Embossed Resin-Dipped Rope Ends and Their Manufacturing Method

By shaping the rope ends and treating them with high-frequency waves to form an impregnated layer, the problem of the lack of durability of patterns on impregnated rope products is solved, and the stability and durability of embossed patterns are achieved.

CN119974577BActive Publication Date: 2025-11-14广东康派环创科技有限公司
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Patent Information

Application Number
CN202510211414.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-11-14
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

The patterns on existing dipped rope products are poorly formed by inkjet printing or screen printing and are easily worn, resulting in patterns that are not durable.

Method used

The rope end is shaped to form a shaped rope end, then an impregnation layer is formed on its surface, and a preset embossing pattern is formed by high frequency wave treatment. The specific steps include using materials such as water-based polyurethane dispersion, curing agent and silica, combined with high frequency vibration wave and high frequency embossing machine treatment.

Benefits of technology

This improves the shape stability and effect of embossed patterns, ensuring that the patterns are durable and resistant to wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses an embossed, resin-impregnated rope end and its manufacturing method. The method for preparing the embossed, resin-impregnated rope end includes the following steps: shaping the rope end to obtain a shaped rope end; forming a resin impregnation layer on the surface of the shaped rope end to obtain a resin-impregnated rope end; and forming a preset embossing on the resin-impregnated rope end by high-frequency wave treatment. The above manufacturing method, by first shaping the rope end, helps to form a more uniform and firmly bonded resin impregnation layer during the subsequent resin impregnation process; subsequently, by subjecting the resin-impregnated rope end to preset high-frequency wave treatment, a embossed, resin-impregnated rope end with a stable embossed pattern and good effect can be obtained.
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Description

Technical Field

[0001] This application relates to the field of garment accessories technology, and in particular to an embossed and glued rope end and its manufacturing method. Background Technology

[0002] Resin-coated rope ends are common accessories in clothing, frequently found as hood drawstrings on jackets, waistband drawstrings on trousers, and shoelaces. Currently, adding patterns to resin-coated rope products is usually done through inkjet printing or screen printing. However, patterns created by inkjet printing or screen printing are not very effective and are easily lost due to wear and tear. Summary of the Invention

[0003] Therefore, it is necessary to provide an embossed, resin-impregnated rope end with a stable embossed pattern shape and good effect, as well as its manufacturing method.

[0004] A method for preparing an embossed, resin-impregnated rope end, comprising the following steps:

[0005] Shape the rope end to obtain a shaped rope end;

[0006] A resin-impregnated layer is formed on the surface of the shaped rope end to obtain a resin-impregnated rope end.

[0007] A preset embossing is formed on the dipped rope head by high-frequency wave treatment.

[0008] In some embodiments, the impregnation layer includes a substrate coating and a surface coating located on the side of the substrate coating away from the shaping rope head;

[0009] The substrate coating comprises, by weight parts, the following raw materials:

[0010] 80-90 parts of waterborne polyurethane dispersion; and

[0011] Curing agent I: 2 to 5 parts;

[0012] The surface coating comprises, by weight, the following raw materials:

[0013] 40 to 56 parts of waterborne polyurethane dispersion;

[0014] 0.5 to 4 parts of silicon dioxide; and

[0015] Hardener II: 0.5 to 1.5 parts.

[0016] In some embodiments, the step of forming the impregnated layer includes:

[0017] The raw materials for preparing the substrate coating are mixed to form a substrate slurry. The substrate slurry is then coated on the surface of the shaped rope head and cured to form a resin-impregnated rope head precursor with the substrate coating.

[0018] The raw materials for preparing the surface coating are mixed to form a surface slurry. The surface slurry is then applied to the surface of the impregnated rope head precursor and cured to form the impregnated layer.

[0019] In some embodiments, the viscosity of the substrate slurry is 1200 mPa·s to 1800 mPa·s.

[0020] In some embodiments, the viscosity of the surface slurry is 200 mPa·s to 400 mPa·s.

[0021] In some embodiments, prior to applying the surface slurry, a step of forming a colored coating on the side of the substrate coating away from the shaped rope head is included; the colored coating comprises, by weight parts, the following preparation raw materials:

[0022] 70-85 parts of waterborne polyurethane dispersion;

[0023] Curing agent III 2 to 5 parts; and

[0024] 3 to 12 parts colorant.

[0025] In some embodiments, the step of forming the coloring coating includes:

[0026] The raw materials for preparing the coloring coating are mixed to form a color paste, which is then applied to the surface of the shaped rope end and cured to form the coloring coating.

[0027] In some embodiments, the viscosity of the color paste is 200 mPa·s to 400 mPa·s.

[0028] In some embodiments, the high-frequency wave processing is performed using a high-frequency indentation machine; and / or

[0029] The molding is performed using an ultrasonic machine.

[0030] In a second aspect, this application provides an embossed, impregnated rope end prepared using the above method.

[0031] In the method for preparing the embossed and impregnated rope end of this application, the rope end is first shaped to obtain a shaped rope end. This step helps to form a more uniform and firmly bonded impregnated layer during the subsequent impregnation process. Then, a uniform and firm impregnated layer is formed on the surface of the shaped rope end to obtain an impregnated rope end. Finally, by subjecting the impregnated rope end to a preset high-frequency wave treatment, an embossed and impregnated rope end with a stable embossed pattern shape and good effect can be obtained. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.

[0034] Figure 1 This is a schematic diagram of the structure of the embossed and dipped rope end in one embodiment of this application.

[0035] Explanation of reference numerals in the attached figures:

[0036] 100. Rope end; 110. Impregnation layer; 111. Substrate coating; 112. Color coating; 113. Surface coating. Detailed Implementation

[0037] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, a detailed description of specific embodiments of this application is provided below. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0038] In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified. In this application, "at least one" means one or more, such as one, two, or more than two. "Multiple" or "several" means at least two, such as two, three, etc.

[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0040] When a numerical range is disclosed herein, the range is considered continuous and includes the minimum and maximum values ​​of the range, as well as every value between the minimum and maximum values. Furthermore, when the range refers to integers, it includes every integer between the minimum and maximum values ​​of the range. Additionally, when multiple ranges are provided to describe a feature or characteristic, the ranges may be combined. In other words, unless otherwise specified, all ranges disclosed herein should be understood to include any and all subranges to which they are incorporated.

[0041] Unless otherwise specified, all steps in this application may be performed sequentially or randomly. For example, the method includes steps (a) and (b), indicating that the method may include steps (a) and (b) performed sequentially, or it may include steps (b) and (a) performed sequentially. For example, the method may also include step (c), indicating that step (c) may be added to the method in any order. For example, the method may include steps (a), (b), and (c), or it may include steps (a), (c), and (b), or it may include steps (c), (a), and (b), etc.

[0042] In this application, "above" or "below" includes the number itself. For example, "below 1" includes 1.

[0043] Unless otherwise specified, the temperature parameters in this application are permitted to be either constant-temperature treatment or variations within a certain temperature range. It should be understood that the constant-temperature treatment allows temperature fluctuations within the precision range of the instrument control, such as ±5℃, ±4℃, ±3℃, ±2℃, or ±1℃.

[0044] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0045] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0046] In this application, the viscosity test conditions are as follows: test temperature is 25℃, DNJ-79 rotary viscometer is used, test group number II, factor 100, and rotation speed is set to 750 r / min.

[0047] Resin-coated rope ends are common accessories in clothing, frequently found as hood drawstrings on jackets, waistband drawstrings on trousers, and shoelaces. Currently, adding patterns to resin-coated rope products is usually done through inkjet printing or screen printing. However, patterns created by inkjet printing or screen printing are not very effective and are easily worn away, making them not durable.

[0048] Therefore, it is necessary to provide an embossed, resin-impregnated rope end with a stable embossed pattern shape and good effect, as well as its manufacturing method.

[0049] For example, please refer to Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of the embossed and impregnated rope end provided in an embodiment of this application. To more clearly illustrate the structure of the embossed and impregnated rope end, the following will describe the embossed and impregnated rope end and its preparation method in conjunction with the accompanying drawings.

[0050] The preparation method of embossed and resin-impregnated rope ends includes the following steps:

[0051] Shape the rope end to obtain a shaped rope end;

[0052] A resin-impregnated layer 110 is formed on the surface of the shaped rope end to obtain a resin-impregnated rope end.

[0053] A preset embossing is formed on the dipped rope head by high-frequency wave treatment.

[0054] In the method for preparing the embossed and impregnated rope end of this application, the rope end is first shaped to form a shaped rope end, which helps to form a more uniform and firmly bonded impregnated layer 110 on the surface of the shaped rope end during the subsequent impregnation process. Then, a uniform and firmly bonded impregnated layer 110 is formed on the surface of the shaped rope end to obtain the impregnated rope end. By performing high-frequency wave treatment on a predetermined position of the impregnated rope end, an embossed and impregnated rope end with a stable embossed pattern shape and good effect can be obtained.

[0055] In some embodiments, the rope end is shaped using high-frequency vibration waves. Before shaping, the yarns at the rope end are loosely arranged and fluffy. During the impregnation process in this state, the impregnation slurry will penetrate the rope end surface differently, resulting in uneven coating thickness after curing. This application utilizes the energy of high-frequency vibration waves to gradually tighten and fix the yarns at the rope end, achieving a shaping effect and making the surface of the rope end more uniform and smooth. This, in turn, forms a uniform and firmly bonded impregnation layer 110 during the impregnation process, effectively avoiding adverse effects on subsequent embossing processes caused by uneven coating.

[0056] Optionally, an ultrasonic machine is used for the shaping operation. Optionally, the ultrasonic machine is model YBZ-SX15K-pro.

[0057] In some embodiments, the ultrasonic machine shapes at a frequency of 12k to 18k. Alternatively, the ultrasonic machine may use a frequency of 12k, 13k, 14k, 15k, 16k, 17k, 18k, or other parameters within the range of 12k to 18k.

[0058] In some embodiments, the ultrasonic machine's shaping power is 2kW to 3kW. Optionally, the ultrasonic machine's power can be 2kW, 2.2kW, 2.4kW, 2.6kW, 2.8kW, 3kW, or other parameters within the range of 2kW to 3kW.

[0059] In some embodiments, the ultrasonic shaping time is 1s to 3s. Alternatively, the ultrasonic shaping time can be 1s, 1.5s, 2s, 2.5s, 3s, or other parameters within the range of 1s to 3s.

[0060] In some implementations, a high-frequency indenter is used for high-frequency wave processing.

[0061] In some embodiments, the current for high-frequency wave processing of the high-frequency embossing machine is 23A to 28A. Optionally, the current can be 23A, 24A, 25A, 26A, 27A, 28A, or other parameters within the range of 23A to 28A.

[0062] The power of the high-frequency wave processing of the high-frequency indentation machine is 4kW to 6kW. Optionally, the power of the high-frequency wave processing can be 4kW, 4.5kW, 5kW, 5.5kW, 6kW, or other parameters within the range of 4kW to 6kW.

[0063] The high-frequency wave processing time is 2s to 5s. Optionally, the high-frequency wave processing time can be 2s, 3s, 4s, 5s, or other parameters within the range of 2s to 5s.

[0064] In some embodiments, the impregnation layer 110 includes a substrate coating 111 and a surface coating 113 located on the side of the substrate coating 111 away from the shaping rope head.

[0065] The substrate coating 111 comprises, by weight parts, the following raw materials:

[0066] 80-90 parts of waterborne polyurethane dispersion; and

[0067] Hardener I: 2 to 5 parts.

[0068] Optionally, in the raw materials for preparing the substrate coating 111, the mass fraction of the aqueous polyurethane dispersion can be, but is not limited to, 80 parts, 81 parts, 82 parts, 83 parts, 84 parts, 85 parts, 86 parts, 87 parts, 88 parts, 89 parts, 90 parts, or other fractions within the range of 80 to 90 parts.

[0069] In some embodiments, curing agent I includes one or more of isocyanate curing agents and aziridine curing agents.

[0070] In some embodiments, the aziridine curing agent is a multifunctional aziridine curing agent. The main components of the multifunctional aziridine curing agent may include polyaziridine crosslinking agent SaC-100 (CAS No. 64265-57-2) and 1,1'-(1,3-benzoyl)bis(2-methyl-aziridine) (CAS No. 7652-64-4) or other multifunctional aziridines.

[0071] Optionally, in the raw materials for preparing the substrate coating 111, the mass fraction of curing agent I can be, but is not limited to, 2 parts, 3 parts, 4 parts, 5 parts, or other fractions within the range of 2 to 5 parts. Maintaining the mass fraction of curing agent I within the above range helps to form a substrate coating 111 with a higher crosslinking density, which in turn helps to form a better internal embossing structure after embossing.

[0072] By weight, the surface coating 113 comprises the following raw materials:

[0073] 40 to 56 parts of waterborne polyurethane dispersion;

[0074] 0.5 to 4 parts of silicon dioxide; and

[0075] Hardener II: 0.5 to 1.5 parts.

[0076] Optionally, the mass fraction of the aqueous polyurethane dispersion in the raw materials for preparing the surface coating 113 can be, but is not limited to, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56 parts or other fractions within the range of 40 to 56 parts.

[0077] Optionally, in the raw materials for preparing the surface coating 113, the mass fraction of silicon dioxide can be, but is not limited to, 0.5 parts, 1 part, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, or other fractions within the range of 0.5 parts to 4 parts.

[0078] In some embodiments, curing agent II includes one or more of isocyanate curing agents and aziridine curing agents.

[0079] Optionally, in the raw materials for preparing the surface coating 113, the mass fraction of curing agent II can be, but is not limited to, 0.5 parts, 1 part, 1.5 parts, or other fractions within the range of 0.5 parts to 1.5 parts. Maintaining the mass fraction of curing agent II within the above range helps to form a surface coating 113 with a suitable crosslinking density, thereby improving the flexibility of the surface coating 113 and making it less prone to cracking during embossing or later use.

[0080] In some embodiments, the step of forming the impregnated layer 110 includes:

[0081] The raw materials for preparing the mixed substrate coating 111 are used to form a substrate slurry. The substrate slurry is coated on the surface of the shaped rope head and cured to form a resin-impregnated rope head precursor with the substrate coating 111.

[0082] The raw materials for preparing the mixed surface coating 113 are mixed to form a surface slurry. The surface slurry is then coated on the surface of the impregnated rope head precursor and cured to form an impregnated layer 110.

[0083] In some embodiments, the viscosity of the substrate paste is 1200 mPa·s to 1800 mPa·s. The viscosity of the substrate paste can be any of the following parameters: 1200 mPa·s, 1300 mPa·s, 1400 mPa·s, 1500 mPa·s, 1600 mPa·s, 1700 mPa·s, 1800 mPa·s, or other parameters within the range of 1200 mPa·s to 1800 mPa·s. Maintaining the viscosity of the substrate paste within the above range helps to form a thicker substrate coating 111.

[0084] Optionally, the raw materials for preparing the substrate coating 111 may also include 8 to 16 parts by mass of water for adjusting viscosity. The mass of water may be, but is not limited to, 8, 9, 10, 11, 12, 13, 14, 15, 16 parts or other amounts within the range of 8 to 16 parts.

[0085] In some embodiments, the viscosity of the surface slurry is 200 mPa·s to 400 mPa·s. The viscosity of the surface slurry can be 200 mPa·s, 250 mPa·s, 300 mPa·s, 350 mPa·s, 400 mPa·s, or other parameters within the range of 200 mPa·s to 400 mPa·s. Maintaining the viscosity of the surface slurry within the above range helps to form a surface coating 113 of suitable thickness.

[0086] Optionally, the raw materials for preparing the surface coating 113 may also include 40 to 60 parts of water by weight. The weight of water may be, but is not limited to, 40, 45, 50, 55, 60 parts or other weights within the range of 40 to 60 parts.

[0087] In some embodiments, prior to applying the surface slurry, a step of forming a color coating 112 on the side of the substrate coating 111 away from the shaping rope head is included.

[0088] By weight, the coloring coating 112 comprises the following raw materials:

[0089] 70-85 parts of waterborne polyurethane dispersion;

[0090] Curing agent III 2 to 5 parts; and

[0091] 3 to 12 parts colorant.

[0092] Optionally, in the raw materials for preparing the color coating 112, the mass fraction of the aqueous polyurethane dispersion can be, but is not limited to, 70 parts, 71 parts, 72 parts, 73 parts, 74 parts, 75 parts, 76 parts, 77 parts, 78 parts, 79 parts, 80 parts, 81 parts, 82 parts, 83 parts, 84 parts, 85 parts, or other fractions within the range of 70 to 85 parts.

[0093] In some embodiments, curing agent III includes one or more of isocyanate curing agents and aziridine curing agents.

[0094] Optionally, in the raw materials for preparing the color coating 112, the mass fraction of curing agent III can be, but is not limited to, 2 parts, 3 parts, 4 parts, 5 parts, or other fractions within the range of 2 to 5 parts.

[0095] Optionally, in the raw materials for preparing the color coating 112, the mass fraction of the color paste can be, but is not limited to, 3 parts, 4 parts, 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, or other fractions within the range of 3 to 12 parts.

[0096] In some embodiments, the step of forming the color coating 112 includes:

[0097] The raw materials for preparing the mixed color coating 112 are mixed to form a color paste, which is then coated on the surface of the shaped rope head and cured to form the color coating 112.

[0098] In some embodiments, the viscosity of the color paste is 200 mPa·s to 800 mPa·s. Optionally, the viscosity of the color paste can be, but is not limited to, 200 mPa·s, 300 mPa·s, 400 mPa·s, 500 mPa·s, 600 mPa·s, 700 mPa·s, 800 mPa·s, or other parameters within the range of 200 mPa·s to 800 mPa·s.

[0099] In some embodiments, the raw materials for preparing the color coating 112 also include 8 to 18 parts of water by weight. The weight of water can be, but is not limited to, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18 parts or other parts within the range of 8 to 18.

[0100] In a second aspect, this application provides an embossed, impregnated rope end prepared using the above method.

[0101] The present application will be further described in detail below with reference to specific embodiments.

[0102] Unless otherwise specified, the raw materials used in the following specific embodiments and comparative examples are all commercially available products; the instruments used are all commercially available products; and the processes used are all conventionally selected by those skilled in the art unless otherwise specified.

[0103] Example 1

[0104] This embodiment provides an embossed, resin-impregnated rope end.

[0105] The embossed and impregnated rope end of this embodiment has an impregnation layer 110 with a substrate coating 111, a color coating 112, and a surface coating 113.

[0106] The preparation steps for embossed and resin-impregnated rope ends are as follows:

[0107] (1) Preparation of shaping rope ends

[0108] A 10mm wide polyester braided rope is used as the rope end, and the rope end is shaped by an ultrasonic machine to form an 8mm wide shaped rope end.

[0109] (2) Preparation of impregnation layer 110

[0110] The preparation steps of substrate coating 111 are as follows: The raw materials for preparing substrate coating 111, by mass, are 84.5 parts of aqueous polyurethane dispersion, 3 parts of aziridine curing agent, 12 parts of water, and 0.5 parts of defoamer. The aqueous polyurethane dispersion is added to a feeding tank, and water and aziridine curing agent are added under stirring. After uniform dispersion, defoamer is added and stirred. The mixture is allowed to stand to defoam, resulting in a substrate slurry with a viscosity of approximately 1500 mPa·s. The substrate slurry is coated onto the surface of the shaped rope end and cured at room temperature to form a resin-impregnated rope end precursor with substrate coating 111.

[0111] The preparation steps of the colored coating 112 are as follows: By mass, the raw materials for preparing the colored coating 112 are 78 parts of an aqueous polyurethane dispersion, 3 parts of a aziridine curing agent, 12 parts of water, 3 parts of blue paste, and 4 parts of black paste. The aqueous polyurethane dispersion is added to a feeding tank, and water and color paste are added while stirring. After uniform dispersion, the aziridine curing agent is added and stirred to obtain a color paste with a viscosity of approximately 300 mPa·s. The color paste is then coated onto the surface of the shaped rope end and cured at room temperature to form the colored coating 112.

[0112] The preparation steps of surface coating 113 are as follows: The raw materials for surface coating 113, by mass, are 48 parts of aqueous polyurethane dispersion, 1 part of aziridine curing agent, 49 parts of water, and 2 parts of silica. The aqueous polyurethane dispersion is added to a feeding tank, and water and silica are added under stirring. After uniform dispersion, the aziridine curing agent is added and stirred to obtain a surface slurry with a viscosity of approximately 300 mPa·s. The surface slurry is coated onto the surface of the impregnated rope head precursor with colored coating 112 and cured at room temperature to form impregnated layer 110, thus obtaining the impregnated rope head. The aqueous polyurethane dispersion, model HS069M matte aqueous polyurethane slurry, was purchased from Foshan Hesheng New Materials Co., Ltd.; the aziridine curing agent, model HS-011H, was purchased from Foshan Hesheng New Materials Co., Ltd.

[0113] (3) Forming the preset embossing

[0114] The high-frequency wave treatment using a high-frequency embossing machine forms a pre-set mold pattern on the end of the glue-impregnated rope, which is then naturally cooled to obtain the embossed glue-impregnated rope end.

[0115] Example 2

[0116] This embodiment provides an embossed, resin-impregnated rope end.

[0117] The impregnated layer 110 of the embossed impregnated rope head in this embodiment has a substrate coating 111, a coloring coating 112, and a surface coating 113. The slurry for the surface coating 113 and the substrate coating 111 uses the substrate slurry of Example 1.

[0118] The preparation steps for embossed and resin-impregnated rope ends are as follows:

[0119] (1) Preparation of shaping rope ends

[0120] A 10mm wide polyester braided rope is used as the rope end, and the rope end is shaped by an ultrasonic machine to form an 8mm wide shaped rope end.

[0121] (2) Preparation of impregnation layer 110

[0122] The preparation steps of substrate coating 111 are as follows: The raw materials for preparing substrate coating 111, by mass, are 84.5 parts of aqueous polyurethane dispersion, 3 parts of aziridine curing agent, 12 parts of water, and 0.5 parts of defoamer. The aqueous polyurethane dispersion is added to a feeding tank, and water and aziridine curing agent are added under stirring. After uniform dispersion, defoamer is added and stirred. The mixture is allowed to stand to defoam, resulting in a substrate slurry with a viscosity of approximately 1500 mPa·s. The substrate slurry is coated onto the surface of the shaped rope end and cured at room temperature to form a resin-impregnated rope end precursor with substrate coating 111.

[0123] The preparation steps of the colored coating 112 are as follows: By mass, the raw materials for preparing the colored coating 112 are 78 parts of an aqueous polyurethane dispersion, 3 parts of a aziridine curing agent, 12 parts of water, and 7 parts of a blue paste. The aqueous polyurethane dispersion is added to a feeding tank, and water and the color paste are added while stirring. After uniform dispersion, the aziridine curing agent is added and stirred to obtain a color paste with a viscosity of approximately 300 mPa·s. The color paste is then coated onto the surface of the shaped rope end and cured at room temperature to form the colored coating 112.

[0124] The preparation steps of surface coating 113 are as follows: The raw materials for surface coating 113, by mass, are 84.5 parts of aqueous polyurethane dispersion, 3 parts of aziridine curing agent, 12 parts of water, and 0.5 parts of defoamer. The aqueous polyurethane dispersion is added to a feeding tank, and water and aziridine curing agent are added under stirring. After uniform dispersion, defoamer is added and stirred. The mixture is allowed to stand to defoam, resulting in a surface slurry with a viscosity of approximately 1500 mPa·s. The surface slurry is then coated onto the surface of the impregnated rope head precursor with colored coating 112 and cured at room temperature to form impregnated layer 110, thus obtaining the impregnated rope head.

[0125] (3) Forming the preset embossing

[0126] The high-frequency wave treatment using a high-frequency embossing machine forms a pre-set mold pattern on the end of the glue-impregnated rope, which is then naturally cooled to obtain the embossed glue-impregnated rope end.

[0127] Example 3

[0128] This embodiment provides an embossed, resin-impregnated rope end.

[0129] The impregnation layer 110 of the embossed impregnated rope head in this embodiment has a substrate coating 111, a coloring coating 112, and a surface coating 113. The surface coating 113 and the substrate coating 111 are made of the surface coating 1 of Example 1.

[0130] The preparation steps for embossed and resin-impregnated rope ends are as follows:

[0131] (1) Preparation of shaping rope ends

[0132] A 10mm wide polyester braided rope is used as the rope end, and the rope end is shaped by an ultrasonic machine to form an 8mm wide shaped rope end.

[0133] (2) Preparation of impregnation layer 110

[0134] The preparation steps of substrate coating 111 are as follows: The raw materials for preparing substrate coating 111, by mass, are 48 parts of aqueous polyurethane dispersion, 1 part of aziridine curing agent, 49 parts of water, and 2 parts of silica. The aqueous polyurethane dispersion is added to a feeding tank, and water and silica are added under stirring. After uniform dispersion, the aziridine curing agent is added and stirred to obtain a surface slurry with a viscosity of approximately 300 mPa·s. The substrate slurry is coated onto the surface of the shaped rope end and cured at room temperature to form a resin-impregnated rope end precursor with substrate coating 111.

[0135] The preparation steps of the colored coating 112 are as follows: By mass, the raw materials for preparing the colored coating 112 are 78 parts of an aqueous polyurethane dispersion, 3 parts of a aziridine curing agent, 12 parts of water, and 7 parts of a blue paste. The aqueous polyurethane dispersion is added to a feeding tank, and water and the color paste are added while stirring. After uniform dispersion, the aziridine curing agent is added and stirred to obtain a color paste with a viscosity of approximately 300 mPa·s. The color paste is then coated onto the surface of the shaped rope end and cured at room temperature to form the colored coating 112.

[0136] The preparation steps of surface coating 113 are as follows: The raw materials for surface coating 113, by mass, are 48 parts of aqueous polyurethane dispersion, 1 part of aziridine curing agent, 49 parts of water, and 2 parts of silica. The aqueous polyurethane dispersion is added to a feeding tank, and water and silica are added under stirring. After uniform dispersion, the aziridine curing agent is added and stirred to obtain a surface slurry with a viscosity of approximately 300 mPa·s. The surface slurry is coated onto the surface of the impregnated rope head precursor with colored coating 112 and cured at room temperature to form impregnated layer 110, thus obtaining the impregnated rope head.

[0137] (3) Forming the preset embossing

[0138] The high-frequency wave treatment using a high-frequency embossing machine forms a pre-set mold pattern on the end of the glue-impregnated rope, which is then naturally cooled to obtain the embossed glue-impregnated rope end.

[0139] test

[0140] The embossing effect of the embossed resin-impregnated rope ends obtained in Examples 1-3 was observed using a magnifying glass. The embossed resin-impregnated rope end of Example 1 exhibited a superior embossing texture, with a smooth transition at the outer edge and a flat inner surface. Compared to Example 1, Example 2 showed a rougher texture at the outer edge, and the internal structure of the embossed texture in Example 3 showed slight deformation.

[0141] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A method for preparing an embossed, resin-impregnated rope end, characterized in that, Includes the following steps: Shape the rope end to obtain a shaped rope end; A resin-impregnated layer is formed on the surface of the molded rope end to obtain a resin-impregnated rope end. A preset embossing is formed on the dipped rope head by high-frequency wave treatment; The impregnation layer includes a substrate coating and a surface coating located on the side of the substrate coating away from the molded rope end; The steps for forming the impregnated layer include: The raw materials for preparing the substrate coating are mixed to form a substrate slurry. The substrate slurry is then coated on the surface of the molded rope head and cured to form a resin-impregnated rope head precursor with the substrate coating. The raw materials for preparing the surface coating are mixed to form a surface slurry. The surface slurry is then coated on the surface of the impregnated rope head precursor and cured to form the impregnated layer. Before applying the surface slurry, the step of forming a colored coating on the side of the substrate coating away from the molding rope head is also included; The substrate coating comprises, by weight parts, the following raw materials: 80-90 parts of waterborne polyurethane dispersion; and Curing agent I: 2 to 5 parts; The surface coating comprises, by weight, the following raw materials: 40 to 56 parts of waterborne polyurethane dispersion; 0.5 to 4 parts of silicon dioxide; and Hardener II: 0.5 to 1.5 parts; The coloring coating comprises, by weight parts, the following raw materials: 70-85 parts of waterborne polyurethane dispersion; Curing agent III 2 to 5 parts; and 3 to 12 parts colorant; The viscosity of the substrate slurry is 1200 mPa·s to 1800 mPa·s, and the viscosity of the surface slurry is 200 mPa·s to 400 mPa·s.

2. The method for preparing embossed and impregnated rope ends according to claim 1, characterized in that, The steps for forming the colored coating include: The raw materials for preparing the coloring coating are mixed to form a color paste, which is then applied to the surface of the molded rope end and cured to form the coloring coating.

3. The method for preparing embossed and impregnated rope ends according to claim 2, characterized in that, The viscosity of the color paste is 200 mPa·s to 400 mPa·s.

4. The method for preparing embossed and impregnated rope ends according to claim 1, characterized in that, The curing agent I includes one or more of isocyanate curing agents and aziridine curing agents.

5. The method for preparing embossed and impregnated rope ends according to claim 1, characterized in that, The curing agent II includes one or more of isocyanate curing agents and aziridine curing agents.

6. The method for preparing embossed and impregnated rope ends according to claim 1, characterized in that, The curing agent III includes one or more of isocyanate curing agents and aziridine curing agents.

7. The method for preparing embossed and impregnated rope ends according to any one of claims 1 to 6, characterized in that, The high-frequency wave processing is performed using a high-frequency indentation machine.

8. The method for preparing embossed and impregnated rope ends according to any one of claims 1 to 6, characterized in that, The molding is performed using an ultrasonic machine.

9. An embossed, resin-impregnated rope end, characterized in that, It is prepared by the method of any one of claims 1 to 8.

Citation Information

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