Leveling device with detection assembly
By designing a leveling device with inspection components and leveling components, the problems of single functions and high production costs in the prior art are solved, and the automated process of workpiece size detection, automatic shedding, leveling and surface removal are realized, which improves processing efficiency and reduces costs.
Patent Information
- Application Number
- CN202510231994.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing leveling device has a single function, and it is impossible to automatically detect the workpiece size and remove surface impurities, resulting in high production costs.
A leveling device with detection components is designed, integrating detection components and leveling components, which can automatically detect workpiece sizes, level workpieces of different thicknesses, and remove surface impurities.
The automated process of workpiece size detection, automatic shedding, leveling and surface removal is realized, which improves workpiece processing efficiency and reduces production costs.
Smart Images
Figure CN119973238A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of leveling devices, and in particular relates to a leveling device with a detection component. Background Art
[0002] A leveling device is a device used to adjust a plane or surface to a horizontal level or a predetermined angle. It is widely used in construction, manufacturing, precision machining and other fields. Traditional leveling devices mainly achieve adjustment through mechanical structures or manual operations. With the development of industrial technology, the requirements for leveling accuracy and efficiency are increasing.
[0003] The existing leveling device has a relatively simple function. When detecting the size of the workpiece and facing the workpiece that does not meet the standard, multiple processes are required to calculate the difference data of the unqualified workpiece, and automatically detach, level and remove dust from the workpiece, so the production and use costs are relatively high. Summary of the invention
[0004] The purpose of the present invention is to provide a leveling device with a detection component, which has the advantages of detecting whether the workpiece size is qualified and the parameters of the unqualified workpiece, automatically falling off the unqualified workpiece, leveling the workpiece according to different thicknesses and removing dust and impurities on the workpiece surface.
[0005] The above technical purpose of the present invention is achieved through the following technical solutions: a leveling device with a detection component, including a leveling device base frame, a placing plate and a first torsion spring, two groups of the placing plates are rotatably connected to the two sides of the inside of the leveling device base frame, four groups of the first torsion springs are respectively mounted on both sides of the surface of the two groups of placing plates, a detection component is arranged on one side of the upper surface of the leveling device base frame, and a leveling component is commonly arranged between the leveling device base frame and the detection component.
[0006] By adopting the above technical scheme, the detection component can detect whether the size of the workpiece meets the standard and facilitate recording the difference parameters of unqualified workpieces. The leveling component is used to remove burrs on the surface of the workpiece, and can remove burrs according to workpieces of different thicknesses and clean the impurities removed from the surface of the workpiece.
[0007] The present invention is further configured as follows: the detection component includes a movable shell, a threaded plate and a push plate, the two groups of movable shells are respectively slidably connected to one side of the upper end of the base frame of the leveling device, the two groups of threaded plates are respectively welded to one end of the two groups of movable shells, the two groups of threaded plates are commonly threadedly connected with positive and negative screw rods, the surfaces of the positive and negative screw rods are welded with second transmission wheels, and the two groups of push plates are respectively welded to one end of the two groups of movable shells.
[0008] By adopting the above technical solution, when the forward and reverse screws rotate, the threaded plate will be used to drive the two sets of movable shells to move in opposite or reverse directions, and the push plate is used to control the extrusion rod to hold the release plate.
[0009] The present invention is further configured as follows: two groups of measuring plates are welded on both sides of the upper end of the leveling device chassis, mounting blocks are welded on both sides of the lower end of the leveling device chassis, rotating columns are welded inside the two groups of mounting blocks, movable columns are rotatably connected to the surfaces of the two groups of rotating columns, and fourth torsion springs are bolted between the two groups of movable columns and one side of the inner wall of the mounting block through spring fixing members.
[0010] By adopting the above technical solution, the fourth torsion spring can drive the movable column to reset after rotation, thereby driving the hollow shell to reset.
[0011] The present invention is further configured as follows: two groups of hollow shells are welded on the surfaces of the two groups of movable columns, limiting shells are welded to the surfaces of the two groups of hollow shells and the release plate, sliding columns are slidably connected inside the two groups of limiting shells, and two groups of pull rods are welded between the two groups of sliding columns.
[0012] With the above technical solution, when the push plate moves to the other end of the hollow shell and continues to move, it will push the hollow shell to rotate using the movable column, and the hollow shell will drive the release plate to rotate using the pull rod.
[0013] The present invention is further configured as follows: the four groups of hollow shells are slidably connected with extrusion blocks, the upper ends of the four groups of extrusion blocks are welded with two groups of extrusion rods, the two groups of moving shells are slidably connected with two groups of detection plates on both sides, the eight groups of detection plates and the moving shells are fixedly connected with second spring top rods through spring fixing members, the eight groups of detection plates are welded with spring sheets on one side, the other sides of the detection plates of four groups are slidably connected with extrusion plates, and the upper ends of the two groups of moving shells are welded with three groups of baffles.
[0014] By adopting the above technical solution, the extrusion block and the extrusion rod are used to support the plate, the two sets of detection plates are used to limit the length of the workpiece, the extrusion plate is used to control the height of the push knife, and the spring sheet is used to prevent the second spring push rod from driving the moving detection plate to reset.
[0015] The present invention is further configured as follows: the leveling assembly includes a motor, a frame and a gear plate, the motor is welded to one side of the middle part of the interior of the leveling device frame, the frame is welded to the other side of the middle part of the surface of the leveling device frame, a connecting rod is welded to the output end of the motor, and the connecting rod and the frame are rotatably connected, a gear is welded to the middle part of the surface of the connecting rod, the lower surface of the gear is meshed with a gear plate, and the gear plate is slidably connected to the upper end of the leveling device frame.
[0016] By adopting the above technical solution, the motor is used to drive the gear on the surface of the connecting rod to rotate, thereby driving the tooth plate to move, and finally providing power for the use of the push knife.
[0017] The present invention is further configured as follows: four groups of first spring push rods are welded to one side of the lower end of the tooth plate, push knives are welded to the piston ends of the four groups of the first spring push rods, slide plates are welded to both sides of the upper ends of the push knives, two groups of sliding rods are slidably connected inside the two groups of slide plates, and the sliding rods are slidably connected to the extrusion plate.
[0018] By adopting the above technical solution, the first spring push rod facilitates the lifting and lowering of the push knife, and the slide plate is used for the movement of the slide rod to prevent it from getting stuck.
[0019] The present invention is further configured as follows: first rotating rods are welded on both sides of the lower end of the push knife, second torsion springs are sleeved on the surfaces of the two groups of the first rotating rods, spring fixings at one end of the two groups of the second torsion springs are connected to a rotating shell, debris removal plates are welded on one side of the two groups of the rotating shells, and a debris removal sticker is welded on the lower surface of the push knife.
[0020] By adopting the above technical solution, the cleaning plate is used to remove impurities on the surface of the workpiece, and the second torsion spring is used to drive the cleaning plate to reset after rotation.
[0021] The present invention is further configured as follows: a second rotating rod is welded inside the two groups of rotating shells, a third torsion spring is sleeved on the surface of the two groups of second rotating rods, one end of the two groups of third torsion springs is connected to a rotating plate by a spring fixing part, one end of the connecting rod is welded to a first transmission wheel, and a belt is connected between the first transmission wheel and the second transmission wheel for common transmission.
[0022] By adopting the above technical solution, the design of the rotating shell, the third torsion spring and the rotating plate makes it convenient for the rotating plate to rotate only to one side, so as to drive the cleaning plate to rotate and clean.
[0023] In summary, the present invention has the following beneficial effects: When in use, place the workpiece on the surface of the placement plate. The torque of the first torsion spring is sufficient to support the placement of workpieces of various weights. Then start the leveling component and drive the detection component to run. The detection component can be adjusted to detect workpieces of two different lengths. When the two sides of the detection component just fit with the edge of the placement plate, it means that the size of the workpiece is suitable. If it is not suitable, the length of the workpiece exceeds the outermost edge of the placement plate by how much, and the parameters can be seen. If it is not suitable, the workpiece will fall off automatically. If it is suitable, the detection component will automatically clamp the workpiece while detecting it, and according to the thickness of the workpiece, the detection component will drive the leveling component to adjust to the appropriate height. When the leveling component removes burrs on the surface of the workpiece, it will also clean up impurities on the surface of the workpiece, thereby improving the processing efficiency of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic three-dimensional diagram of the overall structure of the present invention; Figure 2is a schematic three-dimensional diagram of the slide bar structure of the present invention; Figure 3 It is a schematic three-dimensional diagram of the positive and negative screw rod structures of the present invention; Figure 4 is a schematic three-dimensional diagram of the motor structure of the present invention; Figure 5 It is a schematic three-dimensional diagram of the push plate structure of the present invention; Figure 6 is a schematic three-dimensional diagram of the spring structure of the present invention; Figure 7 It is a schematic three-dimensional diagram of the push knife structure of the present invention.
[0025] Reference numerals: 1. Leveling device chassis; 2. Placement plate; 3. Detection assembly; 301. Moving shell; 302. Push plate; 303. Forward and reverse screw rods; 304. Second transmission wheel; 305. Threaded plate; 306. Detection plate; 307. Shrapnel; 308. Second spring push rod; 309. Extrusion plate; 310. Mounting block; 311. Rotating column; 312. Fourth torsion spring; 313. Movable column; 314. Hollow shell; 315. Limiting shell; 316. Sliding column; 317. Pull rod; 318. Extrusion block; 319. Extrusion rod; 32 0. Measuring plate; 321. Baffle; 4. Leveling assembly; 401. Motor; 402. Connecting rod; 403. Gear; 404. Belt; 405. First transmission wheel; 406. De-dusting sticker; 407. Tooth plate; 408. First spring push rod; 409. Push knife; 410. Slide plate; 411. Slide bar; 412. First rotating rod; 413. Second torsion spring; 414. Third torsion spring; 415. Second rotating rod; 416. Rotating plate; 417. Rotating shell; 418. De-dusting plate; 419. Stand; 5. First torsion spring. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0027] Embodiment 1: refer to Figure 1-7 A leveling device with a detection component includes a leveling device chassis 1, a placing plate 2 and a first torsion spring 5, two groups of placing plates 2 are rotatably connected to the two sides of the inside of the leveling device chassis 1, four groups of first torsion springs 5 are respectively sleeved on both sides of the surface of the two groups of placing plates 2, a detection component 3 is arranged on one side of the upper surface of the leveling device chassis 1, and a leveling component 4 is commonly arranged between the leveling device chassis 1 and the detection component 3.
[0028] Brief description of the usage process: When in use, place the workpiece on the surface of the placement plate 2. The torque of the first torsion spring 5 is sufficient to support the placement of workpieces of various weights. Then start the leveling component 4 and drive the detection component 3 to run. The detection component 3 can be adjusted to detect workpieces of two different lengths. When the two sides of the detection component 3 just fit with the edge of the placement plate 2, it means that the size of the workpiece is suitable. If it is not suitable, the length of the workpiece exceeds the outermost edge of the placement plate 2 by a certain amount. It can be seen from the parameters that if it is not suitable, the workpiece will fall off automatically. If it is suitable, the detection component 3 will automatically clamp the workpiece while detecting it, and according to the thickness of the workpiece, the detection component 3 will drive the leveling component 4 to adjust to a suitable height. When the leveling component 4 removes burrs on the surface of the workpiece, it will clean up impurities on the surface of the workpiece, thereby improving the processing efficiency of the workpiece.
[0029] Embodiment 2: Based on Example 1, Figure 3 , Figure 5 and Figure 6 The detection component 3 includes a moving shell 301, a threaded plate 305 and a push plate 302. The two groups of moving shells 301 are respectively slidably connected to one side of the upper end of the leveling device chassis 1. The two groups of threaded plates 305 are respectively welded to one end of the two groups of moving shells 301. The two groups of threaded plates 305 are commonly threadedly connected with positive and negative screw rods 303. The surfaces of the positive and negative screw rods 303 are welded with second transmission wheels 304. The two groups of push plates 302 are respectively welded to one end of the two groups of moving shells 301; two groups of measuring plates 320 are welded on both sides of the upper end of the leveling device chassis 1, and mounting blocks 310 are welded on both sides of the lower end of the leveling device chassis 1. Rotating columns 311 are welded inside the two groups of mounting blocks 310. The surfaces of the two groups of rotating columns 311 are rotatably connected with movable columns 313. The fourth torsion spring 31 is bolted between the two groups of movable columns 313 and one side of the inner wall of the mounting block 310 through a spring fixing member. 2; Two groups of hollow shells 314 are welded on the surfaces of the two groups of movable columns 313, and the two groups of hollow shells 314 and the surface of the plate 2 are welded with limit shells 315, and the two groups of limit shells 315 are slidably connected with sliding columns 316 inside, and two groups of pull rods 317 are welded between the two groups of sliding columns 316; the four groups of hollow shells 314 are slidably connected with extrusion blocks 318 inside, and the upper ends of the four groups of extrusion blocks 318 are welded with two groups of extrusion rods 319, and the two sides of the two groups of mobile shells 301 are slidably connected with two groups of detection plates 306, and the second spring top rods 308 are fixedly connected between the eight groups of detection plates 306 and the mobile shell 301 through spring fixing parts, and the eight groups of detection plates 306 are welded with spring pieces 307 on one side, and the other sides of the four groups of detection plates 306 are slidably connected with extrusion plates 309 inside, and the upper ends of the two groups of mobile shells 301 are welded with three groups of baffles 321.
[0030] When the forward and reverse screw rods 303 rotate, the two sets of threaded plates 305 will drive the two sets of movable shells 301 to move in opposite or reverse directions at the same time. When processing a workpiece of a certain length and detecting the size, the corresponding four sets of detection plates 306 can be retained, and the other four sets are driven to the outside of the movable shell 301 by the second spring push rod 308. If the workpiece is unqualified, the forward and reverse screw rods 303 are rotated in the reverse direction, which will cause the movable shell 301 to drive the push plate 302 to move in the reverse direction, thereby pushing the hollow shell 314 to rotate using the movable column 313. Since the sliding column 316 is slidably connected inside the limit shell 315, the pull rod 317 will pull the release plate 2 to rotate, and finally make the workpiece come out. When the push plate 302 moves forward, the fourth torsion spring 312 will bring The hollow shell 314 and the placing plate 2 are reset. If the size of the workpiece is qualified, the push plate 302 will squeeze the extrusion block 318. Because one side of the extrusion block 318 is an inclined surface, when the inclined surface is squeezed, the extrusion block 318 will move upward, thereby driving the extrusion rod 319 to press against the lower side of the placing plate 2, which can prevent the placing plate 2 from turning down when leveling burrs, and when the detection plate 306 is squeezed, the extrusion plate 309 will move upward inside the detection plate 306. Because one side of the extrusion plate 309 is also an inclined surface, the spring piece 307 is used to limit the detection plate 306 to prevent the second spring push rod 308 from driving the detection plate 306 to reset when the detection plate 306 is used, thereby achieving the effect of facilitating the detection of the size of the workpiece.
[0031] Embodiment 3: Based on Example 2, Figure 2 , Figure 4 and Figure 7The leveling assembly 4 includes a motor 401, a stand 419 and a tooth plate 407. The motor 401 is welded to one side of the middle part of the bottom frame 1 of the leveling device, and the stand 419 is welded to the other side of the middle part of the surface of the bottom frame 1 of the leveling device. A connecting rod 402 is welded to the output end of the motor 401, and the connecting rod 402 is rotatably connected to the stand 419. A gear 403 is welded to the middle part of the surface of the connecting rod 402, and the lower surface of the gear 403 is meshed with a tooth plate 407, and the tooth plate 407 is slidably connected to the upper end of the bottom frame 1 of the leveling device; four groups of first spring push rods 408 are welded to one side of the lower end of the tooth plate 407, and the piston ends of the four groups of first spring push rods 408 are all welded with push knives 409, and slide plates 410 are welded to both sides of the upper end of the push knives 409, and two groups of slide plates 410 are slidably connected to two groups of slide rods 4 11, and the sliding rod 411 is slidably connected to the extrusion plate 309; first rotating rods 412 are welded on both sides of the lower end of the push knife 409, and the surfaces of the two groups of first rotating rods 412 are sleeved with second torsion springs 413, and the spring fixing pieces at one end of the two groups of second torsion springs 413 are connected to the rotating shell 417, and the two groups of rotating shells 417 are welded with a cleaning plate 418 on one side, and the lower surface of the push knife 409 is welded with a cleaning sticker 406; second rotating rods 415 are welded inside the two groups of rotating shells 417, and the surfaces of the two groups of second rotating rods 415 are sleeved with third torsion springs 414, and the spring fixing pieces at one end of the two groups of third torsion springs 414 are connected to the rotating plate 416, and the first transmission wheel 405 is welded to one end of the connecting rod 402, and the first transmission wheel 405 and the second transmission wheel 304 are commonly connected by a belt 404.
[0032] Brief description of the use process: When the motor 401 is running, the connecting rod 402 drives the gear 403 to rotate, so that the toothed plate 407 drives the push knife 409 to deburr the workpiece. The first transmission wheel 405, the second transmission wheel 304 and the belt 404 are used to drive the detection component 3 to operate synchronously. When the extrusion plate 309 is squeezed and moved upward, the slide bar 411 and the slide plate 410 are used to drive the push knife 409 to move upward. The sliding of the slide bar 411 inside the slide plate 410 can prevent it from getting stuck, because the movement of the moving shell 301 will drive the slide bar 411 to slide inside the slide plate 410. When the push knife When 409 removes burrs on the surface of the workpiece, the rotating plate 416 contacts the baffle 321 and rotates. When the push knife 409 is driven by the motor 401 to move in the opposite direction, since one side of the rotating shell 417 blocks the rotation of the rotating plate 416, the rotating shell 417 drives the cleaning plate 418 to clean impurities on the surface of the workpiece. The third torsion spring 414 and the second torsion spring 413 are respectively used to drive the rotating plate 416 and the cleaning plate 418 to reset after rotation. The cleaning sticker 406 can perform secondary cleaning of impurities on the surface of the workpiece, thereby achieving the effect of facilitating the leveling of burrs on the surface of the workpiece.
[0033] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A leveling device with a detection assembly, comprising a leveling device chassis, a placing plate and a first torsion spring, characterized in that: The two groups of the placing plates are rotatably connected to the two sides of the inner frame of the leveling device respectively, the four groups of the first torsion springs are respectively sleeved on the two sides of the surface of the two groups of placing plates, a detection component is arranged on one side of the upper surface of the frame of the leveling device, and a leveling component is commonly arranged between the frame of the leveling device and the detection component.
2. A leveling device with a detection component according to claim 1, characterized in that: The detection component includes a moving shell, a threaded plate and a push plate. The two groups of moving shells are respectively slidably connected to one side of the upper end of the base frame of the leveling device. The two groups of threaded plates are respectively welded to one end of the two groups of moving shells. The two groups of threaded plates are commonly threadedly connected with positive and negative screw rods, and the second transmission wheel is welded on the surface of the positive and negative screw rods. The two groups of push plates are respectively welded to one end of the two groups of moving shells.
3. A leveling device with a detection component according to claim 2, characterized in that: Two groups of measuring plates are welded on both sides of the upper end of the base frame of the leveling device, and mounting blocks are welded on both sides of the lower end of the base frame of the leveling device. Rotating columns are welded inside the two groups of mounting blocks, and movable columns are rotatably connected to the surfaces of the two groups of rotating columns. A fourth torsion spring is bolted between the two groups of movable columns and one side of the inner wall of the mounting block through a spring fixing piece.
4. A leveling device with a detection component according to claim 3, characterized in that: Two groups of hollow shells are welded on the surfaces of the two groups of movable columns, and limiting shells are welded to the surfaces of the two groups of hollow shells and the release plates. Sliding columns are slidably connected inside the two groups of limiting shells, and two groups of pull rods are welded between the two groups of sliding columns.
5. A leveling device with a detection component according to claim 4, characterized in that: The four groups of hollow shells are slidably connected with extrusion blocks, the upper ends of the four groups of extrusion blocks are welded with two groups of extrusion rods, the two groups of moving shells are slidably connected with two groups of detection plates on both sides, the eight groups of detection plates and the moving shells are fixedly connected with second spring top rods through spring fixings, one side of the eight groups of detection plates is welded with spring sheets, the other side of four groups of detection plates are slidably connected with extrusion plates, and the upper ends of the two groups of moving shells are welded with three groups of baffles.
6. A leveling device with a detection component according to claim 5, characterized in that: The leveling assembly includes a motor, a frame and a gear plate. The motor is welded to one side of the middle part of the interior of the leveling device frame, and the frame is welded to the other side of the middle part of the surface of the leveling device frame. A connecting rod is welded to the output end of the motor, and the connecting rod and the frame are rotatably connected. A gear is welded to the middle part of the surface of the connecting rod, and the lower surface of the gear is meshed with a gear plate, and the gear plate is slidably connected to the upper end of the leveling device frame.
7. A leveling device with a detection component according to claim 6, characterized in that: Four groups of first spring push rods are welded to one side of the lower end of the tooth plate, and push knives are welded to the piston ends of the four groups of the first spring push rods. Slide plates are welded to both sides of the upper ends of the push knives. Two groups of sliding rods are slidably connected inside the two groups of sliding plates, and the sliding rods are slidably connected to the extrusion plate.
8. A leveling device with a detection component according to claim 7, characterized in that: First rotating rods are welded on both sides of the lower end of the push knife, second torsion springs are sleeved on the surfaces of the two groups of the first rotating rods, spring fixings at one end of the two groups of the second torsion springs are connected to a rotating shell, debris removal plates are welded on one side of the two groups of the rotating shells, and a debris removal sticker is welded on the lower surface of the push knife.
9. A leveling device with a detection component according to claim 8, characterized in that: A second rotating rod is welded inside the two groups of rotating shells, and a third torsion spring is sleeved on the surface of the two groups of second rotating rods. One end of the two groups of third torsion springs is connected to a rotating plate by a spring fixing member, and a first transmission wheel is welded at one end of the connecting rod, and a belt is connected between the first transmission wheel and the second transmission wheel for common transmission.