounted socket on the left is plugged with filter screen 1, and the lower end of filter screen 1 is stuck on the outside of the inner support plate on the left. The inner cavity of the upper-mounted socket on the right is plugged with filter screen 2, and the lower end of filter screen 2 is stuck on the outside of the inner support plate on the right.

7. A garden waste resource recycling and processing system according to claim 6, characterized in that: Two staggered slots are provided on the top of the opposite sides of the filter screen 1 and the filter screen 2. A double-adjustable gear disc is embedded in the upper surface of the crushing box through a bearing between the filter screen 1 and the filter screen 2. Two ferrules are fixedly connected on both sides of the double-adjustable gear disc and located on the upper surface of the crushing box. Two external slave columns are inserted into the inner cavities of the two ferrules, and a rack is fixedly connected to the opposite sides of the two external slave columns.

8. A garden waste resource recycling and processing system according to claim 7, characterized in that: The cam is connected to the upper surface of each of the two outer columns close to one end thereof, and the upper surfaces of the two sleeves are fixedly connected to two solid blocks 2, and each solid block 1 and the opposite side of the solid block 2 are fixedly connected to a return spring, and the upper surface of the right end of the transverse long shaft is fixedly connected to two sliders, and each slider is sleeved with an internal mounting frame on the outside of the transverse long shaft, and the upper end of each internal mounting frame is clamped with a brush, and each brush is threadedly connected to the left side of the inner mounting frame close to one end thereof. An internal fixing bolt is fixedly connected to the right side surface of the lower end of each internal mounting frame, and an inner convex bearing is fixedly connected to the middle of the right side surface of each inner support plate. A protective cylinder is fixedly connected to two inner support columns on the right side of the upper surface of the inner cavity of the crushing box, and each inner support column is fixedly connected to a guide air hood at the lower end, and a plurality of fan blades are fixedly connected to the inner side of each guide air hood and the outer wall located at the right end of the transverse long shaft.

9. A garden waste resource recycling process, based on the garden waste resource recycling and processing system according to claim 8, characterized in that: The following steps are involved: S1. Open the feed port and put the garden waste into the crushing box, and close the feed port seal; S2. The shredder assembly is turned on to shred the garbage first, and then the shredded garbage is extruded and formed, and is retained in the leftmost chamber of the shredder box; S3. Open the material separation component to extract and collect the floating waste residue, and then extract and collect the dust mixed with the waste residue, and store them in the two chambers on the right side of the crushing box; S4. Open the reclaim door and remove the lumps of garbage from the crushing box through the reclaim port; S5. Pull the lower baffle to the left first, and then discharge the dust and waste through the exhaust head; S6. Open the inspection door and first control the right adjustment plate to rotate forward to drive the inner slave chuck to the right to disengage the crushing blade. The maintenance personnel can now replace the damaged blade. Then control the inner fixing bolt to reverse to disengage the brush. The maintenance personnel can now replace the damaged brush. S7. First, control the rotation of the double-adjustable gear disc to drive the two outer columns to disengage from the inner cavity of the offset slot, and then pull up filter 1 and filter 2 respectively. At this time, the staff can quickly replace the filter.

Citation Information

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