Turnover device for crane turntable, turnover control method and processing system

By designing an automatic flip device and a guide rail system, the problems of manual flip of the crane turntable are solved, and the stable automatic flip and efficient processing of the turntable are achieved.

CN119973675AActive Publication Date: 2025-05-13ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510167080.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-05-13
Estimated Expiration
2045-02-14

AI Technical Summary

Technical Problem

In the prior art, it is difficult to manually flip the crane turntable during processing, with a risk of falling, and poor safety and reliability.

Method used

A crane turntable flip device is designed, including the body and the turntable mechanism, and the turntable is fixed in the left and right and up and down directions by two clamp arms, and the turntable is automatically flipped through the driving components, combining the guide rail and the processing device to achieve stable flip and processing of the turntable.

Benefits of technology

It realizes automatic flip of the turntable, improves safety and reliability, reduces manpower investment, is suitable for fixing of turntables of different sizes, and improves flip and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a crane rotary table turnover device, a turnover control method and a machining system, and relates to the technical field of hoisting transportation, the device comprises a machine body, a turnover mechanism is installed on the machine body, the turnover mechanism comprises two clamping arms, the two clamping arms are opposite in the left-right direction, and the two clamping arms are arranged on the machine body. The two clamping arms are configured to be close to or far away from each other in the left-right direction, the two clamping arms can fix a body of the rotary table in the left-right direction and can fix a flange of the rotary table in the up-down direction, and the turnover mechanism is configured to be capable of rotating relative to the machine body. The rotary table can be turned over up and down, a large amount of manpower does not need to be input for turning over the rotary table, the safety and the automation degree in the turning process are improved, and the turning efficiency and the machining efficiency are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of lifting and transportation, and in particular to a crane turntable overturning device, a overturning control method and a processing system. Background Art

[0002] The turntable is an important component structure of the crane, which plays the role of connecting the frame and the boom. The turntable is installed on the slewing bearing and can rotate around the base. The boom, tower or A-frame and other components can be installed on the turntable. The turntable not only carries the weight of the various components above the crane's unloading and walking system and the weight of the hoisting weight, but also carries the bending moment generated by the hoisting weight and counterweight. Therefore, the turntable has a large volume and weight.

[0003] During the processing of the turntable, it is necessary to process the flange holes on the bottom surface, as well as the boom mounting holes and the boom cylinder mounting holes on the top surface. The turntable needs to be flipped up and down during the processing. Due to the large size and weight of the turntable, it is difficult to flip it manually. If tools such as hooks are used to flip it, there is a risk of it falling. The fall of the turntable will damage the ground and the turntable, and it is very easy to cause safety accidents. The safety and reliability are poor. Summary of the invention

[0004] In view of this, the object of the present invention is to provide a crane turntable flipping device, a flipping control method and a processing system, which can realize the automatic flipping of the crane, liberate manpower, and the flipping process of the turntable is safe and has good reliability.

[0005] The present invention provides a crane turntable flipping device, comprising a machine body, on which a flipping mechanism is installed, the flipping mechanism comprising two clamping arms, the two clamping arms are opposite to each other in the left-right direction, the two clamping arms are configured to be able to approach or move away from each other in the left-right direction, the two clamping arms can fix the body of the turntable in the left-right direction, and can fix the flange of the turntable in the up-down direction, and the flipping mechanism is configured to be able to rotate relative to the machine body to enable the turntable to be flipped up and down.

[0006] In one embodiment, the clamp arm includes a side fixing member, a bottom supporting member and a first pressing member, wherein the side fixing member is used to contact the side surface of the body, the bottom supporting member is located below the side fixing member, the bottom supporting member is used to contact the lower end of the flange, the first pressing member is connected to the lower end of the side fixing member, and the first pressing member is configured to be able to move in the up and down directions to cooperate with the bottom supporting member to fix the flange.

[0007] In one embodiment, a second pressure piece is provided at the front end of the side fixing piece, the second pressure piece extends in the left-right direction, and is configured to be able to move in the left-right direction to contact or move away from the side of the main body, and the two second pressure pieces cooperate to fix the main body in the left-right direction.

[0008] In one embodiment, a detection member is disposed on the bottom supporting member, and the detection member can detect the pressure exerted on the bottom supporting member from the turntable in the up and down directions.

[0009] In one embodiment, the flipping mechanism further includes a driving unit, and the two clamping arms are mounted on the machine body through the driving unit, and the driving unit is used to drive the two clamping arms to move closer to or farther from each other along a left-right direction.

[0010] In one embodiment, a mounting frame is provided on the machine body, and the flipping mechanism is connected to the machine body via the mounting frame, and the mounting frame is installed on the machine body via a rotating shaft, and the mounting frame can rotate around the rotating shaft to drive the flipping mechanism to rotate, and / or, a lifting plate is installed on the machine body, and the flipping mechanism is installed on the lifting plate, and the lifting plate is configured to be able to move in an up and down direction relative to the machine body to drive the flipping mechanism to rise and fall.

[0011] In one embodiment, the bottom support member includes a first support beam, a second support beam and an adjusting member, the first support beam is connected to the upper end of the second support beam, is used to contact the flange, and cooperates with the first pressure member to fix the flange in the up and down directions, the detection member is arranged between the first support beam and the second support beam, and the adjusting member is used to adjust the relative position of the first support beam and the second support beam.

[0012] In one embodiment, the body includes a base, a support base and a swivel base, the flip mechanism is installed on the support base, the support base is installed on the base through the swivel base, and the swivel base is configured to be able to rotate relative to the base to drive the support base to rotate.

[0013] The present invention also provides a crane turntable flip control method, which is applied to the above-mentioned crane turntable flip device and comprises the following steps: S1, controlling the two clamping arms to approach each other in the left-right direction until they contact the left and right sides of the body, thereby fixing the body in the left-right direction, and the two clamping arms fix the flange in the up-down direction; S2. Based on the need to perform a flipping operation on the turntable, the two clamping arms rotate 180° relative to the machine body to flip the turntable upside down.

[0014] The present invention further provides a crane turntable processing system, which is characterized by comprising the above-mentioned crane turntable turning device, and further comprising: Guide track: used to set the machine body, and the machine body can move along the guide track; Top surface processing device: located on one side of the guide track, used for processing the upper end surface of the turntable; Bottom surface processing device: located on one side of the guide track, used for processing the lower end surface of the turntable, the bottom surface processing device and the top surface processing device are located on the same side of the guide track, or on both sides of the guide track.

[0015] The beneficial effects of the present invention are: The flipping mechanism is configured to be rotatable relative to the machine body. By changing the angle of the flipping mechanism and the angle of the turntable, the upper and lower end surfaces of the turntable can be changed, so that other processing equipment can be cooperated to realize the processing of the upper and lower ends of the main body; the two clamping arms can clamp and fix the turntable in the left and right directions and the up and down directions, so as to ensure the stability of the turntable during the flipping process, and there is no need to invest a lot of manpower to flip the turntable, thereby eliminating the risk of the turntable falling and improving safety; the two clamping arms are configured to be able to approach or move away from each other in the left and right directions, and the movement stroke of the two clamping arms can be adjusted according to the different sizes of the turntable, so as to realize the fixation of turntables of different sizes. It has good applicability and has high flipping efficiency and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a flipping mechanism according to an embodiment of the present invention; Figure 3 It is a structural schematic diagram of a clamp arm according to an embodiment of the present invention; Figure 4 Another schematic diagram of the overall structure of an embodiment of the present invention; Figure 5 A schematic flow chart of a control method according to an embodiment of the present invention; Figure 6 It is a structural schematic diagram of a processing system according to an embodiment of the present invention.

[0018] In the figure: 10-machine body; 101-guide rail; 102-top surface processing device; 103-bottom surface processing device; 11-mounting frame; 12-lifting plate; 13-slide rail; 14-rail matching member; 15-control member; 16-base; 17-support seat; 18-swivel seat; 20-turning mechanism; 201-clamping arm; 21-side fixing member; 211-connecting end member; 22-bottom supporting member; 221-first supporting beam; 222-second supporting beam; 223-mounting plate; 224-adjusting cam; 23-first pressing member; 24-protecting member; 25-second pressing member; 26-driving part; 261-drag chain; 30-turntable; 31-body; 32-flange. DETAILED DESCRIPTION

[0019] The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the description of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] Unless otherwise clearly specified and limited, the terms "disposed", "installed", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0021] The directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front”, “back”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0022] The terms "first", "second", "third" and the like are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0023] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.

[0024] The turntable is an important component structure of the crane, which plays the role of connecting the frame and the boom. The turntable is installed on the slewing bearing and can rotate around the base. The boom, tower or A-frame, various winches and slewing mechanisms and other components can be installed on the turntable. The turntable not only carries the weight of the various components above the crane's unloading and walking system and the weight of the hoisting weight, but also carries the bending moment generated by the hoisting weight and counterweight. Therefore, the turntable has a large volume and weight.

[0025] During the processing of the turntable, it is necessary to process the flange holes on the bottom surface, as well as the boom mounting holes and the boom cylinder mounting holes on the top surface. The turntable needs to be flipped up and down during the processing. Due to the large size and weight of the turntable, it is difficult to flip it manually. If tools such as hooks are used to flip it, there is a risk of it falling. The fall of the turntable will damage the ground and the turntable, and it is very easy to cause safety accidents. The safety and reliability are poor.

[0026] like Figure 1 As shown, the crane turntable flipping device proposed by the present invention is used to fix and flip the turntable 30, wherein the turntable 30 includes a body 31 and flanges 32 located on the left and right sides of the lower part of the body 31, and the flanges 32 are used to connect the turntable 30 with other components. The entire turntable flipping device includes a body 10, and a flipping mechanism 20 is installed on the body 10. The flipping mechanism 20 is used to carry the turntable 30, and is combined with Figure 2 The flipping mechanism 20 includes two clamping arms 201, and the two clamping arms 201 are opposite to each other in the left-right direction. The two clamping arms 201 can fix the main body 31 in the left-right direction, and can fix the flange 32 in the left-right direction and the up-down direction. The two clamping arms 201 are configured to be able to approach or move away from each other in the left-right direction. When the two clamping arms 201 approach each other, the turntable 30 can be clamped and fixed. When the two clamping arms 201 move away from each other, the turntable 30 can be released. The flipping mechanism 20 is configured to be able to rotate relative to the body 10 so that the turntable 30 can be flipped up and down.

[0027] The flipping mechanism 20 is configured to be rotatable relative to the body 10. By changing the angle of the flipping mechanism 20, the angle of the turntable 30 can be changed, so that the upper end surface and the lower end surface of the turntable 30 can be changed, and then the upper and lower ends of the main body 31 can be processed in cooperation with other processing equipment; the two clamping arms 201 can clamp and fix the turntable 30 in the left and right directions and the up and down directions, which can ensure the stability of the turntable 30 during the flipping process, and there is no need to invest a lot of manpower to flip the turntable 30, thereby eliminating the risk of the turntable 30 falling and improving safety; the two clamping arms 201 are configured to be able to move closer to or farther away from each other in the left and right directions, and the movement stroke of the two clamping arms 201 can be adjusted according to the different sizes of the turntable 30, thereby achieving fixation of turntables 30 of different sizes, and has good applicability.

[0028] As an optional embodiment, the two clamping arms 201 extend in the front-to-back direction, and the rear ends of the two clamping arms 201 are connected to the body 10 and are symmetrical in the left-right direction. Figure 3 As shown, the clamping arm 201 includes a side fixing member 21, a bottom supporting member 22 and a first pressing member 23. The side fixing member 21 is used to contact the side surface of the main body 31. The side fixing members 21 of the two clamping arms 201 cooperate to clamp and fix the left and right sides of the main body 31. The bottom supporting member 22 is arranged at a lower position of the side fixing member 21, and a fixing space for accommodating the flange 32 is reserved between the bottom supporting member 22 and the side fixing member 21. The bottom supporting member 22 is used to contact the lower end of the flange 32 to support the flange 32. The first pressing member 23 is connected to the lower end of the side fixing member 21, and its position corresponds to the bottom supporting member 22. The corresponding position means that the position of the first pressing member 23 enables it to cooperate with the bottom supporting member 22 to fix the flange 32 together. The first pressing member 23 is configured to be able to move relative to the bottom supporting member 22 in the up and down direction. The first pressing member 23 cooperates with the bottom supporting member 22 to clamp and fix the flange 32 in the up and down direction.

[0029] In one example of this embodiment, the rear end of the side fixing member 21 is used to connect with the body 10, such as Figure 3 As shown, a connecting end piece 211 is provided at the rear end of the side fixing piece 21 , and the side fixing piece 21 can be connected to the machine body 10 through the connecting end piece 211 .

[0030] In an optional solution, the connecting end piece 211 and the side fixing piece 21 are integrally formed, for example, they can be directly formed into one piece by casting or other processes. In another optional solution, the connecting end piece 211 and the side fixing piece 21 are formed separately, and the two are fixedly connected, for example, they can be connected to form an inseparable whole by welding or other methods, or the two are detachably connected, for example, they are connected by screwing.

[0031] In an example of this embodiment, a detection member is arranged on the bottom support member 22, and the detection member can detect the pressure exerted on the bottom support member 22 by the turntable 30 in the up and down directions. More specifically, the detection member can detect the force applied to the bottom support member 22 by the weight of the turntable 30, so as to ensure that the pressure exerted by the first pressure member 23 on the flange 32 is not too large to damage the flange 32, thereby avoiding the problem of wear and deformation of the turntable 30 due to excessive clamping during the fixing process.

[0032] Optionally, the detection element adopts a weighing sensor or a pressure sensor.

[0033] In one example of this embodiment, when the detection element adopts a weighing sensor, refer to Figure 3The bottom support member 22 includes a first support beam 221, a second support beam 222 and an adjusting member. The first support beam 221 is connected to the upper end of the second support beam 222. The upper end of the first support beam 221 is used to contact the flange 32 and cooperate with the first pressure member 23 to fix the flange 32 in the up and down directions. The detection member is arranged between the first support beam 221 and the second support beam 222 to weigh the change of the force acting on the second support beam 222 by the first support beam 221. The adjusting member is used to cooperate with the detection member, and the adjusting member can adjust the relative position of the first support beam 221 and the second support beam 222.

[0034] Optionally, the adjusting member includes a mounting plate 223 and an adjusting cam 224, the mounting plate 223 is connected to the left and right sides of the second support beam 222, and extends upward to the left and right sides of the first support beam 221, the adjusting cam 224 is mounted on the mounting plate 223, and the position of the adjusting cam 224 is located on the left and right sides of the first support beam 221, and the position and angle of the adjusting cam 224 are adjusted to apply a force to the first support beam 221, so that the first support beam 221 and the second support beam 222 are clamped.

[0035] Since the weighing sensor has a preset up and down stroke during operation, changes in the stroke will cause changes in the gap between the first support beam 221 and the second support beam 222. The adjustment member can be adjusted to avoid a gap between the first support beam 221 and the second support beam 222, thereby avoiding the problem of shaking or swinging of the first support beam 221 when fixing the flange 32, which is beneficial to ensuring the flipping efficiency of the turntable 30.

[0036] In an alternative embodiment, the adjustment cam 224 is implemented as a cam bearing follower.

[0037] In an example of this embodiment, the first pressing member 23 is connected to the lower end of the side fixing member 21 through a cylinder or a hydraulic vertical cylinder, and the first pressing member 23 is connected to the output rod of the cylinder or the hydraulic vertical cylinder.

[0038] In one example of this embodiment, the number of the first pressing member 23 is configured to be at least one, and further, as Figure 3 As shown, the number of the first pressure pieces 23 is set to three, and they are spaced apart in the front-to-back direction, which can be suitable for fixing turntables 30 of different sizes. The three first pressure pieces 23 are configured to be able to move synchronously to cooperate with the bottom support piece 22 to perform high-quality fixation of the flange 32 in the up and down directions, so that the turntable 30 can be relatively still with the clamping arm 201 during the up and down flipping process, avoiding the turntable 30 from shaking during the flipping process and causing wear and collision, and preventing the turntable 30 from falling off the clamping arm 201.

[0039] In this embodiment 1 example, Figure 3As shown, a protective member 24 is provided on the side of the side fixing member 21 close to the turntable 30. The protective member 24 is used to directly contact the side of the body 31. The protective member 24 can protect the end surface of the turntable 30 to avoid damage to the end surface of the turntable 30 during the clamping and fixing process.

[0040] Optionally, the protective member 24 may be a rubber pad, a silicone pad, a resin pad, etc., which can not only play a protective role, but also increase the friction coefficient between the side fixing member 21 and the body 31, which is beneficial to improving the fixing effect.

[0041] In one example of this embodiment, the protective member 24 is provided at one end of the bottom support member 23 close to the flange 32. Those skilled in the art can adjust the size, shape and other parameters of the protective member 24 according to actual needs and the installation position.

[0042] In one example of this embodiment, the end of the first pressing member 23 that contacts the flange 32 is provided with the above-mentioned protective member 24. Those skilled in the art can adjust the size, shape and other parameters of the protective member 24 according to actual needs and the setting position.

[0043] As an optional embodiment, Figure 3 As shown, a second pressing piece 25 is provided at the front end of the side fixing piece 21. The second pressing piece 25 extends in the left-right direction. The second pressing piece 25 is configured to be able to move in the left-right direction relative to the side fixing piece 21 to contact or move away from the side of the main body 31. The second pressing pieces 25 of the two clamping arms 201 cooperate to clamp and fix the main body 31 in the left-right direction.

[0044] Since the turntable 30 has an irregular shape, it is usually difficult to fix it, and it is easy to slip during the fixing and clamping process. The second pressure piece 25 can play a role of supplementary fixing. It is only necessary to find a fixing point suitable for the second pressure piece 25 to contact on the side of the main body 31. The second pressure piece 25 is arranged on the side fixing piece 21 and can move synchronously with the side fixing piece 21 relative to the body 10, which will not increase the time required for clamping and fixing, and is beneficial to improving the stability of the turntable 30 in the left and right directions.

[0045] Optionally, the second pressing member 25 is connected to the front end of the side fixing member 21 through an air cylinder or a hydraulic horizontal cylinder, and the second pressing member 25 is connected to an output rod of the air cylinder or the hydraulic horizontal cylinder.

[0046] Optionally, the end of the second pressing member 25 that contacts the body 31 is provided with the above-mentioned protective member 24. Those skilled in the art can adjust the size, shape and other parameters of the protective member 24 according to actual needs and setting position.

[0047] As an optional embodiment, Figure 2As shown, the flip mechanism 20 further includes a driving unit 26 , and the two clamping arms 201 are mounted on the machine body 10 via the driving unit 26 . The driving unit 26 is used to drive the two clamping arms 201 to move closer to or farther from each other along the left-right direction.

[0048] Optionally, the driving portion 26 is configured to drive the two clamping arms 201 to move synchronously.

[0049] In one alternative, if Figure 2 As shown, the driving part 26 includes a support chain 261 and a driving wheel connected to the support chain 261. The driving wheel can rotate around its own axis to cooperate with the drag chain 261 to drive the two clamping arms 201 to move synchronously along the left and right directions. The two clamping arms 201 are configured to move synchronously, so that the turntable 30 can be located in a centered position when fixed, without causing the position to be skewed and affecting the fixing effect.

[0050] In another optional solution, the driving part 26 includes a rack and a gear connected to the rack. The gear is driven by a driving member to rotate around its own axis. The gear and the rack are meshed and driven to drive the two clamping arms 201 to move synchronously in the left and right directions.

[0051] As an optional embodiment, Figure 2 As shown, a mounting frame 11 is provided on the body 10, and the flip mechanism 20 is connected to the body 10 through the mounting frame 11. More specifically, the driving part 26 is connected to the body 10 through the mounting frame 11. The mounting frame 11 is installed at the front end of the body 10 through a rotating shaft, and the mounting frame 11 can rotate relative to the body 10 around the axial direction of the rotating shaft, thereby driving the flip mechanism 20 to rotate relative to the body 10.

[0052] In an optional solution, the mounting frame 11 is configured to be able to rotate 180° around the axial direction of the rotating shaft, and to realize forward and reverse rotation. Taking the upper end surface of the turntable 30 fixed facing upward as an example, when the mounting frame 11 is rotated 180° in the forward direction, the turntable 30 flips over to have the lower end surface facing upward. At this time, when the mounting frame 11 is rotated 180° in the reverse direction again, the turntable 30 flips over to have the upper end surface facing upward (i.e., reset).

[0053] In another optional solution, the mounting frame 11 is configured to be able to rotate 360° around the axial direction of the rotating shaft and can only rotate in one direction. Taking the upper end surface of the turntable 30 fixed facing upward as an example, when the mounting frame 11 rotates 180° in the forward direction, the turntable 30 flips over to face the lower end surface upward. At this time, when the mounting frame 11 continues to rotate 180° in the same direction, the turntable 30 flips over to face the upper end surface upward (i.e., reset).

[0054] As an optional embodiment, in combination with Figure 1 and Figure 3A lifting plate 12 is installed on the body 10, and the flip mechanism 20 and the mounting frame 11 are installed on the lifting plate 12 and installed on the body 10 through the lifting plate 12. The lifting plate 12 is configured to be able to move in the up and down directions relative to the body 10 to drive the flip mechanism 20 and the mounting frame 11 to rise and fall, and the height and position of the two clamping arms 201 can be adjusted according to the different sizes of the turntable 30 and the storage position of the turntable 30, thereby meeting different fixing and flipping requirements.

[0055] In an optional solution, a slide rail 13 is provided at the front end of the machine body 10, and the slide rail 13 extends in the up-down direction. The lifting plate 12 is slidably connected to the slide rail 13 so as to move in the up-down direction relative to the slide rail 13. In another optional solution, the lifting plate 12 is connected to the slide rail 13 through a gear rack transmission assembly, and a driving member drives the gear to rotate around its own axis, and the meshing transmission of the gear and the rack can drive the lifting plate 12 to move in the up-down direction along the slide rail 13.

[0056] As an optional embodiment, in combination with Figure 1 and Figure 4 The machine body 10 is arranged on a guide rail 101 so that it can move along the guide rail 101 to grab, fix, and flip the turntable 30 from its storage place, and can transport the turntable 30 along the guide rail 101 to the processing equipment for processing. A track matching piece 14 is provided at the lower part of the machine body 10, and the track matching piece 14 is used to cooperate with the guide rail 101 so that the machine body 10 can move along the guide rail 101.

[0057] Optionally, a busbar connected to an external power source is provided on the guide rail 101 , and the rail fitting 14 uses a brush that matches the busbar, and the brush is slidably connected to the busbar, so that the body 10 can move along the guide rail 101 .

[0058] In one example of this embodiment, Figure 4 As shown, a control member 15 is provided at the lower portion of the machine body 10 , and the control member 15 can cooperate with the guide track 101 to monitor and determine the position of the machine body 10 on the guide track 101 in real time.

[0059] Optionally, the control component 15 uses a barcode scanner, and a position barcode representing the position is provided on the guide track 101. When the body 10 moves along the guide track 101 until the barcode scanner can scan the position barcode, the position of the body 10 can be determined. The position barcode can be set according to the location of the processing equipment so that the body 10 can automatically move to the processing equipment to process the turntable 30. In one example of this embodiment, Figure 4As shown, the body 10 includes a base 16, a support base 17 and a swivel base 18. The support base 17 is installed on the base 16 through the swivel base 18. The swivel base 18 is configured to be able to rotate relative to the base 16 to drive the support base 17 to rotate relative to the base 16. The flip mechanism 20, the mounting frame 11 and the lifting plate 12 are all installed on the support base 17. Through the rotation of the support base 17 relative to the base 16, the angle of the flip mechanism 20 relative to the base 16 can be changed, so that the flip mechanism 20 can be conveniently adjusted according to the position of the turntable 30 and the position of the processing equipment, so as to facilitate the placement and removal of the turntable 30.

[0060] Optionally, the support seat 17 is configured to be rotatable 360° relative to the base 16 .

[0061] As an optional implementation method, a main control screen is also provided on the body 10 to display data in real time, such as the height and angle of the two clamping arms 201, the detection data of the detection parts, etc., which is conducive to realizing intelligent control and is more intuitive. Instructions can also be issued through the central control screen to adjust the height and angle of the two clamping arms 201, the prompt signal trigger value of the detection parts, etc.

[0062] like Figure 5 As shown, the present invention also proposes a crane turntable flip control method, which is applied to the above-mentioned crane turntable flip device, and specifically includes the following steps: S1, control the two clamping arms 201 to approach each other in the left-right direction until they contact the left and right sides of the body 31, fix the body 31 in the left-right direction, and the two clamping arms 201 fix the flange 32 in the up-down direction; S2. Based on the need to perform a flipping operation on the turntable 30, the two clamping arms 201 rotate 180° relative to the machine body 10 to flip the turntable 30 upside down.

[0063] As an optional embodiment, the above step S1 further includes: S1.1. When the two clamping arms 201 approach each other in the left-right direction, until the two side fixing members 21 contact the left and right sides of the body 31, the flanges 32 on both sides of the body 31 are located at the upper end of the bottom support member 22, and the two clamping arms 201 stop moving.

[0064] As an optional embodiment, the above step S1 further includes: S1.2, the first pressing member 23 moves downward until it contacts the upper end of the flange 32, until the detection member sends a prompt signal, the first pressing member 23 receives the prompt signal and stops moving; in this step, the pressure (or weight) on the bottom support member 22 is measured by the detection member, and when the detection value reaches a preset value, a prompt signal can be sent. The detection member sends a prompt signal to control the movement stroke of the first pressing member 23, which can ensure the fixing effect and ensure that the first pressing member 23 does not over-clamp and damage the flange 32; As an optional embodiment, the above step S1 further includes: S1.3, the two second pressing members 25 move closer to each other in the left-right direction, move to contact the left and right sides of the body 31, and clamp the body 31 in the left-right direction; in this step, the second pressing members 25 cooperate with the side fixing members 21 to fix the turntable 30 at multiple points in the left-right direction; As an optional embodiment, the above step S1 further includes: S1.01. Based on the height of the position where the turntable 30 is placed, the lifting plate 12 moves in the up-down direction relative to the machine body 10, and the height of the flip mechanism 20 is adjusted so that the positions of the two clamping arms 201 correspond to the position of the turntable 30. In this step, the place where the turntable 30 is placed can be a place where the processing equipment has been completed. For example, after the upper end surface of the turntable 30 is processed, the turntable 30 needs to be flipped by the flip mechanism 20 so that the lower end surface can be processed by another processing equipment. At this time, the aforementioned processing equipment that has been processed is the processing equipment used to process the upper end surface of the turntable 30, and the place where the turntable 30 is placed can also be a storage place before processing.

[0065] As an optional embodiment, the above step S1 further includes: S1.02, based on the position of the turntable 30, the support seat 17 rotates relative to the base 16 so that the angle of the flip mechanism 20 corresponds to the position of the turntable 30. In this step, the turntable 30 can be placed at a processing device that has been processed or at a storage location before processing.

[0066] As an optional embodiment, the crane turntable flip control method proposed by the present invention includes the following steps: S1.01. Based on the height of the position where the turntable 30 is placed, the lifting plate 12 moves in the up-down direction relative to the machine body 10 to adjust the height of the flip mechanism 20 so that the positions of the two clamping arms 201 correspond to the position of the turntable 30; S1.02, based on the position of the turntable 30, the support seat 17 rotates relative to the base 16 so that the angle of the flip mechanism 20 corresponds to the position of the turntable 30; S1, control the two clamping arms 201 to move closer to each other along the left and right directions until the two side fixing members 21 contact the left and right sides of the body 31, the flanges 32 on both sides of the body 31 are located at the upper end of the bottom support member 22, and the two clamping arms 201 stop moving; The first pressing member 23 moves downward until it contacts the upper end of the flange 32, until the detection member sends a prompt signal, and the first pressing member 23 receives the prompt signal and stops moving; The two second pressing members 25 move toward each other in the left-right direction, move to contact the left and right sides of the body 31, and clamp the body 31 in the left-right direction; S2. Based on the need to perform a flipping operation on the turntable 30, the two clamping arms 201 rotate 180° relative to the machine body 10 to flip the turntable 30 upside down.

[0067] Based on the above-mentioned crane turntable turning device, the present invention also proposes a crane turntable processing system, such as Figure 6 As shown, including: A guide rail 101, on which the body 10 is movably disposed and can move along the extension direction of the guide rail 101; The top surface processing device 102 is disposed on one side of the guide rail 101 and is used to process the upper end surface of the turntable 30; The bottom surface processing device 103 is disposed on one side of the guide rail 101 and is used to process the lower end surface of the turntable 30 . The bottom surface processing device 103 and the top surface processing device 102 are located on the same side of the guide rail 101 , or on both sides of the guide rail 101 .

[0068] As an optional embodiment, the top surface processing device 102 is used to perform a drilling operation on the upper end surface of the turntable 30 to process the boom mounting hole and the boom cylinder mounting hole on the upper end surface of the turntable 30 .

[0069] As an optional embodiment, the bottom surface processing device 103 is used to perform a drilling operation on the lower end surface of the turntable 30 to process a flange hole on the lower end surface of the turntable 30 .

[0070] As an optional embodiment, Figure 6 As shown, the guide rail 101 extends in the front-to-back direction, and the top surface processing device 102 and the bottom surface processing device 103 are located on both sides of the guide rail 101 in the left-right direction. The machine body 10 moves to the top surface processing device 102 relative to the guide rail 101 to transport the upper end surface of the turntable 30 upward to the top surface processing device 102 for processing. After the processing is completed, the turntable 30 is turned upside down, and at the same time, the support seat 17 is rotated to rotate the flipping mechanism 20 to the side away from the top surface processing device 102, and then the lower end surface of the turntable 30 is transported upward to the bottom surface processing device 103 for processing.

[0071] It is understandable that the above processing sequence, as well as the sequence of flipping and rotating can be adjusted according to actual needs and does not have to be performed in this order.

[0072] Optionally, the top surface processing device 102 and the bottom surface processing device 103 are symmetrically arranged on both sides of the guide rail 101. After the upper end surface processing is completed, the support seat 17 rotates 90°, the flipping mechanism 20 flips the turntable 30, and the support seat 17 rotates another 90° to send the turntable 30 to the bottom surface processing device 103.

[0073] As an optional embodiment, the guide rail 101 extends in the front-to-back direction, the top surface processing device 102 and the bottom surface processing device 103 are located on the same side of the guide rail 101 in the left-right direction, and the body 10 moves relative to the guide rail 101 to the top surface processing device 102 to transport the upper end surface of the turntable 30 upward to the top surface processing device 102 for processing. After the processing is completed, the support seat 17 rotates an angle, and the flipping mechanism 20 flips the turntable 30 upside down, and then moves along the guide rail 101 to the bottom surface processing device 103 for processing.

[0074] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.

Claims

1. A crane turntable turning device, characterized in that: The invention comprises a machine body (10), on which a flipping mechanism (20) is mounted, wherein the flipping mechanism (20) comprises two clamping arms (201), wherein the two clamping arms (201) are opposite to each other in the left-right direction, and the two clamping arms (201) are configured to be able to approach or move away from each other in the left-right direction, and the two clamping arms (201) are capable of fixing a body (31) of a turntable (30) in the left-right direction, and fixing a flange (32) of the turntable (30) in the up-down direction, and the flipping mechanism (20) is configured to be able to rotate relative to the machine body (10) so as to enable the turntable (30) to be flipped up and down.

2. The crane turntable turning device according to claim 1, characterized in that: The clamp arm (201) comprises a side fixing member (21), a bottom supporting member (22) and a first pressing member (23); the side fixing member (21) is used to contact the side surface of the body (31); the bottom supporting member (22) is located below the side fixing member (21); the bottom supporting member (22) is used to contact the lower end of the flange (32); the first pressing member (23) is connected to the lower end of the side fixing member (21); the first pressing member (23) is configured to be able to move in an up-down direction to cooperate with the bottom supporting member (22) to fix the flange (32).

3. The crane turntable turning device according to claim 2, characterized in that: A second pressing piece (25) is provided at the front end of the side fixing piece (21). The second pressing piece (25) extends in the left-right direction and is configured to be able to move in the left-right direction to contact or move away from the side surface of the main body (31). The two second pressing pieces (25) cooperate to fix the main body (31) in the left-right direction.

4. The crane turntable turning device according to claim 2, characterized in that: A detection member is arranged on the bottom support member (22), and the detection member is capable of detecting the pressure exerted on the bottom support member (22) from the turntable (30) in the up and down directions.

5. The crane turntable turning device according to claim 1 or 2, characterized in that: The flipping mechanism (20) further comprises a driving unit (26), wherein the two clamping arms (201) are mounted on the machine body (10) via the driving unit (26), and the driving unit (26) is used to drive the two clamping arms (201) to move closer to or farther from each other in a left-right direction.

6. The crane turntable turning device according to claim 2, characterized in that: The machine body (10) is provided with a mounting frame (11), the turning mechanism (20) is connected to the machine body (10) via the mounting frame (11), the mounting frame (11) is mounted on the machine body (10) via a rotating shaft, the mounting frame (11) is capable of rotating around the rotating shaft to drive the turning mechanism (20) to rotate, and / or the machine body (10) is provided with a lifting plate (12), the turning mechanism (20) is mounted on the lifting plate (12), and the lifting plate (12) is configured to be able to move in an up-and-down direction relative to the machine body (10) to drive the turning mechanism (20) to move up and down.

7. The crane turntable turning device according to claim 4, characterized in that: The bottom support member (22) comprises a first support beam (221), a second support beam (222) and an adjusting member; the first support beam (221) is connected to the upper end of the second support beam (222) and is used to contact the flange (32) and cooperate with the first pressing member (23) to fix the flange (32) in the up and down directions; the detection member is arranged between the first support beam (221) and the second support beam (222); and the adjusting member is used to adjust the relative position of the first support beam (221) and the second support beam (222).

8. The crane turntable turning device according to claim 1, characterized in that: The machine body (10) comprises a base (16), a support base (17) and a rotating base (18); the flip mechanism (20) is mounted on the support base (17); the support base (17) is mounted on the base (16) via the rotating base (18); and the rotating base (18) is configured to be rotatable relative to the base (16) so as to drive the support base (17) to rotate.

9. A crane turntable flip control method, characterized in that: The crane turntable flipping device applied to any one of claims 1 to 8 comprises the following steps: S1, controlling the two clamping arms (201) to move closer to each other in the left-right direction until they come into contact with the left and right sides of the body (31), thereby fixing the body (31) in the left-right direction, and the two clamping arms (201) fixing the flange (32) in the up-down direction; S2. Based on the need to perform a flipping operation on the turntable (30), the two clamping arms (201) are rotated 180° relative to the machine body (10), so that the turntable (30) is flipped upside down.

10. A crane turntable processing system, characterized in that: The crane turntable turning device according to any one of claims 1 to 8 further comprises: A guide track (101): used for setting the machine body (10), and the machine body (10) can move along the guide track (101); A top surface processing device (102): located on one side of the guide track (101), and used for processing the upper end surface of the turntable (30); A bottom surface processing device (103): located on one side of the guide track (101), and used for processing the lower end surface of the turntable (30); the bottom surface processing device (103) and the top surface processing device (102) are located on the same side of the guide track (101), or on both sides of the guide track (101).

Citation Information

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