Wine packaging box assembling unit capable of automatically supplementing materials

Abstract

The invention provides a wine packaging box assembling unit capable of automatically supplementing materials, and relates to the technical field of plastic forming connection, the wine packaging box assembling unit comprises a supporting assembly and a control assembly, a grabbing assembly and a forming assembly which are all connected with the supporting assembly, the grabbing assembly and the forming assembly are both in data connection with the control assembly, and the grabbing assembly and the forming assembly are in data connection. The grabbing assembly is used for grabbing material blocks and carrying the material blocks with the forming assembly, and the forming assembly is used for conducting extrusion forming on the material blocks and assembling the material blocks in a packaging box. Wherein the grabbing assembly at least comprises a working bin, and the working bin is magnetically connected with the forming assembly. The problems that in the prior art, due to the fact that liners in wine packaging boxes are manually placed, operation accuracy and speed are poor, time consumed in the production process is long, and efficiency is low are solved.

Description

Technical Field

[0001] The invention relates to the technical field of plastic molding and connection, in particular to an automatic wine packaging box assembly unit. Background Art

[0002] In the prior art, during the wine packaging process, the lining at the bottom of the box needs to be placed manually. However, during manual operation, the staff needs to first pick up the lining and then accurately place it in the bottom of the box. The whole process takes a long time, and after repeated actions for a long time, manual operation is prone to fatigue, resulting in slow movements and lack of concentration, which affects the accuracy and speed of placement. Furthermore, manual placement is difficult to ensure extremely high consistency, and different employees have different operating speeds. Even if the same employee operates at different times, the speed will fluctuate, which will lower the overall efficiency in large-scale production. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic wine packaging box assembly unit, which solves the problem in the prior art of manually placing the lining inside the wine packaging box, with poor operation accuracy and speed, resulting in a long production process and low efficiency.

[0004] The technical solution of the present invention: The present invention provides an automatic feeding wine packaging box assembly unit, comprising: a support component and a control component, a grabbing component, and a molding component, all of which are connected to the support component, the grabbing component and the molding component are both data-connected to the control component, the grabbing component and the molding component are data-connected, the grabbing component is used to grab a material block and connect it to the molding component, the molding component is used to extrude the material block into shape and assemble it in a packaging box; wherein the grabbing component at least includes a working material bin, and the working material bin is magnetically connected to the molding component.

[0005] In some embodiments, the working silo at least includes a fixing frame, the fixing frame has a connecting groove, a material block is movably connected in the connecting groove, and both ends of the fixing frame are connected to magnetic connecting blocks.

[0006] In some embodiments, the grabbing assembly further includes a grabbing arm and a flipping arm which are data-connected, the grabbing arm and the flipping arm are both movably connected to the supporting assembly, the flipping arm is magnetically connected to the magnetic connecting block, the grabbing arm is provided with an execution module and a computing module which are both data-connected to the control assembly, and the flipping arm is provided with a driving module and a collaborative computing module which are both data-connected to the control assembly.

[0007] In some embodiments, the forming assembly includes at least a driving arm, a switching arm and a former, the driving arm is fixedly connected to the supporting assembly, the switching arm is rotatably connected to the top of the driving arm, the former is rotatably connected to the end of the switching arm, the driving arm is provided with an adjustment module connected to the data of the control assembly, and the switching arm is provided with a matching module connected to the data of the driving arm.

[0008] In some embodiments, the former at least includes a rotating block, a fixed block, and a square working head and a circular working head connected to the fixed block at intervals, and two sides of the rotating block are respectively connected to the switching arm and the fixed block.

[0009] In some embodiments, the driving arm and the switching arm are both telescopic arms.

[0010] In some embodiments, a square extrusion rod is movably connected inside the square working head, a circular extrusion rod is movably connected inside the circular working head, pressure sensors are connected to the ends of the square extrusion rod and the end of the circular extrusion rod, and a material detector is connected to the end of the flip arm.

[0011] In some embodiments, the control component includes at least a central controller, and the central controller is configured with an AI prediction module and a production line status monitoring module.

[0012] In some embodiments, an electrostatic precipitator is provided between the grabbing arm and the flipping arm.

[0013] In some embodiments, the electrostatic precipitator includes a support rod and an electrostatic precipitator cylinder connected to the top of the support rod, and the lengths of the grabbing arm and the flip arm are both greater than the height of the support rod.

[0014] According to the above technical features, the beneficial effects of the present invention are: The present invention is provided with a support component, a control component, a grabbing component, and a molding component. The grabbing and moving of the material block is realized by the grabbing component. Specifically, a working silo is provided. The whole assembly unit can be provided with different numbers of working silos according to the demand. Multiple material blocks can be loaded into each working silo. Then, the assembly of multiple material blocks of wine packaging boxes can be completed by a single grabbing operation. The molding component is provided to undertake the working silo. After being connected with the working silo, the material block is extruded and formed, and then the extruded material block is assembled into the wine packaging box. The control component is provided to realize the control of the grabbing component and the molding component. The present invention can realize automatic feeding, reduce the number of manual participation and the proportion of manual control, save time and labor, and the whole assembly process has strong consistency, high accuracy and high speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A structural schematic diagram of an assembly unit is provided for the present invention; Figure 2 Another structural schematic diagram of an assembly unit is provided for the present invention; Figure 3 A side view of an assembly unit is provided for the present invention; Figure 4 A structural schematic diagram of a working silo in an assembly unit is provided for the present invention; Figure 5 A structural schematic diagram of a former in an assembly unit is provided for the present invention.

[0016] In the figure: 100, support assembly; 200, control assembly; 300, grab assembly; 301, working silo; 302, fixed frame; 303, connecting groove; 304, magnetic connection block; 305, limit plate; 306, partition plate; 307, grab arm; 308, flip arm; 309, flip head; 400, forming assembly; 401, drive arm; 402, switching arm; 403, former; 404, rotating block; 405, fixed block; 406, square working head; 407, circular working head; 408, square extrusion rod; 409, circular extrusion rod; 500, electrostatic precipitator; 501, support rod; 502, electrostatic precipitator cylinder. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0018] Embodiment 1: Please refer to Figure 1-Figure 5 An embodiment of the present invention provides an automatic feeding wine packaging box assembly unit, the device comprising: a support component 100 and a control component 200, a grabbing component 300, and a molding component 400, all of which are connected to the support component 100, the grabbing component 300 and the molding component 400 are both data-connected to the control component 200, the grabbing component 300 and the molding component 400 are data-connected, the grabbing component 300 is used to grab the material block and connect it to the molding component 400, the molding component 400 is used to extrude the material block and assemble it in the packaging box; wherein the grabbing component 300 at least includes a working material bin 301, and the working material bin 301 is magnetically connected to the molding component 400.

[0019] It should be noted that the present embodiment is provided with a support component 100, a control component 200, a gripping component 300, and a forming component 400. The support component 100 is used to realize the connection of the entire control component 200, the gripping component 300, and the forming component 400, and the entire device is supported and limited; the gripping component 300 is used to realize the gripping and movement of the material block, and a working silo 301 is specifically provided. The entire assembly unit can be provided with different numbers of working silos 301 according to needs, and each working silo 301 can be loaded with multiple material blocks, and the material block is a blank, and its shape can be round or square. Then, a single gripping operation can be used to complete the assembly of multiple wine packaging box liner blocks, thereby improving the assembly efficiency of the entire wine packaging box; The molding component 400 is used to receive the working material bin 301. After being connected with the working material bin 301, the material block is extruded and molded, that is, an inner liner block is formed, and then the extruded inner liner block is assembled into the interior of the wine packaging box; the control component 200 is set to realize the control of the grasping component 300 and the molding component 400, to ensure that the grasping component 300 can accurately grasp the working material bin 301 and transport it to the specified position, to ensure that the molding component 400 can be accurately connected with the grasping component 300, that is, connected with the working material bin 301, and the working material bin 301 is quickly aligned with the packaging box. In the next process, its equipment grasps the packaging box and moves it close to the side of the working material bin 301, and then controls the working material bin 301 to push the molded inner liner block into the packaging box.

[0020] In the prior art, a worker picks up a block of material, aligns it with the opening of the packaging box, and then places it at the bottom of the packaging box. This series of actions involves extending, grasping, positioning, and placing the arms. Each action link takes time, and there are connection pauses during continuous operations, resulting in the entire process being time-consuming and labor-intensive, with poor continuity, and ultimately leading to too low production efficiency. The assembly unit provided in this embodiment can achieve automatic material replenishment while reducing the amount of manual participation and the proportion of manual control, saving time and effort. In addition, the entire assembly process has strong continuity, high accuracy, and high speed, thereby solving the problem in the prior art of manually placing the lining inside the wine packaging box, with poor operating accuracy and speed, resulting in a long production process and low efficiency.

[0021] Embodiment 2: Please refer to Figure 1-Figure 5 Based on the first embodiment, a wine packaging box assembly unit capable of automatically replenishing materials is provided, specifically: the working material bin 301 at least includes a fixing frame 302, the fixing frame 302 has a connecting groove 303, the connecting groove 303 is movably connected with a material block, and both ends of the fixing frame 302 are connected with magnetic connecting blocks 304. Figure 4As shown, a fixing frame 302 has multiple connection grooves 303, which can realize the assembly of multiple lining blocks after grabbing a fixing frame 302; the magnetic connection blocks 304 set at both ends of the fixing frame 302 can realize the magnetic connection between the fixing frame 302 and the external structure, and can realize quick connection and quick separation. This embodiment can support the switching of material bins of different specifications within 30 seconds. In detail, the fixing frame 302 includes at least two parallel and spaced limit plates 305, and multiple partition plates 306 are arranged between the limit plates 305. The multiple partition plates 306 are spaced, and a connection groove 303 is formed between two adjacent partition plates 306. A material block is inserted in the connection groove 303.

[0022] In some embodiments, the grabbing assembly 300 also includes a grabbing arm 307 and a flipping arm 308 that are data-connected. The grabbing arm 307 and the flipping arm 308 are both movably connected to the support assembly 100. The flipping arm 308 is magnetically connected to the magnetic connection block 304. The grabbing arm 307 is configured with an execution module and a computing module that are data-connected to the control assembly 200. The flipping arm 308 is configured with a driving module and a collaborative computing module that are data-connected to the control assembly 200.

[0023] It should be noted that if Figure 2 As shown, a flip head 309 is connected to the flip arm 308, and the end connection of the magnetic connection block 304 and the flip head 309 has a plurality of magnetic patches. In detail, the grabbing arm 307 is set to realize a grabbing of the fixed frame 302. When the fixed frame 302 is grabbed, it is in an inclined state, that is, the axis of the fixed frame 302 intersects with the axis of the grabbing arm 307. After the fixed frame 302 is grabbed, the grabbing arm 307 starts to rotate, and then the flip arm 308 rotates to approach the grabbing arm 307. In this process, the execution module, the calculation module, the driving module, and the collaborative calculation module all transmit their working data to the control module. The control component 200 interacts with the data in the grabbing arm 307 and the flipping arm 308 through the control component 200. After receiving the interactive data, the computing module calculates the running speed and the stopping position and sends the data to the execution module. The execution module controls the grabbing arm 307 to move according to its instructions. The collaborative computing module calculates the rotation angle and the stopping position according to the interactive data and sends the data to the driving module. The driving module controls the flipping arm 308 to move according to its instructions. After the flipping arm 308 moves to the specified position, the flipping head 309 is magnetically connected to a magnetic connecting block 304 on the fixed frame 302.

[0024] In some embodiments, the forming assembly 400 at least includes a driving arm 401, a switching arm 402 and a former 403. The driving arm 401 is fixedly connected to the supporting assembly 100, the switching arm 402 is rotatably connected to the top of the driving arm 401, and the former 403 is rotatably connected to the end of the switching arm 402. The driving arm 401 is provided with a regulating module connected to the control assembly 200, and the switching arm 402 is provided with a matching module connected to the driving arm 401. Both the driving arm 401 and the switching arm 402 are telescopic arms.

[0025] It should be noted that if Figure 3 As shown, the driving arm 401 is used to adjust the height of the former 403, and the switching arm 402 is used to adjust the direction and switch the shape of the material block. The shape of the material block is extruded by the telescopic effect of the former 403, so that the material block is formed into an inner liner block, and then the formed inner liner block is aligned with the packaging box, and then the inner liner block is placed in the packaging box. The specific placement process is the content of the next process. Further, the driving module sends the execution data of the flip arm 308 to the control component 200 in real time, and the control component 200 sends the work instruction to the adjustment module after analysis and calculation. The adjustment module adjusts to the specified height according to the instruction. The adjustment module sends the execution data of the driving arm 401 to the control component 200 in real time, and the control component 200 sends the work instruction to the matching module after analysis and calculation. The matching module switches the molding extrusion head according to the instruction. This embodiment optimizes the feeding path through the multi-mechanical arm collaboration algorithm between the driving arm 401, the switching arm 402, the grabbing arm 307, and the flip arm 308, and effectively reduces the empty travel time by more than 30%.

[0026] In some embodiments, the former 403 at least includes a rotating block 404, a fixed block 405, and a square working head 406 and a circular working head 407 connected to the fixed block 405 at intervals. The two sides of the rotating block 404 are respectively connected to the switching arm 402 and the fixed block 405. The molding device of the prior art can only realize the manufacturing of one shape, and cannot complete the manufacturing of multiple shapes. At the same time, it is impossible to adjust the molded shape in real time according to the needs, such as Figure 5 As shown, in this embodiment, different shapes of working heads, namely, a square working head 406 and a round working head 407, are set by the fixed block 405, and extrusion heads of other shapes can also be connected. The square working head 406 and the round working head 407 can be switched by driving the fixed block 405 to rotate by the rotating block 404. No manual adjustment is required, and the flexibility is strong. It should be noted that the rotating block 404 and the switching arm 402 are both controlled by the control component 200. The switching arm 402 realizes primary switching, and the rotating block 404 adjusts the switching position to ensure that the working head after switching can be accurately and quickly connected to the fixed frame 302, and the liner block can also be accurately and quickly pushed into the packaging box.

[0027] In some embodiments, a square extrusion rod 408 is movably connected inside the square working head 406, a circular extrusion rod 409 is movably connected inside the circular working head 407, pressure sensors are connected to the ends of the square extrusion rod 408 and the circular extrusion rod 409, and a material detector is connected to the end of the flip arm 308. The square extrusion rod 408 is used to realize the extrusion of the square groove, the circular extrusion rod 409 is used to realize the extrusion of the circular groove, and the pressure sensor is used to realize the control of the extrusion shape. In detail, a material detector is used to detect the thickness of the material block inserted in the fixed frame 302, generate the thickness data of the material block and transmit it to the control component 200, the control component 200 adjusts the pressurization parameter according to the thickness size, and generates a specified extrusion instruction for the extrusion parameter, and transmits the instruction to the square work head 406 or the circular work head 407, so that the square work head 406 or the circular work head 407 controls the extension length of the square extrusion rod 408 or the circular extrusion rod 409 according to the instruction, realizes the adjustment of the extrusion shape and the extrusion depth, performs the extrusion of the corresponding parameters on the material block, so that more products can be processed and assembled. Preferably, an RFID chip is configured in the connection groove 303, and it can also be combined with the material detector to realize automatic identification of the material type and match the production parameters, and the production parameters will be sent to the control component 200. It should be noted that an opening is provided on the magnetic connection block 304 for the square extrusion rod 408 and the round extrusion rod 409 to pass through, and multiple forming components 400 are arranged on an assembly unit. During the extrusion process, the subsequent material blocks will be extruded at the same time as the outer material blocks are extruded. After the lowest end material block is sent into the packaging box, it can be extruded for the second time by another extrusion rod to ensure the standardization of its shape.

[0028] In some embodiments, the control component 200 includes at least a central controller, and the central controller is configured with an AI prediction module and a production line status monitoring module. The AI ​​prediction module and the production line status monitoring module configured in this embodiment can effectively monitor the motor load during the entire feeding process, and specifically use a fuzzy PID algorithm to dynamically adjust the driving power, thereby effectively reducing energy consumption by 15%. Preferably, the driving arm 401, the switching arm 402, the grabbing arm 307, and the flipping arm 308 are all configured with a rotation sensor connected to the AI ​​prediction module data, which can realize early warning of mechanical arm joint wear through the AI ​​prediction module and realize preventive maintenance. Optionally, the AI ​​prediction module can use an LSTM prediction model. The central controller is also configured with a dynamic path planning module, which uses a dynamic path planning algorithm to cooperate with the execution module, the calculation module, the driving module, the collaborative calculation module, the adjustment module, and the matching module to complete the optimization of the feeding path. The central controller provided in this embodiment can achieve a feeding response time of ≤3 seconds, a material recognition accuracy of 97.9%, a 4-fold increase in the efficiency of multi-specification switching, and a 13%-19% energy consumption reduction rate.

[0029] In some embodiments, an electrostatic precipitator 500 is provided between the grabbing arm 307 and the flipping arm 308. The electrostatic precipitator 500 includes a support rod 501 and an electrostatic precipitator cylinder 502 connected to the top of the support rod 501. The lengths of the grabbing arm 307 and the flipping arm 308 are both greater than the height of the support rod 501. The support rod 501 is provided to support the electrostatic precipitator cylinder 502, which is data-connected to the central controller. When the grabbing arm 307 transfers the fixed frame 302 to the flipping arm 308, the fixed frame 302 passes through the top of the electrostatic precipitator cylinder 502. At this time, the central controller controls the electrostatic precipitator cylinder 502 to start working, thereby completing the dust removal work of the material blocks inside the fixed frame 302.

[0030] It can be understood that the support assembly 100 at least includes a support seat body and support feet.

[0031] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. Automatic feeding wine packaging box assembly unit, characterized by: include: A support component (100), a control component (200), a grabbing component (300), and a molding component (400) all connected to the support component (100); the grabbing component (300) and the molding component (400) are both data-connected to the control component (200); the grabbing component (300) and the molding component (400) are data-connected to each other; the grabbing component (300) is used to grab a material block and connect it to the molding component (400); the molding component (400) is used to extrude the material block into shape and assemble it in a packaging box; wherein: The grabbing assembly (300) comprises at least a working material bin (301), and the working material bin (301) is magnetically connected to the forming assembly (400).

2. The assembly unit according to claim 1, characterized in that: The working material bin (301) comprises at least a fixing frame (302), the fixing frame (302) being provided with a connecting groove (303), a material block being movably connected in the connecting groove (303), and magnetic connecting blocks (304) being connected at both ends of the fixing frame (302).

3. The assembly unit according to claim 2, characterized in that: The grabbing assembly (300) further comprises a grabbing arm (307) and a flipping arm (308) which are data-connected. The grabbing arm (307) and the flipping arm (308) are both movably connected to the supporting assembly (100). The flipping arm (308) is magnetically connected to the magnetic connection block (304). The grabbing arm (307) is provided with an execution module and a calculation module which are both data-connected to the control assembly (200). The flipping arm (308) is provided with a driving module and a collaborative calculation module which are both data-connected to the control assembly (200).

4. The assembly unit according to claim 3, characterized in that: The forming assembly (400) comprises at least a driving arm (401), a switching arm (402) and a former (403); the driving arm (401) is fixedly connected to the supporting assembly (100); the switching arm (402) is rotatably connected to the top end of the driving arm (401); the former (403) is rotatably connected to the end of the switching arm (402); a regulating module connected to data of the control assembly (200) is arranged in the driving arm (401); and a matching module connected to data of the driving arm (401) is arranged in the switching arm (402).

5. The assembly unit according to claim 4, characterized in that: The former (403) comprises at least a rotating block (404), a fixed block (405), and a square working head (406) and a circular working head (407) connected to the fixed block (405) at intervals, and two sides of the rotating block (404) are respectively connected to the switching arm (402) and the fixed block (405).

6. The assembly unit according to claim 4, characterized in that: The driving arm (401) and the switching arm (402) are both telescopic arms.

7. The assembly unit according to claim 5, characterized in that: The square working head (406) is movably connected to a square extrusion rod (408), the circular working head (407) is movably connected to a circular extrusion rod (409), the ends of the square extrusion rod (408) and the circular extrusion rod (409) are both connected to pressure sensors, and the end of the flip arm (308) is connected to a material detector.

8. The assembly unit according to claim 1, characterized in that: The control component (200) comprises at least a central controller, wherein the central controller is provided with an AI prediction module and a production line status monitoring module.

9. The assembly unit according to claim 4, characterized in that: An electrostatic precipitator (500) is provided between the grabbing arm (307) and the turning arm (308).

10. The assembly unit according to claim 9, characterized in that: The electrostatic precipitator (500) comprises a support rod (501) and an electrostatic precipitator cylinder (502) connected to the top of the support rod (501); the lengths of the grabbing arm (307) and the flipping arm (308) are both greater than the height of the support rod (501).

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