Temperature uniformity control mechanism of vacuum high-temperature electric heating press
By designing a temperature uniformity control mechanism in a vacuum high-temperature electric heating press, and using technical means such as hydraulic telescopic rods, circulation pumps and stirring blades, the problem of uneven temperature distribution is solved, the temperature uniformity during the hot pressing process is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510218433.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The temperature distribution in the vacuum high-temperature electric heating press is uneven, resulting in inconsistent reaction degrees of various parts of the material during the pressing process, resulting in local performance differences in the product and affecting product quality and reliability.
A temperature uniformity control mechanism for vacuum high-temperature electric heating press is designed. Through the cooperation of the mobile mechanism and the hot press mechanism, the hydraulic telescopic rod, circulation pump, stirring blade and a variety of temperature sensors are used to achieve uniform temperature distribution and real-time monitoring.
It effectively improves the uniformity of heat distribution of the hot press plate, ensures the uniformity of temperature during the hot pressing process, improves product quality and production efficiency, and reduces manual intervention costs.
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Figure CN119974628A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric heating presses, and in particular to a temperature uniformity control mechanism for a vacuum high-temperature electric heating press. Background Art
[0002] In many industrial production fields, such as new material research and development, electronic component manufacturing, and aerospace material processing, vacuum high-temperature electric heating presses play a vital role. They can perform high-temperature pressing on materials in a vacuum environment, which helps to eliminate the interference of air on material properties. At the same time, high temperature and high pressure conditions are used to induce specific physical or chemical changes in materials to meet the strict requirements of various high-end products for material performance.
[0003] In these application scenarios, the uniformity of the temperature inside the press is a key factor affecting product quality. If the temperature distribution is uneven, the reaction degree of each part of the material during the pressing process will be inconsistent, which will lead to local performance differences in the product, such as uneven hardness and strength. These quality defects will not only reduce the product yield and increase production costs, but may also affect the reliability and stability of the product in actual use.
[0004] To this end, we provide a temperature uniformity control mechanism for a vacuum high-temperature electric heating press to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a temperature uniformity control mechanism for a vacuum high-temperature electric heating press, which solves the problem of uneven temperature distribution inside the temperature uniformity control mechanism for a vacuum high-temperature electric heating press in the prior art through the cooperation of a moving mechanism and a hot pressing mechanism.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention discloses a temperature uniformity control mechanism of a vacuum high-temperature electric heating press, comprising a horizontal plate, a placing plate is arranged on one side of the top of the horizontal plate, a moving mechanism is arranged between the horizontal plate and the placing plate, a supporting mechanism is fixedly connected to the bottom of the horizontal plate, a column is fixedly connected to one side of the top of the horizontal plate, a top plate is fixedly connected to the top of the column, a hydraulic telescopic rod is arranged through the top of the top plate, a moving plate is fixedly connected to the output end of the hydraulic telescopic rod, the column is arranged through the four sides of the moving plate, the column is slidably connected to the moving plate, both sides of the bottom of the moving plate are fixedly connected to supporting plates, and a hot pressing mechanism is fixedly connected to the bottom of the supporting plate; the hot pressing mechanism comprises a box body, the box body is fixed to the bottom of the supporting plate, an electric heating plate is fixedly connected to the top of the inner cavity of the box body, a hot pressing plate is arranged through the bottom of the box body, a heat-conducting fluid medium is arranged in the inner cavity of the box body, a uniformly distributed heat-conducting plate is fixedly connected between the electric heating plate and the hot pressing plate, a circulating pump is fixedly connected to one side of the top of the box body, one side of the circulating pump is communicated with one side of the top of the box body, and the other side of the circulating pump is communicated with the other side of the top of the box body The inner wall of the box body is connected with a rotating rod through a bearing, and a uniformly distributed stirring blade is fixedly connected to the surface of the rotating rod. A worm gear is fixedly sleeved on the surface of the rotating rod. A worm is movably connected to the top of the inner cavity of the box body through a bearing, and a first gear is fixedly connected to the top of the worm gear. A first motor is fixedly connected to the top of one side of the box body, and a second gear is fixedly connected to the output end of the first motor. The first gear is meshed with the second gear. The bottom of both sides of the inner cavity of the box body are fixedly connected with uniformly distributed temperature sensors. The moving mechanism can realize the movement of the placement plate position, which is convenient for loading and unloading or adjusting the pressing position; the supporting mechanism provides stable support for the entire device; the hydraulic telescopic rod drives the moving plate and the hot pressing mechanism to move up and down to realize the hot pressing operation. The electric heating plate in the hot pressing mechanism heats the heat-conducting fluid medium, and the heat is evenly transferred to the hot pressing plate through the heat-conducting plate. The circulating pump promotes the circulation of the heat-conducting fluid medium, further improving the temperature uniformity. The stirring blade stirs the heat-conducting fluid medium driven by the rotating rod to make the temperature distribution more uniform. The temperature sensor monitors the temperature in real time to provide data support for temperature control.
[0007] The present invention is further configured as follows: the moving mechanism includes a fixed seat, a first electric telescopic rod is fixedly connected to one side of the fixed seat, a connecting plate is fixedly connected to the output end of the first electric telescopic rod, one side of the connecting plate is fixedly connected to one side of the placement plate, and the moving mechanism adopts the first electric telescopic rod to cooperate with the fixed seat and the connecting plate. The structure is simple, and the linear movement of the placement plate can be accurately controlled, so that the material to be hot pressed can be accurately delivered to the hot pressing position.
[0008] The present invention is further configured such that a distance measuring sensor is fixedly connected to the other side of the top of the horizontal plate, and a horizontal groove is opened on the top of the horizontal plate to cooperate with the movement of the connecting plate. The distance measuring sensor can monitor the moving distance of the connecting plate and provide feedback control for the moving mechanism to ensure the movement accuracy of the placement plate. The design of the horizontal groove makes the connecting plate move more smoothly and prevents deviation.
[0009] The present invention is further configured such that the supporting mechanism includes a vertical rod, the top of the vertical rod is fixed to the bottom of the horizontal plate, the bottom of the vertical rod is fixedly connected to the bottom plate, and reinforcing plates are fixedly connected between the vertical rods. The vertical rod, the bottom plate and the reinforcing plates of the supporting mechanism work together to enhance the stability of the entire device, which can withstand the pressure and vibration during the hot pressing process and ensure the smooth progress of the hot pressing operation.
[0010] The present invention is further configured such that movable sleeves are provided on both sides of the top of the top plate, a movable rod is provided in the inner cavity of the movable sleeve, and the bottom of the movable rod is fixedly connected to the top of the movable plate. The configuration of the movable sleeve and the movable rod, on the one hand, guides the up and down movement of the movable plate to ensure the vertical up and down movement of the movable plate, and on the other hand, enhances the stability of the movable plate during movement to avoid shaking.
[0011] The present invention is further configured such that a second electric telescopic rod is provided through one side of the top of the top plate, the output end of the second electric telescopic rod is fixedly connected to the first adjusting mechanism, the bottom of the first adjusting mechanism is fixedly connected to the second adjusting mechanism, and the other side of the top of the top plate is fixedly connected to a circuit control mechanism, the second electric telescopic rod can adjust the height of the first adjusting mechanism and the second adjusting mechanism, the first adjusting mechanism can adjust the angle of the infrared temperature monitoring sensor, and the second adjusting mechanism further fine-tunes its position, so that the temperature of the hot pressing area can be monitored from different angles and positions to obtain more comprehensive temperature information.
[0012] The present invention is further configured as follows: the first adjustment mechanism includes an adjustment box, the adjustment box is fixed to the output end of the second electric telescopic rod, the inner wall of the adjustment box is movably connected to the first transmission rod through a bearing, a third gear is fixedly sleeved on the surface of the first transmission rod and located outside the adjustment box, the inner wall of the adjustment box is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a fourth gear, the fourth gear is meshed with the third gear, the fourth gear is driven to rotate by the second motor, the fourth gear drives the third gear to rotate, and the third gear drives the first transmission rod to rotate, thereby accurately controlling the angle of the infrared temperature monitoring sensor to meet the temperature monitoring requirements at different positions.
[0013] The present invention is further configured such that the second adjustment mechanism includes a fixed plate, the fixed plate is fixed to the bottom of the first transmission rod, a connecting block is fixedly connected to one side of the bottom of the fixed plate, the bottom of the connecting block is movably connected to an infrared temperature monitoring sensor through a rotating rod, a third electric telescopic rod is fixedly connected to the bottom of the fixed plate, an output end of the third electric telescopic rod is movably connected to the second transmission rod through a rotating rod, and the bottom of the second transmission rod is movably connected to one side of the top of the infrared temperature monitoring sensor through a bearing.
[0014] The present invention is further configured as follows: the circuit control mechanism includes a connecting seat, the connecting seat is fixed to one side of the top plate, a control box is fixedly connected to one side of the connecting seat, a power supply is fixedly connected to the bottom of the inner cavity of the control box, a controller is fixedly connected to the top of the power supply and located in the inner cavity of the control box, a control panel is fixedly connected to the top of the front of the control box, and an inspection panel is fixedly connected to the back of the control box by bolts. The power supply is used for power supply, and the controller is used for circuit control. The control panel facilitates the operator to set parameters and perform operation control, and the inspection panel facilitates the inspection and maintenance of internal components, making the control and maintenance of the entire device more convenient.
[0015] The present invention is further configured such that a support block is fixedly connected to the top of the horizontal plate, a sliding rod is fixedly connected to the opposite side of the support block, a sliding sleeve is slidably connected to the surface of the sliding rod, and the surface of the sliding sleeve is fixedly connected to the surface of the placing plate. The combination of the support block, the sliding rod and the sliding sleeve provides auxiliary support and guidance for the movement of the placing plate, further improves the stability and accuracy of the movement of the placing plate, and ensures the accuracy of the hot pressing position.
[0016] The present invention has the following beneficial effects: In terms of temperature monitoring and control, the present invention adopts a dual monitoring method. On the one hand, the infrared temperature monitoring sensor can be adjusted in multiple directions to perform comprehensive real-time visual temperature monitoring of the hot pressing plate; on the other hand, the temperature sensors evenly distributed in the box monitor the temperature of the heat transfer fluid medium in real time. The two methods are combined to achieve accurate monitoring. Once uneven temperature is detected, the controller can quickly and automatically control the circulation pump and the first motor. The circulation pump circulates the heat transfer fluid medium, and the first motor drives the stirring blade to stir, thereby effectively improving the uniformity of heat distribution on the hot pressing plate.
[0017] When the temperature is evenly distributed, the hydraulic telescopic rod can be smoothly started to drive the hot pressing mechanism and the placement plate to cooperate with each other to perform hot pressing processing on the workpiece. The whole process has a high degree of automation. From temperature monitoring and adjustment to hot pressing operation, each link cooperates closely to ensure temperature uniformity during the hot pressing process, improve product quality, improve production efficiency, and reduce manual intervention costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0019] Figure 1 It is a structural stereogram of a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 2 It is a rear perspective diagram of a partial mechanism in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 3 It is a cutaway perspective view of a box in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 4 It is a three-dimensional diagram of the second adjustment mechanism in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 5 It is a three-dimensional diagram of a first regulating mechanism in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 6 It is a three-dimensional diagram of a circuit control mechanism in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 7 It is a three-dimensional diagram of the connection between the moving plate and the column in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Figure 8 A three-dimensional diagram of a moving mechanism in a temperature uniformity control mechanism of a vacuum high-temperature electric heating press; Fig. 9 It is a three-dimensional diagram of the supporting mechanism in the temperature uniformity control mechanism of a vacuum high-temperature electric heating press.
[0020] In the attached drawings: 1, horizontal plate; 2, placement plate; 3, moving mechanism; 4, supporting mechanism; 5, column; 6, top plate; 7, hydraulic telescopic rod; 8, moving plate; 9, supporting plate; 10, hot pressing mechanism; 101, box; 102, electric heating plate; 103, hot pressing plate; 104, heat conducting plate; 105, circulating pump; 1011, rotating rod; 1012, stirring blade; 1013, worm gear; 1014, worm; 1015, first gear; 1016, first motor; 1017, second gear; 1018, temperature sensor; 301, fixing seat; 302, first electric telescopic rod; 303, connecting plate; 11, distance measuring sensor; 12, horizontal groove; 401, vertical rod; 402 , bottom plate; 403, reinforcement plate; 601, movable sleeve; 602, movable rod; 13, second electric telescopic rod; 14, first adjustment mechanism; 15, second adjustment mechanism; 16, circuit control mechanism; 141, adjustment box; 142, first transmission rod; 143, third gear; 144, second motor; 145, fourth gear; 151, fixed plate; 152, connecting block; 153, infrared temperature monitoring sensor; 154, third electric telescopic rod; 155, second transmission rod; 161, connecting seat; 162, control box; 163, power supply; 164, controller; 165, control panel; 166, inspection panel; 304, support block; 305, slide rod; 306, sliding sleeve. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Specific embodiment 1
[0022] See also Figure 1-Figure 9The present invention discloses a temperature uniformity control mechanism for a vacuum high-temperature electric heating press, comprising a horizontal plate 1, a placing plate 2 is arranged on one side of the top of the horizontal plate 1, a moving mechanism 3 is arranged between the horizontal plate 1 and the placing plate 2, a supporting mechanism 4 is fixedly connected to the bottom of the horizontal plate 1, a column 5 is fixedly connected to one side of the top of the horizontal plate 1, a top plate 6 is fixedly connected to the top of the column 5, a hydraulic telescopic rod 7 is penetrated through the top of the top plate 6, a moving plate 8 is fixedly connected to the output end of the hydraulic telescopic rod 7, the column 5 is penetrated and arranged around the moving plate 8, the column 5 is slidably connected to the moving plate 8, both sides of the bottom of the moving plate 8 are fixedly connected to supporting plates 9, and a hot pressing mechanism 10 is fixedly connected to the bottom of the supporting plate 9; the hot pressing mechanism 10 comprises a box body 101, the box body 101 is fixed to the bottom of the supporting plate 9, an electric heating plate 102 is fixedly connected to the top of the inner cavity of the box body 101, a hot pressing plate 103 is penetrated through the bottom of the box body 101, a heat-conducting fluid medium is arranged in the inner cavity of the box body 101, and the electric heating plate 102 and the hot pressing medium are connected to the hot pressing medium. A uniformly distributed heat conducting plate 104 is fixedly connected between the plates 103, a circulating pump 105 is fixedly connected to one side of the top of the box 101, one side of the circulating pump 105 is communicated with one side of the top of the box 101, and the other side of the circulating pump 105 is communicated with the other side of the top of the box 101; a rotating rod 1011 is movably connected to the inner wall of the box 101 through a bearing, a uniformly distributed stirring blade 1012 is fixedly connected to the surface of the rotating rod 1011, a worm gear 1013 is fixedly sleeved on the surface of the rotating rod 1011, a worm 1014 is movably connected to the top of the inner cavity of the box 101 through a bearing, a first gear 1015 is fixedly connected to the top of the worm 1014, a first motor 1016 is fixedly connected to the top of one side of the box 101, a second gear 1017 is fixedly connected to the output end of the first motor 1016, the first gear 1015 is meshed with the second gear 1017, and uniformly distributed temperature sensors 1018 are fixedly connected to the bottom of both sides of the inner cavity of the box 101.
[0023] Specifically: the moving mechanism 3 can realize the movement of the placement plate 2, which is convenient for loading and unloading or adjusting the pressing position; the supporting mechanism 4 provides stable support for the entire device; the hydraulic telescopic rod 7 drives the moving plate 8 and the hot pressing mechanism 10 to move up and down to realize the hot pressing operation, and the electric heating plate 102 in the hot pressing mechanism 10 heats the heat-conducting fluid medium, and transfers the heat evenly to the hot pressing plate 103 through the heat-conducting plate 104. The circulating pump 105 promotes the circulation of the heat-conducting fluid medium to further improve the temperature uniformity. The stirring blade 1012 stirs the heat-conducting fluid medium under the drive of the rotating rod 1011 to make the temperature distribution more uniform. The temperature sensor 1018 monitors the temperature in real time to provide data support for temperature control. Specific embodiment 2
[0024] See also Figure 1-Figure 9On the basis of the first specific embodiment, the moving mechanism 3 includes a fixed seat 301, one side of the fixed seat 301 is fixedly connected to the first electric telescopic rod 302, the output end of the first electric telescopic rod 302 is fixedly connected to the connecting plate 303, one side of the connecting plate 303 is fixedly connected to one side of the placement plate 2, the other side of the top of the horizontal plate 1 is fixedly connected to the distance sensor 11, the top of the horizontal plate 1 is provided with a horizontal groove 12 that cooperates with the movement of the connecting plate 303, the supporting mechanism 4 includes a vertical rod 401, the top of the vertical rod 401 is fixed to the bottom of the horizontal plate 1, the bottom of the vertical rod 401 is fixedly connected to the bottom plate 402, the vertical rods 401 are fixedly connected to the reinforcing plates 403, and the top of the top plate 6 is provided with moving sleeves 601 on both sides. 01 The inner cavity is provided with a moving rod 602, the bottom of the moving rod 602 is fixedly connected to the top of the moving plate 8, a second electric telescopic rod 13 is penetrated on one side of the top of the top plate 6, the output end of the second electric telescopic rod 13 is fixedly connected to the first adjustment mechanism 14, the bottom of the first adjustment mechanism 14 is fixedly connected to the second adjustment mechanism 15, the other side of the top of the top plate 6 is fixedly connected to the circuit control mechanism 16, the first adjustment mechanism 14 includes an adjustment box 141, the adjustment box 141 is fixed to the output end of the second electric telescopic rod 13, the inner wall of the adjustment box 141 is movably connected to the first transmission rod 142 through a bearing, the surface of the first transmission rod 142 and located on the outside of the adjustment box 141 is fixedly sleeved with a third gear 143, the adjustment box The inner wall of 141 is fixedly connected to a second motor 144, and the output end of the second motor 144 is fixedly connected to a fourth gear 145, and the fourth gear 145 is meshed with the third gear 143. The second adjustment mechanism 15 includes a fixed plate 151, and the fixed plate 151 is fixed to the bottom of the first transmission rod 142. A connecting block 152 is fixedly connected to one side of the bottom of the fixed plate 151. The bottom of the connecting block 152 is movably connected to an infrared temperature monitoring sensor 153 through a rotating rod. A third electric telescopic rod 154 is fixedly connected to the bottom of the fixed plate 151, and the output end of the third electric telescopic rod 154 is movably connected to the second transmission rod 155 through a rotating rod. The bottom of the second transmission rod 155 is connected to one side of the top of the infrared temperature monitoring sensor 153. Through the movable connection of the bearing, the circuit control mechanism 16 includes a connecting seat 161, the connecting seat 161 is fixed to one side of the top plate 6, a control box 162 is fixedly connected to one side of the connecting seat 161, a power supply 163 is fixedly connected to the bottom of the inner cavity of the control box 162, a controller 164 is fixedly connected to the top of the power supply 163 and located in the inner cavity of the control box 162, a control panel 165 is fixedly connected to the top of the front of the control box 162, an inspection plate 166 is fixedly connected to the back of the control box 162 by bolts, a support block 304 is fixedly connected to the top of the cross plate 1, a sliding rod 305 is fixedly connected to the opposite side of the support block 304, a sliding sleeve 306 is slidably connected to the surface of the sliding rod 305, and the surface of the sliding sleeve 306 is fixedly connected to the surface of the placement plate 2.
[0025] Specifically: the moving mechanism 3 adopts the first electric telescopic rod 302 to cooperate with the fixed seat 301 and the connecting plate 303. The structure is simple and can accurately control the linear movement of the placement plate 2, so as to facilitate the accurate delivery of the hot pressing material to the hot pressing position. The distance sensor 11 can monitor the moving distance of the connecting plate 303 and provide feedback control for the moving mechanism 3 to ensure the moving accuracy of the placement plate 2. The design of the horizontal groove 12 makes the connecting plate 303 move more smoothly and prevents deviation. The vertical rod 401, the bottom plate 402 and the reinforcing plate 403 of the supporting mechanism 4 work together to enhance the stability of the entire device. The movable sleeve 601 and the movable rod 602 are arranged to guide the up and down movement of the movable plate 8, ensuring the vertical up and down movement of the movable plate 8, and on the other hand, enhance the stability of the movable plate 8 during movement to avoid shaking. The second electric telescopic rod 13 can adjust the height of the first adjusting mechanism 14 and the second adjusting mechanism 15. The first adjusting mechanism 14 can adjust the angle of the infrared temperature monitoring sensor 153, and the second adjusting mechanism 15 can further fine-tune its position. The temperature of the hot pressing area is monitored from different angles and positions to obtain more comprehensive temperature information. The fourth gear 145 is driven to rotate by the second motor 144, and the fourth gear 145 drives the third gear 143 to rotate. The third gear 143 drives the first transmission rod 142 to rotate, so as to accurately control the angle of the infrared temperature monitoring sensor 153 to meet the temperature monitoring requirements at different positions. The second transmission rod 155 is driven by the third electric telescopic rod 154 to fine-tune the position of the infrared temperature monitoring sensor 153. Combined with the movable connection of the rotating rod at the connecting block 152, the monitoring angle and position can be flexibly adjusted to improve the accuracy of temperature monitoring. The power supply 163 is used for power supply, the controller 164 is used for circuit control, the control panel 165 is convenient for operators to set parameters and control operations, and the inspection plate 166 is convenient for inspection and maintenance of internal components, making the control and maintenance of the entire device more convenient. The combination of the support block 304, the sliding rod 305 and the sliding sleeve 306 provides auxiliary support and guidance for the movement of the placement plate 2, further improves the stability and accuracy of the movement of the placement plate 2, and ensures the accuracy of the hot pressing position. Specific embodiment three
[0026] A vacuum high-temperature electric heating press is used to perform hot pressing of a composite material workpiece, which needs to be pressed under high temperature and high pressure conditions to improve its physical properties.
[0027] Equipment preparation: First, use the temperature uniformity control mechanism of the vacuum high temperature electric heating press described. Place the equipment in a suitable location, ensure that it is placed horizontally, and have enough space around it for operation and maintenance. Check whether each component is firmly installed, and connect the power supply 163 and control lines.
[0028] Steps: Place the workpiece: The moving mechanism 3 is started, and the specific operation is to control the first electric telescopic rod 302, and send a signal to the first electric telescopic rod 302 through the controller 164 to extend or shorten it, push the connecting plate 303, drive the placement plate 2 to slide on the horizontal plate 1, and accurately place the workpiece on the placement plate 2. The distance sensor 11 will monitor the position of the placement plate 2 in real time to ensure that the placement plate 2 reaches the predetermined position. At the same time, the cooperation of the sliding rod 305 and the sliding sleeve 306 ensures that the placement plate 2 moves smoothly to prevent the workpiece from shifting during the placement process.
[0029] Temperature uniformity control during heating: The electric heating plate 102 is started, and a start signal is sent to the electric heating plate 102 through the controller 164 in the circuit control mechanism 16, and the electric heating plate 102 starts to work and heats the heat-conducting fluid medium in the box 101. The heat is transferred to the hot pressing plate 103 through the evenly distributed heat-conducting plate 104, and the hot pressing plate 103 is heated.
[0030] At the same time, the position and angle adjustment procedure of the infrared temperature monitoring sensor 153 is started: First, the second electric telescopic rod 13 is started, and the second electric telescopic rod 13 is extended or shortened, driving the first adjustment mechanism 14 and the second adjustment mechanism 15 to move up and down, and adjusting the height of the infrared temperature monitoring sensor 153 to reach a suitable monitoring height to cover the entire area of the hot pressing plate 103.
[0031] Next, the second motor 144 is started, and the second motor 144 drives the fourth gear 145 to rotate. Through the meshing of the gears, the third gear 143 and the first transmission rod 142 rotate accordingly, thereby driving the infrared temperature monitoring sensor 153 to rotate horizontally.
[0032] Finally, the third electric telescopic rod 154 is started, and the third electric telescopic rod 154 pushes the second transmission rod 155 to move, so that the infrared temperature monitoring sensor 153 swings with the bottom of the connecting block 152 as the center, completes the vertical angle adjustment, and realizes all-round monitoring of the hot pressing plate 103.
[0033] The temperature sensors 1018 evenly distributed inside the box 101 will monitor the temperature of the heat transfer fluid medium in real time. These temperature sensors 1018 will feed back the detected temperature data to the controller 164, and the controller 164 will compare the data differences of each temperature sensor 1018 to determine whether the temperature is uniform.
[0034] If the controller 164 finds that the temperature is uneven, it will automatically start the circulation pump 105 and the first motor 1016: The circulation pump 105 starts to work, extracts the heat transfer fluid medium from one side of the box body 101, and transports it to the other side through the pipeline, so as to realize the circulation flow of the heat transfer fluid medium and promote uniform heat distribution.
[0035] The first motor 1016 drives the second gear 1017, which in turn drives the first gear 1015, the worm 1014, the worm wheel 1013 and the rotating rod 1011 to rotate, and the stirring blade 1012 on the rotating rod 1011 starts to stir the heat transfer fluid medium, and the temperature of the heat transfer fluid medium is made more uniform through the stirring effect.
[0036] The controller 164 will continue to receive data from the infrared temperature monitoring sensor 153 and the temperature sensor 1018. Once the temperature distribution reaches a uniform state, the first motor 1016 and the circulation pump 105 will be automatically turned off to stop the stirring and circulation operations of the heat transfer fluid medium.
[0037] Hot pressing: When the temperature is evenly distributed, the controller 164 sends a start signal to the hydraulic telescopic rod 7, and the hydraulic telescopic rod 7 starts to work and extends downward. The hydraulic telescopic rod 7 drives the moving plate 8 to slide downward along the column 5, and the moving rod 602 and the moving sleeve 601 ensure the vertical movement of the moving plate 8. The moving plate 8 drives the supporting plate 9 and the hot pressing mechanism 10 to move downward as a whole, and the hot pressing plate 103 of the hot pressing mechanism 10 performs hot pressing processing on the workpiece placed on the placing plate 2.
[0038] Process monitoring and adjustment: During the hot pressing process, the infrared temperature monitoring sensor 153 and the temperature sensor 1018 continue to monitor the temperature. If temperature fluctuations or unevenness occur, the controller 164 can restart the circulation pump 105 and the first motor 1016 according to a preset program to adjust the temperature to ensure temperature uniformity throughout the hot pressing process.
[0039] Heat pressing completed: After the hot pressing operation is completed, the hydraulic telescopic rod 7 retracts, driving the hot pressing mechanism 10 to rise, and the moving mechanism 3 moves the placement plate 2 to a suitable position, so that the operator can take out the processed workpiece.
[0040] The working principle of the present invention is as follows: the electric heating plate 102 is started, and the electric heating plate 102 works to heat the heat-conducting fluid medium. The heat-conducting fluid medium cooperates with the heat-conducting plate 104 to transfer heat to the hot pressing plate 103, so as to heat the hot pressing plate 103. The use position and monitoring angle of the infrared temperature monitoring sensor 153 are adjusted. First, the second electric telescopic rod 13 is started, and the second electric telescopic rod 13 works to drive the first adjustment mechanism 14 and the second adjustment mechanism 15 to move up and down, so as to adjust the use height of the infrared temperature monitoring sensor 153. After the height is adjusted, the second motor 144 is started first, and the second motor 144 works to drive the fourth gear 145 to rotate, and the fourth gear 145 drives the third gear 143 to rotate, and the third gear 143 drives the fourth gear 145 to rotate. A transmission rod 142 rotates, and the first transmission rod 142 drives the second adjustment mechanism 15 and the infrared temperature monitoring sensor 153 to rotate, so as to adjust the horizontal angle of the infrared temperature monitoring sensor 153, and then start the third electric telescopic rod 154, and the third electric telescopic rod 154 drives the second transmission rod 155 to move, and the second transmission rod 155 drives the infrared temperature monitoring sensor 153 to swing with the bottom of the connecting block 152 as the center of the circle, so as to adjust the vertical angle of the infrared temperature monitoring sensor 153. Through multi-directional adjustment, it is ensured that the infrared temperature monitoring sensor 153 can fully monitor the hot pressing plate 103, and the infrared temperature monitoring sensor 153 performs real-time visual monitoring of the temperature distribution, so as to timely discover and adjust the temperature unevenness. The temperature of the heat transfer fluid medium in the box 101 is monitored in real time through the temperature sensors 1018 evenly distributed inside the box 101, and the differences between the monitoring values of each temperature sensor 1018 are compared to determine whether the temperature is evenly distributed. The two temperature monitoring methods can achieve accurate monitoring. When the infrared temperature monitoring sensor 153 or the temperature sensor 1018 detects that the temperature is unevenly distributed, the controller 164 automatically controls the first motor 1016 and the circulating pump 105 to work. The circulating pump 105 works to circulate the heat transfer fluid medium in the inner cavity of the box 101, thereby improving the uniformity of heat distribution on the hot pressing plate 103. The first motor 1016 drives the second gear 1017 to rotate, and the second gear 1017 The first gear 1015 is driven to rotate, and the first gear 1015 drives the worm 1014 to rotate. The worm 1014 drives the worm wheel 1013 to rotate. The worm wheel 1013 drives the rotating rod 1011 to rotate. The rotating rod 1011 drives the stirring blade 1012 to rotate. The evenly distributed stirring blade 1012 stirs and mixes the heat transfer fluid medium, thereby further improving the uniformity of heat distribution on the hot pressing plate 103. When the temperature is evenly distributed, the controller 164 automatically controls the first motor 1016 and the circulating pump 105 to stop working, and starts the hydraulic telescopic rod 7. The hydraulic telescopic rod 7 drives the movable plate 8 to move downward, and the movable plate 8 drives the support plate 9 and the hot pressing mechanism 10 to move downward. The hot pressing mechanism 10 cooperates with the placement plate 2 to perform hot pressing processing on the workpiece.
[0041] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can better understand and utilize the present invention.
Claims
1. A temperature uniformity control mechanism for a vacuum high-temperature electric heating press, comprising a horizontal plate (1), characterized in that: A placement plate (2) is arranged on one side of the top of the transverse plate (1), a moving mechanism (3) is arranged between the transverse plate (1) and the placement plate (2), a supporting mechanism (4) is fixedly connected to the bottom of the transverse plate (1), a column (5) is fixedly connected to one side of the top of the transverse plate (1), a top plate (6) is fixedly connected to the top of the column (5), a hydraulic telescopic rod (7) is arranged through the top of the top plate (6), a moving plate (8) is fixedly connected to the output end of the hydraulic telescopic rod (7), the column (5) is arranged through the four sides of the moving plate (8), the column (5) is slidably connected to the moving plate (8), both sides of the bottom of the moving plate (8) are fixedly connected to support plates (9), and the bottom of the support plate (9) is fixedly connected to a hot pressing mechanism (10); The hot pressing mechanism (10) comprises a box (101), the box (101) is fixed to the bottom of the support plate (9), an electric heating plate (102) is fixedly connected to the top of the inner cavity of the box (101), a hot pressing plate (103) is arranged through the bottom of the box (101), a heat transfer fluid medium is arranged in the inner cavity of the box (101), a uniformly distributed heat transfer plate (104) is fixedly connected between the electric heating plate (102) and the hot pressing plate (103), a circulating pump (105) is fixedly connected to one side of the top of the box (101), one side of the circulating pump (105) is connected to one side of the top of the box (101), and the other side of the circulating pump (105) is connected to the other side of the top of the box (101); The inner wall of the box body (101) is movably connected to a rotating rod (1011) via a bearing, and evenly distributed stirring blades (1012) are fixedly connected to the surface of the rotating rod (1011). A worm gear (1013) is fixedly sleeved on the surface of the rotating rod (1011). A worm (1014) is movably connected to the top of the inner cavity of the box body (101) via a bearing, and a first gear (1015) is fixedly connected to the top of the worm gear (1014). A first motor (1016) is fixedly connected to the top of one side of the box body (101), and a second gear (1017) is fixedly connected to the output end of the first motor (1016). The first gear (1015) meshes with the second gear (1017), and evenly distributed temperature sensors (1018) are fixedly connected to the bottoms of both sides of the inner cavity of the box body (101).
2. A temperature uniformity control mechanism for a vacuum high-temperature electric heating press according to claim 1, characterized in that: The moving mechanism (3) comprises a fixed seat (301), one side of the fixed seat (301) being fixedly connected to a first electric telescopic rod (302), an output end of the first electric telescopic rod (302) being fixedly connected to a connecting plate (303), and one side of the connecting plate (303) being fixedly connected to one side of the placement plate (2).
3. The temperature uniformity control mechanism of a vacuum high-temperature electric heating press according to claim 1, characterized in that: A distance measuring sensor (11) is fixedly connected to the other side of the top of the transverse plate (1), and a transverse groove (12) is provided on the top of the transverse plate (1) to cooperate with the movement of the connecting plate (303).
4. The temperature uniformity control mechanism of a vacuum high-temperature electric heating press according to claim 1, characterized in that: The support mechanism (4) comprises a vertical rod (401), the top of the vertical rod (401) is fixed to the bottom of the horizontal plate (1), the bottom of the vertical rod (401) is fixedly connected to a bottom plate (402), and a reinforcing plate (403) is fixedly connected between the vertical rods (401).
5. The temperature uniformity control mechanism of a vacuum high-temperature electric heating press according to claim 1, characterized in that: A moving sleeve (601) is provided through both sides of the top of the top plate (6), a moving rod (602) is provided in the inner cavity of the moving sleeve (601), and the bottom of the moving rod (602) is fixedly connected to the top of the moving plate (8).
6. A temperature uniformity control mechanism for a vacuum high-temperature electric heating press according to claim 1, characterized in that: A second electric telescopic rod (13) is provided through one side of the top of the top plate (6); an output end of the second electric telescopic rod (13) is fixedly connected to a first adjustment mechanism (14); a bottom of the first adjustment mechanism (14) is fixedly connected to a second adjustment mechanism (15); and a circuit control mechanism (16) is fixedly connected to the other side of the top of the top plate (6).
7. A temperature uniformity control mechanism for a vacuum high-temperature electric heating press according to claim 6, characterized in that: The first adjustment mechanism (14) comprises an adjustment box (141), the adjustment box (141) being fixed to the output end of the second electric telescopic rod (13), the inner wall of the adjustment box (141) being movably connected to a first transmission rod (142) via a bearing, a third gear (143) being fixedly sleeved on the surface of the first transmission rod (142) and located outside the adjustment box (141), the inner wall of the adjustment box (141) being fixedly connected to a second motor (144), the output end of the second motor (144) being fixedly connected to a fourth gear (145), the fourth gear (145) being meshed with the third gear (143).
8. The temperature uniformity control mechanism of a vacuum high-temperature electric heating press according to claim 6, characterized in that: The second adjustment mechanism (15) comprises a fixed plate (151), the fixed plate (151) being fixed to the bottom of the first transmission rod (142), a connecting block (152) being fixedly connected to one side of the bottom of the fixed plate (151), an infrared temperature monitoring sensor (153) being movably connected to the bottom of the connecting block (152) via a rotating rod, a third electric telescopic rod (154) being fixedly connected to the bottom of the fixed plate (151), an output end of the third electric telescopic rod (154) being movably connected to the second transmission rod (155) via a rotating rod, and a bottom of the second transmission rod (155) being movably connected to one side of the top of the infrared temperature monitoring sensor (153) via a bearing.
9. A temperature uniformity control mechanism for a vacuum high-temperature electric heating press according to claim 6, characterized in that: The circuit control mechanism (16) comprises a connection seat (161), the connection seat (161) being fixed to one side of the top plate (6), a control box (162) being fixedly connected to one side of the connection seat (161), a power source (163) being fixedly connected to the bottom of the inner cavity of the control box (162), a controller (164) being fixedly connected to the top of the power source (163) and located in the inner cavity of the control box (162), a control panel (165) being fixedly connected to the top of the front of the control box (162), and an inspection panel (166) being fixedly connected to the back of the control box (162) by means of bolts.
10. The temperature uniformity control mechanism of a vacuum high-temperature electric heating press according to claim 1, characterized in that: The top of the transverse plate (1) is fixedly connected to a support block (304), the opposite side of the support block (304) is fixedly connected to a sliding rod (305), the surface of the sliding rod (305) is slidably connected to a sliding sleeve (306), and the surface of the sliding sleeve (306) is fixedly connected to the surface of the placement plate (2).