Universal charger turnover jig applied to electronic detection system

By designing a universal charger turnover fixture, the replacement silicone sheath and quick change plates are used to adapt to chargers of different sizes and specifications, the problems of high complexity and long downtime in the prior art are solved, and more efficient detection and lower downtime are achieved.

CN119976056AActive Publication Date: 2025-05-13DONGGUAN GUANJIA ELECTRONICS EQUIP CO LTD
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Patent Information

Application Number
CN202510427349.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-13
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

When existing charger turnover fixtures are compatible with chargers of different sizes and specifications, they are complex and take up a lot of space, resulting in increased costs and long downtime.

Method used

A universal charger turnover fixture is designed, using a combined structure of base, quick change plate, silicone sheath and fixtures. The positioning and connection process is simplified by replacing silicone sheath and quick change plates.

Benefits of technology

The turnaround fixture at the same size can accommodate more chargers, reducing the complexity and time of replacement and installation, improving inspection efficiency and reducing downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of electronic detection, in particular to a universal charger turnover jig applied to an electronic detection system, which comprises a base and at least one quick-change plate arranged above the base, a replaceable silica gel sheath is arranged in each discharging groove, and the silica gel sheath is used for controlling the height of the charger and positioning the charger; a fixing piece is arranged on the base and located on one side of each discharging groove. Structural features of the output end and the input end of the charger are ingeniously utilized, the structure of the output end of the butt joint charger is uniformly set according to the structural feature that the output end of the current charger generally adopts a USB type-c interface, and then chargers of different sizes are adapted through an optional silica gel sheath. The silica gel sheath can control the output end of the charger at the same position, so that chargers of different sizes can be in butt joint with the USB connection terminal at the same position.
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Description

Technical Field

[0001] The present invention relates to the technical field of electronic detection, and in particular to a universal charger turnover fixture used in an electronic detection system. Background Art

[0002] The charger turnover fixture is a key auxiliary tool in the electronic testing system. It is used for handling, positioning and testing of chargers to ensure the stability and consistency of the testing process. Its main functions include precise fixation, electrical connection, protection of chargers and improved testing efficiency. It is widely used in production line testing, quality control and R&D testing. The fixture design needs to focus on precision, durability, compatibility and safety to ensure the accuracy of the test results and meet the needs of different models of chargers. Through standardized design, the charger turnover fixture significantly improves the testing efficiency and quality control level.

[0003] However, in electronic detection systems, in order to improve detection efficiency and enable detection equipment to meet the detection of chargers of different sizes or specifications, people have increasingly higher requirements for the universal design of the system. At present, some compatibility designs have also been introduced in charger turnover jigs. Through adjustable positioning blocks and clamping devices, the jig can adapt to chargers of various sizes and shapes. The adjustment range of the positioning blocks can cover the length, width and height dimensions of common chargers, meeting the turnover needs of chargers of different brands and models.

[0004] However, the inventors have found that these compatibility designs will greatly increase the overall complexity of the fixture, especially the adjustable designs of the positioning blocks and clamping devices. These structures will occupy a large area on the fixture, resulting in the same size fixture being unable to accommodate multiple chargers at the same time; in addition, there are great differences in the specifications of charger pins in some different countries, resulting in the need to set up turnover fixtures of different specifications for chargers of different specifications, which will increase the cost of the fixture and occupy a large space in the workshop. Moreover, when the installation of the turnover fixtures set on some equipment in the electronic detection system is more troublesome, the operation of replacing the entire turnover fixture will cause the electronic detection system to be down for a long time, affecting the work efficiency of the entire production line. Therefore, it is necessary to propose an improved technical solution to solve the above problems. Summary of the invention

[0005] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0006] A universal charger turnover fixture used in an electronic detection system comprises a base and at least one quick-change plate arranged above the base, wherein a plurality of discharge slots for placing chargers are provided on the base, and a replaceable silicone sheath is provided in each discharge slot, and the silicone sheath is used to control the height of the charger and position the charger; a fixing piece is also provided on the base beside each discharge slot, and the fixing piece is provided with a plurality of first conductive contacts facing upward and a USB connection terminal electrically connected to the first conductive contacts, and the USB connection terminal is used to dock with the charger output terminal positioned on the silicone sheath; a lifting seat is also provided on the base, and a positioning buckle docking with the quick-change plate is provided on the lifting seat, and the quick-change plate corresponds to the top of the discharge slot by cooperating with the positioning buckle, and a plurality of conductive probes docking with the charger input terminal facing downward and a plurality of second conductive contacts facing upward and electrically connected to the conductive probes are provided on the quick-change plate.

[0007] Preferably, the silicone sheath has a base and a positioning edge formed around the base, the silicone sheath controls the height of the charger by changing the thickness of the base, and the silicone sheath positions the charger by changing the thickness of the positioning edge.

[0008] Preferably, a notch is provided along the positioning edge at one end of the silicone sheath for connecting the output end of the charger with the USB connection terminal.

[0009] Preferably, the other end of the silicone sheath is extended to form a reserved section, and the reserved section is used for pushing operation after the charger is placed in order to dock the charger output end with the USB connection terminal.

[0010] Preferably, reinforcing ribs are formed on the inner side of the positioning edge for pressing against the two sides of the charger; and a slide bar is formed on the base for assisting the charger in pushing operation after it is inserted.

[0011] Preferably, the fixing member comprises a lower shell and an upper shell fixedly covering each other, a first PCBA board is arranged between the lower shell and the upper shell, and the first conductive contact and the USB connection terminal are both integrated on the first PCBA board.

[0012] Preferably, multiple material discharge troughs are evenly arranged in at least one row, and the lifting seats are arranged in pairs, which are arranged on both sides of the entire row of material troughs. Both ends of the quick-change plate are connected to the positioning buckles on the lifting seat so that the quick-change plate is arranged directly above the entire row of material troughs.

[0013] Preferably, a second PCBA board is provided on the quick-change board, and the conductive probe and the second conductive contact are both integrated on the PCBA board.

[0014] Preferably, the positioning buckle includes a positioning seat and a rotating shaft seat installed on the lifting seat, the positioning seat is provided with a positioning pin docked with the quick-change plate, the rotating shaft seat is rotatably connected with a flip buckle, and a spring is provided between the flip buckle and the rotating shaft seat, and the two ends of the quick-change plate are engaged with the flip buckle.

[0015] Preferably, a support rod for abutting the base is also provided at the lower end of the quick-change plate, and the support rod is matched with the discharge trough.

[0016] Compared with the prior art, the present invention has the following beneficial effects: In terms of compactness, the adjustment structure required for chargers of different sizes is removed between adjacent chargers, so that multiple chargers can be positioned closely on the same turnover fixture, so that the turnover fixture using the technical solution of the same size can accommodate more chargers; In terms of replacement convenience, the silicone sheath itself has certain deformation characteristics and can be directly put into the discharge trough without setting other fixing structures, which is convenient for disassembly and assembly; and the quick-change plate adopts a snap-on structure to achieve disassembly and assembly, which can also achieve the purpose of quick disassembly and assembly. In addition, for chargers of different sizes and specifications, it is not necessary to remove the base fixed on the device, but only by simply replacing the silicone sheath and the quick-change plate to adapt to chargers of other sizes and specifications, thereby effectively reducing the downtime of the electronic detection system; In detection, by using the first conductive contact and the second conductive contact set upward, the charger turnover jig can be connected to the first conductive contact and the second conductive contact from the same direction in the detection device, so that the detection device can be more conveniently connected to the charger turnover jig.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 It is a schematic diagram of the structure of the charger of the present invention when it is assembled; Figure 2 It is a schematic diagram of the structure of the present invention; Figure 3 The present invention Figure 2 The structural diagram at A in the middle; Figure 4 It is a schematic diagram of the structure of the lifting seat and the positioning buckle in the present invention; Figure 5 It is a schematic diagram of the split structure of the present invention; Figure 6 It is a schematic diagram of the structure of the silicone sheath, the fixing part and the charger in the present invention; Figure 7 It is a schematic structural diagram of the silicone sheath in the present invention.

[0020] The reference numerals and names in the figures are as follows: Charger 1, base 10, material discharge slot 11, fixing part 12, first conductive contact 121, USB connection terminal 122, lower shell 123, upper shell 124, first PCBA board 125, lifting seat 13, positioning buckle 14, positioning seat 141, shaft seat 142, positioning pin 143, flip buckle 144, spring 145, quick-change plate 20, conductive probe 21, second conductive contact 22, second PCBA board 23, supporting rod 24, silicone sheath 30, base 31, positioning edge 32, notch 33, reserved section 34, reinforcing rib 35, slide bar 36. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-7In an embodiment of the present invention, a universal charger turnover fixture used in an electronic detection system is used to position chargers 1 in batches in the electronic detection system and lead out test terminals, so that the chargers 1 positioned in batches can be turned over in the electronic detection system to achieve semi-automatic or fully automatic operation of the electronic detection system of the charger 1; in the universal technical solution setting of the turnover fixture, the turnover fixture includes a base 10 and at least one quick-change plate 20 arranged above the base 10, and a plurality of discharge troughs 11 for placing the chargers 1 are provided on the base 10, and a replaceable silicone sheath 30 is provided in each discharge trough 11, and the silicone sheath 30 is used to control the height of the charger 1 and position the charger 1; A fixing part 12 is also provided on the base 10 beside each discharge trough 11. The fixing part 12 is provided with a plurality of first conductive contacts 121 facing upward and a USB connection terminal 122 electrically connected to the first conductive contact 121. The USB connection terminal 122 is used to dock with the output end of the charger 1 positioned on the silicone sheath 30. A lifting seat 13 is also provided on the base 10. A positioning buckle 14 docking with the quick-change plate 20 is provided on the lifting seat 13. The quick-change plate 20 corresponds to the top of the discharge trough 11 by cooperating with the positioning buckle 14. A plurality of conductive probes 21 facing downward and docking with the input end of the charger 1 and a plurality of second conductive contacts 22 facing upward and electrically connected to the conductive probes 21 are provided on the quick-change plate 20.

[0023] This technical solution is mainly used for rotating the charger 1 of this type whose output and input terminals are arranged at two adjacent right-angled surfaces. The corresponding USB connection terminal 122 and the conductive probe 21 are arranged according to the direction of the input and output terminals of this type of charger 1. The USB connection terminal 122 generally adopts a USB type-C connection terminal, and can also be other types of connection terminals, which are configured according to actual needs. The working principle is as follows: The corresponding silicone sheath 30 is pre-configured according to the size of the charger 1, and then the charger 1 manufactured on the previous assembly line is positioned and placed on the silicone sheath 30. During the placement process, the output end of the charger 1 is docked with the USB connection terminal 122. After placement, the charger 1 can be firmly grasped and positioned by the material properties of the silicone sheath 30 itself, and then the corresponding quick-change plate 20 is configured according to the specifications of the charger 1, and the quick-change plate 20 is fixed to the lifting seat 13 through the positioning buckle 14. After fixation, the conductive probe 21 can be docked with the output end (pin) of the charger 1. In order to ensure the reliability of the electrical connection after docking, the probe of the conductive probe 21 adopts an elastic and retractable structural design, and the probe is also expanded to ensure full contact with the pin of the charger 1; after the charger 1 is positioned and the test end is led out through the USB connection terminal 122 and the conductive pin, the charger 1 turnover fixture can be used in the electronic detection system, and the electronic detection process can detect the charger 1 on the fixture by docking the first conductive contact 121 and the second conductive contact 22.

[0024] In the above technical solution, by cleverly utilizing the structural features of the output and input ends of the charger 1 and based on the structural features of the USB type-C interface commonly used at the output end of the current charger 1, the structure of the output end of the charger 1 is uniformly set, and then the optional silicone sheath 30 is used to adapt to chargers 1 of different sizes. The silicone sheath 30 can control the output end of the charger 1 at the same position, so that chargers 1 of different sizes can be docked with the USB connection terminal 122 at the same position; on this basis, a conductive probe 21 docked at the input end of the charger 1 is set by using a quick-change plate 20, which uses a lifting seat 13 combined with a positioning buckle 14 to detachably set the quick-change plate 20, so that the turnover fixture can selectively configure a quick-change plate 20 of corresponding specifications according to chargers 1 of different specifications.

[0025] Through this arrangement, in terms of compactness, the adjustment structure required for chargers 1 of different sizes is removed between adjacent chargers 1, which can achieve that multiple chargers 1 are positioned closely on the same turnover fixture, so that the turnover fixture using the technical solution of the same size can accommodate more chargers 1; In terms of replacement convenience, the silicone sheath 30 itself has certain deformation characteristics and can be directly sleeved in the discharge trough 11 without setting other fixing structures, and its disassembly and assembly are convenient; and the quick-change plate 20 adopts a snap-on structure to achieve disassembly and assembly, which can also achieve the purpose of quick disassembly and assembly, and for chargers 1 of different sizes and specifications, it is not necessary to disassemble the base 10 fixed on the device, but only by simply replacing the silicone sheath 30 and the quick-change plate 20, it can adapt to chargers 1 of other sizes and specifications, thereby effectively reducing the downtime of the electronic detection system; In detection, by using the first conductive contact 121 and the second conductive contact 22 set upward, the charger 1 turnover jig can be docked with the first conductive contact 121 and the second conductive contact 22 from the same direction in the detection device, so that the detection device can more conveniently dock with the charger 1 turnover jig.

[0026] See also Figure 6-7On the basis of the above technical solution, the silicone sheath 30 preferably has a base 31 and a positioning edge 32 formed around the base 31. The silicone sheath 30 controls the height of the charger 1 by changing the thickness of the base 31, and the silicone sheath 30 positions the charger 1 by changing the thickness of the positioning edge 32. In order to facilitate the disassembly and assembly of the silicone sheath 30, the silicone sheaths 30 of adjacent discharge troughs 11 can be arranged in a connected manner through the positioning edge 32, so that multiple silicone sheaths 30 can be connected together, thereby facilitating unified disassembly and assembly and unified storage; in terms of size setting of the discharge trough 11, the size range of the charger 1 is obtained according to the size of different chargers 1, and the maximum size is set to the size of the discharge trough 11. When the height of the charger 1 is the largest, the silicone sheath 30 can be provided without the base 31 and only retain Positioning edge 32; when the width and length of the charger 1 are at the maximum, the positioning edge 32 may not be set and only the base 31 may be retained; when the height, width and length of the charger 1 are at the maximum, the silicone sheath 30 may not be used directly, and the charger 1 may be directly placed in the discharge trough 11; the height of the discharge trough 11 is designed to ensure that the output end of the charger 1 can be higher than the base 10 after the charger 1 is placed therein, thereby ensuring that the output end of the charger 1 can be laterally docked with the USB connection terminal 122, and the silicone sheath 30 needs to position the charger 1 to a certain extent, and its height can be set to cover the output end of the charger 1, and then a notch 33 is opened at one end of the silicone sheath 30 along the positioning edge 32 for docking the output end of the charger 1 with the USB connection terminal 122.In addition, in order to enable the output end of the charger 1 to be more smoothly connected to the USB connection terminal 122 during the process of positioning the charger 1 in the silicone sheath 30, the other end of the silicone sheath 30 is extended to form a reserved section 34, and the reserved section 34 is used for pushing the charger 1 after it is placed in order to connect the output end of the charger 1 with the USB connection terminal 122. Through this arrangement, the charger 1 can be placed in the silicone sheath 30 and then pushed horizontally to connect the output end of the charger 1 with the USB connection terminal 122; in addition, the inner side of the positioning edge 32 is formed with a reinforcing rib 35 for tightening the two sides of the charger 1; the base 31 is formed with a slide bar 36 for pushing the auxiliary charger 1 after it is placed in, which can enable the charger 1 to be positioned in the silicone sheath 30. The reinforcing rib 35 is located close to the notch 33 and away from the reserved section 34, so that the charger 1 will not contact the reinforcing rib 35 when it is placed in the silicone sheath 30, and is squeezed by the reinforcing rib 35 in the process of pushing the charger 1 so that its output end is connected to the USB connection terminal 122, so that the charger 1 can be pushed and connected to the USB connection terminal 122 more smoothly, and after the USB connection terminal 122 is connected, the reinforcing rib 35 can be used to tighten the charger 1 with greater force, so that the charger 1 can be firmly constrained by the silicone sheath 30 after it is fully positioned on the silicone sheath 30; therefore, the above-mentioned ingenious structural design of the silicone sheath 30 can make the operation of positioning the charger 1 on the charger 1 turnover fixture more convenient and efficient.

[0027] See also Figure 6 On the basis of the above technical solution, the fixing member 12 preferably includes a lower shell 123 and an upper shell 124 that are fixedly covered with each other, a first PCBA board 125 is arranged between the lower shell 123 and the upper shell 124, and the first conductive contact 121 and the USB connection terminal 122 are both integrated on the first PCBA board 125; a second PCBA board 23 is arranged on the quick-change board 20, and the conductive probe 21 and the second conductive contact 22 are both integrated on the PCBA board. The first conductive contact 121 and the second conductive contact 22 are made of conductive materials, such as copper pillars, and can be directly welded on the PCBA board. The first PCBA board 125 is fixed by the lower shell 123 and the upper shell 124, so that the first PCBA board 125 can be firmly set on the base 10, ensuring the firmness of the connection between the output end of the charger 1 and the USB connection terminal 122.

[0028] See also Figure 1-4On the basis of the above technical solution, multiple discharge troughs 11 are evenly arranged into at least one row. In the figure, multiple discharge troughs 11 are preferably evenly arranged into two rows, and the lifting seats 13 are arranged in pairs, which are arranged on both sides of the entire row of discharge troughs 11. Both ends of the quick-change plate 20 are connected to the positioning buckles 14 on the lifting seat 13, so that the quick-change plate 20 is arranged directly above the entire row of discharge troughs 11. In the position design of the fixing member 12, the fixing member 12 is located between the two rows of discharge troughs 11, so that the overall structure is compact and convenient for positioning and placing the charger 1; the positioning buckle 14 includes a positioning seat 141 and a rotating shaft seat 142 installed on the lifting seat 13, The positioning seat 141 is provided with a positioning pin 143 that docks with the quick-change plate 20, and the rotating shaft seat 142 is rotatably connected with a flip buckle 144, and a spring 145 is provided between the flip buckle 144 and the rotating shaft seat 142. The two ends of the quick-change plate 20 are engaged with the flip buckle 144, and the flip buckle 144 is provided with an inclined surface guiding structure, so that when the quick-change plate 20 is engaged, it is not necessary to bend the flip buckle 144. It is only necessary to put the quick-change plate 20 along the positioning pin 143, and the flip buckle 144 will be automatically guided by the inclined surface to fasten the quick-change plate 20. When removing the quick-change plate 20, the flip buckle 144 is bent, and the quick-change plate 20 can be easily taken out. In addition, a support rod 24 for abutting the base 10 is also provided at the lower end of the quick-change plate 20. The support rod 24 and the material discharge groove 11 give way to cooperate, which can enhance the firmness and reliability of the cooperation between the quick-change plate 20 and the base 10.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

Claims

1. A universal charger turnover fixture used in an electronic testing system, characterized in that: The invention comprises a base (10) and at least one quick-change plate (20) arranged above the base (10); a plurality of discharge slots (11) for placing a charger (1) are provided on the base (10); a replaceable silicone sheath (30) is provided in each discharge slot (11); the silicone sheath (30) is used to control the height of the charger (1) and to position the charger (1); a fixing member (12) is also provided on the side of each discharge slot (11) on the base (10); the fixing member (12) is provided with a plurality of first conductive contacts (121) facing upward and a US electrically connected to the first conductive contacts (121). B connecting terminal (122), the USB connecting terminal (122) is used to dock with the output end of the charger (1) positioned on the silicone sheath (30); a lifting seat (13) is also provided on the base (10), and a positioning buckle (14) is provided on the lifting seat (13) for docking with the quick-change plate (20); the quick-change plate (20) corresponds to the top of the discharge trough (11) by cooperating with the positioning buckle (14), and a plurality of conductive probes (21) facing downward and docking with the input end of the charger (1) and a plurality of second conductive contacts (22) facing upward and electrically connected to the conductive probes (21) are provided on the quick-change plate (20).

2. According to claim 1, a universal charger turnover fixture used in an electronic detection system is characterized in that: The silicone sheath (30) comprises a base (31) and a positioning edge (32) formed around the base (31). The silicone sheath (30) controls the height of the charger (1) by changing the thickness of the base (31), and the silicone sheath (30) positions the charger (1) by changing the thickness of the positioning edge (32).

3. The universal charger turnover fixture used in an electronic detection system according to claim 2, characterized in that: One end of the silicone sheath (30) is provided with a notch (33) along the positioning edge (32) for connecting the output end of the charger (1) with the USB connection terminal (122).

4. The universal charger turnover fixture used in an electronic testing system according to claim 3, characterized in that: The other end of the silicone sheath (30) is extended to form a reserved section (34), and the reserved section (34) is used for pushing the charger (1) after it is inserted so as to dock the output end of the charger (1) with the USB connection terminal (122).

5. The universal charger turnover fixture used in an electronic testing system according to claim 4, characterized in that: The inner side of the positioning edge (32) is formed with reinforcing ribs (35) for pressing against the two sides of the charger (1); and the base (31) is formed with a slide bar (36) for pushing the auxiliary charger (1) after it is inserted.

6. The universal charger turnover fixture used in an electronic testing system according to claim 1, characterized in that: The fixing member (12) comprises a lower shell (123) and an upper shell (124) fixedly covering each other, a first PCBA board (125) is arranged between the lower shell (123) and the upper shell (124), and the first conductive contact (121) and the USB connection terminal (122) are both integrated and arranged on the first PCBA board (125).

7. The universal charger turnover fixture used in an electronic testing system according to claim 1, characterized in that: A plurality of discharge troughs (11) are evenly arranged in at least one row, and the lifting seats (13) are arranged in pairs, which are arranged on both sides of the entire row of discharge troughs (11). Both ends of the quick-change plate (20) are connected to the positioning buckles (14) on the lifting seats (13), so that the quick-change plate (20) is arranged directly above the entire row of discharge troughs (11).

8. A universal charger turnover fixture used in an electronic testing system according to any one of claims 1 or 7, characterized in that: A second PCBA board (23) is arranged on the quick-change plate (20), and the conductive probe (21) and the second conductive contact (22) are both integrated and arranged on the PCBA board.

9. The universal charger turnover fixture used in an electronic testing system according to claim 7, characterized in that: The positioning buckle (14) comprises a positioning seat (141) and a rotating shaft seat (142) mounted on the lifting seat (13); a positioning pin (143) is provided on the positioning seat (141) and is connected to the quick-change plate (20); a flip buckle (144) is rotatably connected to the rotating shaft seat (142); a spring (145) is provided between the flip buckle (144) and the rotating shaft seat (142); and both ends of the quick-change plate (20) are snap-fitted with the flip buckle (144).

10. A universal charger turnover fixture used in an electronic testing system according to claim 9, characterized in that: A support rod (24) for abutting against the base (10) is also provided at the lower end of the quick-change plate (20), and the support rod (24) is matched with the material discharge trough (11) in a yielding manner.

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