Cutting machining device and machining method based on building block manufacturing
By designing a building block cutting and processing device with positioning and extrusion mechanism, the problems of low manual operation efficiency and safety hazards in the prior art are solved, and a more efficient and safe cutting process is achieved.
Patent Information
- Application Number
- CN202510406137.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-02
AI Technical Summary
The existing building block cutting device has low manual operation efficiency and poses safety risks during the cutting process.
A cutting processing device based on building block manufacturing is designed, including a positioning mechanism and an extrusion mechanism. The positioning mechanism uses adjustment components and fine-tuning components to adjust the brick position and the cut brick drop instead of manual hands; the extrusion mechanism uses wire rope and foot pedal to drive the adjustment components to move, increasing safety and alleviating the fatigue of the operator.
It improves cutting efficiency, reduces operator fatigue, enhances operation safety, and avoids safety hazards caused by the distance between the hands and the saw blade too close.
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Figure CN119974256A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building block cutting, and in particular to a cutting processing device and a processing method based on building block manufacturing. Background Art
[0002] Wall tiles, also known as wall tiles, are materials used for facade decoration. They are suitable for walls in bathrooms, kitchens, outdoor balconies and other places. They can also be used for decoration of door and window edges, skirtings, sinks, bathrooms, fireplaces, chimneys and other parts. Among them, red bricks have a unique texture and color. The red tone gives people a rustic, warm and retro feeling. It can create a unique atmosphere and style for the space. It can show unique charm in retro and industrial style buildings, adding personality and artistic atmosphere to the building.
[0003] However, due to its overall thickness, red bricks need to be cut before they are actually laid. Most of the cutting devices currently on the market rely on manual hand-held red bricks to implement cutting operations, but during the cutting process, hand fatigue will easily reduce processing efficiency. At the same time, as the thickness of the red bricks gradually becomes thinner due to cutting, the distance between the operator's hand and the saw blade will continue to shorten, which undoubtedly brings great safety hazards and poses a serious threat to the operator's personal safety. Summary of the invention
[0004] The purpose of the present invention is to provide a cutting and processing device and a processing method based on building block manufacturing. The present invention solves the problems of low manual operation efficiency and potential safety hazards during cutting in existing devices.
[0005] To achieve the above object, the present invention provides the following technical solution: a cutting and processing device based on building block manufacturing, comprising a frame, a cutting mechanism located above the frame, and further comprising: The positioning mechanism includes a second slide plate for supporting bricks, an adjustment component is arranged on the upper end of the second slide plate to replace manual adjustment of the position of thinner bricks, and a fine adjustment component is arranged opposite to the adjustment component to make the cut bricks fall; The extrusion mechanism comprises a steel wire rope, one end of which is provided with a pedal, and the other end is connected to a moving component, and the moving component comprises a first slide plate; when the pedal is stepped on, the steel wire rope drives the adjustment component to move through the first slide plate.
[0006] Preferably, an opening is provided on the upper end surface of the frame, and a blanking plate is installed on the lower end surface of the frame corresponding to the opening.
[0007] Preferably, the second slide plate is slidably mounted on the frame, and a groove is formed on the outer wall of the second slide plate.
[0008] Preferably, the adjustment assembly includes a first fixed block fixedly mounted on the second slide plate, a tooth plate is slidably mounted on the inner wall of the first fixed block, a first push plate is fixedly mounted on one side of the tooth plate, and a limit block is slidably mounted on the outer wall of the first fixed block.
[0009] Preferably, the fine-tuning assembly includes a second fixed block fixedly mounted on the second slide, a third round rod is slidably mounted on the inner wall of the second fixed block, a fourth round rod is symmetrically and rotatably mounted on the outer wall of the third round rod, a second push plate is mounted on one end of the third round rod, an extrusion rod is abutted against the outer wall of the fourth round rod, and a roller is rotatably mounted on the extrusion rod that passes through one side of the second slide.
[0010] Preferably, a first round rod and a second round rod are rotatably mounted at both ends of the foot pedal, both ends of the first round rod are rotatably mounted on a frame, an outer wall of the second round rod is fixedly connected to a steel wire rope, elastic ropes are symmetrically mounted on the outer walls at both ends of the second round rod, and the elastic ropes are fixedly connected to the frame.
[0011] Preferably, the steel wire rope is fixedly connected to the first slide plate, a slide rail is slidably installed on the outer wall of the first slide plate, the slide rail is fixedly installed on the frame, a tension spring is installed on the outer wall of the first slide plate, the tension spring is installed on the frame away from the first slide plate, and connecting rods are symmetrically installed on both ends of the second round rod and the first round rod.
[0012] Preferably, a groove is provided on the upper end surface of the frame, a pulley is fixedly mounted on the outer wall of the frame, and a steel wire rope is sleeved on the outer wall of the pulley.
[0013] Preferably, the cutting method based on building block manufacturing comprises the following steps: Step 1: First place the brick on the second slide. At this time, you can use your hands to assist the brick and then push the second slide to move under the cutting mechanism for cutting. After the cutting is completed, fine-tune the assembly to make the cut brick fall.
[0014] Step 2: As the brick cutting is completed, when the brick becomes thinner or the hands are tired, step on the pedal, the wire rope drives the first slide plate to move, and the first slide plate drives the adjustment component to adjust the position of the brick.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is provided with an adjustment component. When the bricks become thinner or the hands are tired, the foot pedal can be stepped on. The foot pedal rotates with the first round rod as the rotating axis. At this time, the second round rod descends to stretch the elastic rope and the wire rope. At this time, the wire rope slides on the pulley and pulls the first slide plate to move on the slide rail. At this time, the first slide plate squeezes the tooth plate, and the tooth plate drives the first push plate to slide in the first fixed block, squeezing the bricks to make them abut against the second push plate, thereby increasing safety and being able to switch hands and feet to relax, effectively relieving fatigue.
[0016] 2. The present invention is provided with a fine-tuning component. When the roller enters the groove, the extrusion rod will drop due to its own gravity and will no longer abut the fourth round rod. Under the action of the brick, the third round rod drives the second push plate to move slightly in the second fixed block. At this time, the cut brick will drop from the cutting groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 for Figure 1 Schematic diagram from another perspective; Figure 3 This is a schematic diagram of the explosion of the second slide plate of the present invention; Figure 4 This is a schematic diagram of the upper side of the second slide plate of the present invention; Figure 5 for Figure 4 Schematic diagram from another perspective.
[0018] In the figure: 2, frame; 3, elastic rope; 4, connecting rod; 5, first round rod; 6, foot pedal; 7, second round rod; 8, tension spring; 9, first slide plate; 10, cutting mechanism; 11, opening; 12, groove; 13, second slide plate; 14, blanking plate; 15, brick; 16, slide rail; 17, wire rope; 18, pulley; 19, tooth plate; 20, limit block; 21, first fixed block; 22, first push plate; 23, second push plate; 24, second fixed block; 25, extrusion rod; 26, third round rod; 27, fourth round rod; 28, roller; 29, cutting groove. DETAILED DESCRIPTION
[0019] See also Figures 1 to 5 The present invention provides a technical solution: a cutting and processing device based on building block manufacturing, comprising a frame 2, a cutting mechanism 10 located above the frame 2, and further comprising: The positioning mechanism includes a second slide plate 13 for supporting the brick 15. An adjustment component is provided at the upper end of the second slide plate 13 to replace manual adjustment of the position of the thinner brick 15. A fine adjustment component is provided opposite to the adjustment component to make the cut brick 15 fall. The extrusion mechanism includes a steel wire rope 17, one end of which is provided with a pedal 6, and the other end is connected to a moving component, and the moving component includes a first slide plate 9; when the pedal 6 is stepped on, the steel wire rope 17 drives the adjustment component to move through the first slide plate 9.
[0020] In this embodiment, the cutting mechanism 10 is conventional.
[0021] Further, such as Figure 1As shown, an opening 11 is provided on the upper end surface of the frame 2 , and a blanking plate 14 is installed on the lower end surface of the frame 2 corresponding to the opening 11 ; after the bricks 15 are cut, they enter the blanking plate 14 through the opening 11 .
[0022] Further, such as Figure 5 As shown, the second slide plate 13 is slidably mounted on the frame 2, and a groove 29 is formed on the outer wall of the second slide plate 13; the groove 29 will not block the cutting mechanism 10 and can allow the cut bricks 15 to fall off.
[0023] Further, such as Figure 4 As shown, the adjustment assembly includes a first fixed block 21 fixedly mounted on the second slide plate 13, a tooth plate 19 is slidably mounted on the inner wall of the first fixed block 21, a first push plate 22 is fixedly mounted on one side of the tooth plate 19, and a limit block 20 is slidably mounted on the outer wall of the first fixed block 21; when the tooth plate 19 drives the first push plate 22 to slide toward the side of the brick 15 in the first fixed block 21, the limit block 20 moves upward without affecting the movement of the tooth plate 19, and when the tooth plate 19 is stationary, the limit block 20 limits the tooth plate 19, and when the tooth plate 19 needs to be withdrawn, the limit block 20 can be pulled upward.
[0024] Further, such as Figure 4 and Figure 5 As shown, the fine-tuning assembly includes a second fixed block 24 fixedly mounted on the second slide plate 13, a third round rod 26 is slidably mounted on the inner wall of the second fixed block 24, a fourth round rod 27 is symmetrically and rotatably mounted on the outer wall of the third round rod 26, a second push plate 23 is mounted on one end of the third round rod 26, an extrusion rod 25 is abutted against the outer wall of the fourth round rod 27, the extrusion rod 25 passes through one side of the second slide plate 13 and is rotatably mounted with a roller 28; when the extrusion rod 25 moves downward, the fourth round rod 27 is not squeezed at this time, and the third round rod 26 can drive the second push plate 23 to move slightly in the second fixed block 24, and the brick 15 will drop and fall.
[0025] Further, such as Figure 1 As shown, the first round rod 5 and the second round rod 7 are rotatably installed at both ends of the foot pedal 6, and the first round rod 5 is rotatably installed on the frame 2 at both ends. The outer wall of the second round rod 7 is fixedly connected to the wire rope 17, and the outer walls of the two ends of the second round rod 7 are symmetrically installed with elastic ropes 3, and the elastic ropes 3 are fixedly connected to the frame 2; in this embodiment, there are two foot pedals 6, which is convenient for the operator to switch between the left and right feet. When the foot pedal 6 is stepped on, it rotates with the first round rod 5 as the rotating axis, driving the second round rod 7 to descend, and the second round rod 7 drives the wire rope 17 to descend, and stretches the elastic rope 3. The elastic rope 3 is used to reset the foot pedal 6. By setting the wire rope 17 and the elastic rope 3, subsequent maintenance and replacement are convenient.
[0026] Further, such as Figure 3As shown, the steel wire rope 17 is fixedly connected to the first slide plate 9, a slide rail 16 is slidably installed on the outer wall of the first slide plate 9, and the slide rail 16 is fixedly installed on the frame 2. A tension spring 8 is installed on the outer wall of the first slide plate 9, and the tension spring 8 is installed on the frame 2 away from the first slide plate 9. The second round rod 7 and the first round rod 5 are symmetrically rotatably installed with connecting rods 4 at both ends; when the steel wire rope 17 moves on the pulley 18, it drives the first slide plate 9 to move on the slide rail 16, stretching the tension spring 8, and the tension spring 8 is used to reset the first slide plate 9.
[0027] Further, such as Figure 1 As shown, a groove 12 is provided on the upper end surface of the frame 2, a pulley 18 is fixedly mounted on the outer wall of the frame 2, and a steel wire rope 17 is sleeved on the outer wall of the pulley 18; the pulley 18 reduces the friction of the steel wire rope 17.
[0028] In this embodiment, the cutting method based on building block manufacturing includes the following steps: Step 1: After the external power supply is connected, the cutting mechanism 10 starts to work. At this time, the brick 15 is placed on the second slide plate 13, and one side of the brick 15 abuts against the second push plate 23. At this time, the brick 15 is cut for the first time. The hand is on one side of the brick 15, and the hand is far away from the cutting mechanism 10. The second slide plate 13 is pushed to move toward the side of the cutting mechanism 10, and the cutting mechanism 10 cuts the brick 15. When the brick 15 is cut, the roller 28 enters the groove 12, and the extrusion rod 25 will drop due to its own gravity and no longer abut the fourth round rod 27. The third round rod 26 drives the second push plate 23 to move slightly in the second fixed block 24. At this time, the cut brick 15 will drop from the cutting groove 29, and then slide out from the blanking plate 14, and then pull the second slide plate 13 back to the initial position. At this time, the roller 28 leaves the groove 12, and the extrusion rod 25 rises and squeezes the fourth round rod 27. At this time, the third round rod 26 drives the second push plate 23 back to the initial position.
[0029] Step 2: As the brick 15 is cut, when the brick 15 becomes thinner or the hand is tired, the foot pedal 6 can be stepped on. The foot pedal 6 rotates with the first round rod 5 as the axis. At this time, the second round rod 7 descends and stretches the elastic rope 3 and the wire rope 17. At this time, the wire rope 17 slides on the pulley 18 and pulls the first slide plate 9 to move on the slide rail 16. At this time, the first slide plate 9 squeezes the tooth plate 19, and the tooth plate 19 drives the first push plate 22 to slide in the first fixed block 21, squeezing the brick 15 so that it abuts against the second push plate 23. At this time, the foot pedal 6 is released, and the limit block 20 can limit the tooth plate 19. As the brick 15 is cut, when the second slide plate 13 returns to the initial position again, stepping on the foot pedal 6 can make the brick 15 continue to move, so that the brick 15 abuts against the second push plate 23, which can keep the hand away from the cutting mechanism 10 and increase safety. In this process, the foot and hand are operated alternately to reduce fatigue.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting and processing device based on building block manufacturing, comprising a frame, a cutting mechanism located above the frame, characterized in that: Also includes: The positioning mechanism includes a second slide plate for supporting bricks, an adjustment component is arranged on the upper end of the second slide plate to replace manual adjustment of the position of thinner bricks, and a fine adjustment component is arranged opposite to the adjustment component to make the cut bricks fall; The extrusion mechanism comprises a steel wire rope, one end of which is provided with a pedal, and the other end is connected to a moving component, and the moving component comprises a first slide plate; when the pedal is stepped on, the steel wire rope drives the adjustment component to move through the first slide plate.
2. A cutting and processing device based on building block manufacturing according to claim 1, characterized in that: The upper end surface of the frame (2) is provided with an opening (11), and a blanking plate (14) is installed at a position on the lower end surface of the frame (2) corresponding to the opening (11).
3. A cutting and processing device based on building block manufacturing according to claim 1, characterized in that: The second slide plate (13) is slidably mounted on the frame (2), and a groove (29) is formed on the outer wall of the second slide plate (13).
4. A cutting and processing device based on building block manufacturing according to claim 1, characterized in that: The adjustment assembly comprises a first fixed block (21) fixedly mounted on the second slide plate (13); a tooth plate (19) is slidably mounted on the inner wall of the first fixed block (21); a first push plate (22) is fixedly mounted on one side of the tooth plate (19); and a limit block (20) is slidably mounted on the outer wall of the first fixed block (21).
5. The cutting and processing device based on building block manufacturing according to claim 1 is characterized in that: The fine-tuning assembly comprises a second fixed block (24) fixedly mounted on the second slide plate (13); a third round rod (26) is slidably mounted on the inner wall of the second fixed block (24); a fourth round rod (27) is symmetrically rotatably mounted on the outer wall of the third round rod (26); a second push plate (23) is mounted on one end of the third round rod (26); an extrusion rod (25) is abutted against the outer wall of the fourth round rod (27); and a roller (28) is rotatably mounted on one side of the extrusion rod (25) that passes through the second slide plate (13).
6. A cutting and processing device based on building block manufacturing according to claim 1, characterized in that: A first round rod (5) and a second round rod (7) are rotatably mounted on both ends of the foot pedal (6); both ends of the first round rod (5) are rotatably mounted on the frame (2); the outer wall of the second round rod (7) is fixedly connected to the steel wire rope (17); elastic ropes (3) are symmetrically mounted on the outer walls of both ends of the second round rod (7); and the elastic ropes (3) are fixedly connected to the frame (2).
7. A cutting and processing device based on building block manufacturing according to claim 6, characterized in that: The steel wire rope (17) is fixedly connected to the first slide plate (9); a slide rail (16) is slidably mounted on the outer wall of the first slide plate (9); the slide rail (16) is fixedly mounted on the frame (2); a tension spring (8) is mounted on the outer wall of the first slide plate (9); a side of the tension spring (8) away from the first slide plate (9) is mounted on the frame (2); and connecting rods (4) are symmetrically mounted on both ends of the second round rod (7) and the first round rod (5) for rotation.
8. The cutting and processing device based on building block manufacturing according to claim 1 is characterized in that: The upper end surface of the frame (2) is provided with a groove (12), the outer wall of the frame (2) is fixedly mounted with a pulley (18), and the outer wall of the pulley (18) is sleeved with a steel wire rope (17).
9. A cutting method based on building block manufacturing, using the cutting device based on building block manufacturing according to claim 1, characterized in that: The following steps are involved: Step 1: First, place the brick (15) on the second slide (13). At this time, the brick (15) can be assisted by hand and then the second slide (13) can be moved under the cutting mechanism (10) for cutting. After the cutting is completed, the assembly is fine-tuned to make the cut brick (15) fall off; Step 2: As the brick (15) is cut, when the brick (15) becomes thinner or the hand becomes tired, the foot pedal (6) is stepped on, the steel wire rope (17) drives the first slide plate (9) to move, and the first slide plate (9) drives the adjustment component to adjust the position of the brick (15).
Citation Information
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