Prefabricated hexagonal block machining production equipment

Abstract

The invention provides prefabricated hexagonal block machining and production equipment, and relates to the technical field of hexagonal block machining, and the prefabricated hexagonal block machining and production equipment comprises a base; concrete is drilled into the material storage box through the feeding part, a mold is placed on the conveying part, the conveying part drives the mold to move, after the mold moves to the position below the discharging pipe, the concrete in the material storage box automatically falls into the mold through the discharging pipe, after the mold moves to the vibration part, the vibration part vibrates, the concrete is compacted through vibration, and the concrete is conveyed to the material storage box through the conveying part. Scattered concrete can fall onto the collecting part, the collecting part rotates to drive the concrete to move and convey the concrete to the feeding part, so that collection is completed, when the collecting part rotates, the driving part can be driven to work, and when the driving part works, the feeding part can be driven to move, so that the concrete is conveyed into the storage box. Not only is the production efficiency effectively improved, but also the quality of the hexagonal blocks can be effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of hexagonal block processing, in particular to a prefabricated hexagonal block processing and production equipment. Background Art

[0002] Concrete hexagonal blocks not only have the advantages of wide material availability, convenient construction and low cost, but also the slope protection structure constructed with them has good mechanical properties, which expands the scope of utilization of recycled concrete and reduces the impact of construction waste. Due to the large area of ​​the slope and the large demand for paving materials, the better economic benefits of using recycled concrete can be promoted on a large scale.

[0003] Currently, existing prefabricated hexagonal blocks are often made using manual molds, which are not only inconvenient to operate during the production process, but also time-consuming and labor-intensive, resulting in low production efficiency. In addition, the prefabricated concrete components cannot be vibrated during production, resulting in poor quality after production, affecting the effect of later use. Summary of the invention

[0004] The purpose of the present invention is to provide a prefabricated hexagonal block processing and production equipment, aiming to solve the problem that the hexagonal blocks in the prior art are often made by manual molds, which is not only inconvenient to operate during the production process, but also time-consuming and labor-intensive, resulting in low production efficiency, and the prefabricated concrete components cannot be vibrated during production, resulting in poor quality after production, affecting the later use effect.

[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: the prefabricated hexagonal block processing and production equipment comprises a base; a storage box: arranged on the storage box, the bottom end of the storage box is fixedly connected with a discharge pipe, the concrete in the storage box can be discharged through the discharge pipe, a valve and a proximity sensor are installed on the discharge pipe, the proximity sensor and the valve are electrically connected to control the switch of the discharge pipe, when the proximity sensor detects that there is a mold under the discharge pipe, the valve will open, and the concrete can be discharged through the discharge pipe, and vice versa; a feeding part: arranged on the base, the feeding part is located on one side of the storage box, after the concrete is put into the feeding part, the feeding part can Drive the concrete to move toward the storage box; Transmission part: It is arranged on the base, the transmission part is located below the discharge pipe, used to place the mold, and enables the mold to move along the transmission part. When the mold on the transmission part moves to the bottom of the discharge pipe, the concrete in the storage box will fall into the mold; Vibration part: It is arranged on the base, the vibration part is located at one end of the transmission part, and the mold on the transmission part can move to the vibration part to make the concrete vibrate and compact; Protection part: It is arranged on the vibration part, used to guide and limit the mold; Collection part: It is arranged on the base, the collection part is located below the feeding part, the storage box and the transmission part, and used to collect spilled concrete.

[0006] A further technical solution of the present invention is that the feeding part includes two inclined plates fixed on the base, the inclined plates are inclined, one end of the inclined plates close to the storage box is located above the storage box, and the other end of the inclined plates away from the storage box is located below the storage box, a feeding box is arranged on the inclined plates, and the feeding box can be moved along the inclined plates to just above the storage box, a guide part is arranged on the inclined plates, which plays a role in installing and guiding the feeding box, a baffle is hinged on the bottom surface of the feeding box, the inclined plate can limit the baffle, and a notch is provided on the side where the two inclined plates are close to each other.

[0007] A further technical solution of the present invention is that the guide portion includes a first slide groove opened on the upper surface of the inclined plate, a first slider is slidably connected in the first slide groove, and the first slider is fixedly connected to the loading box, and when the loading box moves, it can drive the first slider to slide in the first slide groove.

[0008] A further technical solution of the present invention is that the transmission part is composed of two fixing frames and a plurality of first transmission rollers, the fixing frames are fixedly installed on the base, and the first transmission rollers are rotatably connected between the two fixing frames.

[0009] A further technical solution of the present invention is that the vibration part comprises a vibration table installed on the base, two mounting frames are installed on the vibration table, and a plurality of second rotating rollers are rotatably connected between the two mounting frames.

[0010] A further technical solution of the present invention is that the protection part includes a guide plate arranged above the first transmission roller, a protection box adapted to the mold is arranged above the mounting frame, and the protection box is fixed on the guide plate, and the end of the protection box and the guide plate close to each other is fixedly connected.

[0011] A further technical solution of the present invention is that the collecting part includes a conveying member arranged in the base, a collecting plate is fixedly connected below the base, a scraper is fixedly connected to the collecting plate, and the collecting part is composed of a transmission roller and a transmission belt, and the transmission roller is rotatably connected in the base.

[0012] A further technical solution of the present invention is that a driving part is provided on the feeding part, and the driving part includes two first gears respectively arranged at the front and rear ends of the base, and the first gear is coaxially connected to the transmission roller, and a second gear is provided on the side of the two inclined plates away from each other, and the first gear and the second gear are meshed, and a first pulley is fixedly connected to the side of the two second gears close to each other, and the first pulley is rotatably connected to the inclined plate, and a second pulley is rotatably connected to the end of the inclined plate away from the second gear, and the second pulley and the first pulley are connected by a transmission belt, and the front and back sides of the feeding box are fixedly connected to limit plates, and the surfaces of the two transmission belts are fixedly connected to push blocks, and the push blocks and the limit plates have overlapping positions.

[0013] A further technical solution of the present invention is that a mounting portion is provided on the base to mount and fix the material storage box, and the material storage box can be moved along the length direction of the mounting portion.

[0014] A further technical solution of the present invention is that the mounting portion includes two support frames fixedly connected to the base, the upper surfaces of the two support frames are each provided with a second sliding groove, the two second sliding grooves are each slidably connected with a second slider, and the second slider is fixedly connected to the storage box.

[0015] The beneficial effects of the present invention are: The concrete is poured into the storage box through the feeding part, and the mold is placed on the transmission part. The transmission part drives the mold to move. When the mold moves to the bottom of the discharge pipe, the concrete in the storage box can automatically fall into the mold through the discharge pipe. After the mold moves to the vibration part, the vibration part vibrates to compact the concrete, and the spilled concrete can fall onto the collecting part. The rotation of the collecting part can drive the concrete to move and transport the concrete to the feeding part, thereby completing the collection. When the collecting part rotates, it can drive the driving part to work. When the driving part works, it can drive the feeding part to move, thereby transporting the concrete to the storage box and completing the feeding. This not only effectively improves the production efficiency, but also can effectively improve the quality of the hexagonal blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front perspective view of a specific embodiment of the present invention.

[0017] Figure 2 It is a top perspective view of a specific embodiment of the present invention.

[0018] Figure 3 It is a top plan view of a specific embodiment of the present invention.

[0019] In the figure: 1. base; 2. feeding part; 21. inclined plate; 22. feeding box; 23. first slide groove; 24. first slider; 25. missing groove; 26. baffle; 31. storage box; 32. discharge pipe; 4. transmission part; 41. fixed frame; 42. first transmission roller; 5. vibration part; 51. vibration table; 52. mounting frame; 53. second rotating roller; 6. protection part; 61. guide plate; 62. protection box; 7. collection part; 71. conveying member; 72. collection plate; 73. scraper; 8. driving part; 81. first gear; 82. second gear; 83. first pulley; 84. second pulley; 85. transmission belt; 86. pushing block; 87. limit plate; 9. mounting part; 91. support frame; 92. second slide groove; 93. second slider. DETAILED DESCRIPTION

[0020] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

[0021] like Figure 1-3 As shown, a prefabricated hexagonal block processing and production equipment includes a base 1, a storage box 31 is arranged on the base 1, and the bottom end of the storage box 31 is fixedly connected with a discharge pipe 32, and the concrete in the storage box 31 can be discharged through the discharge pipe 32, and a valve and a proximity sensor are installed on the discharge pipe 32, and the proximity sensor and the valve are electrically connected to control the switch of the discharge pipe 32. When the proximity sensor detects that there is a mold under the discharge pipe 32, the valve will open, and the concrete can be discharged through the discharge pipe 32. Conversely, a feeding part 2 is arranged on the base 1, and the feeding part 2 is located at one side of the storage box 31. After the concrete is placed in the feeding part 2, the feeding part 2 can drive the concrete to move toward the storage box 31, so that the concrete can be conveyed to the storage box 31 more conveniently. The transmission part 4 is located below the discharge pipe 32, and is used to place the mold, and enables the mold to move along the transmission part 4. When the mold on the transmission part 4 moves to below the discharge pipe 32, the concrete in the storage box 31 will fall into the mold. The base 1 is provided with a vibration part 5, and the vibration part 5 is located at one end of the transmission part 4. The mold on the transmission part 4 can move to the vibration part 5. The vibration part 5 is connected to an external power source to vibrate the mold so that the concrete can be self-vibrated and compacted. The vibration part 5 is provided with a protective part 6 for guiding and limiting the mold, which can effectively prevent the concrete from spilling during vibration. The base 1 is provided with a collecting part 7, and the collecting part 7 is located below the feeding part 2, the storage box 31 and the transmission part 4, and is used to collect spilled concrete, which can effectively avoid the waste of concrete.

[0022] like Figure 1-3 As shown, the loading part 2 includes two inclined plates 21 fixed on the base 1, the inclined plates 21 are inclined, one end of the inclined plates 21 close to the storage box 31 is located above the storage box 31, and the other end of the inclined plates 21 away from the storage box 31 is located below the storage box 31. A loading box 22 is arranged on the inclined plates 21, and the loading box 22 can move along the inclined plates 21 to the top of the storage box 31. When the loading box 22 moves to the storage box 31, the concrete in the loading box 22 can automatically fall into the storage box 31. The inclined plates 21 A guide portion is provided on the top to play the role of installing and guiding the loading box 22. The bottom surface of the loading box 22 is hinged with a baffle 26, and the inclined plate 21 can limit the baffle 26. The two inclined plates 21 are both provided with a notch 25 on one side close to each other. When the baffle 26 moves to the notch 25, the inclined plate 21 cannot limit the baffle 26, and the baffle 26 will open, and the concrete in the loading box 22 can fall into the storage box 31, so that the concrete can be conveniently transported to the inside of the storage box 31. The guide portion includes a first slide groove 23 opened on the upper surface of the inclined plate 21, and a first slider 24 is slidably connected in the first slide groove 23, and the first slider 24 is fixedly connected to the loading box 22. When the loading box 22 moves, it can drive the first slider 24 to slide in the first slide groove 23, so that the loading box 22 can move more conveniently.

[0023] like Figure 2 and Figure 3 As shown, the transmission part 4 is composed of two fixed frames 41 and a plurality of first transmission rollers 42. The fixed frames 41 are fixedly mounted on the base 1. The first transmission rollers 42 are rotatably connected between the two fixed frames 41. The first transmission rollers 42 are connected to an external driving source so that they can rotate. The mold is placed on the first transmission rollers 42. The rotation of the first transmission rollers 42 can drive the mold to move.

[0024] like Figure 2 and Figure 3 As shown, the vibration part 5 includes a vibration table 51 installed on the base 1, two mounting frames 52 are installed on the vibration table 51, and a plurality of second rotating rollers 53 are rotatably connected between the two mounting frames 52. When the second rotating rollers 53 are connected to an external driving source, the rotation of the second rotating rollers 53 can also drive the mold to move. Moreover, when the vibration table 51 is connected to the external driving source, when the mold moves to the mounting frame 52, the mold can be vibrated to compact the concrete.

[0025] like Figure 2 and Figure 3 As shown, the protection part 6 includes a guide plate 61 arranged above the first driving roller 42, and a protection box 62 adapted to the mold is arranged above the mounting frame 52, and the protection box 62 is fixed on the guide plate 61, and the ends of the protection box 62 and the guide plate 61 close to each other are fixedly connected, and the mold can enter the interior of the protection box 62 along the guide plate 61 in sequence, and when the vibration part 5 is vibrating, the protection box 62 can limit the mold, thereby preventing concrete from spilling from the mold.

[0026] like Figure 1 As shown, the collecting part 7 includes a conveying member 71 arranged in the base 1, and the conveying member 71 can transfer the spilled concrete to the bottom of the loading part 2. A collecting plate 72 is fixedly connected to the bottom of the base 1, and a scraper 73 is fixedly connected to the collecting plate 72 for scraping the concrete on the conveying member 71, thereby completing the collection of the spilled concrete.

[0027] like Figure 1 As shown, the conveying member 71 is composed of a transmission roller and a transmission belt. The transmission roller is rotatably connected to the base 1. When the transmission roller is connected to an external driving source, the rotation of the transmission roller can drive the transmission belt to rotate, thereby completing the transmission of concrete.

[0028] like Figure 1 and Figure 2 As shown, the feeding part 2 is provided with a driving part 8, and when the collecting part 7 is working, the feeding box 22 can be driven by the driving part 8 to move, and the concrete is transported to the interior of the storage box 31; The driving part 8 includes two first gears 81 respectively arranged at the front and rear ends of the base 1, and the first gear 81 is coaxially connected with the transmission roller. When the transmission roller rotates, it can drive the first gear 81 to rotate. The side of the two inclined plates 21 away from each other is provided with a second gear 82, and the first gear 81 and the second gear 82 are meshed. The side of the two second gears 82 close to each other is fixedly connected with a first pulley 83, and the first pulley 83 is rotatably connected to the inclined plate 21. The end of the inclined plate 21 away from the second gear 82 is rotatably connected with a second pulley 84, and the second pulley 84 and the first pulley 83 are connected through a transmission belt 85. The front and back sides of the loading box 22 are fixedly connected to the limiting plate 87, and the surfaces of the two transmission belts 85 are fixedly connected with The pushing block 86 and the limiting plate 87 have an overlapping position. When the pushing block 86 rotates following the transmission belt 85, it can collide with the limiting plate 87, and then push the limiting plate 87 to move, connecting the collecting part 7 with the external driving source. When the collecting part 7 rotates, it can drive the first gear 81 to rotate, and then the first gear 81 rotates to drive the second gear 82 to rotate in the opposite direction. Then the second gear 82 rotates to drive the first pulley 83, the second pulley 84 and the transmission belt 85 to rotate. When the transmission belt 85 rotates, it can drive the pushing block 86 to move. When the pushing block 86 moves to contact the limiting plate 87, the pushing block 86 can push the loading box 22 to move, so that the loading box 22 can be easily pushed to load.

[0029] like Figure 1 and Figure 3 As shown, the base 1 is provided with a mounting portion 9, which plays a role in mounting and fixing the material storage box 31, and the material storage box 31 can be moved along the length direction of the mounting portion 9, so as to adjust the position of the material storage box 31; The mounting portion 9 includes two support frames 91 fixedly connected to the base 1, and the upper surfaces of the two support frames 91 are each provided with a second slide groove 92, and the two second slide grooves 92 are each slidably connected with a second slider 93, and the second slider 93 is fixedly connected to the storage box 31. By moving the storage box 31 to make the second slider 93 move in the second slide groove 92, the storage box 31 can be effectively limited, so that the storage box 31 can be moved more conveniently.

[0030] Working principle: first, concrete is placed in the feeding part 2, and then the concrete is poured into the storage box 31 through the feeding part 2, and then the mold is placed on the transmission part 4, and the transmission part 4 is connected to the external driving source so that the transmission part 4 drives the mold to move. When the mold moves to the bottom of the discharge pipe 32, the concrete in the storage box 31 can automatically fall into the mold through the discharge pipe 32, and then after the mold moves to the vibration part 5, the vibration part 5 is connected to the external driving source to vibrate the vibration part 5 to compact the concrete, and the spilled concrete can fall on the collecting part 7, and then the collecting part 7 is connected to the external driving source. The rotation of the collecting part 7 can drive the concrete to move and transport the concrete to the feeding part 2, thereby completing the collection. When the collecting part 7 rotates, it can drive the driving part 8 to work. When the driving part 8 works, it can drive the feeding part 2 to move, thereby completing the transportation of concrete to the storage box 31 and completing the feeding, which not only effectively improves the production efficiency, but also can effectively improve the quality of the hexagonal blocks.

[0031] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A prefabricated hexagonal block processing and production equipment, characterized by: comprising a base (1); A material storage box (31): arranged on the material storage box (31), the bottom end of the material storage box (31) is fixedly connected to a discharge pipe (32), and concrete in the material storage box (31) can be discharged through the discharge pipe (32). A valve and a proximity sensor are installed on the discharge pipe (32), and the proximity sensor and the valve are electrically connected to control the switch of the discharge pipe (32). When the proximity sensor detects that there is a mold below the discharge pipe (32), the valve will open, and the concrete can be discharged through the discharge pipe (32), and vice versa; A loading part (2): arranged on the base (1), the loading part (2) is located at one side of the storage box (31), and after concrete is placed in the loading part (2), the loading part (2) can drive the concrete to move toward the storage box (31); A transmission part (4): arranged on the base (1), the transmission part (4) is located below the discharge pipe (32), and is used to place the mold, and enables the mold to move along the transmission part (4). When the mold on the transmission part (4) moves to below the discharge pipe (32), the concrete in the storage box (31) will fall into the mold; A vibration part (5) is arranged on the base (1), the vibration part (5) is located at one end of the transmission part (4), and the mold on the transmission part (4) can be moved onto the vibration part (5) to make the concrete compacted by self-vibration; A protection part (6) is arranged on the vibration part (5) and is used to guide and limit the mold; A collecting portion (7): arranged on the base (1), the collecting portion (7) is located below the loading portion (2), the storage box (31) and the transmission portion (4), and is used to collect spilled concrete.

2. The prefabricated hexagonal block processing and production equipment according to claim 1 is characterized in that: The loading part (2) comprises two inclined plates (21) fixed on the base (1), the inclined plates (21) are inclined, one end of the inclined plates (21) close to the material storage box (31) is located above the material storage box (31), and the other end of the inclined plates (21) away from the material storage box (31) is located below the material storage box (31), a loading box (22) is arranged on the inclined plates (21), and the loading box (22) can move along the inclined plates (21) to the top of the material storage box (31), a guide part is arranged on the inclined plates (21), which plays a role in installing and guiding the loading box (22), a baffle (26) is hingedly connected to the bottom surface of the loading box (22), and the inclined plates (21) can limit the baffle (26), and a notch (25) is provided on the sides of the two inclined plates (21) close to each other.

3. The prefabricated hexagonal block processing and production equipment according to claim 2 is characterized in that: The guide portion comprises a first slide groove (23) formed on the upper surface of the inclined plate (21), a first slider (24) being slidably connected in the first slide groove (23), and the first slider (24) being fixedly connected to the loading box (22), so that when the loading box (22) moves, the first slider (24) can be driven to slide in the first slide groove (23).

4. The prefabricated hexagonal block processing and production equipment according to claim 1 is characterized in that: The transmission part (4) is composed of two fixed frames (41) and a plurality of first transmission rollers (42); the fixed frames (41) are fixedly mounted on the base (1); and the first transmission rollers (42) are rotatably connected between the two fixed frames (41).

5. The prefabricated hexagonal block processing and production equipment according to claim 1 is characterized in that: The vibration part (5) comprises a vibration table (51) mounted on a base (1), two mounting frames (52) being mounted on the vibration table (51), and a plurality of second rotating rollers (53) being rotatably connected between the two mounting frames (52).

6. The prefabricated hexagonal block processing and production equipment according to claim 5 is characterized in that: The protection part (6) comprises a guide plate (61) arranged above the first driving roller (42); a protection box (62) adapted to the mold is arranged above the mounting frame (52); the protection box (62) is fixed on the guide plate (61); and the ends of the protection box (62) and the guide plate (61) close to each other are fixedly connected.

7. The prefabricated hexagonal block processing and production equipment according to claim 1 is characterized in that: The collecting part (7) comprises a conveying member (71) arranged in the base (1); a collecting plate (72) is fixedly connected to the bottom of the base (1); a scraper (73) is fixedly connected to the collecting plate (72); the collecting part (7) comprises a transmission roller and a transmission belt; the transmission roller is rotatably connected to the base (1).

8. The prefabricated hexagonal block processing and production equipment according to claim 2 is characterized in that: The feeding part (2) is provided with a driving part (8), which comprises two first gears (81) respectively arranged at the front and rear ends of the base (1), and the first gear (81) is coaxially connected to the transmission roller; a second gear (82) is provided on the side of the two inclined plates (21) away from each other, and the first gear (81) and the second gear (82) are meshed; a first belt pulley (83) is fixedly connected to the side of the two second gears (82) close to each other, and the first belt pulley (83) is rotationally connected to the inclined plate (21); an end of the inclined plate (21) away from the second gear (82) is rotationally connected to the second belt pulley (84), and the second belt pulley (84) and the first belt pulley (83) are transmission-connected via a transmission belt (85); the front and back sides of the feeding box (22) are fixedly connected to the limiting plate (87), and the surfaces of the two transmission belts (85) are fixedly connected to the pushing blocks (86), and the pushing blocks (86) and the limiting plates (87) have overlapping positions.

9. The prefabricated hexagonal block processing and production equipment according to claim 1 is characterized in that: The base (1) is provided with a mounting portion (9) which serves to mount and fix the material storage box (31), and the material storage box (31) can move along the length direction of the mounting portion (9).

10. The prefabricated hexagonal block processing and production equipment according to claim 9, characterized in that: The mounting portion (9) comprises two support frames (91) fixedly connected to the base (1), the upper surfaces of the two support frames (91) are each provided with a second slide groove (92), the two second slide grooves (92) are each slidably connected with a second slide block (93), and the second slide block (93) is fixedly connected to the material storage box (31).

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