Foaming plate extrusion equipment

Abstract

The invention relates to the technical field of foamed sheet processing equipment, in particular to foamed sheet extrusion equipment which comprises an extruder arranged on one side of an assembly shell, and an output end of the extruder is connected with an input window of the assembly shell; the belt conveying device is fixedly arranged in the assembling shell, the input end of the belt conveying device is connected with the input window, and the output end of the belt conveying device is connected with the output window of the assembling shell; the traction crawler belt is arranged in the assembling shell, is positioned on the upper side of the belt type conveying device and is used for dragging the foamed sheet; the pair of linear modules is arranged on the side wall of the inner cavity of the assembling shell, connected with the traction crawler belt and used for driving the traction crawler belt to ascend and descend. The belt type conveying device and the traction crawler belt are used for traction of the foaming plate, and the problems that in the traction process of the foaming plate, local deformation of the foaming plate is caused by too large local pressure and drawing marks are formed on the surface of the foaming plate are solved by increasing the contact area with the foaming plate; the defects in the prior art are overcome.

Description

Technical Field

[0001] The invention relates to the technical field of foamed board processing equipment, and in particular to a foamed board extrusion equipment. Background Art

[0002] Foam board is a variety of materials made from polystyrene, polyurethane, polyvinyl chloride, etc. as the main raw materials by adding foaming agents. Common ones include polystyrene foam board (EPS), extruded polystyrene board (XPss), polyurethane foam board, PVC foam board, etc.

[0003] In the production and processing of foamed boards, in order to solve the problem in the prior art that the extruded material (i.e., the foamed board) itself is not hard enough, and the extruded material is deformed by the extrusion and traction of the traction roller, and it is easy to form a scratch or deformation on the extruded board, the Chinese invention patent with the authorization announcement number CN118124113B proposes an extrusion molding device for EVA foamed materials and a method of using the same, including an extruder, a board molding die nozzle assembly is fixedly provided at the discharge end of the extruder, a piston conversion assembly is provided on the top of the board molding die nozzle assembly, and the piston conversion assembly and the board A reversing arm assembly is arranged between the material forming die nozzle assemblies. When the raw material is extruded, the raw material has a certain hardness. When the extruded sheet passes through the cooling forming die nozzle, the driving roller will be driven to rotate. Through the cooperation of the reversing structure, the ball head air outlet groove at the bottom of the ball head is tilted outward, so that the wind blown out from the bottom of the ball head air outlet groove has an outward pneumatic blowing action to push the extruded sheet. While realizing the secondary cooling by wind blowing, the EVA foam extruded sheet has an inclined pneumatic traction when passing through the sheet forming traction die nozzle, which facilitates the smooth pushing out of the extruded sheet and avoids the blockage of the extruded sheet in the pipeline.

[0004] Since the technical solution provided by the above-mentioned existing patent mainly relies on the airflow power output through the ball head air outlet groove to pull the foamed board, if you want to use the technical solution provided by the above-mentioned existing patent to form better traction for foamed boards with larger volumes, an external air source is required to continuously output a high-intensity airflow through the ball head air outlet groove, which consumes high energy. Summary of the invention

[0005] In view of the technical problem of high energy consumption in the prior art, an embodiment of the present invention provides a foamed sheet extrusion device, comprising: Assembling the housing; An extruder is arranged on one side of the assembly shell, and an output end of the extruder is connected to an input window of the assembly shell, and is used to extrude a foamed sheet; A belt conveyor device is fixedly arranged inside the assembly shell, the input end of the belt conveyor device is connected with the input window, and the output end of the belt conveyor device is connected with the output window of the assembly shell, and is used to pull the foamed sheet; A traction crawler is arranged inside the assembly shell, the traction crawler is located between the belt conveyor and the inner cavity top wall of the assembly shell, and the foamed sheet passes through between the traction crawler and the belt conveyor to traction the foamed sheet; A pair of linear modules are fixedly arranged on the inner cavity side wall of the assembly shell. The execution end of the linear module is connected to the traction crawler to drive the traction crawler to rise and fall along the height direction of the assembly shell.

[0006] Furthermore, the traction track comprises: A pair of assembly brackets are slidably arranged on the inner cavity side wall of the assembly shell along the height direction of the assembly shell, the pair of assembly brackets are arranged on both sides of the belt conveyor device, and the pair of assembly brackets are respectively connected to a pair of linear modules; A crawler assembly is movably arranged between a pair of assembly brackets, and the crawler assembly is located between the belt conveyor device and the inner cavity top wall of the assembly shell, and is used for pulling the foamed board; A pair of transmission assemblies are respectively arranged on a pair of assembly brackets, and the pair of transmission assemblies are connected to the crawler assemblies to drive the crawler assemblies for transmission.

[0007] Furthermore, the track assembly comprises: Several track shoes are connected end to end to form an annular chain structure. During the transmission process, the track shoes are connected to a pair of transmission components. The cavity formed by the several track shoes is the assembly cavity. The foamed sheet passes through the annular chain structure and the belt conveyor device. A plurality of hinge mechanisms are respectively arranged at the connection of the annular chain structure, and are used to rotatably connect any two adjacent track shoes; A pair of pulleys are rotatably mounted on a pair of mounting brackets, and the pair of pulleys are connected to a pair of transmission components respectively; A transmission shaft is arranged outside the annular chain structure, and both ends of the transmission shaft are rotatably connected to a pair of assembly brackets respectively; A pair of transmission belts are respectively sleeved on both ends of the transmission shaft, and the pair of transmission belts are respectively sleeved on a pair of pulleys to drive the pair of pulleys to rotate; The driven gear is fixedly mounted on the transmission shaft and is used to drive the transmission shaft to rotate; A first motor is fixedly mounted on one of the mounting brackets; The driving gear is fixedly arranged on the output shaft of the first motor, and the driving gear is meshed with the driven gear to drive the driven gear to rotate.

[0008] Furthermore, the track assembly also includes: The braided layer is wrapped around the outer circumferential side of the annular chain structure, the braided layer is fixedly connected to the annular chain structure, and a plurality of air guide notches are provided on any track shoe; A blower is fixedly arranged on the assembly housing; The air guide pipe is fixedly arranged on the assembly bracket, the input end of the air guide pipe is connected with the air outlet end of the blower, and the output end of the air guide pipe is connected with the assembly cavity; A baffle is fixedly installed on the track shoe, and the baffle is arranged along the length direction of the track shoe. The baffle is located in the assembly cavity, and the radial cross-section of the baffle is Y-shaped. One side branch of the baffle extends toward the head end of the track shoe, and the other side branch of the baffle extends toward the tail end of the track shoe.

[0009] Furthermore, the track assembly also includes: A carrying plate is fixedly arranged on a pair of assembly brackets, the carrying plate is located in the assembly cavity, the carrying plate is tilted toward the input window as a whole, and the carrying plate is a hollow plate; A plurality of guide grooves are provided on the top of the carrier plate, the central axis of any guide groove extends toward the input window, one end of the guide groove is connected with a portion of the baffle plate located on the upper side of the carrier plate, and the other ends of the plurality of guide grooves are connected with a portion of the baffle plate located on the lower side of the carrier plate; A first refrigeration device is fixedly mounted on the assembly housing; A guide hose is fixedly arranged on the top wall surface of the inner cavity of the bearing plate, the input end of the guide hose is connected to the condensing agent output end of the first refrigeration device, and the output end of the guide hose is connected to the condensing agent input end of the first refrigeration device; A plurality of refrigerant balls are movably arranged in the assembly cavity, the refrigerant balls are hollow metal spheres, and a water solution is pre-stored in the inner cavity of the refrigerant balls; A movable plate is arranged in the assembly cavity, and both ends of the movable plate are rotatably connected to a pair of assembly brackets respectively, and is used to block the refrigerant balls located in the plurality of guide grooves; The second motor is fixedly arranged on one of the assembly brackets, and the output shaft of the second motor is connected to the movable plate to drive the movable plate to flip.

[0010] Further, the hinge mechanism comprises: A pair of transfer shafts are fixedly arranged at the head end of the track shoe, the pair of transfer shafts are arranged on both sides of the track shoe, any one of the transfer shafts is arranged along the length direction of the track shoe, and the pair of transfer shafts are respectively connected to a pair of transmission assemblies; A pair of rotating shaft sleeves are fixedly arranged at the rear end of the track shoe. In any adjacent pair of track shoes, the pair of rotating shaft sleeves located at the rear end of one track shoe are respectively rotatably sleeved on a pair of adapter shafts located at the head end of the other track shoe.

[0011] Furthermore, the transmission assembly comprises: A guide boss is fixedly arranged on the assembly bracket, the guide boss matches the position of the assembly cavity, the top surface of the guide boss abuts against the circumferential side wall surface of the adapter shaft arranged on a portion of the track shoe, and is used to support the track shoe located between the guide boss and the top wall of the inner cavity of the assembly shell; A pair of transmission wheels are rotatably arranged on an assembly bracket, one of the transmission wheels is fixedly connected to one of the pulleys, and a plurality of slots are provided at the circumferential outer edge of any transmission wheel. During the rotation of the transmission wheel, a part of the slots are movably engaged with the transfer shaft for transmitting the annular chain structure.

[0012] Furthermore, the device also includes: a distance measuring sensor module, which is arranged at the output end of the extruder and is used to detect the output length of the foamed board.

[0013] Furthermore, the ranging sensor module includes: A bearing bracket is fixedly arranged at the output end of the extruder; A transmission roller is arranged on the bearing bracket, both ends of the transmission roller are rotatably connected to the bearing bracket, and the transmission roller is arranged along the width direction of the foamed board. When the extruder outputs the foamed board, the circumferential side wall surface of the transmission roller is in contact with the outer surface of the foamed board; The encoder is fixedly arranged on the bearing bracket, and the detection end of the encoder is connected to the transmission roller shaft for detecting the number of rotations of the transmission roller shaft.

[0014] Furthermore, the device also includes: a second refrigeration device, which is fixedly arranged inside the assembly shell, and the position of the second refrigeration device matches the position of the belt conveyor device, and is used to cool the conveyor belt of the belt conveyor device.

[0015] The foamed board extrusion equipment according to the embodiment of the present invention has the following beneficial effects: 1. This equipment uses a belt conveyor and a traction crawler to pull the foam board. The contact area between the foam board and the traction device is increased to ensure the traction force of the belt conveyor and the traction crawler on the foam board. At the same time, the problem of local deformation of the foam board and the formation of scratches on the surface of the foam board caused by excessive local pressure during the traction of the foam board by the belt conveyor and the traction crawler is improved, thereby solving the defects existing in the prior art.

[0016] 2. This equipment sets multiple refrigerant balls in the assembly cavity. During the transmission of the track shoe, the refrigerant balls are quantitatively dropped onto the baffle on the track shoe through the movable plate to adjust the counterweight of the track shoe itself, thereby adjusting the traction force of the traction track and the belt conveyor device on the foam board.

[0017] 3. This equipment sets a plurality of refrigerant balls in the assembly cavity. During the transmission of the track plate, the refrigerant balls are quantitatively put into the track plate located on the lower side of the bearing plate by controlling the movable plate, and then the refrigerant balls are transferred back to the bearing plate by the transmission of the track plate, so that the refrigerant balls can be cooled by the coolant circulating in the guide hose arranged on the bearing plate, so as to achieve the purpose of absorbing the heat of the track plate by the circulation of the refrigerant balls, and then achieve the effect of cooling the foamed plate by heat transfer.

[0018] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a stereogram according to an embodiment of the present invention; Figure 2 A cross-sectional view of an assembly according to an embodiment of the present invention; Figure 3 for Figure 2 A partial enlarged schematic diagram of the middle A area; Figure 4 is a perspective view of a traction crawler according to an embodiment of the present invention; Figure 5 is an overall cross-sectional view of a traction crawler according to an embodiment of the present invention; Figure 6 is a schematic diagram of a structural decomposition of a hinge mechanism according to an embodiment of the present invention; Figure 7 A schematic diagram of the assembly of a transmission assembly according to an embodiment of the present invention (one of the support brackets is processed in perspective); Figure 8 for Figure 7 A partial enlarged schematic diagram of the middle B area; Fig. 9 A parts diagram of a track shoe according to an embodiment of the present invention; Fig.10 FIG. 4 is a schematic diagram of assembling a distance measuring sensor module according to an embodiment of the present invention.

[0020] Description of the accompanying drawings: 1-assembly housing, 11-input window, 12-output window, 2-extruder, 3-belt conveyor, 4-traction crawler, 41-assembly bracket, 4201-track shoe, length direction-a, head end direction-b1, tail end direction-b2, 42021-adapter shaft, 42022-rotating sleeve, 4203-assembly cavity, 4204-pulley, 4205-transmission shaft, 4206-transmission belt, 4207-driven gear Wheel, 4208-first motor, 4209-driving gear, 4210-braided layer, 4211-air guide gap, 4212-baffle, 4213-bearing plate, 42131-guide groove, 4214-refrigerant ball, 4215-movable plate, 431-guide boss, 432-transmission wheel, 433-card slot, 5-distance measuring sensor module, 51-bearing bracket, 52-transmission roller, 53-encoder, 6-second refrigeration device. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.

[0022] The above and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only reference directions of the accompanying drawings. Therefore, the directional terms used are used to illustrate and not to limit the present invention. In addition, in all embodiments, the same reference numerals represent the same elements.

[0023] First, combine Figure 1 to Figure 10 The foamed board extrusion equipment according to an embodiment of the present invention is described, which is used to produce foamed boards and has a wide range of application scenarios.

[0024] like Figure 1 , Figure 2 As shown, the foam board extrusion equipment of the embodiment of the present invention comprises: an assembly shell 1; an extruder 2, which is arranged on one side of the assembly shell 1, and the output end of the extruder 2 is connected with the input window 11 of the assembly shell 1, so as to extrude the foam board; a belt conveyor 3, which is fixedly arranged inside the assembly shell 1, and the input end of the belt conveyor 3 is connected with the input window 11, and the output end of the belt conveyor 3 is connected with the output window 12 of the assembly shell 1, so as to pull the foam board; a traction crawler 4, which is arranged inside the assembly shell 1, and the traction crawler 4 is located between the belt conveyor 3 and the top wall of the inner cavity of the assembly shell 1, and the foam board passes through between the traction crawler 4 and the belt conveyor 3, so as to pull the foam board; a pair of linear modules (not shown in the figure), which are fixedly arranged on the inner cavity side wall of the assembly shell 1, and the execution end of the linear module is connected with the traction crawler 4, so as to drive the traction crawler 4 to rise and fall along the height direction of the assembly shell 1.

[0025] During the operation of the equipment, the extruder 2 extrude the foamed sheet material so that it extends into the inner cavity of the assembly shell 1 through the input window 11, and then passes through the gap between the traction crawler 4 and the belt conveyor 3, and finally extends out of the inner cavity of the assembly shell 1 through the output window 12; in the process of the extruder 2 extruding the foamed sheet material, the linear module adjusts the pressure applied by the traction crawler 4 to the foamed sheet material by adjusting the height of the traction crawler 4, thereby applying appropriate pressure to the foamed sheet material using the traction crawler 4, and traction of the foamed sheet material is performed by controlling the operation of the traction crawler 4 and the belt conveyor 3.

[0026] Further, if Figure 2~Figure 8 As shown, the traction crawler 4 includes: a pair of assembly brackets 41, which are slidably arranged on the inner cavity side wall of the assembly shell 1 along the height direction of the assembly shell 1, and the pair of assembly brackets 41 are arranged on both sides of the belt conveyor 3, and the pair of assembly brackets 41 are respectively connected to a pair of linear modules; a crawler assembly, which is movably arranged between the pair of assembly brackets 41, and the crawler assembly is located between the belt conveyor 3 and the inner cavity top wall of the assembly shell 1, and is used to pull the foam board; a pair of transmission assemblies, which are respectively arranged on the pair of assembly brackets 41, and the pair of transmission assemblies are connected to the crawler assembly, and are used to drive the crawler assembly to transmit.

[0027] Further, if Figure 2~Figure 8 As shown, the track assembly includes: a plurality of track plates 4201, which are connected end to end to form an annular chain structure. During the transmission process, the track plates 4201 will be connected to a pair of transmission components. The cavity formed by the plurality of track plates 4201 is the assembly cavity 4203. The foamed plate passes through between the annular chain structure and the belt conveyor 3. Preferably, in this embodiment, the track plates 4201 are made of metal materials with good thermal conductivity; a plurality of hinge mechanisms are respectively arranged at the connection of the annular chain structure, and are used to rotatably connect any two adjacent track plates 4201; a pair of pulleys 4204 are respectively rotatably arranged on a pair of assembly brackets 41, and the pair of pulleys 4204 are respectively connected to a pair of transmission components; a transmission shaft 4205 is arranged on the outside of the annular chain structure, and the two ends of the transmission shaft 4205 are respectively connected to a pair of assembly brackets 41 for rotation; a pair of transmission belts 4206 are respectively sleeved on the two ends of the transmission shaft 4205, and the pair of transmission belts 4206 are respectively sleeved on a pair of pulleys 4204, which are used to drive the pair of pulleys 4204 to rotate; a driven gear 4207 is fixedly sleeved on the transmission shaft 4205, which is used to drive the transmission shaft 4205 to rotate; a first motor 4208 is fixedly set on one of the assembly brackets 41; a driving gear 4209 is fixedly set on the output shaft of the first motor 4208, and the driving gear 4209 is meshed with the driven gear 4207, which is used to drive the driven gear 4207 to rotate.

[0028] Further, if Figure 2~Figure 8 , Fig. 9 As shown, the track assembly further includes: a braided layer 4210, which is coated on the circumferential outer side of the annular chain structure, and the braided layer 4210 is fixedly connected to the annular chain structure, so as to form a continuous and dense anti-skid layer on the circumferential outer side of the annular chain structure. A plurality of air guide notches 4211 are provided on any track shoe 4201. In this embodiment, the braided layer 4210 is coated on the circumferential outer side of the annular chain structure to increase the friction coefficient between the foam plate and the annular chain structure, and at the same time increase the contact area between the air blown out through the air guide notches 4211 provided on the track shoe 4201 and the foam plate. Preferably, the braided layer 4210 includes but is not limited to a polyester fiber bundle doped with metal wires having good thermal conductivity. braided fabric; a blower (not shown in the figure), fixedly arranged on the assembly shell 1; a guide air duct (not shown in the figure), fixedly arranged on the assembly bracket 41, the input end of the guide air duct is connected with the air outlet end of the blower, and the output end of the guide air duct is connected with the assembly cavity 4203; a baffle 4212 is fixedly arranged on the track shoe 4201, the baffle 4212 is arranged along the length direction a of the track shoe 4201, the baffle 4212 is located in the assembly cavity 4203, the radial cross-section of the baffle 4212 is Y-shaped, one side branch of the baffle 4212 extends toward the head end direction b1 of the track shoe 4201, and the other side branch of the baffle 4212 extends toward the tail end direction b2 of the track shoe 4201.

[0029] Further, if Figure 2~Figure 8As shown, the crawler assembly further includes: a bearing plate 4213, which is fixedly arranged on a pair of assembly brackets 41, the bearing plate 4213 is located in the assembly cavity 4203, the bearing plate 4213 is tilted as a whole toward the input window 11, and the bearing plate 4213 is a hollow plate; a plurality of guide grooves 42131 are opened on the top of the bearing plate 4213, and the central axis of any guide groove 42131 extends toward the input window 11, one end of the guide groove 42131 is connected with a baffle 4212, a part of which is located on the upper side of the bearing plate 4213, and the other ends of the plurality of guide grooves 42131 are connected with a part of the baffle 4212 located on the lower side of the bearing plate 4213. Preferably, in this embodiment, the bearing plate 4213 is a box-type structure formed by fixing and welding six metal plates, and the guide grooves 42131 are stamped by stamping equipment, so that the metal plate located on the top of the bearing plate 4213 is wavy. Therefore, the plurality of guide grooves 42131 can not only guide the refrigerant ball 4214, but also increase the effective heat exchange area between the refrigerant ball 4214 and the refrigerant ball 4214, thereby increasing the heat exchange efficiency of the refrigerant ball 4214; the first refrigeration device (not shown in the figure) is fixedly arranged on the assembly shell 1; the guide hose (not shown in the figure) is fixedly arranged on the inner cavity top wall surface of the supporting plate 4213, and the guide hose is arranged in a tongue shape on the inner cavity top wall surface of the supporting plate 4213, and the input end of the guide hose is connected to the condensing agent output end of the first refrigeration device, and the output end of the guide hose is connected to the condensing agent input end of the first refrigeration device; a plurality of refrigerant balls 4214 are movably arranged in the assembly cavity 4203, and the refrigerant ball 4214 is a hollow metal sphere, and the inner cavity of the refrigerant ball 4214 is pre-stored with water Solution, in this embodiment, the shell of the refrigerant ball 4214 is a metal shell that is integrally formed with good thermal conductivity, and the weight of each refrigerant ball 4214 is reduced in production cost by pre-storing the aqueous solution in the inner cavity of the refrigerant ball 4214 so that it meets the design requirements, while increasing the overall heat absorption capacity of the refrigerant ball 4214; a movable plate 4215 is arranged in the assembly cavity 4203, and both ends of the movable plate 4215 are rotatably connected to a pair of assembly brackets 41, respectively, for blocking the refrigerant ball 4214 located in a plurality of guide grooves 42131; a second motor (not shown in the figure) is fixedly arranged on one of the assembly brackets 41, and the output shaft of the second motor is connected to the movable plate 4215, for driving the movable plate 4215 to flip.

[0030] Further, if Figure 6~Figure 8As shown, the hinge mechanism includes: a pair of adapter shafts 42021, fixedly arranged at the head end of the track shoe 4201, a pair of adapter shafts 42021 are arranged on both sides of the track shoe 4201, any one of the adapter shafts 42021 is arranged along the length direction of the track shoe 4201, and the pair of adapter shafts 42021 are respectively connected to a pair of transmission components; a pair of rotating shaft sleeves 42022, fixedly arranged at the tail end of the track shoe 4201, in any adjacent pair of track shoes 4201, a pair of rotating shaft sleeves 42022 located at the tail end of one of the track shoes 4201 are respectively rotatably sleeved on a pair of adapter shafts 42021 located at the head end of the other track shoe 4201.

[0031] Further, if Figure 5 , Figure 7 , Figure 8 As shown, the transmission assembly includes: a guide boss 431, which is fixedly arranged on the assembly bracket 41, the guide boss 431 matches the position of the assembly cavity 4203, the top surface of the guide boss 431 abuts against the circumferential side wall surface of the adapter shaft 42021 of the track shoe 4201 located on the upper side of the guide boss 431, and the closest distance between the bottom surface of the guide boss 431 and the adapter shaft 42021 of the track shoe 4201 located on the lower side of the guide boss 431 is greater than zero, so that it is only used to support the track shoe 4201 located between the guide boss 431 and the top wall of the inner cavity of the assembly shell 1, so as to ensure that the track shoe 4201 located on the lower side of the guide boss 431 has a certain degree of mobility. Space, so as to achieve the purpose of adjusting the pressure applied by the track shoe 4201 to the foam plate by controlling the height of the assembly bracket 41 by controlling the linear module, and then achieve the purpose of adjusting the maximum static friction between the foam plate and the track shoe 4201 and the conveyor belt of the belt conveyor device 3; a pair of transmission wheels 432, rotatably set on the assembly bracket 41, one of the transmission wheels 432 is fixedly connected to one of the pulleys 4204, and a plurality of grooves 433 are opened at the circumferential outer edge of any transmission wheel 432. During the rotation of the transmission wheel 432, a part of the grooves 433 are movably connected with the transfer shaft 42021, which is used to transmit the annular chain structure.

[0032] During the operation of the traction crawler 4, the first motor 4208 drives the driving gear 4209 to rotate, and the driving gear 4209 drives the transmission shaft 4205 to rotate by meshing with the driven gear 4207. During the rotation of the transmission shaft 4205, the pulley 4204 is driven to rotate through the transmission belt 4206, and the pulley 4204 is used to drive the transmission wheel 432 to rotate, and then the groove 433 provided on the circumferential outer edge of the transmission wheel 432 is used to engage with the adapter shaft 42021 of the track shoe 4201 to transmit the annular chain structure composed of a plurality of track shoes 4201 connected end to end. In this process, the adapter shaft 42021 of the partial track shoe 4201 located on the upper side of the guide boss 431 slides from the output window 12 of the assembly shell 1 toward the input window 11 of the assembly shell 1, so as to achieve the purpose of traction of the foamed board by the friction between the partial track shoe 4201 located on the lower side of the guide boss 431 and the foamed board.

[0033] During the operation of the traction track 4, the blower draws air into the assembly cavity 4203 through the air guide duct. The air flowing into the assembly cavity 4203 eventually flows through the air guide notch 4211 opened on the track plate 4201 and the pores of the woven layer 4210 and flows out of the assembly cavity 4203, so that part of the air flowing out of the assembly cavity 4203 can be blown to the top surface of the foam board, thereby cooling the foam board.

[0034] During the operation of the traction crawler 4, the movable plate 4215 is driven by the second motor to flip back and forth at regular intervals. Within the flipping stroke range of the movable plate 4215, when the movable plate 4215 is in the initial position, the bottom of the movable plate 4215 abuts against the top surface of the supporting plate 4213, thereby blocking the refrigerant ball 4214 carried on the top of the supporting plate 4213. When the movable plate 4215 is in the terminal position, the maximum distance between the bottom of the movable plate 4215 and the top surface of the supporting plate 4213 is not less than the diameter of the refrigerant ball 4214 and not greater than the refrigerant ball 4214 is 1.5 times the diameter of the movable plate 4215 to ensure that when the movable plate 4215 is at the end position within the flipping stroke range, the refrigerant ball 4214 can pass through the lower side of the movable plate 4215 smoothly through the guide groove 42131, and roll down along the guide groove 42131 to the baffle 4212 connected to the guide groove 42131, so that the user can adjust the flipping frequency of the movable plate 4215 by controlling the second motor to adjust the number of refrigerant balls 4214 falling on the baffle 4212 currently connected to the guide groove 42131, and finally achieve the flipping frequency of the movable plate 4215. The purpose of this invention is to adjust the counterweight of the track shoe 4201 on the lower side of the bearing plate 4213; secondly, during the operation of the traction track 4, the first refrigeration device injects its condensing agent into the guide hose through the input end of the guide hose, so that the refrigerant circulates along the guide hose and finally flows back to the first refrigeration device through the output end of the guide hose, thereby cooling the bearing plate 4213, thereby achieving the purpose of cooling the refrigerant ball 4214 located on the bearing plate 4213, so that after the refrigerant ball 4214 rolls onto the track shoe 4201, it can cool the track shoe 4201 through heat transfer. The purpose of cooling the air around the belt plate 4201 and the track plate 4201 is to enhance the cooling effect of the equipment on the foam plate; secondly, with the transmission of the annular chain structure, when the track plate 4201 is transmitted to the upper side of the bearing plate 4213, with the angular deflection of the bearing plate 4213, the refrigerant ball 4214 carried by the track plate 4201 rolls down to the top of the bearing plate 4213 again along the guidance of the baffle plate 4212 and is intercepted by the movable plate 4215, thereby increasing the heat exchange efficiency of the coolant circulating in the guide hose to the refrigerant ball 4214.

[0035] Further, if Figure 2 As shown, the device further comprises: a distance measuring sensor module 5, which is arranged at the output end of the extruder 2 and is used to detect the output length of the foamed board.

[0036] Further, if Figure 2 , Fig.10As shown, the distance measuring sensor module 5 includes: a bearing bracket 51, which is fixedly arranged at the output end of the extruder 2; a transmission roller 52, which is arranged on the bearing bracket 51, and both ends of the transmission roller 52 are rotatably connected to the bearing bracket 51, and the transmission roller 52 is arranged along the width direction of the foamed board. In the process of the extruder 2 outputting the foamed board, the circumferential side wall surface of the transmission roller 52 is in contact with the outer surface of the foamed board; an encoder 53, which is fixedly arranged on the bearing bracket 51, and the detection end of the encoder 53 is connected to the transmission roller 52, and the encoder 53 is electrically connected to an external control device for detecting the number of rotations of the transmission roller 52.

[0037] During the process of extruding the foam board through the output end of the extruder 2, the outer surface of the foam board contacts the circumferential side wall surface of the drive roller 52, thereby driving the drive roller 52 to rotate. The encoder 53 detects the number of rotations of the drive roller 52 per unit time in real time, and transmits the detection data to an external control device, so that the control device can obtain the extrusion speed of the foam board based on the detection data of the encoder 53 and data such as the outer diameter of the drive roller 52, so that the user can adjust the transmission speed of the annular chain structure and the transmission speed of the conveyor belt of the belt conveyor device 3 according to the extrusion speed of the foam board.

[0038] Further, if Figure 2 As shown, the device further includes: a second refrigeration device 6, which is fixedly arranged inside the assembly shell 1, and the position of the second refrigeration device 6 matches the position of the belt conveyor device 3, and is used to cool the conveyor belt of the belt conveyor device 3.

[0039] During the operation of the equipment, the second refrigeration device 6 performs a cooling process on the conveyor belt of the belt conveyor device 3 .

[0040] Above, refer to Figure 1 to Figure 10 The foaming board extrusion equipment according to the embodiment of the present invention is described, which has the following beneficial effects: 1. The equipment utilizes a belt conveyor 3 and a traction crawler 4 to pull the foamed board, and ensures the traction force of the belt conveyor 3 and the traction crawler 4 on the foamed board by increasing the contact area between the foamed board and the traction device. At the same time, the equipment improves the problem of local deformation of the foamed board and the formation of pull marks on the surface of the foamed board caused by excessive local pressure during the traction of the foamed board by the belt conveyor 3 and the traction crawler 4, thereby solving the defects existing in the prior art.

[0041] 2. The equipment arranges a plurality of refrigerant balls 4214 movably inside the assembly cavity 4203. During the transmission process of the track shoe 4201, the refrigerant balls 4214 are quantitatively dropped onto the baffle 4212 on the track shoe 4201 through the movable plate 4215, so as to adjust the counterweight of the track shoe 4201 itself, thereby adjusting the traction force of the traction track 4 and the belt conveyor 3 on the foamed board.

[0042] 3. The device movably sets a plurality of refrigerant balls 4214 inside the assembly cavity 4203. During the transmission of the track plate 4201, the movable plate 4215 is controlled to quantitatively drop the refrigerant balls 4214 onto the track plate 4201 located on the lower side of the bearing plate 4213. The refrigerant balls 4214 are then transferred back to the bearing plate 4213 by the transmission of the track plate 4201, so that the refrigerant balls 4214 can be cooled by the coolant circulating in the guide hose arranged on the bearing plate 4213, thereby achieving the purpose of absorbing the heat of the track plate 4201 by the circulation of the refrigerant balls 4214, and further achieving the effect of cooling the foamed plate by heat transfer.

[0043] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0044] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.

Claims

1. A foamed sheet extrusion device, characterized in that: Include: Assembling the housing; An extruder is arranged on one side of the assembly shell, and the output end of the extruder is connected with the input window of the assembly shell, and is used to extrude the foamed sheet; A belt conveyor device is fixedly arranged inside the assembly shell, the input end of the belt conveyor device is connected with the input window, and the output end of the belt conveyor device is connected with the output window of the assembly shell, and is used to pull the foamed plate; A traction crawler is arranged inside the assembly shell, the traction crawler is located between the belt conveyor and the inner cavity top wall of the assembly shell, the foamed sheet passes through between the traction crawler and the belt conveyor, and is used to traction the foamed sheet; A pair of linear modules are fixedly arranged on the inner cavity side wall of the assembly shell, and the execution end of the linear module is connected to the traction crawler to drive the traction crawler to rise and fall along the height direction of the assembly shell.

2. The foamed sheet extrusion equipment according to claim 1, characterized in that: The traction crawler comprises: A pair of assembly brackets are slidably disposed on the inner cavity side wall of the assembly shell along the height direction of the assembly shell, the pair of assembly brackets are arranged on both sides of the belt conveyor device, and the pair of assembly brackets are respectively connected to the pair of linear modules; A crawler assembly, movably disposed between the pair of assembly brackets, the crawler assembly being located between the belt conveyor and the inner cavity top wall of the assembly shell, and being used for pulling the foamed board; A pair of transmission assemblies are respectively arranged on the pair of assembly brackets, and the pair of transmission assemblies are connected to the track assembly to drive the track assembly to transmit.

3. The foamed sheet extrusion equipment according to claim 2, characterized in that: The crawler assembly comprises: A plurality of track shoes are connected end to end to form an annular chain structure. During the transmission process, the track shoes are connected to the pair of transmission components. The cavity formed by the plurality of track shoes is the assembly cavity. The foamed sheet passes between the annular chain structure and the belt conveyor device. A plurality of hinge mechanisms are respectively arranged at the connection of the annular chain structure, and are used to rotatably connect any two adjacent track shoes; A pair of pulleys are rotatably disposed on the pair of assembly brackets, and the pair of pulleys are connected to the pair of transmission components respectively; A transmission shaft is arranged outside the annular chain structure, and two ends of the transmission shaft are rotatably connected to the pair of assembly brackets respectively; A pair of transmission belts are respectively sleeved on both ends of the transmission shaft, and the pair of transmission belts are respectively sleeved on the pair of pulleys to drive the pair of pulleys to rotate; A driven gear, fixedly sleeved on the transmission shaft, for driving the transmission shaft to rotate; A first motor, fixedly mounted on one of the assembly brackets; A driving gear is fixedly arranged on the output shaft of the first motor, and the driving gear is meshed with the driven gear to drive the driven gear to rotate.

4. The foamed sheet extrusion equipment according to claim 3, characterized in that: The track assembly also includes: A braided layer is coated on the circumferential outer side of the annular chain structure, the braided layer is fixedly connected to the annular chain structure, and a plurality of air guide notches are opened on any of the track shoes; A blower, fixedly arranged on the assembly housing; A guide air pipe is fixedly arranged on the assembly bracket, the input end of the guide air pipe is connected with the air outlet end of the blower, and the output end of the guide air pipe is connected with the assembly cavity; A baffle is fixedly arranged on the track shoe, and the baffle is arranged along the length direction of the track shoe. The baffle is located in the assembly cavity, and the radial cross-section of the baffle is Y-shaped. One side branch of the baffle extends toward the head end of the track shoe, and the other side branch of the baffle extends toward the tail end of the track shoe.

5. The foamed sheet extrusion equipment according to claim 4, characterized in that: The track assembly also includes: A carrying plate, fixedly arranged on the pair of assembly brackets, the carrying plate is located in the assembly cavity, the carrying plate is tilted toward the input window as a whole, and the carrying plate is a hollow plate; A plurality of guide grooves are provided on the top of the carrier plate, the central axis of any guide groove extends toward the input window, one end of the guide groove is connected with a portion of the baffle located on the upper side of the carrier plate, and the other ends of the plurality of guide grooves are connected with a portion of the baffle located on the lower side of the carrier plate; A first refrigeration device, fixedly arranged on the assembly housing; A guide hose, fixedly arranged on the top wall surface of the inner cavity of the bearing plate, wherein the input end of the guide hose is connected to the condensing agent output end of the first refrigeration device, and the output end of the guide hose is connected to the condensing agent input end of the first refrigeration device; A plurality of refrigerant balls are movably arranged in the assembly cavity, wherein the refrigerant balls are hollow metal balls, and a water solution is pre-stored in the inner cavity of the refrigerant balls; A movable plate is arranged in the assembly cavity, and both ends of the movable plate are rotatably connected to the pair of assembly brackets respectively, so as to block the refrigerant balls located in the plurality of guide grooves; The second motor is fixedly arranged on one of the assembly brackets, and the output shaft of the second motor is connected to the movable plate to drive the movable plate to flip.

6. The foamed sheet extrusion equipment according to claim 3, characterized in that: The hinge mechanism comprises: A pair of transfer shafts, fixedly arranged at the head end of the track shoe, the pair of transfer shafts are arranged on both sides of the track shoe, any one of the transfer shafts is arranged along the length direction of the track shoe, and the pair of transfer shafts are respectively connected to the pair of transmission assemblies; A pair of rotating shaft sleeves are fixedly arranged at the rear end of the track shoe. In any adjacent pair of the track shoes, the pair of rotating shaft sleeves located at the rear end of one of the track shoes are respectively rotatably sleeved on the pair of adapter shafts located at the head end of the other track shoe.

7. The foamed sheet extrusion equipment according to claim 6, characterized in that: The transmission assembly comprises: A guide boss fixedly arranged on the assembly bracket, the guide boss matches the position of the assembly cavity, the top surface of the guide boss abuts against the circumferential side wall surface of the adapter shaft arranged on a portion of the track shoe, and is used to support the track shoe located between the guide boss and the top wall of the inner cavity of the assembly shell; A pair of transmission wheels are rotatably arranged on the assembly bracket, one of the transmission wheels is fixedly connected to one of the pulleys, and a plurality of slots are provided at the circumferential outer edge of any of the transmission wheels. During the rotation of the transmission wheels, a part of the slots are movably engaged with the adapter shaft to transmit the annular chain structure.

8. The foamed sheet extrusion equipment according to claim 1, characterized in that: It also includes: a distance measuring sensor module, which is arranged at the output end of the extruder and is used to detect the output length of the foamed board.

9. The foamed sheet extrusion equipment according to claim 8, characterized in that: The distance measuring sensor module comprises: A bearing bracket, fixedly arranged at the output end of the extruder; A transmission roller is arranged on the bearing bracket, both ends of the transmission roller are rotatably connected to the bearing bracket, the transmission roller is arranged along the width direction of the foamed board, and the circumferential side wall surface of the transmission roller is in contact with the outer surface of the foamed board during the process of the extruder outputting the foamed board; An encoder is fixedly arranged on the bearing bracket, and a detection end of the encoder is connected to the transmission roller shaft for detecting the number of rotations of the transmission roller shaft.

10. The foamed board extrusion equipment according to claim 1, characterized in that: It also includes: a second refrigeration device, which is fixedly arranged inside the assembly shell, and the position of the second refrigeration device matches the position of the belt conveyor device, and is used to cool the conveyor belt of the belt conveyor device.

Images