Automatic antenna cap assembling mechanism
By designing the automatic assembly mechanism of antenna caps, the synchronous assembly of antenna and caps is achieved using multiple positioning frames and feeding mechanisms, the problems of low efficiency and low automation of existing assembly methods are solved, the assembly efficiency and automation are improved, and the storage and organization of antennas are facilitated.
Patent Information
- Application Number
- CN202510479581.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-17
AI Technical Summary
The existing antenna cap assembly method is inefficient and has low degree of automation, which affects assembly efficiency and is inconvenient for automatic discharge of the assembly antenna in order to be sorted.
An automatic assembly mechanism for antenna caps is designed, including a workbench, an antenna conveying disk, a cap conveying disk, a pressing assembly, a dispensing assembly and a guide mechanism. The synchronous assembly and automatic discharge of antenna and caps are achieved through multiple positioning frames and feeding mechanisms.
It improves the efficiency and automation of antenna cap assembly, realizes the continuity of the assembly process, reduces manual intervention, and facilitates the storage and organization of antennas.
Smart Images

Figure CN119973627A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field related to the production of walkie-talkie antennas, and in particular to an automatic assembly mechanism for an antenna cap. Background Art
[0002] Walkie-talkies are two-way mobile communication tools that can be used for conversations without any network support and without incurring phone charges. They are suitable for relatively fixed and frequent call situations. They are composed of a casing, a host, a battery, a belt clip, a charger, and an antenna. The antenna is an important component of the walkie-talkie and is mainly responsible for transmitting the radio frequency signal generated by the internal circuit of the walkie-talkie so that the signal can propagate in the air to achieve long-distance communication. At the same time, it also has the task of receiving radio frequency signals from the outside world and transmits the received weak signals to the receiving circuit of the walkie-talkie for subsequent processing. It is a "bridge" to ensure the normal communication of the walkie-talkie. In order to provide protection for the antenna, it is usually necessary to assemble a cap on the antenna, thereby providing waterproof and dustproof protection for the antenna through the cap, and also reducing the damage to the top of the antenna caused by external forces such as collision, friction, and scratches.
[0003] The existing antenna end cap assembly method is usually manual operation, which makes the antenna cap assembly efficiency low. For example, patent number: CN220575878U discloses an operation table for walkie-talkie antenna assembly, which only provides a workbench. The antenna assembly process has a low degree of automation, which easily affects the assembly efficiency.
[0004] For another example, the patent number: CN205195025U discloses an assembly mechanism for an antenna connector, which places the antenna in a wire clamping group, and places the connector in a clamping die group formed by a left clamping die and a right clamping die. Then the third cylinder works to tighten the wire clamping group to clamp the antenna, and at the same time the second cylinder works to close the right clamping die to the left clamping die to tighten the connector. Then the fourth cylinder works to move the third bracket through the longitudinal guide rail group to stamp the antenna into the connector, completing the first step; then the third cylinder works to open the wire clamping group, and then the first cylinder works to move the stamping positioner forward to stamp the connector toward the antenna, thereby completing the stamping. Subsequently, the second cylinder works to retract the right clamping die, while the fourth cylinder and the first cylinder retract the third bracket and the stamping limiter respectively, thus completing the assembly of the antenna connector. However, there are fewer workstations, and one antenna needs to be taken out after assembly and then put in another antenna for assembly, which is prone to work gaps. In addition, the degree of automation in the loading and unloading process is low, which easily affects the assembly efficiency, and it is not convenient to automatically discharge the assembled antennas in a sorted manner, which brings inconvenience to the subsequent storage and sorting of antennas. Summary of the invention
[0005] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides an antenna cover automatic assembly mechanism to solve the above-mentioned technical problems.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic assembly mechanism for antenna caps, comprising a workbench, an antenna conveying tray and a cap conveying tray arranged on the workbench, a first support frame and a second support frame fixedly mounted on the top of the workbench, two driving members are installed on the workbench, the output shafts of the two driving members are respectively connected to the antenna conveying tray and the cap conveying tray, a plurality of antenna positioning frames are installed on the antenna conveying tray, a plurality of cap positioning frames are installed on the cap conveying tray, and a feeding mechanism for conveying caps is arranged outside the cap conveying tray; The first support frame is provided with a pressing component and a glue dispensing component, the pressing component is used to squeeze the antenna into the cap, and the glue dispensing component is used to introduce glue into the cap; The second support frame is provided with a material taking mechanism for clamping the assembled antenna, and a guiding mechanism for guiding the discharge antenna is provided below the material taking mechanism; The guide mechanism comprises an inclined U-shaped discharge frame mounted on the second support frame, the end of the U-shaped discharge frame is parallelly connected to a fixed frame mounted on the side surface of the workbench, a guide frame corresponding to the U-shaped discharge frame is slidably mounted in the fixed frame, and a motor is fixed on the side surface of the fixed frame, the motor is connected to a screw rotatably mounted in the fixed frame through a coupling, and the screw is threadedly connected to the guide frame; A plurality of Hall effect sensors are installed at the bottom of the fixed frame, and an induction magnet matching with the Hall effect sensors is embedded at the bottom of the guide frame; An opening is provided at the left end of the bottom of the guide frame, and a fixing frame is installed on the bottom end surface of the guide frame. A limit crank is rotatably installed in the opening, and an opening and closing cylinder is rotatably installed in the fixing frame. The piston rod of the opening and closing cylinder is rotatably connected to the limit crank.
[0007] Preferably, the antenna positioning frame includes a plurality of hollow seats installed on the antenna conveying plate, a positioning cylinder slidably installed in the hollow seat, and a first protrusion arranged at the top of the outer side of the positioning cylinder. The inner side of the positioning cylinder is a cone shape that tapers from top to bottom. A second protrusion is installed at the inner bottom of the hollow seat, and the top end surface of the second protrusion is connected to the bottom of the first protrusion through a spring.
[0008] Preferably, the pressing assembly includes a pressing cylinder installed on the top of the outer side of the first support frame, a connecting seat installed on the piston rod at the bottom of the pressing cylinder, and a pressing plate is installed at the bottom of the connecting seat, which is coaxially arranged with the antenna conveying plate at the far right and the cap positioning frame at the far end.
[0009] Preferably, a pressure sensor is provided between the connecting seat and the pressing plate.
[0010] Preferably, a second detection sensor for detecting the antenna is embedded in the side surface of the guide frame, and the second detection sensor is located on the right side of the limit crank.
[0011] Preferably, a rubber sheet is adhered to the top end surface of the limiting crank.
[0012] Preferably, the Hall effect sensors in the fixing frame are distributed at equal intervals.
[0013] Preferably, the glue dispensing assembly includes an adjustment seat installed on the side surface of the first support frame, an adjustment cylinder installed on the top of the adjustment seat, a sliding seat slidably installed on the adjustment seat and connected to the piston rod of the adjustment cylinder, and a glue dispensing head is fixed on the sliding seat, and the glue dispensing head is located above the cap positioning frame at the right end.
[0014] Preferably, the feeding mechanism includes a vibration plate arranged on the top of the workbench, a feeding track connected to the output end of the vibration plate, the end of the feeding track away from the vibration plate is connected to the inner side of the transfer rack installed on the top surface of the workbench, the front end of the transfer rack is provided with a pushing cylinder connected to the top surface of the workbench, a pushing block connected to the piston rod of the pushing cylinder is slidably installed in the transfer rack, a first detection sensor for detecting the cap is installed on the top of the transfer rack, the pushing block is opposite to the cap positioning rack at the front end, and the pushing block is used to squeeze the cap in the transfer rack into the cap positioning rack at the front end.
[0015] Preferably, the material picking mechanism includes a conveying cylinder fixedly mounted on the top outer side of the second support frame, a first sliding frame slidably mounted on the second support frame and connected to the piston rod of the conveying cylinder, a lifting cylinder is fixedly arranged on the top of the first sliding frame, a second sliding frame connected to the bottom piston rod of the lifting cylinder is slidably mounted on the first sliding frame, a clamping cylinder for clamping the assembled antenna is installed on the second sliding frame, and the clamping cylinder is acted upon by the conveying cylinder to send the clamped antenna into the U-shaped discharge frame.
[0016] Beneficial effects of the present invention: The present invention arranges a plurality of cap positioning frames on a cap conveying plate to convey a plurality of caps at the same time, and introduces glue into the caps through a glue dispensing component, and a plurality of antenna positioning frames on the antenna conveying plate can convey a plurality of antennas at the same time, and then the antennas are pressed into the caps through a pressing component to complete the antenna assembly work, and the assembled antennas are taken out through a material taking mechanism. Since a plurality of antenna positioning frames and a plurality of cap positioning frames are arranged, when one group of antennas and caps are being taken out, another group of antennas and caps can be assembled synchronously, and the assembly process is more continuous, which is conducive to improving work efficiency.
[0017] The present invention provides a guiding mechanism, and the guiding frame moves back and forth in the fixed frame, so as to guide and transport the assembled antennas to different positions in the external collection frame, thereby reducing the accumulation of antennas in the collection frame, reducing the need for manual intervention, and making better use of the space in the collection frame, which brings convenience to the storage and arrangement of the assembled antennas.
[0018] The present invention arranges a pressure sensor between the connecting seat and the pressing plate to detect the pressure of the pressing plate on the antenna and timely controls the force applied by the pressing cylinder to the antenna, so that the antenna is subjected to moderate pressure and stably pressed into the cap.
[0019] By providing a Hall effect sensor and an induction magnet, it is convenient to detect and locate the position of the guide frame by using the induction magnet in conjunction with different Hall effect sensors, so as to accurately transport the antenna to different positions of the collection frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the back-end viewing angle structure of the present invention; Figure 3 is a schematic diagram of the drive member connection structure of the present invention; Figure 4 It is a schematic diagram of the top view distribution structure of the antenna positioning frame of the present invention; Figure 5 is a schematic diagram of the front cross-sectional structure of the antenna positioning frame of the present invention; Figure 6 It is a schematic diagram of the top view distribution structure of the cap positioning frame of the present invention; Figure 7 It is a schematic diagram of the connection structure of the pressing assembly and the glue dispensing assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the feeding mechanism of the present invention; Fig. 9 It is a schematic structural diagram of the material taking mechanism of the present invention; Fig.10 It is a schematic diagram of the guiding mechanism structure of the present invention; Fig.11 It is a schematic diagram of the bottom cross-sectional structure of the U-shaped discharge frame of the present invention; Fig.12 It is a schematic structural diagram of the limit crank of the present invention in the extended, retracted and extended states.
[0021] Among them: workbench-1, antenna conveyor plate-2, cap conveyor plate-3, antenna positioning frame-4, cap positioning frame-5, driving member-6, first support frame-7, pressing assembly-8, dispensing assembly-9, feeding mechanism-10, second support frame-11, material taking mechanism-12, guiding mechanism-13, hollow seat-41, positioning cylinder-42, first convex body-43, second convex body-44, spring-45, pressing cylinder-81, connecting seat-82, pressing plate-83, pressure sensor-84, adjusting seat-91, adjusting cylinder-92, sliding seat-93, dispensing head-94, vibration plate-101, feeding Track 102, transfer frame 103, pushing cylinder 104, pushing block 105, first detection sensor 106, conveying cylinder 121, first sliding frame 122, lifting cylinder 123, second sliding frame 124, clamping cylinder 125, U-shaped discharge frame 131, fixed frame 132, guide frame 133, motor 134, screw 135, opening 136, limit crank 137, fixed frame 138, opening and closing cylinder 139, second detection sensor 1310, Hall effect sensor 1311, induction magnet 1312, rubber sheet 1313. DETAILED DESCRIPTION
[0022] In order to further explain the technical solution of the present invention, it is described in detail below through specific embodiments.
[0023] like Figure 1 As shown, the present invention provides an automatic assembly mechanism for antenna caps, comprising a workbench 1, an antenna conveying tray 2 and a cap conveying tray 3 arranged on the workbench 1, a first support frame 7 and a second support frame 11 fixedly mounted on the top of the workbench 1, two driving members 6 are installed on the workbench 1, and the output shafts of the two driving members 6 are respectively connected to the middle of the bottom end surface of the antenna conveying tray 2 and the cap conveying tray 3; The driving member 6 in this embodiment adopts a stepping motor. By controlling the frequency and number of pulses, the rotation angle and speed of the output shaft of the driving member 6 can be accurately controlled, so that the antenna conveying plate 2 and the cap conveying plate 3 can be accurately intermittently rotated, so that the antenna and the cap can be accurately aligned; like Figures 1 to 12 As shown, in this embodiment, a plurality of antenna positioning frames 4 are installed at the edge of the antenna conveying plate 2 and are distributed in an annular shape with equal spacing, and a plurality of cap positioning frames 5 are locked and fixed at the edge of the cap conveying plate 3 and are distributed in an annular shape with equal spacing, and a groove body for providing positioning for the caps is provided on the cap positioning frame 5, and a feeding mechanism 10 for conveying the caps is provided outside the cap conveying plate 3; The first support frame 7 is provided with a pressing assembly 8 and a glue dispensing assembly 9, the pressing assembly 8 is used to squeeze the lower end of the antenna into the cap, and the glue dispensing assembly 9 is used to introduce glue into the cap; The second support frame 11 is provided with a material taking mechanism 12 for clamping the assembled antenna, and a guiding mechanism 13 for guiding and discharging the assembled antenna is provided below the material taking mechanism 12; The guide mechanism 13 includes a U-shaped discharge frame 131 locked and fixed on the side surface of the second support frame 11, the U-shaped discharge frame 131 extends obliquely downward from right to left, the left end of the U-shaped discharge frame 131 is connected in parallel with a fixed frame 132 installed on the side surface of the workbench 1, and a guide frame 133 corresponding to and parallel to the U-shaped discharge frame 131 is slidably installed in the fixed frame 132. The guide frame 133 is used to receive the antenna slid down from the U-shaped discharge frame 131, and the guide frame 133 can move back and forth along the fixed frame 132, so as to transport the antenna to different positions in the collection frame. A motor 134 is locked and fixed on the front end surface of the fixed frame 132. The motor 134 is a servo motor. The motor 134 is connected to a screw 135 rotatably installed in the fixed frame 132 through a coupling, and the screw 135 is threadedly connected to the bottom of the guide frame 133; A plurality of Hall effect sensors 1311 are installed at the bottom of the fixed frame 132, and an induction magnet 1312 matching with the Hall effect sensor 1311 is fixedly embedded at the bottom of the guide frame 133; An opening 136 is provided at the left end of the bottom of the guide frame 133, and a fixing frame 138 is fixedly installed on the bottom end surface of the guide frame 133. A limit crank 137 for limiting the position of the antenna is rotatably installed in the opening 136, and an opening and closing cylinder 139 is rotatably installed in the fixing frame 138. The piston rod on the left side of the opening and closing cylinder 139 is rotatably connected to the limit crank 137. The Hall effect sensors 1311 in the fixed frame 132 are distributed at equal intervals, and the specific position of the guide frame is detected by different Hall effect sensors 1311 in conjunction with the induction magnets 1312, so as to accurately control the discharge position of the antenna; In this embodiment, a second detection sensor 1310 for detecting the antenna is embedded in the side surface of the guide frame 133. The second detection sensor 1310 is located on the right side of the limit crank 137. The second detection sensor 1310 in this embodiment adopts a reflective photoelectric sensor. When an antenna appears in the guide frame 133, the intensity of the reflected light in the detection area will change. The sensor determines whether the antenna exists according to the change in the intensity of the received reflected light. In this embodiment, a rubber sheet 1313 is attached to the top surface of the limit crank 137 to provide a buffer for the antenna and reduce the impact force between the antenna and the limit crank 137; like Figure 4 and Figure 5As shown, in this embodiment, the antenna positioning frame 4 includes a plurality of hollow seats 41 installed on the antenna conveying plate 2, a positioning cylinder 42 slidably installed in the hollow seat 41, the positioning cylinder 42 is through from top to bottom, and is used to provide positioning for the antenna, a first convex body 43 is arranged on the top of the outer side of the positioning cylinder 42, and the inner side of the positioning cylinder 42 is a cone shape that decreases from top to bottom, and a second convex body 44 is installed at the inner bottom of the hollow seat 41, and the top end surface of the second convex body 44 is connected to the bottom of the first convex body 43 through a spring 45; Specifically, when in use, the electrical equipment in the assembly machine is connected to an external programmable controller, and each electrical equipment is programmed and controlled by the programmable controller. The antenna of the walkie-talkie to be assembled is inserted upside down into the positioning tube 42, so that the smaller end of the antenna passes through the positioning tube 42. When the thicker end of the antenna moves downward and contacts the inner side of the positioning tube 42, the antenna stops moving downward, and the antenna is now located inside the positioning tube 42.
[0024] like Figure 7 As shown, in this embodiment, the pressing assembly 8 includes a pressing cylinder 81 installed on the top of the left end surface of the first support frame 7, and a connecting seat 82 installed on the piston rod at the bottom of the pressing cylinder 81. A pressing plate 83 for pressing the antenna is installed at the bottom of the connecting seat 82. The pressing plate 83 is located just above the rightmost antenna conveying plate 2, and at this time, the rightmost antenna conveying plate 2 is located just above the rearmost cap positioning frame 5. In this embodiment, a pressure sensor 84 is provided between the connecting seat 82 and the pressing plate 83. The pressure of the pressing plate 83 on the antenna is detected by the pressure sensor 84, so as to better control the extension and contraction amount of the piston rod of the pressing cylinder 81, thereby preventing the antenna from being damaged due to excessive pressure. like Figure 7 As shown, in this embodiment, the dispensing assembly 9 includes an adjustment seat 91 installed on the front end surface of the first support frame 7, an adjustment cylinder 92 locked and fixed on the top of the adjustment seat 91, and a sliding seat 93 slidably installed on the adjustment seat 91 and connected to the piston rod at the bottom of the adjustment cylinder 92. A dispensing head 94 is fixed on the sliding seat 93, and the dispensing head 94 is located above the cap positioning frame 5 at the right end; like Figure 8 As shown, the feeding mechanism 10 in this embodiment includes a vibration plate 101 arranged at the right end of the top of the workbench 1, a feeding track 102 connected to the output end of the vibration plate 101 for conveying caps, and the left end of the feeding track 102 is connected to the inner side of the transfer frame 103 installed on the top surface of the workbench 1; The front end of the transfer rack 103 is provided with a push cylinder 104 connected to the top surface of the workbench 1, and a push block 105 connected to the rear end piston rod of the push cylinder 104 is slidably installed in the transfer rack 103. A first detection sensor 106 for detecting caps is installed on the top of the transfer rack 103. The push block 105 is directly opposite to the cap positioning frame 5 at the front end, and the push block 105 is used to squeeze the caps in the transfer rack 103 into the cap positioning frame 5 at the front end; The first detection sensor 106 in this embodiment is a reflective photoelectric sensor, which determines that the cap has entered the transfer rack 103 by detecting the change in the intensity of the reflected light in the transfer rack 103; Specifically, when in use, the antenna cap is pre-placed into the vibration disk 101, and the cap is transported to the feeding track 102 through the vibration disk 101. The cap is introduced into the transfer rack 103 through the feeding track 102. When the first detection sensor 106 detects that the cap enters, the push cylinder 104 pushes the push block 105 to move backward and pushes the cap into the front end cap positioning rack 5, and the cap conveying disk 3 is driven to rotate by the driving member 6 at the bottom of the cap conveying disk 3. The cap conveying disk 3 drives the cap positioning rack 5 and the cap to rotate to the bottom of the dispensing head 94, and the sliding seat 93 and the dispensing head 94 are driven downward by the adjusting cylinder 92. The dispensing head 94 moves downward into the cap, and the dispensing head 94 is used to dispense glue to the inside of the cap. After the dispensing is completed, the adjusting cylinder 92 drives the dispensing head 94 to move upward and reset; At the same time, the driving member 6 at the bottom of the antenna conveying plate 2 is started to drive the antenna positioning frame 4 and the walkie-talkie antenna to rotate at the same time. When the antenna positioning frame 4 drives the antenna to rotate to the rightmost end, the cap with glue on the cap conveying plate 3 rotates to the leftmost end. At this time, the antenna is aligned with the cap, and the pressing cylinder 81 drives the connecting seat 82 and the pressing plate 83 to move downward. The pressing plate 83 squeezes the antenna so that the lower end of the antenna is pressed into the cap. Under the action of the glue in the cap, the lower end of the antenna is bonded and fixed to the inner side of the cap, and the antenna drives the positioning cylinder 42 to move downward during the downward movement. The spring 45 is elastically compressed by the pressure of the first convex body 43 on the positioning cylinder 42. When the antenna and the cap are assembled, the pressing cylinder 81 drives the pressing plate 83 to move upward and reset. The positioning cylinder 42 and the antenna move upward under the elastic force of the spring 45. The antenna carries the cap in the cap positioning frame 5 to move upward, and the cap is detached from the inner side of the cap positioning frame 5, completing the automatic assembly of the antenna and the cap.
[0025] like Fig. 9 As shown, in this embodiment, the material taking mechanism 12 includes a conveying cylinder 121 fixedly mounted on the top of the front end surface of the second support frame 11, and a first sliding frame 122 slidably mounted on the second support frame 11 and connected to the piston rod of the conveying cylinder 121. The first sliding frame 122 can move left and right along the second support frame 11; A lifting cylinder 123 is fixedly locked on the top of the first sliding frame 122, and a second sliding frame 124 connected to the piston rod at the bottom of the lifting cylinder 123 is slidably mounted on the first sliding frame 122. The second sliding frame 124 can move vertically along the first sliding frame 122. A clamping cylinder 125 for clamping the assembled antenna is mounted on the second sliding frame 124, and the clamping cylinder 125 is acted upon by the conveying cylinder 121 to deliver the clamped antenna into the U-shaped discharge frame 131. Specifically, when the antenna and the cap are assembled, the driving member 6 continues to drive the antenna conveyor plate 2 to rotate, and the antenna conveyor plate 2 rotates the assembled antenna to the top left end of the workbench 1, and the lifting cylinder 123 drives the second sliding frame 124 and the clamping cylinder 125 to move downward, and the clamping cylinder 125 moves downward to clamp the upper end of the antenna, and the lifting cylinder 123 moves upward to drive the clamping cylinder 125 and the antenna to move upward, and the antenna moves upward and leaves the inner side of the positioning cylinder 42, and then the conveying cylinder 121 drives the first sliding frame 122, the lifting cylinder 123, the second sliding frame 124, the clamping cylinder 125 and the antenna to move to the left. At this time, the antenna moves left to the inner top of the U-shaped discharge frame 131, and the lifting cylinder 123 drives the clamping cylinder 125 to move upward. The cylinder 125 and the antenna move downward, the antenna enters the U-shaped discharge frame 131, and the clamping cylinder 125 is controlled to put the antenna down. The antenna is limited by the front and rear sides of the U-shaped discharge frame 131, and because the U-shaped discharge frame 131 is inclined, the antenna tilts and slides downward along the U-shaped discharge frame 131 to enter the guide frame 133. The antenna stops moving downward after sliding in the guide frame 133 and contacts the limit crank 137. At this time, the second detection sensor 1310 detects the antenna, and drives the limit crank 137 to rotate downward and shrink into the opening 136 by controlling the opening and closing cylinder 139. Since the guide frame 133 is inclined and parallel to the U-shaped discharge frame 131, the antenna continues to slide downward to the external antenna collection frame. During the process of antenna discharge, the next antenna can be put into the positioning tube 42 and assembled with the cap in the next cap positioning frame 5. When the next assembled antenna enters the guide frame 133, the motor 134 is started to drive the screw 135 to rotate, and the screw 135 drives the guide frame 133 threadedly connected thereto to move horizontally forward, and the guide frame 133 drives the induction magnet 1312 to move. When the positioning frame 133 drives the induction magnet 1312 to move the position of the second Hall effect sensor 1311, the second Hall effect sensor 1311 installed here senses the change in the magnetic field and immediately sends a signal to the controller, indicating that the plate has reached the first preset position. At this time, the opening and closing cylinder 139 is controlled to open the limit crank 137 to discharge the second antenna from the position of the second Hall effect sensor 1311. Then, the motor 134 is controlled to reverse and drive the guide frame 133 to move backward and reset to the position of the first Hall effect sensor 1311. When the third antenna enters the guide frame 133, the output shaft of the motor 134 rotates forward and cooperates with the screw 135 to drive the guide frame 133 to move forward to the third Hall effect sensor 1311, and the opening and closing cylinder 139 is controlled to discharge the third antenna from the third Hall effect sensor 1311. After the third antenna is discharged, the motor 134 reverses and drives the guide frame 133 to move backward and reset. At the same time, the opening and closing cylinder 139 drives the limit crank 137 to rotate and reset to provide a limit for the fourth antenna. Similarly, the assembled antennas are transported to different positions in the collection frame in sequence, reducing the accumulation of antennas at one position in the collection frame, which is convenient for collecting and sorting the antennas.
[0026] The present invention provides an automatic assembly mechanism for antenna caps, which comprises a plurality of cap positioning frames 5 arranged on a cap conveying plate 3 to convey a plurality of caps at the same time, and a glue dispensing component 9 is used to introduce glue into the caps, and a plurality of antenna positioning frames 4 on an antenna conveying plate 2 can convey a plurality of antennas at the same time, and then the antennas are pressed into the caps by a pressing component 8 to complete the antenna assembly work, and the assembled antennas are taken out by a taking mechanism 12. Since a plurality of antenna positioning frames 4 and a plurality of cap positioning frames 5 are arranged, when one group of antennas and caps are being taken out, another group of antennas and caps can be assembled synchronously, and the assembly process is more continuous, which is beneficial to improving work efficiency.
[0027] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic assembly mechanism for antenna caps, comprising a workbench, an antenna conveying tray and a cap conveying tray arranged on the workbench, a first support frame and a second support frame fixedly mounted on the top of the workbench, two driving members are installed on the workbench, and the output shafts of the two driving members are respectively connected to the antenna conveying tray and the cap conveying tray; It is characterized in that The antenna conveying plate is provided with a plurality of antenna positioning frames, the cap conveying plate is provided with a plurality of cap positioning frames, and a feeding mechanism for conveying caps is provided outside the cap conveying plate; The first support frame is provided with a pressing component and a glue dispensing component, the pressing component is used to squeeze the antenna into the cap, and the glue dispensing component is used to introduce glue into the cap; The second support frame is provided with a material taking mechanism for clamping the assembled antenna, and a guiding mechanism for guiding the discharge antenna is provided below the material taking mechanism; The guide mechanism comprises an inclined U-shaped discharge frame mounted on the second support frame, the end of the U-shaped discharge frame is parallelly connected to a fixed frame mounted on the side surface of the workbench, a guide frame corresponding to the U-shaped discharge frame is slidably mounted in the fixed frame, and a motor is fixed on the side surface of the fixed frame, the motor is connected to a screw rotatably mounted in the fixed frame through a coupling, and the screw is threadedly connected to the guide frame; A plurality of Hall effect sensors are installed at the bottom of the fixed frame, and an induction magnet matching with the Hall effect sensors is embedded at the bottom of the guide frame; An opening is provided at the left end of the bottom of the guide frame, and a fixing frame is installed on the bottom end surface of the guide frame. A limit crank is rotatably installed in the opening, and an opening and closing cylinder is rotatably installed in the fixing frame. The piston rod of the opening and closing cylinder is rotatably connected to the limit crank.
2. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: The antenna positioning frame includes a plurality of hollow seats installed on the antenna conveying plate, a positioning cylinder slidably installed in the hollow seat, and a first protrusion arranged on the top of the outer side of the positioning cylinder. The inner side of the positioning cylinder is a cone shape that decreases from top to bottom. A second protrusion is installed on the inner bottom of the hollow seat, and the top end surface of the second protrusion is connected to the bottom of the first protrusion through a spring.
3. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: The pressing assembly includes a pressing cylinder installed on the top of the outer side of the first support frame, a connecting seat installed on the piston rod at the bottom of the pressing cylinder, and a pressing plate is installed at the bottom of the connecting seat. The pressing plate is coaxially arranged with the antenna conveying plate at the far right and the cap positioning frame at the far end.
4. The antenna cap automatic assembly mechanism according to claim 3, characterized in that: A pressure sensor is arranged between the connecting seat and the pressing plate.
5. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: A second detection sensor for detecting the antenna is embedded in the side surface of the guide frame, and the second detection sensor is located on the right side of the limit crank.
6. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: A rubber sheet is pasted on the top end surface of the limiting crank.
7. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: The Hall effect sensors in the fixing frame are distributed at equal intervals.
8. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: The glue dispensing assembly includes an adjustment seat installed on the side surface of the first support frame, an adjustment cylinder installed on the top of the adjustment seat, a sliding seat slidably installed on the adjustment seat and connected to the piston rod of the adjustment cylinder, and a glue dispensing head is fixed on the sliding seat, and the glue dispensing head is located above the cap positioning frame at the right end.
9. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: The feeding mechanism includes a vibration plate arranged on the top of the workbench, a feeding track connected to the output end of the vibration plate, an end of the feeding track away from the vibration plate is connected to the inner side of a transfer rack installed on the top surface of the workbench, a pushing cylinder connected to the top surface of the workbench is arranged at the front end of the transfer rack, a pushing block connected to the piston rod of the pushing cylinder is slidably installed in the transfer rack, a first detection sensor for detecting caps is installed on the top of the transfer rack, the pushing block is opposite to the cap positioning rack at the front end, and the pushing block is used to squeeze the caps in the transfer rack into the cap positioning rack at the front end.
10. The antenna cap automatic assembly mechanism according to claim 1, characterized in that: The material picking mechanism includes a conveying cylinder fixedly mounted on the top outer side of a second support frame, a first sliding frame slidably mounted on the second support frame and connected to the piston rod of the conveying cylinder, a lifting cylinder is fixedly arranged on the top of the first sliding frame, a second sliding frame connected to the piston rod at the bottom of the lifting cylinder is slidably mounted on the first sliding frame, a clamping cylinder for clamping the assembled antenna is installed on the second sliding frame, and the clamping cylinder is acted upon by the conveying cylinder to send the clamped antenna into the U-shaped discharge frame.
Citation Information
Patent Citations
Equipment mechanism of antenna terminal
CN205195025U
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CN220575878U
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CN110212123A
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CN115816011A
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CN119098770A
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