Universal welding and forming device for cable bridge

Abstract

The present application belongs to the technical field of welding, especially a kind of cable bridge general welding forming device, in the prior art, in the process of welding, it leads to the surface of bridge frame to be easily stuck with a large amount of dust, and dust cannot be collected, thereby affecting the use effect, the present application proposes the following scheme, it includes workbench and the installation box of front and back two sides fixedly installed on workbench;Two transport boxes are fixedly installed on the top of two installation boxes respectively;Transport frame is fixedly installed on one side of workbench;Forming base is fixedly installed on the other side of workbench;Forming frame is fixedly installed on the top of forming base;Hydraulic cylinder one is set on the top of forming frame;Forming plate is fixedly installed on the output shaft of hydraulic cylinder one;Welding frame, in the process of welding, the surface of bridge frame can be cleaned, the dust on the surface of bridge frame is collected into collecting box through through hole, automatic collection is realized, and the use effect is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding, in particular to a universal welding forming device for cable bridge. BACKGROUND

[0002] At present, cable bridges produced and used are mainly of two types, i.e. groove type and stepped type. In forming the cable bridge, a welding forming method is generally adopted, i.e. welding the ladder bars or the bottom plate and the side plate together to form a section of cable bridge. The traditional method is to position the side plate and the ladder bar or the bottom plate against the fixed gear on the channel steel workbench for welding. However, since the form and width of the required cable bridge are different, the gear must be changed when forming cable bridges of different sizes, and the original gear must be removed and then reset, which not only consumes a large amount of manpower and material resources, but also seriously affects the work efficiency. The support members of the welded cable bridge, such as the support and the arm, are used to fix the cable bridge on the building or equipment, and the accessories of the welded cable bridge, such as the cover plate and the cable bridge, are used to protect the cable from damage by the external environment.

[0003] In the prior art, during the welding process, a large amount of dust is easily adhered to the surface of the cable bridge, and the dust cannot be collected, thereby affecting the use effect. SUMMARY

[0004] The purpose of the present application is to solve the problem in the prior art that a large amount of dust is easily adhered to the surface of the cable bridge during the welding process, and the dust cannot be collected, thereby affecting the use effect, and a universal welding forming device for cable bridge is provided.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0006] A universal welding forming device for cable bridge, comprising:

[0007] a workbench and two installation boxes fixedly installed on the front and rear sides of the workbench;

[0008] two transportation boxes fixedly installed on the top of the two installation boxes;

[0009] a transportation frame fixedly installed on one side of the workbench;

[0010] a forming base fixedly installed on the other side of the workbench;

[0011] a forming frame fixedly installed on the top of the forming base;

[0012] a hydraulic cylinder one arranged on the top of the forming frame;

[0013] a forming plate fixedly installed on the output shaft of the hydraulic cylinder one;

[0014] Welding frame, fixedly installed on the top of two installation boxes;

[0015] Controller, fixedly installed on the front side of one of the installation boxes, the control mode is automatically controlled through the controller, the control circuit of the controller can be realized through simple programming by those skilled in the art, the power supply also belongs to the public knowledge in the art, and the present application is mainly used to protect the mechanical device, so the control mode and the circuit connection of the present application will not be explained in detail;

[0016] Welding adjusting mechanism, arranged at the bottom of the welding frame, used for height adjustment of the welding device;

[0017] Transport clamping mechanism, arranged inside the two transport boxes, used for transporting the bridge frame;

[0018] Cleaning adjusting mechanism, arranged inside the two transport boxes, used for cleaning the surface of the bridge frame;

[0019] Opening mechanism, arranged inside the workbench, used for opening the workbench;

[0020] The shielding mechanism is arranged in the workbench and is used for shielding the cleaning adjusting mechanism. The welding adjusting mechanism comprises a groove one arranged in the welding frame. A driving motor one is arranged on the inner wall of the groove one. A screw rod one is fixedly installed on the output shaft of the driving motor one. The screw rod one is rotationally connected with the groove one. A connecting block one is threadedly connected with the outer surface of the screw rod one. The connecting block one is slidably connected with the groove one. A welding plate is fixedly installed on one side of the connecting block one. The welding plate is slidably connected with the welding frame. A hydraulic cylinder two is arranged on the top of the welding plate. A sliding block one is fixedly installed on the output shaft of the hydraulic cylinder two. A welding gun is fixedly installed on the bottom of the sliding block one. The sliding block one is slidably connected with the welding plate. The driving motor one is started by the external controller. The output shaft of the driving motor one drives the screw rod one to rotate. The screw rod one drives the connecting block one to move downward in the process of rotation. The connecting block one drives the welding plate to move downward. The welding plate drives the hydraulic cylinder two, the sliding block one and the welding gun to move downward together. The height of the welding device is adjusted. The welding requirements of different bridge frames can be better adapted. The welding precision can be ensured. The welding quality and efficiency are improved. The universality and practicality of the equipment are improved. When moving to a certain position, the hydraulic cylinder two is started by the external controller. The output shaft of the hydraulic cylinder two drives the sliding block one and the welding gun to move forward. In the process of welding, the welding device can adapt to bridge frames of different specifications. The universality and practicality of the equipment are improved. The accuracy of the welding position can be ensured. The error is reduced. The welding precision and efficiency are improved. The transportation clamping mechanism comprises two hydraulic cylinders three arranged in the two transportation boxes. The output shafts of the two hydraulic cylinders three are fixedly installed with connecting plates. The two connecting plates are slidably connected with the two transportation boxes. Hydraulic cylinders four are fixedly installed at the bottom ends of the two connecting plates. The output shafts of the two hydraulic cylinders four are fixedly installed with driving motors two. The output shafts of the two driving motors two are fixedly installed with rollers. The bridge frame is placed on the workbench. The personnel can start the hydraulic cylinders three by the external controller. The output shafts of the hydraulic cylinders three push the connecting plates to move downward. The connecting plates drive the hydraulic cylinders four to move downward in the process of movement. When moving to a certain position, the hydraulic cylinders four are started by the external controller. The output shafts of the hydraulic cylinders four push the driving motors two to move forward. When moving to a certain position, the driving motors two are started by the external controller. The output shafts of the driving motors two drive the rollers to rotate. The bridge frame can be transported when contacting the rollers. When the cylindrical surface of the roller contacts the bridge frame, the rotation of the roller can generate a speed damping effect. The bridge frame is accelerated to improve the transportation stability.The cleaning adjusting mechanism comprises two grooves two arranged in two transport boxes and two mounting boxes, support plates fixedly installed on the inner walls of the two grooves two, a double-head motor arranged on the top of one of the support plates, screw rods two and a rotating shaft fixedly installed on the two output shafts of the double-head motor, the rotating shafts being rotatably connected with one of the grooves two and the support plate respectively, first bevel gears fixedly installed on the outer surfaces of the rotating shafts, second bevel gears meshing with the first bevel gears, rotating rods one fixedly installed on the second bevel gears, the rotating rods one being rotatably connected with the one of the grooves two, first chain wheels fixedly installed on the outer surfaces of the rotating rods one, first chains meshing with the first chain wheels, second chain wheels meshing with the first chains, rotating rods two fixedly installed on the second chain wheels, the outer surfaces of the rotating rods two being rotatably connected with the other of the grooves, third bevel gears fixedly installed on the outer surfaces of the rotating rods two, fourth bevel gears meshing with the third bevel gears, screw rods three fixedly installed on the fourth bevel gears, the screw rods three and the screw rods two being rotatably connected with the two grooves respectively, connecting blocks two threadedly connected with the outer surfaces of the screw rods three and the screw rods two, the connecting blocks two being slidably connected with the two grooves respectively, fixed boxes fixedly installed on the tops of the connecting blocks two, hydraulic cylinders five arranged in the fixed boxes, drive motors three fixedly installed on the output shafts of the hydraulic cylinders five, cleaning brushes fixedly installed on the output shafts of the drive motors three, support rods one fixedly installed on the tops of the fixed boxes, and hidden plates one fixedly installed on the tops of the support rods one, the rotating rods two drive the third bevel gears to rotate, the third bevel gears drive the fourth bevel gears to rotate, the fourth bevel gears drive the screw rods three to rotate, the screw rods two and the screw rods three are oppositely threaded, the screw rods two and the screw rods three drive the connecting blocks two to move upwards, the connecting blocks two drive the fixed boxes, the support rods one, the hidden plates one, the hydraulic cylinders five, the drive motors three and the cleaning brushes to move upwards together, when the moving reaches a certain position, the hydraulic cylinders five are opened through an external controller, the output shafts of the hydraulic cylinders five push the drive motors three to move forward, the drive motors three drive the cleaning brushes to move forward, when the moving reaches a certain position, the drive motors three are opened through the external controller, the output shafts of the drive motors three drive the cleaning brushes to clean, and the bridge surface can be cleaned.The opening mechanism includes the mounting block fixedly installed on one side of one of the connecting blocks, the top of the workbench is provided with a plurality of through holes, the bottom end of the mounting block is fixedly installed with a rack, the rack is engaged with a gear, the gear is fixedly installed with a rotating rod one, the outer surface of the rotating rod one is rotationally connected with one of the grooves two, the outer surface of the rotating rod one is fixedly installed with a fifth bevel gear, the fifth bevel gear is engaged with a sixth bevel gear, the sixth bevel gear is fixedly installed with a rotating rod two, the outer surface of the rotating rod two is rotationally connected with one of the grooves two, the inside of the workbench is provided with a mounting groove, the mounting groove is communicated with the plurality of through holes, and the bottom side inner wall of the mounting groove is fixedly installed with a collecting box, the outer surface of the rotating rod two is fixedly installed with a third sprocket, the third sprocket is engaged with a second chain, the second chain is engaged with a fourth sprocket, the fourth sprocket is fixedly installed with a rotating rod three, the outer surface of the rotating rod three is rotationally connected with the mounting groove, the outer surface of the rotating rod three is fixedly installed with a seventh bevel gear, the seventh bevel gear is engaged with an eighth bevel gear, the outer surface of the rotating rod three is fixedly installed with a fifth sprocket, the fifth sprocket is engaged with a third chain, the third chain is engaged with a sixth sprocket, the sixth sprocket is fixedly installed with a rotating column, the outer surface of the rotating column is rotationally connected with the mounting groove, the outer surface of the rotating column is fixedly installed with a ninth bevel gear, the ninth bevel gear is engaged with a tenth bevel gear, the outer surfaces of the eighth bevel gear and the tenth bevel gear are fixedly installed with rotating shafts, the outer surfaces of the rotating shafts are fixedly installed with a plurality of rotating plates, the plurality of rotating plates are rotationally connected with the plurality of through holes, the rotating column drives the ninth bevel gear to rotate, the ninth bevel gear drives the tenth bevel gear to rotate, the eighth bevel gear and the tenth bevel gear drive the two rotating shafts to rotate, the two rotating shafts drive the plurality of rotating plates to rotate, the through holes form dust channels after being opened, in the cleaning process, the plurality of rotating plates are opened, the dust on the surface of the bridge is collected into the collecting box through the through holes, automatic collection is realized, dust pollution in the cleaning process is reduced, the working environment is improved, and secondary pollution is avoided; the shielding mechanism includes the seventh sprocket fixedly installed on the outer surface of the rotating rod three, the seventh sprocket is engaged with the fourth chain, the fourth chain is engaged with the eighth sprocket, the eighth sprocket is fixedly installed with a threaded rod, the outer surface of the threaded rod is rotationally connected with the mounting groove, the outer surface of the threaded rod is threadedly connected with an L block, the L block is slidingly connected with the mounting groove, one side of the L block is fixedly installed with a dust shielding plate, the seventh sprocket is driven to rotate by the rotating rod three, the eighth sprocket is driven to rotate by the fourth chain, the eighth sprocket drives the threaded rod to rotate, the rotary motion is converted into linear motion, the L block is driven upward by the threaded rod, the dust shielding plate is driven upward by the L block, the dust shielding plate is flexibly lifted according to the cleaning requirement, dust is effectively shielded, dust diffusion is prevented, automatic control of the dust shielding plate is realized, manual intervention is reduced, and the cleaning efficiency is improved.

[0021] In the application, the cable bridge universal welding forming device has the following advantages:

[0022] Due to the welding adjusting mechanism, by adjusting the height of the welding device, the welding requirements of different bridge frames can be better adapted, and the welding precision can be ensured, thereby improving the welding quality and efficiency, and improving the versatility and practicality of the equipment, when moving to a certain position, the hydraulic cylinder two is opened through the external controller, the output shaft of the hydraulic cylinder two drives the sliding block one and the welding gun to move forward, in the process of welding, the welding device can adapt to bridge frames of different specifications, improve the versatility and practicality of the equipment, and ensure the accuracy of the welding position, reduce the error, thereby improve the welding precision and efficiency;

[0023] Due to the transportation clamping mechanism, the output shaft of the driving motor two drives the roller to rotate, the bridge frame contacts the roller, and the bridge frame can be transported, when the cylindrical surface of the roller contacts the bridge frame, the roller rotates to generate speed damping effect, so that the bridge frame accelerates to improve the transportation stability;

[0024] Due to the cleaning adjusting mechanism, the fixed box, the supporting rod one, the hidden plate one, the hydraulic cylinder five, the driving motor three and the cleaning brush are driven upwards through the connecting block two, when moving to a certain position, the hydraulic cylinder five is opened through the external controller, the output shaft of the hydraulic cylinder five pushes the driving motor three to move forward, the driving motor three drives the cleaning brush to move forward, when moving to a certain position, the driving motor three is opened through the external controller, the output shaft of the driving motor three drives the two cleaning brushes to clean, and the surface of the bridge frame can be cleaned;

[0025] Due to the opening mechanism, the rotating shaft drives a plurality of rotating plates to rotate, the through hole is opened to form a dust channel, in the process of cleaning, the plurality of rotating plates are opened, the dust on the surface of the bridge frame enters the collecting box through the through hole, automatic collection is realized, dust pollution in the cleaning process is reduced, the working environment is improved, and secondary pollution is avoided;

[0026] Due to the shielding mechanism, the dust shielding plate is driven upwards by the L-shaped block, the dust shielding plate is flexibly lifted according to the cleaning requirement, dust is effectively shielded, dust diffusion is prevented, automatic control of the dust shielding plate is realized, manual intervention is reduced, and the cleaning efficiency is improved.

[0027] In the process of welding, the surface of the bridge frame can be cleaned, the dust on the surface of the bridge frame enters the collecting box through the through hole, automatic collection is realized, and the use effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 A structure diagram of a cable bridge universal welding forming device is provided.

[0029] Figure 2A top view of a structure of a general welding forming device for cable bridge according to the present application is shown in the figure;

[0030] Figure 3 A structure of the welding frame of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0031] Figure 4 A structure of the transport box of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0032] Figure 5 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 4 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0033] Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0034] Figure 7 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0035] Figure 8 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0036] Figure 9 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0037] Figure 10 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0038] Figure 11 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0039] Figure 12 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0040] Figure 13 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure; Figure 6 A structure of the general welding forming device for cable bridge according to the present application is shown in the figure;

[0041] Figure 14A structure diagram of an opening mechanism of a cable bridge general welding forming device is provided in the present application.

[0042] Figure 15 A structure diagram of a shielding mechanism of a cable bridge general welding forming device is provided in the present application.

[0043] The drawings show that: 1, workbench; 2, installation box; 3, transport box; 4, transport frame; 5, welding frame; 6, forming base; 7, forming frame; 8, hydraulic cylinder one; 9, drive motor one; 10, screw one; 11, connecting block one; 12, welding plate; 13, hydraulic cylinder two; 14, sliding block one; 15, hydraulic cylinder three; 16, connecting plate; 17, hydraulic cylinder four; 18, roller; 19, support plate; 20, double-head motor; 21, screw two; 22, shaft; 23, first bevel gear; 24, second bevel gear; 25, rotating rod one; 26, first sprocket; 27, first chain; 28, second sprocket; 29, third bevel gear; 30, fourth bevel gear; 31, screw three; 32, connecting block two; 33, hydraulic cylinder five; 34, drive motor three; 35, cleaning brush; 36, support rod one; 37, hidden plate one; 38, rack; 39, gear; 40, rotating rod one; 41, fifth bevel gear; 42, sixth bevel gear; 43, rotating rod two; 44, third sprocket; 45, second chain; 46, fourth sprocket; 47, rotating rod three; 48, seventh bevel gear; 49, eighth bevel gear; 50, fifth sprocket; 51, third chain; 52, sixth sprocket; 53, rotating column; 54, ninth bevel gear; 55, tenth bevel gear; 56, rotating shaft; 57, rotating plate; 58, seventh sprocket; 59, fourth chain; 60, eighth sprocket; 61, threaded rod; 62, L block; 63, dust shielding plate; 64, mounting block; 65, collection box. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.

[0045] Embodiment one

[0046] Reference Figures 1-15 A cable bridge general welding forming device, comprising:

[0047] A workbench 1 and installation boxes 2 fixedly installed on the front and rear sides of the workbench 1;

[0048] Two transport boxes 3, respectively fixedly installed on the top of the two installation boxes 2;

[0049] A transport frame 4 fixedly installed on one side of the workbench 1;

[0050] a forming base 6 is fixedly installed on the other side of the workbench 1;

[0051] a forming frame 7 is fixedly installed on the top of the forming base 6;

[0052] a hydraulic cylinder one 8 is arranged on the top of the forming frame 7;

[0053] a forming plate is fixedly installed on the output shaft of the hydraulic cylinder one 8;

[0054] a welding frame 5 is fixedly installed on the top of the two installation boxes 2;

[0055] a controller is fixedly installed on the front side of one of the installation boxes 2;

[0056] a welding adjusting mechanism is arranged at the bottom of the welding frame 5, which is used for adjusting the height of the welding device;

[0057] a transportation clamping mechanism is arranged in the two transportation boxes 3, which is used for transporting the bridge frame;

[0058] a cleaning adjusting mechanism is arranged in the two transportation boxes 3, which is used for cleaning the surface of the bridge frame;

[0059] an opening mechanism is arranged in the workbench 1, which is used for opening the workbench 1;

[0060] a shielding mechanism is arranged in the workbench 1, which is used for shielding the cleaning adjusting mechanism.

[0061] In this embodiment, the welding adjusting mechanism comprises a groove one arranged in the welding frame 5, a driving motor one 9 arranged on the inner wall of the groove one, a screw rod one 10 fixedly installed on the output shaft of the driving motor one 9, the screw rod one 10 in rotation connection with the groove one, a connecting block one 11 in threaded connection with the outer surface of the screw rod one 10, the connecting block one 11 in sliding connection with the groove one, a welding plate 12 fixedly installed on one side of the connecting block one 11, the welding plate 12 in sliding connection with the welding frame 5, a hydraulic cylinder two 13 arranged on the top of the welding plate 12, a sliding block one 14 fixedly installed on the output shaft of the hydraulic cylinder two 13, a welding gun fixedly installed on the bottom of the sliding block one 14, and the sliding block one 14 in sliding connection with the welding plate 12.

[0062] In this embodiment, the transportation clamping mechanism comprises two hydraulic cylinders three 15 arranged in the two transportation boxes 3, connecting plates 16 fixedly installed on the output shafts of the two hydraulic cylinders three 15, the two connecting plates 16 in sliding connection with the two transportation boxes 3, hydraulic cylinders four 17 fixedly installed on the bottom ends of the two connecting plates 16, driving motors two fixedly installed on the output shafts of the two hydraulic cylinders four 17, and roller shafts 18 fixedly installed on the output shafts of the two driving motors two.

[0063] In the embodiment, the cleaning adjusting mechanism comprises two grooves two arranged in the two transport boxes 3 and the two mounting boxes 2, the inner walls of the two grooves two are fixedly provided with support plates 19, the top of one of the support plates 19 is provided with a double-head motor 20, the two output shafts of the double-head motor 20 are fixedly provided with screw rods two 21 and a rotating shaft 22 respectively, the rotating shaft 22 is rotatably connected with one of the grooves two and the support plate 19 respectively, the outer surface of the rotating shaft 22 is fixedly provided with a first bevel gear 23, the first bevel gear 23 is engaged with a second bevel gear 24, the second bevel gear 24 is fixedly provided with a rotating rod one 25, and the rotating rod one 25 is rotatably connected with one of the grooves two.

[0064] In the embodiment, the outer surface of the rotating rod one 25 is fixedly provided with a first sprocket 26, the first sprocket 26 is engaged with a first chain 27, the first chain 27 is engaged with a second sprocket 28, the second sprocket 28 is fixedly provided with a rotating rod two, the outer surface of the rotating rod two is rotatably connected with the other groove, the outer surface of the rotating rod two is fixedly provided with a third bevel gear 29, and the third bevel gear 29 is engaged with a fourth bevel gear 30.

[0065] In the embodiment, the fourth bevel gear 30 is fixedly provided with a screw rod three 31, the screw rod three 31 and the screw rod two 21 are rotatably connected with the two grooves respectively, the outer surfaces of the screw rod three 31 and the screw rod two 21 are threadedly connected with connecting blocks two 32, the two connecting blocks two 32 are slidably connected with the two grooves respectively, the top of each of the two connecting blocks two 32 is fixedly provided with a fixed box, the inside of each of the two fixed boxes is provided with a hydraulic cylinder five 33, the output shaft of each of the two hydraulic cylinder fives 33 is fixedly provided with a driving motor three 34, the output shaft of each of the two driving motor threes 34 is fixedly provided with a cleaning brush 35, the top of each of the two fixed boxes is fixedly provided with two support rods one 36, and the top of each of the four support rods one 36 is fixedly provided with two hidden plates one 37.

[0066] In the embodiment, the opening mechanism comprises a mounting block 64 fixedly arranged on one side of one of the connecting blocks two 32, the top of the workbench 1 is provided with a plurality of through holes, the bottom end of the mounting block 64 is fixedly provided with a rack 38, the rack 38 is engaged with a gear 39, the gear 39 is fixedly provided with a rotating rod one 40, the outer surface of the rotating rod one 40 is rotatably connected with one of the grooves two, the outer surface of the rotating rod one 40 is fixedly provided with a fifth bevel gear 41, the fifth bevel gear 41 is engaged with a sixth bevel gear 42, the sixth bevel gear 42 is fixedly provided with a rotating rod two 43, and the outer surface of the rotating rod two 43 is rotatably connected with one of the grooves two.

[0067] In the embodiment, the inner part of the workbench 1 is provided with installation grooves, the installation grooves are communicated with the plurality of through holes, the bottom inner wall of the installation grooves is fixedly installed with a collection box 65, the outer surface of the rotating rod two 43 is fixedly installed with a third sprocket 44, the third sprocket 44 is engaged with a second chain 45, the second chain 45 is engaged with a fourth sprocket 46, the fourth sprocket 46 is fixedly installed with a rotating rod three 47, the outer surface of the rotating rod three 47 is rotatably connected with the installation groove, the outer surface of the rotating rod three 47 is fixedly installed with a seventh bevel gear 48, the seventh bevel gear 48 is engaged with an eighth bevel gear 49.

[0068] In the embodiment, the outer surface of the rotating rod three 47 is fixedly installed with a fifth sprocket 50, the fifth sprocket 50 is engaged with a third chain 51, the third chain 51 is engaged with a sixth sprocket 52, the sixth sprocket 52 is fixedly installed with a rotating column 53, the outer surface of the rotating column 53 is rotatably connected with the installation groove, the outer surface of the rotating column 53 is fixedly installed with a ninth bevel gear 54, the ninth bevel gear 54 is engaged with a tenth bevel gear 55, the eighth bevel gear 49 and the tenth bevel gear 55 are fixedly installed with a rotating shaft 56, the outer surface of the rotating shaft 56 is fixedly installed with a plurality of rotating plates 57, the plurality of rotating plates 57 are rotatably connected with the plurality of through holes.

[0069] In the embodiment, the shielding mechanism includes a seventh sprocket 58 fixedly installed on the outer surface of the rotating rod three 47, the seventh sprocket 58 is engaged with a fourth chain 59, the fourth chain 59 is engaged with an eighth sprocket 60, the eighth sprocket 60 is fixedly installed with a threaded rod 61, the outer surface of the threaded rod 61 is rotatably connected with the installation groove, the outer surface of the threaded rod 61 is threadedly connected with an L-shaped block 62, the L-shaped block 62 is slidably connected with the installation groove, one side of the L-shaped block 62 is fixedly installed with a dust shield 63.

[0070] In the application, when used, the accessories of the welded bridge, such as the cover plate, the bridge and the like, are used to protect the cable from the damage of the external environment, the bridge is placed on the workbench 1, the personnel can open the hydraulic cylinder three 15 through the external controller, the output shaft of the hydraulic cylinder three 15 pushes the connecting plate 16 to move downward, the connecting plate 16 drives the hydraulic cylinder four 17 to move downward in the moving process, when moved to a certain position, the hydraulic cylinder four 17 is opened through the external controller, the output shaft of the hydraulic cylinder four 17 pushes the driving motor two to move forward, when moved to a certain position, the driving motor two is opened through the external controller, the output shaft of the driving motor two drives the roller 18 to rotate, the bridge contacts the roller 18 to be able to transport the bridge, when the cylindrical surface of the roller 18 contacts the bridge, the rotation of the roller 18 can generate a speed damping effect, so that the bridge is accelerated to improve the transportation stability, when transported to the lower side of the welding device, the driving motor one 9 is opened through the external controller, the output shaft of the driving motor one 9 drives the screw one 10 to rotate, the screw one 10 drives the connecting block one 11 to move downward in the rotating process, the connecting block one 11 drives the welding plate 12 to move downward, the welding plate 12 drives the hydraulic cylinder two 13, the sliding block one 14 and the welding gun to move downward together, by adjusting the height of the welding device, the welding demand of different bridges can be better adapted, and the welding precision can be ensured, so as to improve the welding quality and efficiency, the universality and practicality of the equipment are improved, when moved to a certain position, the hydraulic cylinder two 13 is opened through the external controller, the output shaft of the hydraulic cylinder two 13 drives the sliding block one 14 and the welding gun to move forward, in the welding process, the welding device can adapt to bridges of different specifications, the universality and practicality of the equipment are improved, the accuracy of the welding position can be ensured, the error is reduced, so as to improve the welding precision and efficiency, after the welding is completed, the transportation device is started, when transported to the lower side of the cleaning device, the double-head motor 20 is opened through the external controller, the output shaft of the double-head motor 20 drives the screw two 21 and the rotating shaft 22 to rotate, the rotating shaft 22 drives the first bevel gear 23 to rotate, the first bevel gear 23 drives the second bevel gear 24 to rotate, the second bevel gear 24 drives the rotating rod one 25 to rotate, the rotating rod one 25 drives the first sprocket 26 to rotate, the first chain 27 drives the second sprocket 28 to rotate, the second sprocket 28 drives the rotating rod two to rotate, the rotating rod two drives the third bevel gear 29 to rotate, the third bevel gear 29 drives the fourth bevel gear 30 to rotate, the fourth bevel gear 30 drives the screw three 31 to rotate, the screw two 21 and the screw three 31 are opposite in the screw thread direction, the screw two 21 and the screw three 31 drive the two connecting blocks two 32 to move upward, the two connecting blocks two 32 drive the two fixed boxes, the two supporting rods one 36, the two hidden plates one 37, the two hydraulic cylinders five 33, the two driving motors three 34 and the two cleaning brushes 35 to move upward together, when moved to a certain position, the two hydraulic cylinders five 33 are opened through the external controller, the output shaft of the two hydraulic cylinders five 33 pushes the two driving motors three 34 to move forward, the two driving motors three 34 drive the two cleaning brushes 35 to move forward,When moving to a certain position, the two drive motors three 34 are turned on through an external controller, the output shafts of the two drive motors three 34 drive the two cleaning brushes 35 to clean, which can clean the surface of the bridge, and when the through hole is opened, the mounting block 64 is driven upward through the connecting block two 32, the mounting block 64 drives the rack 38 to move upward, the upward movement of the rack 38 drives the gear 39 to rotate, the gear 39 drives the rotating rod one 40 to rotate, the rotating rod one 40 drives the fifth bevel gear 41 to rotate, the fifth bevel gear 41 drives the sixth bevel gear 42 to rotate, the sixth bevel gear 42 drives the rotating rod two 43 to rotate, the rotating rod two 43 drives the third sprocket 44 to rotate, the fourth sprocket 46 is driven to rotate through the second chain 45, the fourth sprocket 46 drives the rotating rod three 47 to rotate, the rotating rod three 47 drives the seventh bevel gear 48 to rotate, the seventh bevel gear 48 drives the eighth bevel gear 49 to rotate, the rotating rod three 47 drives the fifth sprocket 50 to rotate, the sixth sprocket 52 is driven to rotate through the third chain 51, the sixth sprocket 52 drives the rotating column 53 to rotate, the rotating column 53 drives the ninth bevel gear 54 to rotate, the ninth bevel gear 54 drives the tenth bevel gear 55 to rotate, the eighth bevel gear 49 and the tenth bevel gear 55 drive the two rotating shafts 56 to rotate, the two rotating shafts 56 drive the plurality of rotating plates 57 to rotate, the through hole forms a dust passage after being opened, in the cleaning process, the plurality of rotating plates 57 are opened, the dust on the surface of the bridge is collected into the collecting box 65 through the through hole, realizing automatic collection, reducing dust pollution in the cleaning process, improving the working environment, avoiding secondary pollution, and at the same time, when the dust shielding plate 63 shields, the seventh sprocket 58 is driven to rotate through the rotating rod three 47, the eighth sprocket 60 is driven to rotate through the fourth chain 59, the eighth sprocket 60 drives the threaded rod 61 to rotate, converting rotary motion into linear motion, the threaded rod 61 drives the L block 62 to move upward, the L block 62 drives the dust shielding plate 63 to move upward, the dust shielding plate 63 can be flexibly lifted according to the cleaning requirement, effectively shielding dust, preventing dust diffusion, realizing automatic control of the dust shielding plate 63, reducing manual intervention, improving cleaning efficiency, after cleaning is completed, the transportation device is started, and is transported below the forming frame 7, the hydraulic cylinder one 8 is turned on through an external controller, the hydraulic cylinder one 8 drives the forming plate to move downward, which can form the bridge.

[0071] Example two

[0072] The difference between this embodiment and example one is that a detection frame is fixedly installed on the top of the two mounting boxes 2, a push rod motor is fixedly installed on the top of the detection frame, and a detector is fixedly installed on the output shaft of the push rod motor, which can detect the bridge, and the detector can adopt the existing technology with the model of QJCJ-5J.

[0073] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A universal welding and forming device for cable trays, characterized in that: include: Workbench (1) and mounting boxes (2) fixedly installed on the front and rear sides of the workbench (1); Two transport boxes (3) are fixedly installed on the top of two installation boxes (2); The transport frame (4) is fixedly installed on one side of the workbench (1); The molding base (6) is fixedly installed on the other side of the workbench (1); The forming frame (7) is fixedly installed on the top of the forming base (6); Hydraulic cylinder 1 (8) is located on top of the forming frame (7); The forming plate is fixedly installed on the output shaft of hydraulic cylinder one (8); Welding frame (5) is fixedly installed on the top of the two mounting boxes (2); The controller is fixedly installed on the front side of one of the mounting boxes (2); A welding adjustment mechanism is located at the bottom of the welding frame (5) and is used to adjust the height of the welding device; The transport clamping mechanism is located inside the two transport boxes (3) and is used to transport the cable tray; A cleaning and adjustment mechanism is installed inside two transport boxes (3) for cleaning the surface of the cable tray. The cleaning and adjustment mechanism includes two grooves (2) installed inside the two transport boxes (3) and two mounting boxes (2). A support plate (19) is fixedly installed on the inner wall of each of the two grooves (2). A double-headed motor (20) is installed on the top of one of the support plates (19). A screw (21) and a rotating shaft (22) are fixedly installed on the two output shafts of the double-headed motor (20). The rotating shaft (22) is connected to one of the grooves (21) and the screw (22) is connected to the other. A support plate (19) is rotatably connected. A first bevel gear (23) is fixedly installed on the outer surface of the rotating shaft (22). The first bevel gear (23) meshes with a second bevel gear (24). A rotating rod (25) is fixedly installed on the second bevel gear (24). The rotating rod (25) is rotatably connected to one of the grooves. A first sprocket (26) is fixedly installed on the outer surface of the rotating rod (25). The first sprocket (26) meshes with a first chain (27). The first chain (27) meshes with a second sprocket (28). A rotating rod 2 is fixedly installed on the second sprocket (28). The outer surface of the rotating rod 2 is rotatably connected to another groove. A third bevel gear (29) is fixedly installed on the outer surface of the rotating rod 2. The third bevel gear (29) meshes with a fourth bevel gear (30). A screw 3 (31) is fixedly installed on the fourth bevel gear (30). The screw 3 (31) and the screw 2 (21) are rotatably connected to two grooves respectively. The outer surfaces of the screw 3 (31) and the screw 2 (21) are threaded with connecting blocks 2 (32). The two connecting blocks The two (32) are slidably connected to the two grooves respectively. The top of the two connecting blocks two (32) is fixedly installed with a fixed box. The interior of the two fixed boxes is equipped with a hydraulic cylinder five (33). The output shaft of the two hydraulic cylinders five (33) is fixedly installed with a drive motor three (34). The output shaft of the two drive motors three (34) is fixedly installed with a cleaning brush (35). The top of the two fixed boxes is fixedly installed with two support rods one (36). The top of the four support rods one (36) is fixedly installed with two hidden plates one (37). An opening mechanism is located inside the workbench (1) and is used to open the workbench (1); A shielding mechanism is installed inside the workbench (1) to shield the cleaning adjustment mechanism.

2. The universal welding and forming device for cable trays according to claim 1, characterized in that: The welding adjustment mechanism includes a groove 1 inside the welding frame (5), a drive motor 1 (9) is provided on the inner wall of the groove 1, a screw 1 (10) is fixedly installed on the output shaft of the drive motor 1 (9), the screw 1 (10) is rotatably connected to the groove 1, a connecting block 1 (11) is threadedly connected to the outer surface of the screw 1 (10), the connecting block 1 (11) is slidably connected to the groove 1, a welding plate (12) is fixedly installed on one side of the connecting block 1 (11), the welding plate (12) is slidably connected to the welding frame (5), a hydraulic cylinder 2 (13) is provided on the top of the welding plate (12), a sliding block 1 (14) is fixedly installed on the output shaft of the hydraulic cylinder 2 (13), a welding gun is fixedly installed on the bottom of the sliding block 1 (14), and the sliding block 1 (14) is slidably connected to the welding plate (12).

3. The universal welding and forming device for cable trays according to claim 1, characterized in that: The transport clamping mechanism includes two hydraulic cylinders (15) disposed inside the two transport boxes (3). The output shafts of the two hydraulic cylinders (15) are fixedly mounted with connecting plates (16), and the two connecting plates (16) are slidably connected to the two transport boxes (3). The bottom ends of the two connecting plates (16) are fixedly mounted with hydraulic cylinders (17). The output shafts of the two hydraulic cylinders (17) are fixedly mounted with drive motors (2), and the output shafts of the two drive motors (2) are fixedly mounted with rollers (18).

4. The universal welding and forming device for cable trays according to claim 3, characterized in that: The opening mechanism includes a mounting block (64) fixedly installed on one side of one of the connecting blocks (32). The top of the workbench (1) is provided with multiple through holes. A rack (38) is fixedly installed at the bottom of the mounting block (64). The rack (38) meshes with a gear (39). A rotating rod (40) is fixedly installed on the gear (39). The outer surface of the rotating rod (40) is rotatably connected to one of the grooves. A fifth bevel gear (41) is fixedly installed on the outer surface of the rotating rod (40). The fifth bevel gear (41) meshes with a sixth bevel gear (42). A rotating rod (43) is fixedly installed on the sixth bevel gear (42). The outer surface of the rotating rod (43) is rotatably connected to one of the grooves.

5. The universal welding and forming device for cable trays according to claim 4, characterized in that: The workbench (1) is provided with an installation groove inside. The installation groove is connected to multiple through holes. A collection box (65) is fixedly installed on the bottom inner wall of the installation groove. A third sprocket (44) is fixedly installed on the outer surface of the rotating rod (43). The third sprocket (44) meshes with a second chain (45). The second chain (45) meshes with a fourth sprocket (46). A rotating rod (47) is fixedly installed on the fourth sprocket (46). The outer surface of the rotating rod (47) is rotatably connected to the installation groove. A seventh bevel gear (48) is fixedly installed on the outer surface of the rotating rod (47). The seventh bevel gear (48) meshes with an eighth bevel gear (49).

6. The universal welding and forming device for cable trays according to claim 5, characterized in that: A fifth sprocket (50) is fixedly installed on the outer surface of the rotating rod three (47). The fifth sprocket (50) meshes with a third chain (51). The third chain (51) meshes with a sixth sprocket (52). A rotating column (53) is fixedly installed on the sixth sprocket (52). The outer surface of the rotating column (53) is rotatably connected to the mounting groove. A ninth bevel gear (54) is fixedly installed on the outer surface of the rotating column (53). The ninth bevel gear (54) meshes with a tenth bevel gear (55). A rotating shaft (56) is fixedly installed on both the eighth bevel gear (49) and the tenth bevel gear (55). Multiple rotating plates (57) are fixedly installed on the outer surface of the rotating shaft (56). The multiple rotating plates (57) are rotatably connected to multiple through holes respectively.

7. The universal welding and forming device for cable trays according to claim 6, characterized in that: The shielding mechanism includes a seventh sprocket (58) fixedly mounted on the outer surface of the rotating rod three (47). The seventh sprocket (58) is engaged with a fourth chain (59). The fourth chain (59) is engaged with an eighth sprocket (60). A threaded rod (61) is fixedly mounted on the eighth sprocket (60). The outer surface of the threaded rod (61) is rotatably connected to the mounting groove. An L-block (62) is threadedly connected to the outer surface of the threaded rod (61). The L-block (62) is slidably connected to the mounting groove. A dust shield (63) is fixedly mounted on one side of the L-block (62).

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