Metal powder purification treatment equipment
By designing a purification and treatment equipment for metal powder, the mechanical movement in the drum is used to achieve full mixing of acid liquid and metal powder, the problems of rust and uneven treatment of metal powder are solved, and the treatment efficiency and the quality of powder storage are improved.
Patent Information
- Application Number
- CN202510039214.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-05-13
AI Technical Summary
Metal powders are prone to rust after long-term storage, resulting in poor processing and use effects. Existing treatment methods such as uneven mixing of acid liquids when using them, resulting in high loss of metal powders.
A metal powder purification treatment equipment is designed to achieve full mixing of acid and metal powder by using a stepper motor in the drum to drive the rotation of the threaded rod and the crankshaft, combined with the reciprocating movement of the nut block and the twisting of the bifurcation rod.
It realizes efficient mixing of acid liquid and metal powder, improves the uniformity and efficiency of metal powder particles to remove corrosion, and reduces the loss of metal powder.
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Figure CN119973105A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of metal processing, and in particular relates to a metal powder purification treatment device. Background Art
[0002] With the development of industrial technology, modern metal processing technology has become more and more perfect. After long-term storage, the surface of metal powder particles will be corroded and rusted, which will affect the processing and use of metal powder. In the past, acid was used to process metal powder. During the process of acid dissolving rust, the density of metal powder is greater than that of acid, and the metal powder will be deposited at the bottom of the solution. This will easily lead to uneven contact between the metal powder particles and the solution. The metal powder at the top will be in contact with the acid for a long time, and the acid will also consume the metal powder that has not rusted, resulting in a large amount of loss of metal powder material. Summary of the invention
[0003] The purpose of the present invention is to provide a metal powder purification and processing equipment in view of the deficiencies in the prior art. When the device is in use, the metal powder to be processed and the hydrochloric acid solution are placed in a rotating drum. At this time, the stepper motor drives the threaded rod and the crankshaft to rotate, and the crankshaft drives the rotating drum to rotate through the gear rod. At the same time, the nut block will move back and forth on the threaded rod, and the forked rod on the side wall of the threaded rod will contact the torsion plate. The rotating drum, torsion rod and torsion plate will twist back and forth thirty degrees together, and then the acid liquid and the metal powder will be fully mixed inside the rotating drum, achieving the effect of efficiently mixing the acid liquid and the metal powder, and increasing the uniformity and efficiency of de-corrosion of the metal powder particles, thereby solving the problems mentioned in the background technology.
[0004] In order to solve the above problems, the present invention provides the following technical solutions: a metal powder purification and processing equipment, including a base plate, two fixed blocks are arranged on the top of the base plate, a torsion rod is rotatably arranged in the middle of the fixed block, the shaft of the torsion rod is inserted into the interior of the fixed block, a torsion channel is arranged in the middle of the torsion rod, and a rotating drum is rotatably arranged inside the torsion channel; a stepper motor is fixedly arranged in front of the rotating drum, a threaded rod is arranged at the output end of the stepper motor, a crankshaft is arranged at the rear end of the threaded rod, and a gear rod in contact with the crankshaft is arranged at the front end of the rotating drum; a nut is sleeved on the outer side of the threaded rod The rotating drum is provided with a torsion spring, a round block is provided at the end of the shaft rod, the left end of the torsion spring is fixedly connected to the side wall of the fixed block, the right end of the torsion spring is fixedly connected to the side wall of the round block, a square is detachably mounted on the side wall of the round block, a torsion sheet is provided on the side wall of the square, and the steel ball abuts against the side wall of the torsion sheet; the metal powder to be processed and the hydrochloric acid solution are poured into the interior of the rotating drum, and a drying mechanism is provided below the rotating drum.
[0005] Furthermore, the front end of the rotating drum is provided with an external thread on the outer side of a twisting cover plate, the port of the rotating drum is provided with an internal thread, and the edge of the twisting cover plate is also provided with a sealing rubber ring.
[0006] Furthermore, the outer sides of the crankshaft and the gear lever are coated with lubricating oil.
[0007] Furthermore, a square hole matching the square block is provided on the side wall of the round block, and the square block and the square hole are connected by bolts.
[0008] Furthermore, the drying mechanism includes a torsion frame, a heating cylinder is rotatably arranged on the inner side of the torsion frame, both ends of the heating cylinder are provided with tube shafts inserted in the red side wall of the torsion frame, the tube shafts are connected to the linkage assembly, a feed port is arranged on the side wall of the heating cylinder, a sealing plunger plate is arranged inside the feed port, a heating assembly is arranged inside the heating cylinder, and a loading assembly is also arranged above the heating cylinder.
[0009] Furthermore, the linkage assembly includes a driving turntable on the side wall of the threaded rod, a driven turntable is arranged on the pipe shaft, and the driven turntable and the driving turntable are connected by a belt.
[0010] Furthermore, the heating assembly includes an interlayer in the side wall of the heating cylinder, and the interior of the interlayer is filled with heating tiles.
[0011] Furthermore, the loading assembly includes a cantilever plate at the bottom of the base plate, and a material gathering funnel is provided at the end of the cantilever plate. The upper part of the material gathering funnel is aligned with the port of the rotating drum, and the lower part of the material gathering funnel is aligned with the port of the feed inlet.
[0012] Furthermore, the end of the tube shaft is wrapped with a wire mesh and a gauze mesh.
[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects: Firstly, when the device is in use, the metal powder and hydrochloric acid solution to be treated are placed in the rotating drum. At this time, the stepper motor drives the threaded rod and the crankshaft to rotate, and the crankshaft drives the rotating drum to rotate through the gear rod. At the same time, the nut block will move back and forth on the threaded rod, and the forked rod on the side wall of the threaded rod will contact the torsion plate. The rotating drum, torsion rod and torsion plate will twist back and forth thirty degrees together, and then the acid and metal powder will be fully mixed inside the rotating drum, achieving the effect of efficient mixing of the acid and metal powder, and increasing the uniformity and efficiency of corrosion removal of the metal powder particles.
[0014] Secondly, after twisting the cover open, pour the acidified metal powder into the aggregation funnel. At this time, the feed port is facing upward and aligned with the lower end of the aggregation funnel. After the heating cylinder is loaded with the material, the feed port is blocked. The driving turntable on the outside of the threaded rod drives the driven turntable to rotate through the belt, and the heating cylinder rotates synchronously with the driven turntable. At the same time, the heating tiles begin to heat the material to quickly evaporate the hydrochloric acid and water. The acidification time of the present invention is relatively short. After the hydrochloric acid and water remove the rust on the surface of the metal powder particles, the acidification is stopped immediately. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the front view of the present invention.
[0016] Figure 2 It is a schematic diagram of a side view of the present invention.
[0017] Figure 3 It is a schematic diagram of a cross-section of the present invention.
[0018] Figure 4 Schematic diagram of the torsion spring of the present invention.
[0019] Figure 5 Schematic diagram of the heating cartridge of the present invention.
[0020] Description of reference numerals: Base plate 1, fixed block 2, torsion rod 3, rotating cylinder 4, torsion cover plate 401, gear rod 402, stepping motor 5, threaded rod 501, crankshaft 502, cantilever plate 6, material gathering funnel 601, torsion frame 7, heating cylinder 701, driven turntable 702, belt 703, driving turntable 704, tube shaft 705, feed port 706, interlayer 707, nut block 8, guide rod 801, forked rod 802, steel ball 803, torsion spring 9, round block 901, square block 902, torsion plate 903. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The present invention provides a metal powder purification treatment device, such as Figure 1-5 As shown, it includes a base plate 1, two fixed blocks 2 are arranged on the top of the base plate 1, a torsion rod 3 is rotatably arranged in the middle of the fixed block 2, the shaft of the torsion rod 3 is inserted into the interior of the fixed block 2, a torsion channel is arranged in the middle of the torsion rod 3, and a rotating drum 4 is rotatably arranged inside the torsion channel; a stepping motor 5 is fixedly arranged in front of the rotating drum 4, a threaded rod 501 is arranged at the output end of the stepping motor 5, a crankshaft 502 is arranged at the rear end of the threaded rod 501, and a shift rod 402 in contact with the crankshaft 502 is arranged at the front end of the rotating drum 4; a nut block 8 is sleeved on the outer side of the threaded rod 501, and a guide rod 801 and a forked rod 8 are arranged on the side wall of the nut block 8 02, a guide hole matching the guide rod 801 is arranged on the side wall of the fixed block 2, a steel ball 803 is arranged at the end of the bifurcated rod 802, a torsion spring 9 is sleeved on the outer side of the shaft of the torsion stick 3, a round block 901 is arranged at the end of the shaft, the left end of the torsion spring 9 is fixedly connected to the side wall of the fixed block 2, the right end of the torsion spring 9 is fixedly connected to the side wall of the round block 901, a block 902 is detachably installed on the side wall of the round block 901, a torsion plate 903 is arranged on the side wall of the block 902, and the steel ball 803 abuts against the side wall of the torsion plate 903; the metal powder to be processed and the hydrochloric acid solution are poured into the interior of the rotating drum 4, and a drying mechanism is arranged at the bottom of the rotating drum 4.
[0024] In this embodiment, the metal powder and hydrochloric acid solution to be treated are placed in the rotating drum 4. At this time, the stepper motor 5 drives the threaded rod 501 and the crankshaft 502 to rotate, and the crankshaft 502 drives the rotating drum 4 to rotate through the gear rod. At the same time, the nut block 8 will move back and forth on the threaded rod 501, and the bifurcated rod 802 on the side wall of the threaded rod 501 will contact the torsion plate 903. The rotating drum 4, the torsion rod 3 and the torsion plate 903 will twist back and forth thirty degrees together, and then the acid liquid and the metal powder will be fully mixed inside the rotating drum 4, achieving the effect of efficient mixing of the acid liquid and the metal powder, and increasing the uniformity and efficiency of the metal powder particle decording. Compared with the acid decording method of the prior art, the metal powder will be deposited at the bottom of the acid liquid, resulting in uneven mixing of the acid liquid in the material box. The acid liquid and the metal powder of the present invention are in very uniform contact.
[0025] In a further embodiment of the present invention, Figure 1-3As shown, the front end of the rotating drum 4 is provided with a twist cover plate 401 , the outer side of which is provided with an external thread, the port of the rotating drum 4 is provided with an internal thread, and the edge of the twist cover plate 401 is also provided with a sealing rubber ring.
[0026] In this embodiment, after the twist cover 401 is opened, the acidified metal powder is poured out, and the rubber ring on the edge of the twist cover 401 adds a sealed box to prevent the acid from leaking out.
[0027] In a further embodiment of the present invention, Figure 1-3 As shown, the outer sides of the crankshaft 502 and the gear lever 402 are coated with lubricating oil.
[0028] In this embodiment, the lubricating oil on the outside of the crankshaft 502 and the shift rod 402 reduces the friction and prevents the crankshaft 502 and the shift rod 402 from excessive wear.
[0029] In a further embodiment of the present invention, Figure 1-4 As shown, a square hole matching the square block 902 is provided on the side wall of the round block 901, and the square block 902 and the square hole are connected by bolts.
[0030] In this embodiment, the square block 902 can be removed from the round block 901 and replaced with a longer model, so that the range of movement of the nut block 8 along the threaded rod 501 can be increased.
[0031] In a further embodiment of the present invention, Figure 1-5 As shown, the drying mechanism includes a torsion frame 7, a heating cylinder 701 is rotatably arranged inside the torsion frame 7, both ends of the heating cylinder 701 are provided with tube shafts 705 inserted in the red side wall of the torsion frame 7, the tube shaft 705 is connected to the linkage assembly, a feed port 706 is arranged on the side wall of the heating cylinder 701, a sealing plunger plate is arranged inside the feed port 706, a heating assembly is arranged inside the heating cylinder 701, and a loading assembly is also arranged above the heating cylinder 701.
[0032] In this embodiment, the acidified metal powder is loaded into the heating cylinder 701, and the heating component begins to heat the material to quickly evaporate the hydrochloric acid and water. The acidification time of the present invention is relatively short, and the rust on the surface of the metal powder particles in the acid solution is immediately evaporated and the acidification is stopped.
[0033] In a further embodiment of the present invention, Figure 1-2 As shown, the linkage assembly includes a driving turntable 704 on the side wall of the threaded rod 501 , a driven turntable 702 is arranged on the tube shaft 705 , and the driven turntable 702 and the driving turntable 704 are connected by a belt 703 .
[0034] In this embodiment, the driving turntable 704 on the outer side of the threaded rod 501 drives the driven turntable 702 to rotate through the belt 703, and the heating cylinder 702 rotates synchronously with the driven turntable 702, thereby achieving a linkage effect.
[0035] In a further embodiment of the present invention, Figure 1-5 As shown, the heating assembly includes an interlayer 707 in the side wall of the heating cylinder 701, and the interior of the interlayer 707 is filled with heating tiles.
[0036] In this embodiment, the heating tile heats the heating tube 701 to increase the temperature. The heating tube 701 also rotates during the heating process, and the acid in the internal metal powder will evaporate quickly to stop the acidification.
[0037] In a further embodiment of the present invention, Figure 1-2 As shown, the loading assembly includes a cantilever plate 6 at the bottom of the base plate 1, and a material gathering funnel 601 is provided at the end of the cantilever plate 6. The upper part of the material gathering funnel 601 is aligned with the port of the rotating drum 4, and the lower part of the material gathering funnel 601 is aligned with the port of the feed inlet 706.
[0038] In this embodiment, after twisting the cover plate 401 to open, the acidified metal powder is poured out and sent into the aggregation funnel 601. At this time, the feed port 706 is upwardly aligned with the lower end of the aggregation funnel 601, and the feed port 706 is blocked after the heating cylinder 701 is loaded with the material.
[0039] In a further embodiment of the present invention, Figure 1-5 As shown, the end of the tube shaft 705 is wrapped with wire mesh and gauze mesh.
[0040] In this embodiment, the wire mesh and gauze mesh at the end of the tube shaft 705 can balance the air pressure inside and outside the heating tube 701, and the wire mesh and gauze mesh can prevent metal powder from splashing out.
[0041] Working principle: put the metal powder and hydrochloric acid solution to be treated into the rotating drum 4, at this time, the stepper motor 5 drives the threaded rod 501 and the crankshaft 502 to rotate, and the crankshaft 502 drives the rotating drum 4 to rotate through the gear lever, and at the same time, the nut block 8 will reciprocate on the threaded rod 501, and the bifurcated rod 802 on the side wall of the threaded rod 501 will contact the torsion plate 903, and the rotating drum 4, the torsion rod 3 and the torsion plate 903 will twist back and forth by 30 degrees together, and then the acid and the metal powder will be fully mixed inside the rotating drum 4, achieving the effect of efficiently mixing the acid and the metal powder, and increasing the metal The uniformity and efficiency of the powder particle decording are improved. Compared with the prior art acid decording method, the metal powder will be deposited at the bottom of the acid solution, resulting in uneven mixing of the acid solution in the material box. The acid solution of the present invention is in very uniform contact with the metal powder. After the twist cover 401 is opened, the acidified metal powder is poured out. The rubber ring on the edge of the twist cover 401 increases the sealed box to prevent the acid solution from leaking out. The lubricating oil on the outside of the crankshaft 502 and the gear lever 402 reduces the friction and prevents the crankshaft 502 and the gear lever 402 from excessive wear. The square block 902 can be disassembled from the round block 901. By replacing a longer model, the nut block 8 can move back and forth along the threaded rod 501 with a larger amplitude, and the acidified metal powder is loaded into the heating cylinder 701. The heating component starts to heat the material to quickly evaporate the hydrochloric acid and water. The acidification time of the present invention is relatively short. After the rust on the surface of the metal powder particles in the acid solution is immediately evaporated, the acidification is stopped. The driving turntable 704 on the outside of the threaded rod 501 drives the driven turntable 702 to rotate through the belt 703, and the heating cylinder 702 rotates synchronously with the driven turntable 702, thereby achieving a linkage effect. The heating element has a strong effect on the heating. The heat cylinder 701 is heated to increase the temperature. The heating cylinder 701 is also rotating during the heating process. The acid in the internal metal powder will evaporate quickly to stop the acidification. After twisting the cover plate 401 to open, the acidified metal powder is poured out and sent into the aggregation funnel 601. At this time, the feed port 706 is upwardly aligned with the lower end of the aggregation funnel 601. After the heating cylinder 701 is loaded with materials, the feed port 706 is blocked. The wire mesh and gauze mesh at the end of the tube shaft 705 can balance the air pressure inside and outside the heating cylinder 701, and the wire mesh and gauze mesh can prevent the metal powder from splashing out.
[0042] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0043] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0044] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A metal powder purification treatment equipment, characterized in that: It comprises a base plate (1), wherein two fixed blocks (2) are arranged at the top of the base plate (1), a torsion rod (3) is rotatably arranged in the middle of the fixed block (2), the shaft of the torsion rod (3) is inserted into the interior of the fixed block (2), a torsion channel is arranged in the middle of the torsion rod (3), and a rotating drum (4) is rotatably arranged in the interior of the torsion channel; A stepper motor (5) is fixedly arranged in front of the rotating drum (4); a threaded rod (501) is arranged at the output end of the stepper motor (5); a crankshaft (502) is arranged at the rear end of the threaded rod (501); and a gear lever (402) in contact with the crankshaft (502) is arranged at the front end of the rotating drum (4); The outer side of the threaded rod (501) is sleeved with a nut block (8), the side wall of the nut block (8) is provided with a guide rod (801) and a bifurcated rod (802), the side wall of the fixed block (2) is provided with a guide hole matching the guide rod (801), the end of the bifurcated rod (802) is provided with a steel ball (803), the outer side of the shaft of the torsion rod (3) is sleeved with a torsion spring (9), the end of the shaft is provided with a round block (901), the left end of the torsion spring (9) is fixedly connected to the side wall of the fixed block (2), the right end of the torsion spring (9) is fixedly connected to the side wall of the round block (901), a square block (902) is detachably mounted on the side wall of the round block (901), a torsion plate (903) is provided on the side wall of the square block (902), and the steel ball (803) abuts against the side wall of the torsion plate (903); The interior of the rotating drum (4) is filled with metal powder to be processed and a hydrochloric acid solution, and a drying mechanism is provided below the rotating drum (4).
2. The metal powder purification treatment equipment according to claim 1, characterized in that: The front end of the rotating drum (4) is provided with a twisting cover plate (401), the outer side of which is provided with an external thread, the port of the rotating drum (4) is provided with an internal thread, and the edge of the twisting cover plate (401) is also provided with a sealing rubber ring.
3. The metal powder purification treatment equipment according to claim 1, characterized in that: Lubricating oil is applied to the outer sides of the crankshaft (502) and the gear lever (402).
4. The metal powder purification treatment equipment according to claim 1, characterized in that: A square hole matching the square block (902) is provided on the side wall of the round block (901), and the square block (902) and the square hole are connected by bolts.
5. The metal powder purification treatment equipment according to claim 1, characterized in that: The drying mechanism comprises a torsion frame (7), a heating cylinder (701) is rotatably arranged inside the torsion frame (7), tube shafts (705) inserted into the side wall of the torsion frame (7) are arranged at both ends of the heating cylinder (701), the tube shafts (705) are connected to a linkage assembly, a material inlet (706) is arranged on the side wall of the heating cylinder (701), a sealing plunger plate is arranged inside the material inlet (706), a heating assembly is arranged inside the heating cylinder (701), and a loading assembly is also arranged above the heating cylinder (701).
6. The metal powder purification treatment equipment according to claim 5, characterized in that: The linkage assembly comprises a driving turntable (704) on the side wall of the threaded rod (501), a driven turntable (702) is arranged on the tube shaft (705), and the driven turntable (702) and the driving turntable (704) are connected via a belt (703).
7. The metal powder purification treatment equipment according to claim 5, characterized in that: The heating assembly comprises an interlayer (707) in the side wall of the heating cylinder (701), and the interior of the interlayer (707) is filled with heating tiles.
8. The metal powder purification treatment equipment according to claim 5, characterized in that: The loading assembly comprises a cantilever plate (6) at the bottom of the base plate (1), and a material gathering funnel (601) is provided at the end of the cantilever plate (6), the upper end of the material gathering funnel (601) is aligned with the port of the rotating drum (4), and the lower end of the material gathering funnel (601) is aligned with the port of the feed inlet (706).
9. The metal powder purification treatment equipment according to claim 5, characterized in that: The end of the tube shaft (705) is wrapped with a wire mesh and a gauze mesh.