Hot melting device for waste plastic plate making and 3D printing excess material silk making

By using the bending technology of sheet metal process and resin insulation technology in the hot melt device, waste plastic plate making and 3D printing residual materials are processed, and environmental protection problems of waste plastic treatment are solved and efficient resource utilization is achieved.

CN119972747APending Publication Date: 2025-05-13SHUYU EDUCATION TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202510148283.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The prior art is difficult to effectively deal with waste plastics, which not only avoids burial pollution but also does not lead to air pollution.

Method used

Using bending technology and resin insulation technology in sheet metal technology, a hot melt device is designed to deal with waste plastic plate making and 3D printing residual material making. The box of the device is produced by cutting and bending thin-walled iron, the inner wall and bottom are insulated with polyurethane foam and ceramic heating plates, and are equipped with a stirring mechanism, a diaphragm air pump and a silk spinning collection device.

Benefits of technology

It realizes efficient hot melt treatment of waste plastic plate making and 3D printing residual materials, forming working materials that can be used for engraving or 3D printing, which not only solves the environmental protection problems of waste plastic treatment, but also improves resource utilization.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

According to the hot melting device for waste plastic plate making and 3D printing excess material wire making, bending and resin heat preservation technologies in the sheet metal technology are used, a thin-wall iron material is subjected to cutting, bending and other operations, and a box shell is formed; a heat preservation layer is formed by polyurethane foaming / or glass fibers including a bottom ceramic heating plate in the box body shell, so that an operator is prevented from being scalded; a stirring mechanism is arranged at the upper part and is used for stirring after dye is added during plastic hot melting so as to form required platemaking and spinning colors; a diaphragm air pump is arranged at the front end of the box body, and air pressure is formed at the upper part of the box body through an upward air pipe so as to finish spinning of a nozzle in the front and pouring plate-making operation of discharging at the lower part; in conclusion, the mechanism can meet the requirements for heat resistance of materials, convenience of operation and the like under the condition that the structural strength is met; and the key point is that the method is realized by a sheet metal process, so that the processing cost is greatly reduced, and necessary conditions are provided for popularization.
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Description

[0001] The invention relates to a hot-melt device for making plates from waste plastics and making wires from 3D printing waste materials using bending technology in sheet metal technology Background Art

[0002] With the continuous development of logistics, it has brought great convenience to people's lives, but it has also greatly increased the use of plastics (bags) and plastic products. Due to the degradation of plastics, the dumping of discarded plastics will inevitably cause landfill pollution. Moreover, if the problem is solved by incineration of garbage, it will also cause air pollution, which is a rather tangled situation for the public.

[0003] Nowadays, printing technology has been used more and more widely, and is widely used in families, including the large-scale use of engraving machines with high technical content. For all-in-one machines used for home engraving (plastic plates can be used) / or 3D printing (filaments can be made from leftover spinning materials), plastics are used; if waste plastics are collected and processed by hot melting at home, that is, engraving plates / or 3D printing leftovers are used to make silk, waste utilization has great practical significance. Summary of the invention

[0004] In view of the above problems, the purpose of the present invention is to use the bending and resin insulation technology in the sheet metal process for "a hot melt device for waste plastic platemaking and 3D printing residual material silk making", that is, the box body is formed by cutting and bending thin-walled iron materials for melt plastic operation; there is a stirring mechanism at the upper part for stirring after adding dye to form a working material with consistent color tone; there is a diaphragm air pump at the front section for generating pressure in the box body to form the silk-spinning of the front nozzle and the discharging and pouring of the platemaking operation at the lower part; and there is an external silk-spinning collection device at the front for forming the winding shape of the reel.

[0005] The box body is made of multiple thin-walled panels, and the upper cover is fixed with a butterfly-shaped airtightness; the inner wall of the box can be formed with internal polyurethane foam to form an insulation layer, and the bottom has a ceramic heating plate for heating. In short, it is necessary to meet the requirements of structural strength, material heat resistance and convenience of operation.

[0006] According to the present invention, a hot melt device for making plates from waste plastics and making filaments from 3D printing waste materials is provided, characterized in that the hot melt device comprises:

[0007] The box body, as a basic part, is made of metal material such as thin-walled iron plate with a thickness of more than 2 mm by bending; the inner wall is made of organic material such as foamed polyurethane with a thickness of more than 10 mm; and the bottom plate heating plate is made of ceramic material with a thickness of more than 10 mm.

[0008] The iron parts on both sides of the shell are bent into an inverted double "L" shape. The lower part is bent to support the box body; the upper part is bent to embed the cover plate and lock it with a butterfly nut to form a seal; the front and rear sides are embedded with the same thin plate to form a closed molten plastic space;

[0009] Preferably, the hot melt device is characterized in that the inner wall and the bottom of the box are sealed with glue (epoxy resin) to form a melting and plasticizing environment that can meet high temperatures, such as temperatures greater than 200 degrees; a stirring motor is provided at the upper part of the box, connected to a stirring spiral rod, for completing the stirring work when there is a dye; a diaphragm-type air pump is installed at the front of the box, connected to an upward sleeve, for forming pressure at the upper part of the box, so as to realize the nozzle spinning at the front of the hot melt and the nozzle pressure output during plate making at the lower part.

[0010] Preferably, the hot melt device is characterized in that a molten plastic tank is installed at the lower part of the box body for injecting the nozzle at the lower part of the box body to form a block plastic plate process - that is, to complete the generation of the carved plate; at the same time, a wire-spinning and winding mechanism formed by bending a thin wall such as a 2mm galvanized plate is embedded in the lower part, which is used in a turntable manner to complete the nozzle wire discharging, air cooling and winding processes.

[0011] According to an embodiment of the present invention, a hot-melt device for making plates from waste plastics and making filaments from 3D printing waste materials is used for the purpose of collecting, hot-melting and dyeing waste plastics in a household. Its finished products, such as plastic plates and coiled filaments, are used in engraving / or 3D printing all-in-one machines to maximize economy.

[0012] Furthermore, the outer part of the hot melter is made of thin-walled plates through shearing and bending; the characteristics are simple process, convenient production and greatly reduced cost.

[0013] Furthermore, the interior of the hot melter is made of heat-insulating materials such as polyurethane foam on all sides, and the lower part is made of a heat-insulating ceramic heating plate, which is electrically heated and kept warm; its characteristics are simple process, easy to achieve airtightness, and controllable cost.

[0014] Furthermore, the nozzle at the front lower part of the fuser box spits out silk, which is cooled by the diaphragm fan, and is formed into a disc-type 3D printing material through the action of a turntable controlled by a slide and a stepper motor; its characteristics are simple process, convenient production, and greatly reduced costs.

[0015] Furthermore, a thin-walled plate is cut at the lower part of the box body, and the four sides are bent upward to form a trough body, which is used to form an engraving plate-making container that can be used for engraving and 3D printing all-in-one machine; its characteristics are simple process, convenient production, and greatly reduced cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and other objects, features and advantages of the present invention will become more apparent through the following description of the embodiments of the present invention with reference to the accompanying drawings, in which:

[0017] Figure 1 A schematic diagram of the appearance characteristics of a hot melt device according to an embodiment of the present invention;

[0018] Figure 2 Schematic diagram of the internal structure of the hot melt device box according to an embodiment of the present invention;

[0019] Figure 3 Schematic diagram of a wire making and epitaxial structure according to an embodiment of the present invention. DETAILED DESCRIPTION

[0020] Various embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. In each of the accompanying drawings, the same elements are represented by the same or similar reference numerals. For the sake of clarity, the various parts in the accompanying drawings are not drawn to scale. In addition, some well-known parts may not be shown in the drawings.

[0021] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. Many specific details of the present invention, such as the structure, materials, dimensions, processing technology and techniques of the components are described below to provide a clearer understanding of the present invention. However, as those skilled in the art will appreciate, the present invention may be implemented without following these specific details.

[0022] Figure 1 Schematic diagram of the appearance characteristics of a hot melt device according to an embodiment of the present invention; Figure 1 As shown, it includes: a box body 1, a stirring motor 2, a diaphragm air compressor 3, a bracket body 4, a nozzle 5 (including a nozzle not shown at the bottom), and a hot melt platemaker 6.

[0023] The outer shell of the box body 1 is made of galvanized sheet metal; the lower parts of the two side vertical plates are bent outward to form a stepping effect on the ground or the table; the upper part is bent at multiple places to form a concave surface of the cover plate for embedding the cover plate to fix the butterfly screws; the cover is provided with a stirring motor 2, including a spiral stirring rod (see Figure 2 22), used for adding dye to the molten plastic solution and stirring; a diaphragm air compressor 3 is provided at the front end for generating air pressure at the upper part of the interior (see Figure 2 32 in the figure) to form a front nozzle and a lower nozzle 5 (see Figure 3 , the lower nozzle is not shown in the figure) to complete the winding and plate making process of spinning; there is a support body 4 (see Figure 3 41), embedded in or screwed to the bottom of the box; and a turntable is provided at the front end (part Figure 345) is used for timely winding after the nozzle discharges the wire; the gap left by the two vertical plates is used to insert the slot plate slot 6 of the lower nozzle to complete the plate making process.

[0024] Figure 2 is a schematic diagram of a box member according to an embodiment of the present invention; Figure 2 As shown, it includes: surrounding vertical panels 11, polyurethane insulation cotton / or glass fiber insulation cotton 13, bottom ceramic electric heating plate 12, top cover plate 14 (not shown, with polyurethane insulation cotton / or glass fiber insulation cotton attached underneath), stirring motor 21, stirring spiral rod 22, diaphragm fan 31, upper sleeve 32, front nozzle group 51, and lower nozzle group 52.

[0025] The surrounding vertical plates 11 are made of thin plates, such as 2mm galvanized plate cutting plates, and are bent and placed on both sides of the longitudinal direction. They have sufficient strength to form structural support and box body; polyurethane insulation cotton / or glass fiber insulation cotton 12, for example, larger than 10mm, is attached to the surrounding (including the lower part of the upper cover plate) on the inner sides of the vertical plates and cover plates; a bottom ceramic heating plate 13, for example, larger than 10mm is embedded in the lower part to form a heating molten plastic space to complete the insulation of the internal molten plastic body; a motor 21 is provided in the middle of the upper cover, connected to the stirring 22, in the form of stirring, to form stirring after adding dye; a diaphragm blower 31 is provided in the front part, which is used to connect the upward sleeve 32 to form a compression space in the upper part; a flowing molten plastic liquid is formed and extruded from the downward sleeve 51 and the lower injection nozzle 52; that is, the internal pressure forms the winding and plate making process of spinning.

[0026] Figure 3 Schematic diagram of a spinning winding body component according to an embodiment of the present invention; Figure 3 As shown, it includes: a bottom plate 41, an air outlet 42, a photoelectric sensor 43, a winding stepping motor 44, and a turntable 45.

[0027] The bent bottom plate 41 is formed by bending a thick plate material, such as a 2mm galvanized plate, and is embedded in the lower part of the box heating plate and can be fixed by gluing or screwing; an air outlet 42 and a photoelectric sensor 43 are embedded and installed on the bent vertical plate at the bottom near one side of the box; the air outlet is provided for cooling during the spinning process, which is a necessary guarantee for completing the winding of the spinning; and the photoelectric sensor is used for synchronization of the rotation degree of the stepper motor during the winding process, that is, the electric sensor uses the change in height to check the change in the rotation degree of the stepper motor, that is, to judge the situation of the rear end of the spinning process leaving the slope, and the stepper motor with synchronous feedback is used to control the rotation degree in time; a turntable assembly is installed on the upper part of the bent vertical plate at the front end of the bottom plate to complete the winding process of the turntable.

[0028] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "includes..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0029] According to the embodiments of the present invention as described above, these embodiments describe all details as much as possible by example, and do not limit the invention to only the specific embodiments described. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and the modified use based on the present invention. The present invention is limited only by the claims and their full scope and equivalents.

[0030] With the continuous advancement of my country's modern new technological innovation, qualitative changes have been achieved in all aspects, especially in the ocean. For offshore, from a military perspective, it is necessary to improve the configuration of the sonar system, such as the sonar system grid layout, to listen and monitor the illegal entry of diving devices (such as Virginia nuclear submarines) of hostile countries; at the same time, in offshore fisheries, the sonar sphere can also be dragged to determine the location of the fish school and form a purse seine operation.

[0031] In this way, using drones to complete the sonar system grid layout and sonar towing purse seine operations is a very good choice; after all, when used on operating platforms such as ships and fishing boats, the aircraft is used in the form of a helicopter, which is convenient and fast; if it is launched into the air like a helicopter platform and then converted into a platform with wingspan - that is, it flies like an airplane; that is, relying on the buoyancy and / or lift clamping generated by the wind, the efficiency can be doubled and the flight distance is guaranteed; not only that, with the help of Beidou navigation and wireless communication, the sonar system grid can be implanted in the ocean surface, including the timely adjustment of the deviation of the position of the ocean current and the towing of sonar to detect the gathering points of fish schools and complete the purse seine operation; in short, it is entirely possible to develop the battery and photovoltaic cell-driven drones with variable driving states that we need to meet the needs of ocean sonar system grid implantation in the sea surface and sonar towing purse seine operations.

Claims

1. A hot melt device for making plates from waste plastics and making wires from 3D printing waste materials, characterized in that: The hot melt device comprises: The box body, as a basic part, is made of metal material such as thin-walled iron plate with a thickness of more than 2 mm by bending; the inner wall is made of organic material such as foamed polyurethane with a thickness of more than 10 mm; and the bottom plate heating plate is made of ceramic material with a thickness of more than 10 mm. The iron parts on both sides of the shell are bent into an inverted double "L" shape. The lower bend is used to support the box body; the upper bend is used to embed the cover plate and lock it with a butterfly nut to form a seal; the front and rear sides are embedded with the same thin plate to form a closed molten plastic space.

2. The hot melt device according to claim 1, characterized in that: The inner wall and bottom of the box are sealed with glue (epoxy resin) to form a melt-molding environment that can meet high temperatures, such as temperatures greater than 200 degrees; a stirring motor is provided on the upper part of the box, connected to a stirring spiral rod, for completing the stirring work when there is dye; a diaphragm-type air pump is installed on the front part of the box, connected to an upward sleeve, for forming pressure on the upper part of the box to achieve the nozzle spinning at the front of the hot melt and the nozzle pressure output during plate making at the lower part.

3. The hot melt device according to claim 2, characterized in that: A molten plastic tank is installed at the lower part of the box body for injecting the nozzle at the lower part of the box body to form a block plastic plate process - that is, to complete the generation of the carved plate; at the same time, a wire-spinning and winding mechanism formed by bending a thin wall such as a 2mm galvanized plate is embedded in the lower part, which is used in a turntable manner to complete the nozzle wire-spinning, air cooling and winding processes.