A polishing device and method for a glazed floor tile blank
By designing a polishing device for glazed floor tiles, dust reduction is reduced by spraying cooling water and impeller systems, and the fine-polishing effect is enhanced by rack and fine-polishing motor, the problems of dust pollution and surface impurities residues during the polishing process are solved, and an efficient and clean polishing effect is achieved.
Patent Information
- Application Number
- CN202510474775.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-04-16
AI Technical Summary
During the polishing process of glazed floor tiles, fine dust generated by coarse throwing will be suspended in the air, polluting the production area, affecting the health of workers, and the prior art will be difficult to effectively remove impurities on the surface, affecting the effect of fine throwing.
A glazed floor tile tiles are polished, including a rough casting assembly and a fine casting assembly. The coarse throwing assembly uses impeller and nozzle system to reduce dust and clean the surface by spraying cooling water; the fine throwing assembly enhances the number and effect of fine throwing through racks and fine throwing motors, and effectively removes impurities remaining on the surface by cleaning the scraper and scraper.
It effectively reduces the suspension and pollution of dust during rough throwing, improves the polishing quality and the healthy environment of workers, and ensures the cleanliness and efficiency of the polishing process.
Smart Images

Figure CN119974198B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of polishing of glazed floor tile blanks, and specifically relates to a polishing device and a polishing method for glazed floor tile blanks. Background Art
[0002] Glazed floor tiles are a type of ceramic tile with a polished glaze surface, commonly used for floor decoration. They are widely used in homes, commercial and public places due to their excellent visual effects and high wear resistance. The production process of glazed floor tiles is unique, combining the advantages of ceramic tiles and the aesthetic effects of glazed tiles, capable of providing a smooth, flat and shiny surface.
[0003] When producing glazed floor tiles, a polishing operation is required. When polishing the glazed floor tile blanks, two polishing steps of rough polishing and fine polishing are needed. Coarse polishing uses coarser abrasives, mainly for removing large defects and unevenness on the surface; while fine polishing uses finer abrasives, focusing on removing small flaws and enhancing gloss. During the process of coarse polishing, dust, waste or residues will be generated, and the dust generated by coarse polishing is finer and will be suspended in the production area due to air circulation, polluting the production area and thus affecting the physical health of production personnel. Summary of the Invention
[0004] The purpose of the present invention is to provide a polishing device and a polishing method for glazed floor tile blanks to solve the problems raised in the above background art.
[0005] The technical solution of the present invention is: a polishing device for glazed floor tile blanks, including a polishing frame. A polishing box is fixedly installed on the upper side of the polishing frame. Second-level lifting ports are opened on both sides of the polishing box, and a rough polishing component is slidably installed in the second-level lifting ports. First-level lifting ports are opened on both sides of the polishing box, and a fine polishing component is slidably installed in the first-level lifting ports;
[0006] The rough polishing component includes a plurality of first-level limit blocks, and the plurality of first-level limit blocks are correspondingly slidably installed in the second-level lifting ports. The same rough polishing end is fixedly installed between two of the first-level limit blocks. The same connecting rod is fixedly installed on the upper sides of the two rough polishing ends. A water storage pipe is fixedly installed on the lower side of the connecting rod. An impeller is rotatably installed in the water storage pipe. A plurality of nozzles are fixedly installed on both sides of the inner wall of the water storage pipe. A liquid inlet pipe is fixedly installed on the upper side of the water storage pipe;
[0007] The fine polishing component includes two second-level limit blocks, and the two second-level limit blocks are correspondingly slidably installed in the first-level lifting ports. The same installation box is fixedly installed between the two second-level limit blocks. Sliding ports are opened on both sides of the installation box, and fine polishing ends are slidably installed in both of the sliding ports.
[0008] Further, the rough polishing end includes a cross bar, which is fixedly installed on the adjacent side of two first-level limit blocks. An installation groove is formed at the bottom of the cross bar, and a rough polishing roller is rotatably installed in the installation groove, and the lower part of the rough polishing roller protrudes from the installation groove.
[0009] Further, a first-level driving wheel is fixedly installed at one end of one of the rough polishing rollers, and a first-level transmission wheel is fixedly installed at one end of the other rough polishing roller. The first-level driving wheel and the first-level transmission wheel are connected by a first-level transmission belt. A second-level gear is fixedly installed at one end of one of the rough polishing rollers, and a first-level gear is fixedly installed at one end of the impeller. The first-level gear meshes with the second-level gear. A rough polishing motor is fixedly installed on one side of the polishing box, and the output end of the rough polishing motor is coaxially and fixedly connected to one end of one of the rough polishing rollers.
[0010] Further, a first-level installation opening is formed on the upper side of the polishing box, and a rough polishing electric push rod is fixedly installed in the first-level installation opening. The movable end of the rough polishing electric push rod is fixedly connected to the upper side of the connecting rod.
[0011] Further, the fine polishing end includes two groups of racks, and the two groups of racks are correspondingly slidably installed in two sliding openings. Connecting blocks are fixedly installed on one side of each of the two groups of racks. The connecting blocks are located on both sides of the installation box. An installation disk is fixedly installed at the bottom end of the connecting block, and a plurality of fine polishing motors are fixedly installed on the lower side of the installation disk. The output end of the fine polishing motor is fixedly installed with a fine polishing abrasive disc.
[0012] Further, two partial gears are rotatably installed in the installation box. Each group of racks includes two racks arranged on both sides of the partial gear. The partial gear alternately meshes with the corresponding two racks. The two racks in the same group are fixedly connected by a synchronous connecting frame, and the synchronous connecting frame is a gantry frame with an opening facing downwards;
[0013] A transmission gear is fixedly installed on the lower side of one of the partial gears, and a driving gear is fixedly installed on the lower side of the other partial gear. The driving gear meshes with the transmission gear. A worm gear is fixedly installed on the lower side of the driving gear. A first-level rotation hole is formed on one side of the installation box, and a driving rod is rotatably installed in the first-level rotation hole. A worm is fixedly installed at one end of the driving rod. The worm meshes with the worm gear. A driving motor is fixedly installed on the inner wall of the installation box, and the output end of the driving motor is coaxially and fixedly connected to one end of the worm.
[0014] Further, two fixing rods are fixedly installed on one side of the installation box. One ends of the two fixing rods are fixedly installed with a cleaning scraper strip. A limiting plate is fixedly installed on the upper side of the cleaning scraper strip. A moving block is slidably installed on the lower side of the limiting plate. A sliding hole is formed on one side of the moving block. A guiding rod is slidably installed in the sliding hole. A guiding groove is formed on the surface of the guiding rod. A limiting ball is fixedly installed in the sliding hole. The limiting balls are all slidably installed in the guiding groove. One end of the guiding rod is rotatably installed on one side of the limiting plate. A scraping plate is fixedly installed on one side of the moving block. The scraping plate is attached to one side of the cleaning scraper strip. One end of the guiding rod is fixedly installed with a secondary driving wheel. One end of the driving rod is fixedly installed with a secondary driven wheel. The secondary driven wheel and the secondary driving wheel are connected by a secondary transmission belt. Two liquid guiding ports are formed on the upper side of the polishing frame. Two water tanks are fixedly installed on the lower side of the polishing frame. A drain port is formed on the lower side of the water tank. A valve is fixedly installed in the drain port.
[0015] Further, a secondary installation port is formed on the upper side of the polishing box. A fine polishing electric push rod is fixedly installed in the secondary installation port. The movable end of the fine polishing electric push rod is fixedly connected to the upper side of the installation box.
[0016] Further, two limiting strips are fixedly installed on the upper side of the polishing frame. Drums are rotatably installed at both ends of the polishing frame. A plurality of conveyor belts are arranged between the two drums. Anti-slip blocks are arranged on the surfaces of the plurality of conveyor belts. A feeding motor is fixedly installed on one side of the polishing frame. The output shaft of the feeding motor is coaxially and fixedly connected to one end of the drum. A maintenance port is formed on one side of the polishing box.
[0017] A polishing method for a polishing device for a glazed floor tile blank as described above includes the following steps:
[0018] S1. When polishing a glazed floor tile blank, first place the blank to be polished at the input end of the conveyor belt, externally connect the liquid inlet pipe to cooling water, start the feeding motor, the feeding motor drives the drum to rotate, the drum drives the conveyor belt to move, and convey the blank to the rough polishing area of the rough polishing assembly;
[0019] S2. Start the rough polishing assembly and at the same time start the rough polishing electric push rod. The movable end of the rough polishing electric push rod drives the rough polishing assembly to move downward. When the blank is conveyed to the rough polishing area, rough polish the glazed floor tile blank. During the rough polishing process, assist rough polishing by spraying cooling water. After rough polishing is completed, start the fine polishing electric push rod and the fine polishing assembly. The movable end of the fine polishing electric push rod drives the fine polishing assembly to move downward. When the blank is located between the rough polishing assembly and the fine polishing assembly, use the cleaning scraper strip to scrape and clean the impurities and liquid remaining on the surface of the rough polished blank. After cleaning is completed, convey it to the fine polishing area and perform fine polishing on it;
[0020] S3. After the fine polishing is completed, take out the glazed floor tile blanks that have completed fine polishing from the other end of the conveyor belt to complete the polishing.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The output end of the rough polishing motor of the present invention drives one of the rough polishing rollers to rotate. The rough polishing roller drives the first-stage driving wheel to rotate. The first-stage driving wheel drives the first-stage driven wheel to rotate through the first-stage transmission belt. The first-stage driven wheel drives the other rough polishing roller to rotate, and performs secondary rough polishing on the surface of the material. The rough polishing roller drives the second-stage gear to rotate, the second-stage gear drives the first-stage gear to rotate, and the first-stage gear drives the impeller to rotate. The impeller stirs the water in the water storage pipe to make it have kinetic energy, and sprays it through the nozzle to spray cooling water on the rough polishing area, so that the rough polishing area achieves the effect of cooling and dust reduction, and avoids dust pollution in the working area.
[0023] 2. The output end of the driving motor of the present invention drives the worm to rotate. The worm drives the worm wheel to rotate. The worm wheel drives the driving gear to rotate. The driving gear drives the transmission gear to rotate in the reverse direction. The driving gear and the transmission gear simultaneously drive two partial gears to rotate in the reverse direction. The two partial gears drive two racks to move in the reverse direction respectively, so that the two groups of fine polishing discs reciprocate interactively, enhancing the number of fine polishing times, improving the fine polishing effect, and improving the polishing quality.
[0024] 3. The present invention drives the driving rod to rotate through the worm, the driving rod drives the second-stage driving wheel to rotate, the second-stage driving wheel drives the second-stage driven wheel to rotate through the second-stage transmission belt, the second-stage driven wheel drives the guiding rod to rotate, the guiding rod drives the moving block to move through the limiting ball, and the moving block drives the scraping plate to reciprocate, removing the impurities on the surface of the cleaning strip and guiding them into the water tank through the liquid guide port to clean the cleaning strip, achieving effective cleaning of the glazed floor tile blanks between fine polishing and rough polishing, preventing the influence of impurities on its surface on the fine polishing effect, and further improving the polishing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The following further explains the present invention in conjunction with the drawings and embodiments:
[0026] Figure 1 is the overall structural schematic diagram of the present invention;
[0027] Figure 2 is the internal structural schematic diagram of the polishing box of the present invention;
[0028] Figure 3 is the structural schematic diagram of the rough polishing assembly in the present invention;
[0029] Figure 4 is the sectional structural schematic diagram of the water storage pipe and the nozzle of the present invention;
[0030] Figure 5 It is a schematic structural diagram of the fine polishing component in the present invention;
[0031] Figure 6 It is a schematic internal structure diagram of the installation box in the present invention;
[0032] Figure 7 It is a schematic diagram of the cleaning scraping strip and its related structures in the present invention;
[0033] Figure 8 is Figure 7 a schematic structural diagram of area A in
[0034] Figure 9 It is a schematic structural diagram of the polishing rack in the present invention;
[0035] Figure 10 It is a schematic structural diagram of the fine polishing end in the present invention.
[0036] Wherein: 1. Polishing rack; 2. Conveyor belt; 3. Fine polishing electric push rod; 4. Liquid inlet pipe; 5. Polishing box; 6. Maintenance door; 7. U-shaped sliding opening; 8. First-level lifting opening; 9. Second-level lifting opening; 10. Roller; 11. Anti-slip block; 12. Feeding motor; 13. Rough polishing motor; 14. Cross bar; 15. Installation box; 16. Rough polishing electric push rod; 17. Rough polishing roller; 18. Connecting rod; 19. Extension rod; 20. First-level limit block; 21. First-level gear; 22. Second-level gear; 23. Water storage pipe; 24. Lifting sliding opening; 25. First-level transmission belt; 26. First-level transmission wheel; 27. First-level driving wheel; 28. Nozzle; 29. Impeller; 30. Second-level driving wheel; 31. Second-level transmission belt; 32. Second-level transmission wheel; 33. Limit plate; 34. Fixed rod; 35. Connecting block; 36. Second-level limit block; 37. Transmission gear; 38. Driving gear; 39. Rack; 40. Driving motor; 41. Partial gear; 42. Cleaning scraping strip; 43. Driving rod; 44. Worm gear; 45. Worm; 46. Fine polishing abrasive disc; 47. Guide rod; 48. Moving block; 49. Limit ball; 50. Scraper; 51. Guide groove; 52. Valve; 53. Water tank; 54. Liquid guiding port; 55. Limit strip; 56. Installation disc; 57. Fine polishing motor; 58. Synchronous connection frame. Specific embodiments
[0037] The following further describes the present invention with specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the accompanying drawings is for better explanation. The structure of the present invention necessarily goes beyond these limited embodiments, and for some equivalent replacement schemes or common means, no detailed description will be given herein, but they still fall within the protection scope of this application.
[0038] Figures 1 to 10 is the best embodiment of the present invention. The following combines the attached Figures 1 to 10Further description of the present invention.
[0039] As Figures 1 - 10 shown, a polishing device for the blank of a polished glazed floor tile includes a polishing frame 1. A polishing box 5 is fixedly installed on the upper side of the polishing frame 1. Second-level lifting openings 9 are formed on both sides of the polishing box 5. A rough polishing component is slidably installed in the second-level lifting openings 9. First-level lifting openings 8 are formed on both sides of the polishing box 5. A fine polishing component is slidably installed in the first-level lifting openings 8. The rough polishing component and the fine polishing component are also arranged in sequence along the floor tile conveying direction.
[0040] The rough polishing component includes a plurality of first-level limiting blocks 20. The plurality of first-level limiting blocks 20 are correspondingly slidably installed in the second-level lifting openings 9. A rough polishing end is fixedly installed between two first-level limiting blocks 20. The same connecting rod 18 is fixedly installed on the upper sides of the two rough polishing ends. A water storage pipe 23 is fixedly installed on the lower side of the connecting rod 18. A first-level transmission hole is formed on one side of the water storage pipe 23. An impeller 29 is rotatably installed in the water storage pipe 23. One end of the rotating shaft of the impeller 29 rotatably passes through the first-level transmission hole and extends out. A sealing arrangement is provided between the rotating shaft and the first-level transmission hole. A plurality of diversion holes are formed on both sides of the water storage pipe 23. Nozzles 28 are fixedly installed in the plurality of diversion holes. Two water inlets are formed on the upper side of the water storage pipe 23. Liquid inlet pipes 4 are fixedly installed at the two water inlets. Lifting sliding openings 24 are formed on the upper side of the polishing box 5. The two liquid inlet pipes 4 are correspondingly slidably installed in the two lifting sliding openings 24.
[0041] The fine polishing component includes two second-level limiting blocks 36. The two second-level limiting blocks 36 are correspondingly slidably installed in the first-level lifting openings 8. The same installation box 15 is fixedly installed between the two second-level limiting blocks 36. Sliding openings are formed on both sides of the installation box 15. Fine polishing ends are slidably installed in the two sliding openings.
[0042] With the above structure, the two sides of the polishing box 5 are respectively an inlet and an outlet. Two second-level lifting openings 9 are formed on each side of it. A first-level limiting block 20 is slidably installed in each second-level lifting opening 9. A total of four first-level limiting blocks 20 are installed. Two first-level limiting blocks 20 form a group. The same rough polishing end is installed between each two first-level limiting blocks 20. A total of two rough polishing ends are installed. The upper sides of the two rough polishing ends are fixed by a connecting rod 18. The water storage pipe 23 is located between the two rough polishing ends. The inner cavity of the water storage pipe 23 is cylindrical and fits the side surface of the impeller 29. The two liquid inlet pipes 4 installed on its upper side supply liquid. By the rotation of the impeller 29, the water inside generates kinetic energy, and thus is sprayed out through the equally spaced nozzles 28 to reduce dust in the rough polishing area. A total of two fine polishing ends are installed, which are respectively installed on the left and right sides of the installation box 15. It is also possible not to set the impeller 29, that is, the liquid inlet pipe 4 is directly connected to a water supply pump.
[0043] Further, the rough polishing end includes a cross bar 14 which is fixedly installed on the adjacent side of two first-level limit blocks 20. An installation groove is formed at the bottom of the cross bar 14, and a through hole is formed on one side of the first-level limit block 20. The installation groove communicates with the through hole. The rough polishing shafts at both ends of the rough polishing roller 17 are rotatably installed in the through hole, so that the rough polishing roller 17 is located in the installation groove, and the lower part of the rough polishing roller 17 protrudes from the installation groove.
[0044] With the above structure, when the rough polishing roller 17 is in use, rough polishing sheets need to be fitted and installed on its surface. Through the high-speed rotation of the rough polishing roller 17, rough polishing is performed on the glazed floor tile blank.
[0045] Further, a first-level driving wheel 27 is fixedly installed at one end of one of the rough polishing rollers 17, and a first-level transmission wheel 26 is fixedly installed at one end of the other rough polishing roller 17. The first-level driving wheel 27 and the first-level transmission wheel 26 are connected by a first-level transmission belt 25. A second-level gear 22 is fixedly installed at one end of one of the rough polishing rollers 17. One end of the rotating shaft of the impeller 29 is fixedly installed with an extension rod 19, and a first-level gear 21 is fixedly installed on the extension rod 19. The first-level gear 21 meshes with the second-level gear 22. A rough polishing motor 13 is fixedly installed on one side of the polishing box 5, and the output shaft of the rough polishing motor 13 is coaxially and fixedly connected to one end of one of the rough polishing rollers 17.
[0046] Further, a first-level installation opening is formed on the upper side of the polishing box 5, and a rough polishing electric push rod 16 is fixedly installed in the first-level installation opening. The movable end of the rough polishing electric push rod 16 is fixedly connected to the connecting rod 18.
[0047] With the above structure, the rough polishing electric push rod 16 is a prior art, which drives the connecting rod 18 to move up and down to adjust the height of the rough polishing end.
[0048] Further, the fine polishing end includes two groups of racks 39 which are slidably installed in two sliding openings correspondingly. Connecting blocks 35 are fixedly installed on one side of each of the two groups of racks 39. The connecting blocks 35 are located on both sides of the installation box 15. An installation disk 56 is fixedly installed at the bottom end of the connecting block 35. A plurality of fine polishing motors 57 are fixedly installed on the lower side of the installation disk 56. The output end of the fine polishing motor 57 is fixedly installed with a fine polishing abrasive disc 46.
[0049] Furthermore, only one fine polishing motor 57 can be installed on the lower side of the installation disk 56.
[0050] With the above structure, four fine polishing motors 57 are fixedly installed at equal angular intervals on the lower side of the installation disk 56. The output end of the fine polishing motor 57 is installed with a fine polishing abrasive disc 46. The fine polishing abrasive disc 46 is a prior art and can perform fine polishing on the surface of the glazed floor tile blank.
[0051] Furthermore, two partial gears 41 are rotatably installed in the installation box 15. Each group of racks 39 includes two racks 39 disposed on both sides of the partial gear 41. The partial gear 41 alternately meshes with the corresponding two racks 39. The two racks 39 in the same group are fixedly connected by a synchronous connection frame 58. The synchronous connection frame 58 is a gantry with an opening facing downwards to avoid interfering with the partial gear 41. To ensure reliable connection, two groups of synchronous connection frames 58 can be provided between each group of racks 39.
[0052] A transmission gear 37 is fixedly installed on the lower side of one of the partial gears 41, and a driving gear 38 is fixedly installed on the lower side of the other partial gear 41. The driving gear 38 meshes with the transmission gear 37. A worm gear 44 is fixedly installed on the lower side of the driving gear 38. A first-stage rotation hole is formed in one side of the installation box 15. A driving rod 43 is rotatably installed in the first-stage rotation hole. One end of the driving rod 43 is fixedly installed with a worm 45. The worm 45 meshes with the worm gear 44. A driving motor 40 is fixedly installed on the inner wall of the installation box 15. The output end of the driving motor 40 is coaxially and fixedly connected to one end of the worm 45.
[0053] With the above structure, when the worm 45 drives the worm gear 44 to rotate, the worm gear 44 drives the driving gear 38 to rotate, and the driving gear 38 drives the transmission gear 37 to rotate in the opposite direction. At this time, the two partial gears 41 also move in opposite directions, thereby driving the two groups of racks 39 to move synchronously in opposite directions. The driving motor 40 provides power to the worm 45.
[0054] Furthermore, two fixing rods 34 are fixedly installed on one side of the installation box 15. One ends of the two fixing rods 34 are fixedly installed with a cleaning scraper 42. A limiting plate 33 is fixedly installed on the upper side of the cleaning scraper 42. A moving block 48 is slidably installed on the lower side of the limiting plate 33. A sliding hole is formed in one side of the moving block 48. A guiding rod 47 is slidably installed in the sliding hole. A guiding groove 51 is formed on the surface of the guiding rod 47. The guiding groove 51 is spiral. A limiting ball 49 is fixedly installed in the sliding hole. The limiting ball 49 is slidably installed in the guiding groove 51. One end of the guiding rod 47 is rotatably installed on one side of the limiting plate 33. A scraping plate 50 is fixedly installed on one side of the moving block 48. The scraping plate 50 is attached to one side of the cleaning scraper 42. A second-stage transmission wheel 32 is fixedly installed at one end of the guiding rod 47. A second-stage driving wheel 30 is fixedly installed at one end of the driving rod 43. The second-stage driving wheel 30 and the second-stage transmission wheel 32 are connected by a second-stage transmission belt 31. Two U-shaped sliding openings 7 are formed in one side of the polishing box 5. Two liquid guiding openings 54 are formed in the upper side of the polishing frame 1. Two water tanks 53 are fixedly installed on the lower side of the polishing frame 1. The top of the water tank 53 is open and is directly opposite to the corresponding liquid guiding opening 54. A drain port is formed in the lower side of the water tank 53. A valve 52 is fixedly installed in the drain port.
[0055] With the above structure, one end of the guide rod 47 is rotatably connected to the limit plate 33 fixedly connected through the fixed rod 34, and the other end is driven by the secondary driving wheel 30 in cooperation with the secondary transmission belt 31 through the secondary transmission wheel 32. A guide groove 51 is formed on the surface of the guide rod 47, which enables the limit ball 49 to cooperate with the moving block 48 to reciprocate under the limit plate 33, so as to cooperate with the scraper 50 to scrape the impurities on the surface of the cleaning strip 42, improving the reuse rate. At the same time, the two U-shaped sliding openings 7 are used to provide an up-and-down movement interval for the secondary transmission wheel 32 and the secondary driving wheel 30. Liquid guide openings 54 are formed on both sides of the scraper 50. The water tank 53 is used to collect the scraped liquid and impurities. The collected waste can be discharged by manually opening the valve 52.
[0056] Furthermore, a secondary installation opening is formed on the upper side of the polishing box 5, and a fine polishing electric push rod 3 is fixedly installed in the secondary installation opening. The movable end of the fine polishing electric push rod 3 is fixedly connected to the upper side of the installation box 15.
[0057] With the above structure, the fine polishing electric push rod 3 and the rough polishing electric push rod 16 have the same working principle, which is convenient for moving the installation box 15 up and down.
[0058] Furthermore, two limit strips 55 are fixedly installed on the upper side of the polishing frame 1. Drums 10 are rotatably installed at both ends of the polishing frame 1. A plurality of conveyor belts 2 are arranged side by side between the two drums 10. Anti-slip blocks 11 are arranged on the surfaces of the plurality of conveyor belts 2. A feeding motor 12 is fixedly installed on one side of the polishing frame 1. A driving hole is formed on one side of the polishing frame 1. The output shaft of the feeding motor 12 rotatably passes through the driving hole and is coaxially fixedly connected to one end of the drum 10. A maintenance opening is formed on one side of the polishing box 5, and a maintenance door 6 for closing the maintenance opening is installed on the polishing box 5.
[0059] With the above structure, three conveyor belts 2 with equal intervals are installed between the two drums 10 and are driven by the feeding motor 12. This feeding method is the same as the principle in the prior art. The anti-slip blocks 11 installed on the surface of the conveyor belt 2 can increase the friction force of the glazed floor tile blank on the surface of the conveyor belt, and cooperate with the two limit strips 55 to prevent the blank from shifting during the polishing process. The maintenance door 6 is convenient for maintaining the relevant equipment in the polishing box 5.
[0060] Working principle: When the device is in use, first place the brick blank to be polished at the input end of the conveyor belt 2, connect the two liquid inlet pipes 4 to external cooling water, and then start the device to polish the glazed floor tile blank. The feeding motor 12 drives the roller 10 to rotate, and the roller 10 drives the conveyor belt 2 to move to convey the brick blank. During the conveying process, start the rough polishing electric push rod 16. The movable end of the rough polishing electric push rod 16 drives the connecting rod 18 to move downward, and the connecting rod 18 drives the two cross bars 14 to move downward. The two cross bars 14 respectively drive the two rough polishing rollers 17 to move downward, so that the rough polishing areas of the two rough polishing rollers 17 are located in the conveying area of the brick blank. At this time, start the rough polishing motor 13. The output end of the rough polishing motor 13 drives one of the rough polishing rollers 17 to rotate. The rough polishing roller 17 drives the primary drive wheel 27 to rotate, and the primary drive wheel 27 drives the primary driven wheel 26 to rotate through the primary transmission belt 25. The primary driven wheel 26 drives the other rough polishing roller 17 to rotate to perform secondary rough polishing on the surface of the material.
[0061] During the rough polishing process, the rough polishing roller 17 away from the rough polishing motor 13 drives the secondary gear 22 to rotate. The secondary gear 22 drives the primary gear 21 to rotate, and the primary gear 21 drives the impeller 29 to rotate. The impeller 29 stirs the water in the water storage pipe 23 to make it have kinetic energy and spray it out through the nozzle 28 to spray cooling water on the rough polishing area to achieve the effect of cooling and dust reduction in the rough polishing area. The number of teeth of the secondary gear 22 is less than that of the primary gear 21 to ensure the rotation speed of the impeller 29.
[0062] Start the fine polishing electric push rod 3 and the drive motor 40. The movable end of the fine polishing electric push rod 3 drives the installation box 15 to move downward. The installation box 15 drives the two racks 39 to move downward. The two racks 39 drive the two connecting blocks 35 to move downward. The connecting blocks 35 drive the installation plate 56 to move downward. The installation plate 56 drives the multiple fine polishing motors 57 to move downward. The multiple fine polishing motors 57 drive the corresponding fine polishing discs 46 to move downward, so that the fine polishing discs are located in the conveying area of the brick blank. At the same time, the fixed rod 34 makes the cleaning scraper 42 fit with the brick blank. The surface of the brick blank is cleaned by the cleaning scraper 42 to scrape off the residual dust mixture, impurities, etc. on the surface. After the cleaning is completed, the surface of the polishing material is finely polished by the two groups of fine polishing discs 46 to complete the polishing of the glazed floor tile blank. In order to avoid damaging the brick blank, a cleaning part made of rubber material is provided at the bottom of the cleaning scraper 42.
[0063] During fine polishing, by starting the drive motor 40, the output end of the drive motor 40 drives the worm 45 to rotate. The worm 45 drives the worm gear 44 to rotate, the worm gear 44 drives the drive gear 38 to rotate, the drive gear 38 drives the transmission gear 37 to rotate in the opposite direction. The drive gear 38 and the transmission gear 37 simultaneously drive the two partial gears 41 to rotate in the opposite direction. The two partial gears 41 respectively drive the two racks 39 to move in the opposite direction, enabling the two groups of fine polishing discs 46 to reciprocate alternately, enhancing the number of fine polishing times and improving the fine polishing effect. At the same time, the worm 45 drives the drive rod 43 to rotate, the drive rod 43 drives the secondary drive wheel 30 to rotate, the secondary drive wheel 30 drives the secondary transmission wheel 32 to rotate through the secondary transmission belt 31, the secondary transmission wheel 32 drives the guide rod 47 to rotate, the guide rod 47 drives the moving block 48 to move through the limit ball 49, and the moving block 48 drives the scraper 50 to reciprocate, removing the impurities on the surface of the cleaning scraper 42 and guiding them into the water tank 53 through the liquid guide port 54 to clean the cleaning scraper 42 and improving the reuse rate of the cleaning scraper 42.
[0064] The present invention also provides a polishing method for the glazed floor tile blank, comprising the following steps:
[0065] S1. When polishing the glazed floor tile blank, first place the blank to be polished on one side close to the conveyor belt 2 of the rough polishing assembly. Connect the two liquid inlet pipes 4 to external cooling water, and then start the feeding motor 12. The feeding motor 12 drives the roller 10 to rotate, and the roller 10 drives the conveyor belt 2 to move, transporting the material to the rough polishing area of the rough polishing assembly;
[0066] S2. Start the rough polishing assembly and simultaneously start the rough polishing electric push rod 16. The output end of the rough polishing electric push rod 16 drives the rough polishing assembly to move downward. When the material is transported to the rough polishing area, rough polish the glazed floor tile blank. During rough polishing, spray cooling water to assist rough polishing. After rough polishing is completed, start the fine polishing electric push rod 3 and the fine polishing assembly. The output end of the fine polishing electric push rod 3 drives the fine polishing assembly to move downward. When the material is between the rough polishing assembly and the fine polishing assembly, use the cleaning scraper 42 to scrape and clean the residual impurities and liquid on the surface of the material that has been rough polished. After cleaning, transfer it to the fine polishing area for fine polishing;
[0067] S3. After fine polishing is completed, take out the glazed floor tile blank that has completed fine polishing from the other end of the conveyor belt 2 to complete the polishing.
[0068] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the relevant art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution content of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A glaze-polished floor tile blank polishing device, comprising a polishing frame (1), characterized in that: A polishing box (5) is fixedly mounted on the upper side of the polishing frame (1), two sides of the polishing box (5) are provided with secondary lifting openings (9), a rough polishing assembly is slidably mounted in the secondary lifting openings (9), and two sides of the polishing box (5) are provided with primary lifting openings (8), a fine polishing assembly is slidably mounted in the primary lifting openings (8); The rough polishing assembly comprises a plurality of first-level stop blocks (20), the plurality of first-level stop blocks (20) being correspondingly slidably mounted in the second-level lifting port (9), a same rough polishing end head being fixedly mounted between two of the first-level stop blocks (20), a same connecting rod (18) being fixedly mounted on the upper sides of the two rough polishing end heads, a water storage pipe (23) being fixedly mounted on the lower side of the connecting rod (18), an impeller (29) being rotatably mounted in the water storage pipe (23), a plurality of nozzles (28) being fixedly mounted on both sides of the inner wall of the water storage pipe (23), and a liquid inlet pipe (4) being fixedly mounted on the upper side of the water storage pipe (23); The precision polishing assembly comprises two secondary limit blocks (36), the two secondary limit blocks (36) are slidably mounted in the primary lifting opening (8) correspondingly, a same installation box (15) is fixedly mounted between the two secondary limit blocks (36), sliding openings are provided on both sides of the installation box (15), and precision polishing ends are slidably mounted in the two sliding openings; The rough polishing end head comprises a cross bar (14), the cross bar (14) being fixedly mounted on adjacent sides of two primary limit blocks (20), a mounting groove being provided at the bottom of the cross bar (14), a rough polishing roller (17) being rotatably mounted in the mounting groove, and a lower portion of the rough polishing roller (17) being protruding from the mounting groove; A primary drive wheel (27) is fixedly mounted on one end of one of the rough polishing rollers (17), a primary transmission wheel (26) is fixedly mounted on one end of the other rough polishing roller (17), the primary drive wheel (27) and the primary transmission wheel (26) are connected via a primary transmission belt (25), a secondary gear (22) is fixedly mounted on one end of one of the rough polishing rollers (17), a primary gear (21) is fixedly mounted on one end of the impeller (29), the primary gear (21) meshes with the secondary gear (22), a rough polishing motor (13) is fixedly mounted on one side of the polishing box (5), and an output end of the rough polishing motor (13) is coaxially fixedly connected to one end of one of the rough polishing rollers (17); The polishing box (5) has a first-level installation opening on its upper side, a rough polishing electric push rod (16) is fixedly installed in the first-level installation opening, and the movable end of the rough polishing electric push rod (16) is fixedly connected to the upper side of the connecting rod (18); The polishing box (5) has a secondary installation opening on its upper side, a precision polishing electric push rod (3) is fixedly installed in the secondary installation opening, and the movable end of the precision polishing electric push rod (3) is fixedly connected to the upper side of the installation box (15); Two limit bars (55) are fixedly mounted on the upper side of the polishing frame (1), rollers (10) are rotatably mounted on both ends of the polishing frame (1), a plurality of conveyor belts (2) are arranged between the two rollers (10), and anti-sliding blocks (11) are arranged on the surfaces of the plurality of conveyor belts (2), a feeding motor (12) is fixedly mounted on one side of the polishing frame (1), an output shaft of the feeding motor (12) is coaxially fixedly connected to one end of the roller (10), and a maintenance port is opened on one side of the polishing box (5).
2. A glaze-polished floor tile blank polishing device according to claim 1, characterized in that: The fine polishing end head comprises two groups of racks (39), the two groups of racks (39) are slidably mounted in two sliding openings respectively, a connecting block (35) is fixedly mounted on one side of the two groups of racks (39), the connecting blocks (35) are located on both sides of the mounting box (15), a mounting plate (56) is fixedly mounted on the bottom end of the connecting block (35), a plurality of fine polishing motors (57) are fixedly mounted on the lower side of the mounting plate (56), and a fine polishing grinding disc (46) is fixedly mounted on the output end of the fine polishing motor (57).
3. A glaze-polished floor tile blank polishing device according to claim 2, characterized in that: Two partial gears (41) are rotatably mounted in the mounting box (15), each set of racks (39) comprises two racks (39) arranged on both sides of the partial gear (41), the partial gears (41) are alternately meshed with the corresponding two racks (39), and the two racks (39) in the same set are fixedly connected by a synchronous connecting frame, and the synchronous connecting frame is a gantry frame with an opening facing downward; A transmission gear (37) is fixedly mounted on the lower side of one of the partial gears (41), and a driving gear (38) is fixedly mounted on the lower side of the other partial gear (41), the driving gear (38) meshing with the transmission gear (37), and a worm gear (44) is fixedly mounted on the lower side of the driving gear (38). A primary rotating hole is opened on one side of the installation box (15), and a driving rod (43) is rotatably mounted in the primary rotating hole. A worm (45) is fixedly mounted on one end of the driving rod (43), and the worm (45) meshes with the worm gear (44). A driving motor (40) is fixedly mounted on the inner wall of the installation box (15), and an output end of the driving motor (40) is coaxially fixedly connected to one end of the worm gear (45).
4. A glaze-polished floor tile blank polishing device according to claim 3, characterized in that: Two fixed rods (34) are fixedly installed on one side of the installation box (15), and a cleaning scraper (42) is fixedly installed on one end of the two fixed rods (34). A limit plate (33) is fixedly installed on the upper side of the cleaning scraper (42), and a moving block (48) is slidably installed on the lower side of the limit plate (33). A sliding hole is opened on one side of the moving block (48), and a guide rod (47) is slidably installed in the sliding hole. A guide groove (51) is opened on the surface of the guide rod (47), and a limit ball (49) is fixedly installed in the sliding hole. The limit ball (49) is slidably installed in the guide groove (51), and one end of the guide rod (47) is rotatably installed on the limit plate (3 3), a scraper (50) is fixedly mounted on one side of the moving block (48), the scraper (50) is attached to one side of the cleaning scraper strip (42), a secondary transmission wheel (32) is fixedly mounted on one end of the guide rod (47), a secondary driving wheel (30) is fixedly mounted on one end of the driving rod (43), the secondary driving wheel (30) is connected to the secondary transmission wheel (32) via a secondary transmission belt (31), two liquid guide ports (54) are provided on the upper side of the polishing frame (1), two water tanks (53) are fixedly mounted on the lower side of the polishing frame (1), a drain port is provided on the lower side of the water tank (53), and a valve (52) is fixedly mounted in the drain port.
5. A polishing method for a glazed floor tile blank polishing device according to any one of claims 1 to 4, characterized in that: The steps include: S1. When polishing a glazed floor tile blank, firstly place the brick blank to be polished at the input end of the conveyor belt (2), connect the liquid inlet pipe (4) to cooling water, start the feeding motor (12), the feeding motor (12) drives the roller (10) to rotate, and the roller (10) drives the conveyor belt (2) to move, so as to transport the brick blank to the rough polishing area of the rough polishing assembly; S2, starting the rough polishing assembly and the rough polishing electric push rod (16) at the same time, the movable end of the rough polishing electric push rod (16) drives the rough polishing assembly to move downward, and when the brick blank is sent to the rough polishing area, the glazed floor tile blank is rough polished, and during the rough polishing process, cooling water is sprayed to assist the rough polishing. After the rough polishing is completed, the fine polishing electric push rod (3) and the fine polishing assembly are started, and the movable end of the fine polishing electric push rod (3) drives the fine polishing assembly to move downward. When the brick blank is located between the rough polishing assembly and the fine polishing assembly, the cleaning scraper (42) is used to scrape and clean the impurities and liquid remaining on the surface of the rough polished brick blank, and after cleaning, it is sent to the fine polishing area for fine polishing; S3. After the fine polishing is completed, the glazed floor tile blanks that have completed the fine polishing are taken out from the other end of the conveyor belt (2) and polished.
Citation Information
Patent Citations
Polishing device
CN203380747U
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CN222371282U