Glass full-automatic adsorption frosted blanking production line

By designing a fully automatic glass adsorption frosted feeding production line, the vacuum suction cup and gear transmission system are used to realize automatic pick-up, scrub, cleaning and air-drying of glass, which solves the problem of low automation of the existing frosted glass production process, improves the matte efficiency and saves human resources.

CN119973832APending Publication Date: 2025-05-13CHENGDU HELE DOORS
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Patent Information

Application Number
CN202510314121.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The existing frosted glass production process has low degree of automation and requires a lot of manpower to participate, resulting in low frosted efficiency.

Method used

A fully automatic glass adsorption and matte finishing production line is designed, including glass pick-and-place integrated device, matte device, cleaning device, air-drying device, etc. The automatic pick-and-place, matte, cleaning and air-drying of glass is realized through vacuum suction cups and gear transmission systems.

Benefits of technology

The glass matte process is fully automated, human resources are saved, the matte efficiency is improved, and the residual moisture on the glass is quickly removed through the air-drying device.

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Abstract

The invention discloses a full-automatic glass adsorbing, frosted and discharging production line which comprises a first glass taking and placing integrated device, a frosted device, a cleaning device, an air drying device and a second glass taking and placing integrated device which are sequentially communicated, the glass taking and placing integrated device comprises first frame bodies, and a plurality of conveying rods are rotationally arranged between the first frame bodies; a plurality of notches are formed in the inner side of one side of the first frame body, a rotating rod rotationally penetrating through the notches is rotationally arranged on one side of the first frame body, the rotating rod is sleeved with a connecting rod located on the notches, and a plurality of suction cups are arranged on the connecting rod; and at least one motor for driving the rotating rod to rotate and the conveying rod to rotate is arranged on the first frame body. The full-automatic glass dull polish machine has the beneficial effects that full automation of glass dull polish is achieved, a large number of manpower resources are saved, and the whole dull polish efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of frosted glass production, in particular to a full-automatic frosted glass adsorption blanking production line. Background Art

[0002] After the glass is manufactured, it needs to be frosted to become frosted glass. In the existing frosting process, workers put the glass into the frosting device for frosting. After the frosting is completed, the workers take out the glass and clean it manually. The whole process requires workers to participate, the low degree of automation consumes a lot of human resources, and the workers waste a lot of time in the process of putting in, taking out and cleaning, resulting in low efficiency of the whole frosting. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and propose a glass full-automatic adsorption frosting feeding production line to achieve full automation of glass frosting, save a lot of human resources, and improve the overall frosting efficiency.

[0004] The objective of the present invention is achieved through the following technical solutions: a fully automatic glass adsorption and frosting unloading production line, comprising a first glass picking and placing integrated device, a frosting device, a cleaning device, an air-drying device and a second glass picking and placing integrated device which are sequentially connected, the glass picking and placing integrated device comprising a first frame, a plurality of conveying rods are rotatably arranged between the first frames, a plurality of notches are opened on the inner side of one side of the first frame, a rotating rod rotatably arranged on one side of the first frame and passing through the notches, a connecting rod located on the notch is sleeved on the rotating rod, a plurality of suction cups are arranged on the connecting rod, and at least one motor for driving the rotating rod and the conveying rod to rotate is arranged on the first frame.

[0005] The sanding device comprises a second frame and a sanding disc. A conveying belt is arranged on the second frame, and the sanding disc is arranged just above the conveying belt.

[0006] The cleaning device comprises a third frame, a plurality of conveying rollers are rotatably arranged between the third frame, and a plurality of flushing guns are arranged on both sides of the third frame.

[0007] A plurality of rollers are fixedly sleeved on the conveying rod.

[0008] The suction cup is a vacuum suction cup.

[0009] The number of the motor is one, the output end of the motor is provided with a first telescopic rod, the first frame body is provided with a first gear, a second gear, a fourth gear, and a fifth gear which are parallel to each other, the end of the first telescopic rod rotates and slides through the first gear and is located between the first gear and the second gear, the end of the first telescopic rod is provided with a first synchronous member which is detachably connected with the first gear and the second gear, and the second gear is connected to the plurality of conveying rods by transmission; A third gear is meshed with one side of the first gear, a second telescopic rod is arranged on the third gear, an end of the second telescopic rod rotates and slides through the fourth gear and the end is located between the fourth gear and the fifth gear, a second synchronous member detachably connected to the fourth gear and the fifth gear is arranged at the end of the second telescopic rod, a sixth gear is arranged between the fourth gear and the fifth gear and meshed with the two gears at both ends, and the fifth gear is connected to the rotating rod.

[0010] A connecting groove is provided on the gear, and synchronous teeth detachably connected to the connecting groove are provided on both sides of the synchronous member.

[0011] The transport rod is provided with a first detection sensor for detecting whether the glass is on the transport rod and connected to the first telescopic rod signal; the suction cup is provided with a second detection sensor for detecting whether the glass abuts against the suction cup and connected to the second telescopic rod signal.

[0012] A plurality of sprockets connected one by one with the conveying rods are rotatably arranged on one side of the first frame, and the plurality of sprockets are connected by chains.

[0013] The beneficial effects of the present invention are as follows: by arranging an integrated glass taking and placing device, a frosting device, a cleaning device, an air-drying device, etc., full automation of glass taking and placing, frosting, cleaning and other operations is achieved, and the glass can be air-dried after cleaning to quickly remove residual moisture on the glass, which saves a lot of human resources and greatly improves the overall frosting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A top view of the present invention; Figure 2 It is a schematic diagram of a glass taking and placing integrated device; Figure 3 is the first gear connection transmission diagram; 1. First glass pick-up and placement integrated device; 11. First frame; 12. Transport rod; 13. Notch; 14. Rotating rod; 15. Connecting rod; 16. Suction cup; 17. Roller; 18. Sprocket; 19. Chain; 2. Sanding device; 21. Second frame; 22. Sanding disc; 23. Conveyor belt; 3. Cleaning device; 31. Third frame; 32. Transport roller; 33. Flushing gun; 4. Air drying device; 5. Second glass pick-up and placement integrated device; 6. Motor; 61. First telescopic rod; 62. First gear; 63. Second gear; 64. Third gear; 65. Fourth gear; 66. Fifth gear; 67. First synchronous member; 68. Second telescopic rod; 69. Second synchronous member; 610. Sixth gear; 611. Synchronous tooth. DETAILED DESCRIPTION

[0015] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0016] It is to be noted that the concepts of directions “left”, “right”, “up”, “down”, “front”, “back”, “inside” and “outside” in the following schemes are all relative directions and are not listed one by one here.

[0017] A glass fully automatic adsorption frosted blanking production line, reference Figure 1-Figure 3 , including a first glass picking and placing integrated device 1, a frosting device 2, a cleaning device 3, an air-drying device 4, and a second glass picking and placing integrated device 5 which are sequentially connected. The first glass picking and placing integrated device 1 picks up the glass located next to it and transports it to the frosting device 2 for glass frosting. When the glass is frosted, the glass is transported to the cleaning device to clean the frosted surface, and after cleaning, it is sent to the air-drying device 4 for air drying. After air drying, it is sent to the second glass picking and placing integrated device 5, and the second glass picking and placing integrated device 5 places the frosted glass next to it for storage.

[0018] The glass placing and taking device 1 comprises a first frame 11. A plurality of conveying rods 12 are rotatably arranged between the first frame 11. A plurality of rollers 17 are fixedly sleeved on the conveying rods 12. A sprocket 18 is rotatably arranged on the outer wall of one side of the first frame 11, which matches the number and direction of the conveying rods 12 one by one. The plurality of sprockets 18 are connected to each other through a chain 19 for transmission. A plurality of notches 13 are opened on the inner wall of the other side of the first frame 11, and a rotating rod 14 is rotatably arranged in the inner wall of the other side. The rotating rod 14 is rotatably arranged through the notches 13. A connecting rod 15 is fixedly sleeved on the rotating rod 14, which matches the number and position of the notches 13 one by one. One end of the connecting rod 15 is located at the matching notch 13 and is parallel to the conveying rod 12. A plurality of suction cups 16 are arranged on the connecting rod 15, and the suction cups 16 are vacuum suction cups. The first frame 11 is provided with a motor 6 for driving the rotating rod 14 and the conveying rod 12 to rotate.

[0019] The motor 6 first drives the rotating rod 14 to rotate clockwise, and the suction cup 16 works to completely absorb the glass, and then drives the rotating rod 14 to rotate counterclockwise to place the glass on the first frame 11, and finally drives the conveying rod 12 to rotate to convey the glass into the frosting device.

[0020] The output end of the motor 6 is provided with a first telescopic rod 61. The end of the first telescopic rod 61 is provided with a first synchronous member 67. The first synchronous member 67 is located between the first gear 62 and the second gear 63. The first telescopic rod 61 slides and rotates through the first gear 62. The first synchronous member 67 can be detachably connected to the first gear 62 and the second gear 63. The second gear 63 is connected to one of the conveying rods 12. A third gear 64 is meshed with one side of the first gear 62. A second telescopic rod 68 is provided on the third gear 64. A second synchronous member 69 is provided at the end of the second telescopic rod 68. The second synchronous member 69 is located between the fourth gear 65 and the fifth gear 66, and can be detachably connected to these two gears. The second telescopic rod 68 slides and rotates through the fourth gear 65. A sixth gear 610 is provided between the fourth gear 65 and the fifth gear 66, and its two ends are meshed with the two gears. A synchronous groove is provided on one side of the gear that can be detachably connected to the synchronous member, and synchronous teeth 611 that are detachably connected to the synchronous groove are provided at both ends of the synchronous member. The transport rod 12 is provided with a first detection sensor for detecting whether the glass is on the first frame 11, and the first detection sensor is connected to the first telescopic rod 61 by signal. The suction cup 16 is provided with a second detection sensor for detecting whether the glass is completely adsorbed by the suction cup 16 and is connected to the second telescopic rod 68 by signal. When the glass is on the first frame 11, the first detection sensor sends a signal, and the first synchronous member 67 is connected to the second gear 63; when the glass is not on the first frame 11, the first detection sensor sends a signal, and the first synchronous member 67 is connected to the first gear 62; when the glass is completely adsorbed by the suction cup 16, the second detection sensor sends a signal, and the second synchronous member 69 is connected to the fourth gear 65; when the glass is not completely adsorbed by the suction cup 16, the second detection sensor sends a signal, and the second synchronous member 69 is connected to the fifth gear 66.

[0021] The frosting device 2 includes a second frame 21 and a frosting disc 22. A conveyor belt 23 is arranged on the second frame 21. Since how to arrange the conveyor belt 23 and how the conveyor belt 23 works are well-known technologies, they will not be described in detail here. The frosting disc 22 is located directly above the conveyor belt 23. When the glass moves to the bottom of the frosting disc 22, the frosting disc 22 performs frosting on the glass.

[0022] The cleaning device 3 includes a third frame 31. A plurality of conveying rollers 32 are evenly rotated between the third frame 31. A plurality of flushing guns 33 are arranged on both sides of the third frame 31. A driving module for driving the plurality of conveying rollers 32 to rotate is arranged on the third frame 31. Since the realization of the plurality of conveying rollers is a very existing technology, it will not be described in detail here. When the glass moves on the third frame 32, the flushing gun 33 works to flush the glass.

[0023] The air drying device 4 is an air drying box, and an air drying machine is arranged in the air drying box to air dry the glass. Since the air drying device 4 used is an existing device, no modification is made, and no further description is made here.

[0024] The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above description or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art shall not deviate from the spirit and scope of the present invention, and shall be within the scope of protection of the claims attached to the present invention.

Claims

1. A glass fully automatic adsorption frosting blanking production line, characterized in that: The invention comprises a first glass taking and placing integrated device, a frosting device, a cleaning device, an air-drying device and a second glass taking and placing integrated device which are sequentially connected and arranged, the glass taking and placing integrated device comprises a first frame, a plurality of transporting rods are rotatably arranged between the first frames, a plurality of notches are opened on the inner side of one side of the first frame, a rotating rod which rotates and passes through the notches is rotatably arranged on one side of the first frame, a connecting rod located on the notch is sleeved on the rotating rod, a plurality of suction cups are arranged on the connecting rod, and at least one motor for driving the rotating rod and the transporting rod to rotate is arranged on the first frame.

2. According to claim 1, the glass fully automatic adsorption frosting blanking production line is characterized by: The sanding device comprises a second frame and a sanding disc. A conveying belt is arranged on the second frame, and the sanding disc is arranged just above the conveying belt.

3. The glass fully automatic adsorption frosting blanking production line according to claim 1 is characterized by: The cleaning device comprises a third frame, a plurality of conveying rollers are rotatably arranged between the third frame, and a plurality of flushing guns are arranged on both sides of the third frame.

4. The glass fully automatic adsorption frosting blanking production line according to claim 1 is characterized by: A plurality of rollers are fixedly sleeved on the conveying rod.

5. The glass fully automatic adsorption frosting blanking production line according to claim 1 is characterized by: The suction cup is a vacuum suction cup.

6. The glass fully automatic adsorption frosting blanking production line according to claim 1 is characterized by: The number of the motor is one, the output end of the motor is provided with a first telescopic rod, the first frame body is provided with a first gear, a second gear, a fourth gear, and a fifth gear which are parallel to each other, the end of the first telescopic rod rotates and slides through the first gear and is located between the first gear and the second gear, the end of the first telescopic rod is provided with a first synchronous member which is detachably connected with the first gear and the second gear, and the second gear is connected to the plurality of conveying rods by transmission; A third gear is meshed with one side of the first gear, a second telescopic rod is arranged on the third gear, an end of the second telescopic rod rotates and slides through the fourth gear and the end is located between the fourth gear and the fifth gear, a second synchronous member detachably connected to the fourth gear and the fifth gear is arranged at the end of the second telescopic rod, a sixth gear is arranged between the fourth gear and the fifth gear and meshed with the two gears at both ends, and the fifth gear is connected to the rotating rod.

7. The glass fully automatic adsorption frosting blanking production line according to claim 6 is characterized by: A connecting groove is provided on the gear, and synchronous teeth detachably connected to the connecting groove are provided on both sides of the synchronous member.

8. The glass fully automatic adsorption frosting blanking production line according to claim 6 is characterized by: The transport rod is provided with a first detection sensor for detecting whether the glass is on the transport rod and connected to the first telescopic rod signal; the suction cup is provided with a second detection sensor for detecting whether the glass abuts against the suction cup and connected to the second telescopic rod signal.

9. The glass fully automatic adsorption frosting blanking production line according to claim 1 is characterized by: A plurality of sprockets connected one by one with the conveying rods are rotatably arranged on one side of the first frame, and the plurality of sprockets are connected by chains.