Precision stamping die for mechanical part production and using method thereof
By designing the stamping fixing mechanism, stamping shearing mechanism, material pushing mechanism and removal mechanism of precision stamping mold, the hole position deviation problem caused by the movement of part positions during stamping is solved, and higher processing accuracy and quality are achieved.
Patent Information
- Application Number
- CN202510239232.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the stamping process, the movement of the part's position causes the machining hole position to shift, affecting the machining quality of the part.
A precision stamping mold is designed, including a stamping fixing mechanism, a stamping shearing mechanism, a material pushing mechanism and a cleaning mechanism. The hydraulic cylinder drives the stamping cylinder and the shear column to move, and combines the design of fixed arc sheets and pushing telescopic rods to ensure the accuracy and stability of the stamping sheet during stamping and shearing.
It effectively avoids misalignment and offset of the plate during stamping and shearing, improves the processing accuracy and quality of parts, and improves the working efficiency of the equipment.
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Figure CN119972930A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of precision stamping dies, in particular to a precision stamping die for producing mechanical parts and a use method thereof. Background Art
[0002] A stamping die is a special process equipment used to process materials (metal or non-metal) into parts (or semi-finished products) during cold stamping. It is called a cold stamping die (commonly known as a cold stamping die). Stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to cause it to separate or plastically deform, thereby obtaining the desired parts.
[0003] The precision stamping dies under the existing technology can basically meet the stamping manufacturing of mechanical parts. However, when some parts that need to be processed with holes are stamped, when punching and stamping are carried out simultaneously, stamping will cause the position of the parts to move, thereby changing the punching position of the parts, resulting in the position of the processed holes of the parts being offset. Summary of the invention
[0004] The object of the present invention is to provide a precision stamping die for producing mechanical parts and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a precision stamping die for producing mechanical parts and a method for using the same, comprising a processing platform, a plurality of support legs are fixedly connected to the bottom of the processing platform, a plurality of support columns are fixedly connected to the top of the processing platform, a top support plate is fixedly connected to one end of the support column away from the processing platform, a hydraulic cylinder is fixedly connected to the bottom of the top support plate, a lower stamping die groove is opened on the top of the processing platform, and further comprising:
[0007] A stamping fixing mechanism, the stamping fixing mechanism comprises a fixed arc-shaped piece, a stamping component, and a fixing component for driving the fixed arc-shaped piece to slide;
[0008] The stamping component comprises a stamping cylinder which is slidably connected to one end of the hydraulic cylinder away from the top supporting plate, and one end of the stamping cylinder away from the hydraulic cylinder is fixedly connected to a stamping upper die.
[0009] Furthermore, the fixed component includes a clamping plate fixedly connected to the side wall of the punching cylinder, a plurality of fixed grooves are opened on the top of the processing platform, a moving block is slidably connected inside the fixed groove, a fixed telescopic rod is fixedly connected to the side of the moving block close to the lower punching die groove, an end of the fixed telescopic rod away from the moving block is fixedly connected to the fixed arc-shaped plate, and a fixed spring is sleeved on one end of the fixed telescopic rod close to the fixed arc-shaped plate.
[0010] Furthermore, the fixed component also includes a plurality of push-telescopic rods fixedly connected to the top of the processing platform, a fixed spring 2 is sleeved on the end of the push-telescopic rod away from the processing platform, and a linkage rod 1 is rotatably connected to the end of the push-telescopic rod away from the processing platform, and the end of the linkage rod 1 away from the push-telescopic rod is rotatably connected to the top of the moving block.
[0011] Furthermore, a stamping shearing mechanism is arranged inside the stamping upper die, and the stamping shearing mechanism includes a sliding plate slidably connected to the inner wall of the stamping upper die, the top of the sliding plate is fixedly connected to the bottom of the hydraulic cylinder, a plurality of shearing columns are fixedly connected to the bottom of the sliding plate, and a plurality of sliding grooves are opened on the side wall of the stamping cylinder.
[0012] Furthermore, the stamping and shearing mechanism also includes a clamping block slidably connected to the inside of the sliding groove, the end of the clamping block close to the outside of the stamping cylinder is fixedly connected to the pushing mechanism, and a plurality of clamping grooves are opened on the side wall of the end of the shearing column away from the sliding plate, and the clamping block is slidably connected to the inside of the clamping groove.
[0013] Furthermore, the stamping and shearing mechanism also includes a fixed column fixedly connected to the inside of the stamping cylinder, a pressure spring is sleeved on the fixed column, a sliding frame is slidably connected to the bottom of the fixed column, the top of the sliding frame is fixedly connected to the bottom of the pressure spring, and the side wall of the sliding frame is rotatably connected to a plurality of linkage rods 2, one end of the linkage rod 2 away from the sliding frame is rotatably connected to one end of the clamping block, and a plurality of extrusion bevel blocks are fixedly connected directly above the processing platform.
[0014] Furthermore, a pushing mechanism is arranged directly below the sliding frame, and the pushing mechanism includes a plurality of telescopic pushing rods fixedly connected to the bottom of the sliding frame, the telescopic pushing rods slide through the stamping upper die, the end of the telescopic pushing rod away from the sliding frame is fixedly connected to a pushing head, and the end of the telescopic pushing rod close to the pushing head is sleeved with an extrusion spring.
[0015] Furthermore, a clearing mechanism is arranged directly below the lower stamping die groove, and the clearing mechanism includes a plurality of reserved holes opened at the bottom of the lower stamping die groove, a plurality of discharge ports are opened at the bottom of the processing platform, the plurality of reserved holes correspond to the plurality of discharge ports, a plurality of slide grooves are opened on the inner wall of the discharge port, a plurality of sliders are slidably connected inside the slide groove, a plurality of return springs are arranged inside the slide groove, and the sliders are fixedly connected to the return springs.
[0016] Furthermore, the clearing mechanism also includes a fixed block fixedly connected to the middle of the slide groove, the side wall of the fixed block is fixedly connected with an extrusion telescopic rod, the end of the extrusion telescopic rod away from the fixed block is fixedly connected with a clearing block, both ends of the clearing block are rotatably connected with a linkage rod three, and the end of the linkage rod three away from the clearing block is rotatably connected to the slider.
[0017] The method of using the precision stamping die for the production of mechanical parts includes the following steps:
[0018] Step 1: Fix the sheet to be punched, and the hydraulic cylinder drives the punching cylinder at the bottom to move downward. The punching cylinder moves downward and drives the pressing piece to move toward one end close to the lower punching die groove. At this time, the punching cylinder drives the pressing piece to move downward. The pressing piece moves downward and is squeezed with the pressing telescopic rod just above the processing platform. The top of the pressing telescopic rod is squeezed and drives the moving block at one end of the linkage rod to move along the fixed groove toward one end close to the lower punching die groove. At this time, the moving block drives the fixed arc piece at one end of the fixed telescopic rod to be squeezed with the edge of the punching sheet;
[0019] Step 2: Punch and shear the sheet to be punched. When the punching upper die and the sheet to be punched are punched, the punching cylinder drives the extrusion column and the extrusion inclined block to produce extrusion. The extrusion column is squeezed by the extrusion inclined block and drives the clamping block to slide into the inside of the punching cylinder. At this time, the extrusion column drives the clamping block to disengage from the clamping groove. The hydraulic cylinder continues to drive the sliding plate to slide downward along the inside of the punching cylinder. The sliding plate drives several shearing columns at the bottom to slide downward. At this time, the shearing column shears the sheet to be punched downward;
[0020] Step 3: Push out the stamped parts. When the stamping cylinder drives the stamping upper die to move downward, the stamping upper die drives the telescopic rod to move downward. When the pushing head at the bottom of the telescopic rod is squeezed with the plate, the telescopic rod is squeezed and shrinks along the stamping upper die toward the inside of the stamping cylinder. When the extrusion column drives the clamping block to slide inward along the sliding groove, the clamping block drives the sliding frame at one end of the linkage rod to slide upward, and the sliding frame drives several telescopic rods to slide upward. This arrangement is conducive to reducing the extrusion force between the pushing head and the surface of the stamping plate, thereby avoiding the pushing head from damaging the stamping plate. This arrangement is conducive to improving the stamping quality of the mechanical parts.
[0021] Step 4: Remove waste. When the shear column shears the stamped sheet downward, the shear column discharges the sheared sheet waste through the discharge port at the bottom of the reserved hole. When the sheet waste sticks to the bottom of the shear column, the shear column can continue to slide downward along the reserved hole. The shear column slides downward and is squeezed by the clearing block on the linkage rod three. At this time, the shear column slides downward and exceeds the clearing block. When the shear column slides upward to reset, the end of the clearing block close to the shear column scrapes off the sheet waste stuck to the bottom of the shear column.
[0022] The present invention has the following beneficial effects:
[0023] (1) The present invention sets a stamping and shearing mechanism. When the hydraulic cylinder moves downward, the hydraulic cylinder drives the stamping cylinder to move downward, and the stamping cylinder drives the clamping plate to move downward toward one end of the stamping die groove. When the stamping upper die and the sheet to be stamped are stamped, the stamping cylinder drives the extrusion column and the extrusion bevel block to produce extrusion. The extrusion column is squeezed by the extrusion bevel block and drives the clamping block to slide toward the inside of the stamping cylinder. At this time, the extrusion column drives the clamping block to disengage from the clamping groove. The hydraulic cylinder continues to drive the sliding plate to slide downward along the inside of the stamping cylinder. The sliding plate drives several shearing columns at the bottom to slide downward. At this time, the shearing column shears the sheet to be stamped downward. This arrangement is conducive to shearing the stamped sheet after the stamping step is completed. This arrangement is conducive to avoiding the simultaneous stamping and shearing of the sheet, ensuring that the shearing of the sheet is not affected by the stamping of the sheet, thereby ensuring the quality of part processing.
[0024] (2) According to the present invention, when the precision stamping die is used, the sheet to be stamped is first placed in the lower stamping die groove just above the processing platform. At this time, the hydraulic cylinder is started, and the hydraulic cylinder drives the stamping cylinder at the bottom to move downward. The stamping cylinder moves downward and drives the clamping plate to move toward one end close to the lower stamping die groove. At this time, the stamping cylinder drives the clamping plate to move downward. The clamping plate moves downward and is pressed against the pressing telescopic rod just above the processing platform. The top of the pressing telescopic rod is squeezed and drives the moving block at one end of the linkage rod to move along the fixed groove toward the end close to the lower stamping die groove. One end moves, and at this time the moving block drives the fixed arc piece at one end of the fixed telescopic rod to squeeze the edge of the stamping plate. Under the squeezing action of several fixed arc pieces, the plate to be stamped is fixed in the center of the lower stamping die groove. On the one hand, this arrangement is beneficial to fix the plate to be stamped inside the lower stamping die groove, thereby avoiding the phenomenon of misalignment of the stamping plate during stamping; on the other hand, several fixed arc pieces squeeze the edge of the plate to be stamped at the same time, which is beneficial to align the plate to be stamped directly below the stamping upper die, thereby ensuring the accuracy of the stamping parts.
[0025] (3) The present invention sets a pushing mechanism. When the stamping cylinder drives the stamping upper die to move downward, the stamping upper die drives the telescopic rod to move downward. When the pushing head at the bottom of the telescopic rod is squeezed with the plate, the telescopic rod is squeezed and shrinks along the stamping upper die toward the inside of the stamping cylinder. When the extrusion column drives the clamping block to slide inward along the sliding groove, the clamping block drives the sliding frame at one end of the linkage rod to slide upward, and the sliding frame drives a plurality of telescopic rods to slide upward. This arrangement is conducive to reducing the extrusion force between the pushing head and the surface of the stamping plate, thereby avoiding the pushing head from damaging the stamping plate. This arrangement is conducive to improving the stamping quality of the mechanical parts. When the stamping is completed, the hydraulic cylinder drives the stamping upper die at the bottom of the stamping cylinder to move upward. At this time, under the elastic force of the pressure spring and the extrusion spring, the pushing head pushes the mechanical parts stuck to the stamping upper die downward and separates them from the bottom of the stamping upper die. This arrangement is conducive to avoiding the parts from sticking to the bottom of the stamping upper die.
[0026] (4) The present invention provides a cleaning mechanism. When the shear column shears the stamped sheet downward, the shear column discharges the sheared sheet waste through the discharge port at the bottom of the reserved hole. When the sheet waste sticks to the bottom of the shear column, the shear column can continue to slide downward along the reserved hole. The shear column slides downward and is squeezed by the cleaning block on the linkage rod three. At this time, the shear column slides downward and exceeds the cleaning block. When the shear column slides upward to reset, the cleaning block close to the end of the shear column scrapes off the sheet waste stuck to the bottom of the shear column. This arrangement is conducive to quickly discharging the sheet waste at the bottom of the shear column, ensuring that the shear column can continuously process different stamped sheets, thereby improving the working efficiency of the device.
[0027] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the overall top view structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the overall bottom-up structure of the present invention;
[0031] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the present invention;
[0032] Figure 4 It is a schematic diagram of the partial structure of the punching and fixing mechanism of the present invention;
[0033] Figure 5 For the present invention Figure 4 A magnified view of middle;
[0034] Figure 6 For the present invention Figure 4 Enlarged view of middle B;
[0035] Figure 7 It is a schematic diagram of the internal structure of the punching cylinder of the present invention;
[0036] Figure 8 For the present invention Figure 7 Enlarged view of middle C;
[0037] Fig. 9 For the present invention Figure 3 Enlarged view of middle D;
[0038] Fig.10 The figure is a flow chart of the method for using the present invention.
[0039] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0040] In the figure: 1. Processing platform; 11. Support legs; 12. Support column; 13. Top support plate; 14. Hydraulic cylinder; 15. Lower stamping die groove; 2. Stamping fixing mechanism; 201. Stamping cylinder; 202. Stamping upper die; 203. Pressing plate; 204. Fixed groove; 205. Moving block; 206. Fixed telescopic rod; 207. Fixed arc-shaped piece; 208. Fixed spring 1; 209. Press telescopic rod; 210. Fixed spring 2; 211. Linkage rod 1; 3. Stamping shearing mechanism; 301. Sliding plate; 302. Shearing column; 303 , sliding groove; 304, extrusion column; 305, clamping groove; 306, clamping block; 307, fixed column; 308, pressure spring; 309, sliding frame; 310, linkage rod two; 311, extrusion inclined block; 4, pushing mechanism; 401, pushing telescopic rod; 402, pushing head; 403, extrusion spring; 5, clearing mechanism; 501, reserved hole; 502, discharge port; 503, sliding groove; 504, sliding block; 505, reset spring; 506, fixed block; 507, extrusion telescopic rod; 508, clearing block; 509, linkage rod three. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] Example 1, please refer to Figure 1-Figure 8 As shown, the present invention is a precision stamping die for the production of mechanical parts and a method for using the same, comprising a processing platform 1, a plurality of support legs 11 are fixedly connected to the bottom of the processing platform 1, a plurality of support columns 12 are fixedly connected directly above the processing platform 1, a top support plate 13 is fixedly connected to one end of the support column 12 away from the processing platform 1, a hydraulic cylinder 14 is fixedly connected to the bottom of the top support plate 13, a lower stamping die groove 15 is opened on the top of the processing platform 1, and further comprising:
[0043] A stamping fixing mechanism 2, the stamping fixing mechanism 2 comprises a fixed arc-shaped piece 207, a stamping component, and a fixing component for driving the fixed arc-shaped piece 207 to slide;
[0044] The stamping component includes a stamping cylinder 201 slidably connected to one end of the hydraulic cylinder 14 away from the top support plate 13 , and one end of the stamping cylinder 201 away from the hydraulic cylinder 14 is fixedly connected to a stamping upper die 202 .
[0045] The fixed component includes a clamping plate 203 fixedly connected to the side wall of the punching cylinder 201, and a plurality of fixed grooves 204 are opened on the top of the processing platform 1. A moving block 205 is slidably connected inside the fixed groove 204. A fixed telescopic rod 206 is fixedly connected to the side of the moving block 205 close to the lower punching die groove 15. The end of the fixed telescopic rod 206 away from the moving block 205 is fixedly connected to a fixed arc piece 207, and a fixed spring 208 is sleeved on the end of the fixed telescopic rod 206 close to the fixed arc piece 207.
[0046] The fixed component also includes a plurality of pressing and telescopic rods 209 fixedly connected to the top of the processing platform 1, and the end of the pressing and telescopic rod 209 away from the processing platform 1 is sleeved with a fixed spring 210, and the end of the pressing and telescopic rod 209 away from the processing platform 1 is rotatably connected with a linkage rod 1 211, and the end of the linkage rod 1 211 away from the pressing and telescopic rod 209 is rotatably connected to the top of the moving block 205. The function of this mechanism is that when the precision stamping die is used, the plate to be stamped is first placed into the lower stamping die groove 15 just above the processing platform 1, and the hydraulic cylinder 14 is started at this time. The hydraulic cylinder 14 drives the stamping cylinder 201 at the bottom to move downward, and the stamping cylinder 201 moves downward to drive the clamping plate 203 to move toward the end close to the lower stamping die groove 15. At this time, the stamping cylinder 201 drives the clamping plate 203 to move downward, and the clamping plate 203 moves downward. The top of the pressing telescopic rod 209 is squeezed to drive the moving block 205 at one end of the linkage rod 211 to move along the fixed groove 204 to one end close to the lower stamping die groove 15. At this time, the moving block 205 drives the fixed arc piece 207 at one end of the fixed telescopic rod 206 to be squeezed with the edge of the stamping plate. Under the squeezing action of several fixed arc pieces 207, the plate to be stamped is fixed in the center of the lower stamping die groove 15. On the one hand, this arrangement is conducive to fixing the plate to be stamped inside the lower stamping die groove 15, thereby avoiding the phenomenon of misalignment of the stamping plate during stamping; on the other hand, several fixed arc pieces 207 squeeze the edge of the plate to be stamped at the same time, which is conducive to aligning the plate to be stamped directly below the stamping upper die 202, thereby ensuring the accuracy of the stamping parts.
[0047] A stamping shearing mechanism 3 is arranged inside the stamping upper die 202, and the stamping shearing mechanism 3 includes a sliding plate 301 slidably connected to the inner wall of the stamping upper die 202, the top of the sliding plate 301 is fixedly connected to the bottom of the hydraulic cylinder 14, and a plurality of shearing columns 302 are fixedly connected to the bottom of the sliding plate 301, and a plurality of sliding grooves 303 are opened on the side wall of the stamping cylinder 201.
[0048] The stamping and shearing mechanism 3 also includes a clamping block 306 slidably connected to the inside of the sliding groove 303. The end of the clamping block 306 close to the outside of the stamping cylinder 201 is fixedly connected to the you80 pushing mechanism 4. The side wall of the end of the shearing column 302 away from the sliding plate 301 is provided with a plurality of clamping grooves 305, and the clamping block 306 is slidably connected to the inside of the clamping groove 305.
[0049] The stamping and shearing mechanism 3 also includes a fixed column 307 fixedly connected to the inside of the stamping cylinder 201, a pressure spring 308 is sleeved on the fixed column 307, a sliding frame 309 is slidably connected to the bottom of the fixed column 307, the top of the sliding frame 309 is fixedly connected to the bottom of the pressure spring 308, and the side wall of the sliding frame 309 is rotatably connected to a plurality of linkage rods 310, and one end of the linkage rod 310 away from the sliding frame 309 is rotatably connected to one end of the clamping block 306, and a plurality of extrusion inclined blocks 311 are fixedly connected just above the processing platform 1. The function of this mechanism is to set the stamping and shearing mechanism 3. When the hydraulic cylinder 14 moves downward, the hydraulic cylinder 14 drives the stamping cylinder 201 to move downward, and the stamping cylinder 201 drives the clamping plate 203 to move one end of the stamping die groove 15 downward. When the stamping upper die 202 At the same time as the stamping of the sheet to be stamped is completed, the stamping cylinder 201 drives the extrusion column 304 and the extrusion bevel block 311 to produce extrusion. The extrusion column 304 is squeezed by the extrusion bevel block 311 and drives the clamping block 306 to slide into the inside of the stamping cylinder 201. At this time, the extrusion column 304 drives the clamping block 306 to disengage from the clamping groove 305, and the hydraulic cylinder 14 continues to drive the sliding plate 301 downward to slide downward along the inside of the stamping cylinder 201. The sliding plate 301 drives several shear columns 302 at the bottom to slide downward. At this time, the shear column 302 shears the sheet to be stamped downward. This arrangement is conducive to shearing the stamped sheet after the stamping step is completed. This arrangement is conducive to avoiding the simultaneous stamping and shearing of the sheet, ensuring that the sheet shearing is not affected by the stamping of the sheet, thereby ensuring the quality of part processing.
[0050] Embodiment 2 is different from Embodiment 1 in that: Figure 1-Figure 10As shown, a pushing mechanism 4 is arranged directly below the sliding frame 309, and the pushing mechanism 4 includes a plurality of pushing telescopic rods 401 fixedly connected to the bottom of the sliding frame 309, and the pushing telescopic rods 401 slide through the stamping upper die 202, and the end of the pushing telescopic rod 401 away from the sliding frame 309 is fixedly connected to a pushing head 402, and the end of the pushing telescopic rod 401 close to the pushing head 402 is sleeved with an extrusion spring 403. The function of this mechanism is to set the pushing mechanism 4, when the stamping cylinder 201 drives the stamping upper die 202 to move downward, the stamping upper die 202 drives the pushing telescopic rod 401 to move downward, and when the pushing cylinder 201 drives the stamping upper die 202 to move downward, the pushing telescopic rod 401 is pushed downward. When the pushing head 402 at the bottom of the telescopic rod 401 is squeezed with the plate, the telescopic rod 401 is squeezed and shrinks along the stamping upper die 202 toward the inside of the stamping cylinder 201. When the extrusion column 304 drives the clamping block 306 to slide inward along the sliding groove 303, the clamping block 306 drives the sliding frame 309 at one end of the linkage rod 2 310 to slide upward, and the sliding frame 309 drives several telescopic rods 401 to slide upward. This arrangement is conducive to reducing the extrusion force between the pushing head 402 and the surface of the stamping plate, thereby avoiding the pushing head 402 from damaging the stamping plate. This arrangement is conducive to improving the stamping quality of the mechanical parts.
[0051] A cleaning mechanism 5 is arranged directly below the lower stamping die groove 15, and the cleaning mechanism 5 includes a plurality of reserved holes 501 opened at the bottom of the lower stamping die groove 15, and a plurality of discharge ports 502 are opened at the bottom of the processing platform 1, and the plurality of reserved holes 501 correspond to the plurality of discharge ports 502, and a plurality of slide grooves 503 are opened on the inner wall of the discharge port 502, and a plurality of sliders 504 are slidably connected inside the slide groove 503, and a plurality of return springs 505 are arranged inside the slide groove 503, and the slider 504 is fixedly connected to the return spring 505.
[0052] The cleaning mechanism 5 also includes a fixed block 506 fixedly connected to the middle of the slide groove 503, and the side wall of the fixed block 506 is fixedly connected to an extrusion telescopic rod 507, and the end of the extrusion telescopic rod 507 away from the fixed block 506 is fixedly connected to a cleaning block 508, and both ends of the cleaning block 508 are rotatably connected to a linkage rod 3 509, and the end of the linkage rod 3 509 away from the cleaning block 508 is rotatably connected to the slider 504. The function of this mechanism is that when the stamping is completed, the hydraulic cylinder 14 drives the stamping upper die 202 at the bottom of the stamping cylinder 201 to move upward. At this time, under the elastic force of the pressure spring 308 and the extrusion spring 403, the push head 402 pushes the mechanical parts stuck to the stamping upper die 202 downward and separates them from the bottom of the stamping upper die 202. This arrangement is conducive to preventing parts from sticking to the bottom of the stamping upper die 202; by setting Cleaning mechanism 5, when the shear column 302 shears the stamped sheet downward, the shear column 302 discharges the sheared sheet waste through the discharge port 502 at the bottom of the reserved hole 501, and when the sheet waste sticks to the bottom of the shear column 302, the shear column 302 can continue to slide downward along the reserved hole 501, and the shear column 302 slides downward and is squeezed by the cleaning block 508 on the linkage rod 3 509. At this time, the shear column 302 slides downward and exceeds the cleaning block 508. When the shear column 302 slides upward to reset, the cleaning block 508 close to the end of the shear column 302 scrapes off the sheet waste stuck to the bottom of the shear column 302. This arrangement is conducive to quickly discharging the sheet waste at the bottom of the shear column 302, ensuring that the shear column 302 can continuously process different stamped sheets, thereby improving the working efficiency of the device.
[0053] The method of using the precision stamping die for the production of mechanical parts includes the following steps:
[0054] Step 1: Fix the sheet to be punched, the hydraulic cylinder 14 drives the punching cylinder 201 at the bottom to move downward, the punching cylinder 201 moves downward and drives the pressing piece 203 to move toward one end close to the lower punching die groove 15, at this time, the punching cylinder 201 drives the pressing piece 203 to move downward, the pressing piece 203 moves downward and is pressed against the pressing telescopic rod 209 just above the processing platform 1, the top of the pressing telescopic rod 209 is pressed and drives the moving block 205 at one end of the linkage rod 211 to move along the fixed groove 204 toward one end close to the lower punching die groove 15, at this time, the moving block 205 drives the fixed arc piece 207 at one end of the fixed telescopic rod 206 to be pressed against the edge of the punching sheet;
[0055] Step 2: Punching and shearing the sheet to be punched. When the punching upper die 202 and the sheet to be punched are punched, the punching cylinder 201 drives the extrusion column 304 and the extrusion inclined block 311 to produce extrusion. The extrusion column 304 is squeezed by the extrusion inclined block 311 and drives the clamping block 306 to slide into the inside of the punching cylinder 201. At this time, the extrusion column 304 drives the clamping block 306 to disengage from the clamping groove 305. The hydraulic cylinder 14 continues to drive the sliding plate 301 downward to slide downward along the inside of the punching cylinder 201. The sliding plate 301 drives the several shearing columns 302 at the bottom to slide downward. At this time, the shearing columns 302 shear the sheet to be punched downward;
[0056] Step 3: Push out the stamped parts. When the stamping cylinder 201 drives the stamping upper die 202 to move downward, the stamping upper die 202 drives the telescopic rod 401 to move downward. When the pushing head 402 at the bottom of the telescopic rod 401 is pressed against the plate, the telescopic rod 401 is pressed and shrinks along the stamping upper die 202 toward the inside of the stamping cylinder 201. When the extrusion column 304 drives the clamping block 306 to slide inward along the sliding groove 303, the clamping block 306 drives the sliding frame 309 at one end of the linkage rod 2 310 to slide upward. The sliding frame 309 drives a plurality of telescopic rods 401 to slide upward. This arrangement is conducive to reducing the extrusion force between the pushing head 402 and the surface of the stamping plate, thereby preventing the pushing head 402 from damaging the stamping plate. This arrangement is conducive to improving the stamping quality of the mechanical parts.
[0057] Step 4: Remove waste. When the shear column 302 shears the stamped sheet downward, the shear column 302 discharges the sheared sheet waste through the discharge port 502 at the bottom of the reserved hole 501. When the sheet waste sticks to the bottom of the shear column 302, the shear column 302 can continue to slide downward along the reserved hole 501. The shear column 302 slides downward and is squeezed by the clearing block 508 on the linkage rod 3 509. At this time, the shear column 302 slides downward and exceeds the clearing block 508. When the shear column 302 slides upward to reset, the clearing block 508 close to the end of the shear column 302 scrapes off the sheet waste stuck to the bottom of the shear column 302.
[0058] A specific application of this embodiment is:
[0059] When using the precision stamping die, first put the sheet to be stamped into the lower stamping die groove 15 just above the processing platform 1, then start the hydraulic cylinder 14, the hydraulic cylinder 14 drives the stamping cylinder 201 at the bottom to move downward, the stamping cylinder 201 moves downward and drives the clamping sheet 203 to move toward one end close to the lower stamping die groove 15, at this time, the stamping cylinder 201 drives the clamping sheet 203 to move downward, the clamping sheet 203 moves downward and is squeezed with the pressing telescopic rod 209 just above the processing platform 1, the top of the pressing telescopic rod 209 is squeezed and drives one end of the linkage rod 211 The moving block 205 moves along the fixed groove 204 toward one end close to the lower stamping die groove 15. At this time, the moving block 205 drives the fixed arc piece 207 at one end of the fixed telescopic rod 206 to squeeze the edge of the stamping plate. Under the squeezing action of several fixed arc pieces 207, the plate to be stamped is fixed in the center of the lower stamping die groove 15. On the one hand, this arrangement is conducive to fixing the plate to be stamped inside the lower stamping die groove 15, thereby avoiding the phenomenon of dislocation of the stamping plate during stamping; on the other hand, several fixed arc pieces 207 squeeze the edge of the plate to be stamped at the same time, which is beneficial The sheet to be stamped is aligned with the bottom of the stamping upper die 202, so as to ensure the accuracy of the stamped parts; by setting the stamping shearing mechanism 3, when the hydraulic cylinder 14 moves downward, the hydraulic cylinder 14 drives the stamping cylinder 201 to move downward, and the stamping cylinder 201 drives the clamping piece 203 to move to one end of the downward stamping die groove 15. When the stamping upper die 202 and the sheet to be stamped are stamped, the stamping cylinder 201 drives the extrusion column 304 and the extrusion oblique block 311 to produce extrusion. The extrusion column 304 is squeezed by the extrusion oblique block 311 and drives the clamping block 306 to the inner side of the stamping cylinder 201. The pressing cylinder 201 is pressed and the pressing plate 302 is pressed. The pressing plate 302 is pressed and the pressing plate 304 is pressed. The pressing plate 302 is pressed and the pressing plate 306 ...
[0060] By setting the pushing mechanism 4, when the punching cylinder 201 drives the punching upper die 202 to move downward, the punching upper die 202 drives the telescopic rod 401 to move downward, and when the pushing head 402 at the bottom of the telescopic rod 401 is pressed against the plate, the telescopic rod 401 is pressed and shrinks along the punching upper die 202 toward the inside of the punching cylinder 201, and when the extrusion column 304 drives the clamping block 306 to slide inward along the sliding groove 303, the clamping block 306 drives the sliding frame 306 at one end of the linkage rod 2 310 to slide inward. 09 slides upward, and the sliding frame 309 drives several telescopic rods 401 to slide upward. This arrangement is conducive to reducing the extrusion force between the push head 402 and the surface of the stamping plate, thereby preventing the push head 402 from damaging the stamping plate. This arrangement is conducive to improving the stamping quality of the mechanical parts; when the stamping is completed, the hydraulic cylinder 14 drives the stamping upper die 202 at the bottom of the stamping cylinder 201 to move upward. At this time, under the elastic force of the pressure spring 308 and the extrusion spring 403, the push head 402 will stick to the The mechanical parts stuck on the stamping upper die 202 are pushed downward and separated from the bottom of the stamping upper die 202. This arrangement is conducive to preventing the parts from sticking to the bottom of the stamping upper die 202; by setting the cleaning mechanism 5, when the shearing column 302 shears the stamping sheet downward, the shearing column 302 discharges the sheared sheet waste through the discharge port 502 at the bottom of the reserved hole 501, and when the sheet waste sticks to the bottom of the shearing column 302, the shearing column 302 can continue to slide downward along the reserved hole 501, and the shearing column 302 slides downward and squeezes the cleaning block 508 on the linkage rod 3 509. At this time, the shearing column 302 slides downward and exceeds the cleaning block 508. When the shearing column 302 slides upward to reset, the cleaning block 508 close to the end of the shearing column 302 scrapes off the sheet waste stuck to the bottom of the shearing column 302. This arrangement is conducive to quickly discharging the sheet waste at the bottom of the shearing column 302, ensuring that the shearing column 302 can continuously process different stamping sheets, thereby improving the working efficiency of the device.
[0061] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A precision stamping die for producing mechanical parts, comprising a processing platform (1), a plurality of support legs (11) being fixedly connected to the bottom of the processing platform (1), a plurality of support columns (12) being fixedly connected directly above the processing platform (1), a top support plate (13) being fixedly connected to one end of the support column (12) away from the processing platform (1), a hydraulic cylinder (14) being fixedly connected to the bottom of the top support plate (13), a lower stamping die groove (15) being opened on the top of the processing platform (1), characterized in that: Also includes: A stamping fixing mechanism (2), the stamping fixing mechanism (2) comprising a fixed arc-shaped piece (207), a stamping component, and a fixing component used to drive the fixed arc-shaped piece (207) to slide; The stamping component comprises a stamping cylinder (201) slidably connected to an end of the hydraulic cylinder (14) away from the top support plate (13); the end of the stamping cylinder (201) away from the hydraulic cylinder (14) is fixedly connected to a stamping upper die (202).
2. The precision stamping die for producing mechanical parts according to claim 1, characterized in that: The fixing component comprises a clamping plate (203) fixedly connected to the side wall of the punching cylinder (201); a plurality of fixing grooves (204) are provided on the top of the processing platform (1); a moving block (205) is slidably connected inside the fixing groove (204); a fixed telescopic rod (206) is fixedly connected to a side of the moving block (205) close to the lower punching die groove (15); an end of the fixed telescopic rod (206) away from the moving block (205) is fixedly connected to a fixed arc-shaped plate (207); and a fixed spring (208) is sleeved on an end of the fixed telescopic rod (206) close to the fixed arc-shaped plate (207).
3. The precision stamping die for producing mechanical parts according to claim 2, characterized in that: The fixing component also includes a plurality of pressing and telescopic rods (209) fixedly connected to the top of the processing platform (1); one end of the pressing and telescopic rod (209) away from the processing platform (1) is sleeved with a fixing spring 2 (210); one end of the pressing and telescopic rod (209) away from the processing platform (1) is rotatably connected to a linkage rod 1 (211); and one end of the linkage rod 1 (211) away from the pressing and telescopic rod (209) is rotatably connected to the top of the moving block (205).
4. The precision stamping die for producing mechanical parts according to claim 3, characterized in that: A stamping shearing mechanism (3) is arranged inside the stamping upper die (202), and the stamping shearing mechanism (3) comprises a sliding plate (301) slidably connected to the inner wall of the stamping upper die (202), the top of the sliding plate (301) is fixedly connected to the bottom of the hydraulic cylinder (14), a plurality of shearing columns (302) are fixedly connected to the bottom of the sliding plate (301), and a plurality of sliding grooves (303) are provided on the side wall of the stamping cylinder (201).
5. The precision stamping die for producing mechanical parts according to claim 4, characterized in that: The punching and shearing mechanism (3) also includes a clamping block (306) slidably connected to the inside of the sliding groove (303); one end of the clamping block (306) close to the outside of the punching cylinder (201) is fixedly connected to the you80 pushing mechanism (4); a side wall of the end of the shearing column (302) away from the sliding plate (301) is provided with a plurality of clamping grooves (305); the clamping block (306) is slidably connected to the inside of the clamping groove (305).
6. The precision stamping die for producing mechanical parts according to claim 5, characterized in that: The punching and shearing mechanism (3) also includes a fixed column (307) fixedly connected to the inside of the punching cylinder (201), a pressure spring (308) is sleeved on the fixed column (307), the bottom of the fixed column (307) is slidably connected to a sliding frame (309), the top of the sliding frame (309) is fixedly connected to the bottom of the pressure spring (308), the side wall of the sliding frame (309) is rotatably connected to a plurality of linkage rods (310), one end of the linkage rod (310) away from the sliding frame (309) is rotatably connected to one end of the clamping block (306), and a plurality of extrusion inclined blocks (311) are fixedly connected directly above the processing platform (1).
7. The precision stamping die for producing mechanical parts according to claim 6, characterized in that: A material pushing mechanism (4) is arranged directly below the sliding frame (309), and the material pushing mechanism (4) comprises a plurality of telescopic pushing rods (401) fixedly connected to the bottom of the sliding frame (309), the telescopic pushing rods (401) slide through the stamping upper die (202), one end of the telescopic pushing rod (401) away from the sliding frame (309) is fixedly connected to a pushing head (402), and one end of the telescopic pushing rod (401) close to the pushing head (402) is sleeved with an extrusion spring (403).
8. The precision stamping die for producing mechanical parts according to claim 7, characterized in that: A cleaning mechanism (5) is arranged directly below the lower punching die groove (15), and the cleaning mechanism (5) comprises a plurality of reserved holes (501) opened at the bottom of the lower punching die groove (15); a plurality of discharge ports (502) are opened at the bottom of the processing platform (1); a plurality of the reserved holes (501) correspond to a plurality of the discharge ports (502); a plurality of slide grooves (503) are opened on the inner wall of the discharge port (502); a plurality of sliders (504) are slidably connected inside the slide groove (503); a plurality of return springs (505) are arranged inside the slide groove (503); and the sliders (504) are fixedly connected to the return springs (505).
9. The precision stamping die for producing mechanical parts according to claim 8, characterized in that: The clearing mechanism (5) further comprises a fixed block (506) fixedly connected to the middle part of the slide groove (503); a side wall of the fixed block (506) is fixedly connected to an extrusion telescopic rod (507); one end of the extrusion telescopic rod (507) away from the fixed block (506) is fixedly connected to a clearing block (508); both ends of the clearing block (508) are rotatably connected to a linkage rod three (509); one end of the linkage rod three (509) away from the clearing block (508) is rotatably connected to a slider (504).
10. A method for using the precision stamping die for producing mechanical parts, using the precision stamping die for producing mechanical parts as claimed in claim 9, characterized in that: It includes the following steps: Step 1: fix the sheet to be punched, the hydraulic cylinder (14) drives the punching cylinder (201) at the bottom to move downward, the punching cylinder (201) moves downward and drives the clamping plate (203) to move toward one end close to the lower punching die groove (15), at this time, the punching cylinder (201) drives the clamping plate (203) to move downward, the clamping plate (203) moves downward and is pressed against the pressing telescopic rod (209) just above the processing platform (1), the top of the pressing telescopic rod (209) is pressed and drives the moving block (205) at one end of the linkage rod (211) to move along the fixed groove (204) toward one end close to the lower punching die groove (15), at this time, the moving block (205) drives the fixed arc-shaped plate (207) at one end of the fixed telescopic rod (206) to be pressed against the edge of the punching sheet; Step 2: Punching and shearing the sheet to be punched. When the punching upper die (202) and the sheet to be punched are punched, the punching cylinder (201) drives the extrusion column (304) and the extrusion inclined block (311) to produce extrusion. The extrusion column (304) is squeezed by the extrusion inclined block (311) and drives the clamping block (306) to slide into the inside of the punching cylinder (201). At this time, the extrusion column (304) drives the clamping block (306) to disengage from the clamping groove (305). The hydraulic cylinder (14) continues to drive the sliding plate (301) downward to slide downward along the inside of the punching cylinder (201). The sliding plate (301) drives the plurality of shearing columns (302) at the bottom to slide downward. At this time, the shearing columns (302) shear the sheet to be punched downward. Step 3: Push out the stamped parts. When the stamping cylinder (201) drives the stamping upper die (202) to move downward, the stamping upper die (202) drives the telescopic rod (401) to move downward. When the pushing head (402) at the bottom of the telescopic rod (401) is pressed against the plate, the telescopic rod (401) is pressed and shrinks along the stamping upper die (202) toward the inside of the stamping cylinder (201). When the extrusion column (304) drives the clamping block (306) to slide inward along the sliding groove (303), the clamping block (306) drives the sliding frame (309) at one end of the linkage rod 2 (310) to slide upward. The sliding frame (309) drives a plurality of telescopic rods (401) to slide upward. This arrangement is conducive to reducing the extrusion force between the pushing head (402) and the surface of the stamping plate, thereby preventing the pushing head (402) from damaging the stamping plate. This arrangement is conducive to improving the stamping quality of the mechanical parts. Step 4: Remove waste materials. When the shearing column (302) shears the stamped sheet downward, the shearing column (302) discharges the sheared sheet waste through the discharge port (502) at the bottom of the reserved hole (501). When the sheet waste sticks to the bottom of the shearing column (302), the shearing column (302) can continue to slide downward along the reserved hole (501). The shearing column (302) slides downward and is squeezed by the clearing block (508) on the linkage rod three (509). At this time, the shearing column (302) slides downward and exceeds the clearing block (508). When the shearing column (302) slides upward to reset, the clearing block (508) close to one end of the shearing column (302) scrapes off the sheet waste sticking to the bottom of the shearing column (302).
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