Automatic stacking device for gypsum boards
By designing an automatic gypsum board stacking device that automatically controls the stacking mechanism and drive mechanism, the problem of easy falling off and wear in the stacking process in the prior art is solved, and a more efficient and accurate stacking process is achieved.
Patent Information
- Application Number
- CN202510369490.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-13
AI Technical Summary
The existing gypsum board stacking devices are prone to cause gypsum board to fall off and damage under adsorption methods, and the traditional pushing methods will cause wear on the bottom of the gypsum board and increase production losses.
An automatic stacking device is designed, using an automatic control stacking mechanism and driving mechanism to automatically slide and stack the gypsum board through an electro-hydraulic rod and an electric telescopic rod to avoid friction loss during direct push.
It effectively avoids the shedding and wear of gypsum board during stacking, reduces production losses, and improves the efficiency and accuracy of stacking.
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Figure CN119976429A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gypsum boards, in particular to an automatic stacking device for gypsum boards. Background Art
[0002] Gypsum board is a material made of building gypsum as the main raw material. It is a building material with light weight, high strength, thin thickness, easy processing, good sound insulation, heat insulation and fire resistance, and is one of the new lightweight boards currently being developed.
[0003] Referring to the Chinese invention patent, the publication number is: CN 111782014 B, and the name is: A gypsum board automatic stacking device, the stacking device includes a bottom plate, the upper end of the bottom plate is symmetrically fixedly connected to two columns, the upper ends of the two columns are commonly fixedly connected to a top plate, a second motor is installed on the right side of the top plate, a moving mechanism and a grabbing assembly are arranged below the top plate, a cavity is opened in the bottom plate, a third motor is installed on the inner top of the cavity, and a transport mechanism is arranged on the upper end of the bottom plate. This application starts the first motor to drive the second threaded rod to rotate, and the rotation of the second threaded rod causes the second slider to move downward. When it moves downward to the upper end of the gypsum board, the gypsum board is adsorbed by two first suction cup manipulators, and then the third motor is started to drive the entire rectangular block to rotate. After rotating to the appropriate position, the adsorption of the gypsum board is released to achieve unloading, and no manpower is required for transportation, which reduces the use of labor.
[0004] However, there are still some problems in actual use:
[0005] When stacking by adsorption, when a large amount of dust adheres to the surface of the gypsum board, the suction cup will easily cause the gypsum board to fall off and cause damage to the gypsum board. Secondly, when traditionally stacking by forklift or manual labor, the gypsum board is dragged. During this process, the bottom of the gypsum board will have greater friction with other positions, causing wear on the bottom of the gypsum board and increasing production losses. Summary of the invention
[0006] Technical issues solved
[0007] The purpose of the present invention is to make up for the shortcomings of the existing stacking method by adsorption, when a large amount of dust adheres to the surface of the gypsum board, the suction cup is easy to cause the gypsum board to fall off and cause damage to the gypsum board. Secondly, the traditional use of forklifts or manual stacking to drag the gypsum board will cause greater friction between the bottom end of the gypsum board and other positions during this process, thereby causing wear on the bottom of the gypsum board and increasing production losses.
[0008] Technical Solution
[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic stacking device for gypsum boards, comprising a pushing seat and a mounting frame, wherein slide grooves are provided on both sides of the bottom end of the pushing seat, and the interior of the slide grooves is slidably connected to a support frame, a placement seat is arranged directly above the support frame, and the interior of the placement seat is movably connected to a plurality of sliding rollers, baffles are rotatably connected to both sides of the rear end of the placement seat, and a pushing frame is arranged on the opposite side of the baffle, the rear end of the pushing frame is movably connected to a pushing mechanism, and the pushing mechanism is fixedly connected to directly below the mounting frame, the inner side of the pushing seat is movably connected to a driving mechanism, the front end of the driving mechanism is movably connected to an automatic control stacking mechanism, and the automatic control stacking mechanism is movably connected to the outer side of the baffle.
[0010] Furthermore, the automatic control stacking mechanism includes a counterweight plate, an adjusting bar, a track bar, a driving bar, a guide wheel and a driving wheel. The adjusting bar is provided with two, and the counterweight plates are fixedly connected to the front ends of the opposite sides of the adjusting bar. The guide wheel is movably connected to the end of the adjusting bar away from the counterweight plate. The track groove is C-shaped and is located directly behind the adjusting bar. The guide wheel is tightly attached to the inside of the track bar. The driving wheel is movably connected to one end of the driving bar, and the driving wheel is tightly attached to the surface of the adjusting bar.
[0011] Furthermore, the regulating strip is bent, and the center position of the regulating strip is movably connected to the outer side of the baffle through a rotating shaft, and the bottom end of the track strip is fixedly connected to the outer side of the placement seat through a screw.
[0012] Furthermore, the driving mechanism includes an electric telescopic rod, a control rod, a connecting strip and a connecting rod, the electric telescopic rod is movably connected to the outer position of the control rod through a ring, the connecting strip is fixedly connected to both ends of the control rod, and the connecting rod is fixedly connected to the side of the connecting strip away from the control rod.
[0013] Furthermore, the rear end of the electric telescopic rod is movably connected to the inner wall of the pushing seat in an inclined manner, the control rod and the connecting bar are both located on the inner side of the mounting frame, and the end of the driving bar away from the driving wheel is fixedly connected to the end of the connecting rod away from the connecting bar.
[0014] Furthermore, the pushing mechanism includes a driving shaft, a slider, a pushing bar, a sprocket, a chain and a servo motor. The driving shaft is located directly above the servo motor. Two sprockets are provided, and the two sprockets are respectively fixedly connected to the output end of the servo motor and one end of the driving shaft. The sprockets are connected through a chain transmission. The outer side of the driving shaft is provided with positive and negative threads. The slider is symmetrically arranged and movably connected to the two ends of the driving shaft through bearings. The pushing bar is rotatably connected to the front end of the slider.
[0015] Furthermore, a mounting bar is movably connected to the center of the driving shaft via a bearing, the top end of the mounting bar is fixedly connected to the bottom end of the mounting frame, and the servo motor is fixedly connected to the bottom end of the mounting bar.
[0016] Furthermore, the end of the pushing bar away from the slider is movably connected to the rear side of the pushing frame through a bearing, and the driving shaft forms a sliding and extending pushing structure with the pushing frame through the slider and the pushing bar. The inner bottom end of the pushing seat is fixedly connected to an electric hydraulic rod, and the output end of the electric hydraulic rod is fixedly connected to the rear end of the support frame.
[0017] Compared with the prior art, the automatic stacking device for gypsum boards has the following beneficial effects:
[0018] 1. The present invention sets up an automatic control stacking mechanism and a driving mechanism, and uses the control electric hydraulic rod to pull the supporting seat so that it slides to the inside of the connecting seat through the slide groove. Next, the electric telescopic rod is started to push the control rod forward. At this time, the driving bar is driven and its front end drives the driving wheel to roll and press down the regulating bar. Then the front end of the regulating bar drives the counterweight plate to tilt upward, and then the guide wheel presses down and the track bar is installed to slide downward. At this time, the bottom end of the track bar drives the front end of the placement seat to tilt, which is conducive to the automatic sliding of the gypsum board to the stacking position, avoiding the huge friction at the bottom when the gypsum board is directly pushed, thereby causing the bottom gypsum board to wear and increase the loss.
[0019] 2. The present invention starts the servo motor to drive the sprocket to rotate through the chain by setting a pushing mechanism, and then the slider is driven to move to the opposite side by the positive and negative threads. At this time, the pushing bar pushes the pushing frame forward to place the gypsum board stack at the corresponding height position. Secondly, when the gypsum board moves, the sliding roller assists the movement of the gypsum board, which is beneficial to assist the gypsum board to automatically move and stack, avoid the gypsum board from being unable to slide to the accurate position by its own gravity, and prevent the gypsum board from tipping over.
[0020] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 It is a top view of the three-dimensional structure of the present invention;
[0023] Figure 3 It is a schematic diagram of the partial cross-section connection structure of the push seat of the present invention;
[0024] Figure 4It is a schematic diagram of the structure of the automatic control stacking mechanism of the present invention;
[0025] Figure 5 It is a schematic diagram of the connection structure of the push rack of the present invention;
[0026] Figure 6 For the present invention Figure 5 Enlarged structural diagram at A in the middle.
[0027] In the figure: 1. Pushing seat; 2. Mounting frame; 3. Slide groove; 4. Support frame; 5. Placement seat; 6. Sliding roller; 7. Baffle; 8. Pushing frame; 9. Pushing mechanism; 901. Drive shaft; 902. Sliding block; 903. Pushing bar; 904. Sprocket; 905. Chain; 906. Servo motor; 10. Driving mechanism; 1001. Electric telescopic rod; 1002. Control rod; 1003. Connecting bar; 1004. Connecting rod; 11. Automatic control stacking mechanism; 1101. Counterweight plate; 1102. Adjustment bar; 1103. Track bar; 1104. Driving bar; 1105. Guide wheel; 1106. Driving wheel; 12. Mounting bar; 13. Electric hydraulic rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] like Figure 1-6 As shown, the present invention provides a technical solution: an automatic stacking device for gypsum boards, comprising a pushing seat 1 and a mounting frame 2, wherein slide grooves 3 are provided on both sides of the bottom end of the pushing seat 1, and the interior of the slide grooves 3 is slidably connected to a support frame 4, a placement seat 5 is arranged directly above the support frame 4, and the interior of the placement seat 5 is movably connected to a plurality of sliding rollers 6, baffles 7 are rotatably connected to both sides of the rear end of the placement seat 5, and a pushing frame 8 is arranged on the opposite side of the baffle 7, the rear end of the pushing frame 8 is movably connected to a pushing mechanism 9, and the pushing mechanism 9 is fixedly connected to directly below the mounting frame 2, the inner side of the pushing seat 1 is movably connected to a driving mechanism 10, the front end of the driving mechanism 10 is movably connected to an automatic control stacking mechanism 11, and the automatic control stacking mechanism 11 is movably connected to the outer side of the baffle 7.
[0030] The pushing seat 1 is installed on the mobile lifting device, and the gypsum boards are neatly stacked on the surface of the placement seat 5 by tools, and then the gypsum boards are moved to the stacking position and height by the mobile lifting device. At this time, the electric hydraulic rod 13 is controlled to pull the support seat so that it slides through the slide groove 3 to connect to the inside of the seat, and then the electric telescopic rod 1001 is started to push the control rod 1002 forward. At this time, the driving bar 1104 is driven and its front end drives the driving wheel 1106 to roll and press down the regulating bar 1102. Then the front end of the regulating bar 1102 drives the counterweight plate 1101 to tilt upward, and then the guide wheel 1105 is pressed down and the track bar 1103 is installed to slide downward. At this time, the bottom end of the track bar 1103 drives The front end of the placement seat 5 is tilted, which is conducive to the automatic sliding of the gypsum board to the stacking position, avoiding the huge friction at the bottom when the gypsum board is directly pushed, thereby causing wear of the bottom gypsum board and increasing the loss. Then the servo motor 906 is started to drive the sprocket 904 to drive the drive shaft 901 to rotate through the chain 905, and then the slider 902 is driven to move to the opposite side by the positive and negative threads. At this time, the pushing bar 903 pushes the pushing frame 8 forward to stack the gypsum board on the placement seat 5 at the corresponding height position. Secondly, when the gypsum board moves, the sliding roller 6 assists the movement of the gypsum board, which is conducive to assisting the gypsum board to automatically move and stack, avoiding the gypsum board from being unable to slide to the accurate position by its own gravity, and preventing the gypsum board from tipping over.
[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the automatic control stacking mechanism 11 includes a counterweight plate 1101, a regulating bar 1102, a track bar 1103, a driving bar 1104, a guide wheel 1105 and a driving wheel 1106. The regulating bar 1102 is provided with two, and the counterweight plates 1101 are fixedly connected to the front ends of the opposite sides of the regulating bar 1102, the guide wheel 1105 is movably connected to the end of the regulating bar 1102 away from the counterweight plate 1101, the track groove is C-shaped and is located directly behind the regulating bar 1102, the guide wheel 1105 is closely attached to the inside of the track bar 1103, the driving wheel 1106 is movably connected to one end of the driving bar 1104, and the driving wheel 1106 is closely attached to the surface of the regulating bar 1102, the regulating bar 1102 is bent, and the center position of the regulating bar 1102 is movably connected to the baffle through a rotating shaft. 7, the bottom end of the track bar 1103 is fixedly connected to the outside of the placement seat 5 through a screw, the driving mechanism 10 comprises an electric telescopic rod 1001, a control rod 1002, a connecting bar 1003 and a connecting rod 1004, the electric telescopic rod 1001 is movably connected to the outside position of the control rod 1002 through a collar, the connecting bar 1003 is fixedly connected to both ends of the control rod 1002, the connecting rod 1004 is fixedly connected to the side of the connecting bar 1003 away from the control rod 1002, the rear end of the electric telescopic rod 1001 is movably connected to the inner wall of the pushing seat 1 in an inclined shape, the control rod 1002 and the connecting bar 1003 are both located on the inner side of the mounting frame 2, and one end of the driving bar 1104 away from the driving wheel 1106 is fixedly connected to one end of the connecting rod 1004 away from the connecting bar 1003.
[0032] The electric hydraulic rod 13 is controlled to pull the support seat so that it slides through the slide groove 3 to connect the inside of the seat, and then the electric telescopic rod 1001 is started to push the control rod 1002 forward. At this time, the driving bar 1104 is driven and its front end drives the driving wheel 1106 to roll and press down the regulating bar 1102. Then the front end of the regulating bar 1102 drives the counterweight plate 1101 to tilt upward, and then it is pressed down by the guide wheel 1105 and the track bar 1103 is installed to slide downward. At this time, the bottom end of the track bar 1103 drives the front end of the placement seat 5 to tilt, which is conducive to the automatic sliding of the gypsum board to the stacking position, avoiding the huge friction at the bottom when the gypsum board is directly pushed, thereby causing the bottom gypsum board to wear and increase the loss.
[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, the pushing mechanism 9 includes a driving shaft 901, a slider 902, a pushing bar 903, a sprocket 904, a chain 905 and a servo motor 906. The driving shaft 901 is located directly above the servo motor 906. Two sprockets 904 are provided, and the two sprockets 904 are respectively fixedly connected to the output end of the servo motor 906 and one end of the driving shaft 901. The sprockets 904 are connected by transmission through the chain 905. The outer side of the driving shaft 901 is provided with positive and negative threads. The sliders 902 are symmetrically arranged and movably connected to the two ends of the driving shaft 901 through bearings. The pushing bars 903 are respectively rotatably connected to the At the front end of the slider 902, the center position of the driving shaft 901 is movably connected to the mounting bar 12 through a bearing, the top of the mounting bar 12 is fixedly connected to the bottom end of the mounting frame 2, the servo motor 906 is fixedly connected to the bottom end of the mounting bar 12, and the end of the pushing bar 903 away from the slider 902 is movably connected to the rear side of the pushing frame 8 through a bearing. The driving shaft 901 forms a sliding and extending pushing structure with the pushing frame 8 through the slider 902 and the pushing bar 903. The inner bottom end of the pushing seat 1 is fixedly connected to an electric hydraulic rod 13, and the output end of the electric hydraulic rod 13 is fixedly connected to the rear end of the support frame 4.
[0034] The sprocket 904 is driven by the servo motor 906 to drive the drive shaft 901 to rotate through the chain 905, and then the slider 902 is driven by the positive and negative threads to move to the opposite side. At this time, the pushing bar 903 pushes the pushing frame 8 forward to stack the gypsum boards on the placement seat 5 at the corresponding height position. Secondly, when the gypsum board moves, the sliding roller 6 assists the movement of the gypsum board, which is beneficial to assist the gypsum board to automatically move and stack, avoid the gypsum board from being unable to slide to the accurate position by its own gravity, and prevent the gypsum board from tipping over.
[0035] Working principle: When in use, install the push seat 1 on the mobile lifting device, use tools to neatly stack the gypsum boards on the surface of the placement seat 5, and then use the mobile lifting device to move the gypsum boards to the stacking position and height. At this time, control the electric hydraulic rod 13 to pull the support seat so that it slides through the slide groove 3 to connect to the inside of the seat. Then start the electric telescopic rod 1001 to push the control rod 1002 forward. At this time, the driving bar 1104 is driven and its front end drives the driving wheel 1106 to roll and press down the regulating bar 1102, and then the front end of the regulating bar 1102 drives The counterweight plate 1101 tilts upward, and is then pressed down by the guide wheel 1105 while the track bar 1103 is installed to slide downward. At this time, the bottom end of the track bar 1103 drives the front end of the placement seat 5 to tilt, and then the servo motor 906 is started to drive the sprocket 904 to drive the drive shaft 901 to rotate through the chain 905. Next, the slider 902 is driven to move to the opposite side by the positive and negative threads. At this time, the pushing bar 903 pushes forward against the pushing frame 8 to stack the placement seat 5 at the corresponding height position of the gypsum board stack. Next, when the gypsum board moves, the sliding roller 6 assists the movement of the gypsum board.
[0036] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic stacking device for gypsum boards, comprising a pushing seat (1) and a mounting frame (2), characterized in that: The bottom end of the push seat (1) is provided with a slide groove (3) on both sides, and the inside of the slide groove (3) is slidably connected to a support frame (4), a placement seat (5) is arranged directly above the support frame (4), and the inside of the placement seat (5) is movably connected to a plurality of sliding rollers (6), the rear end of the placement seat (5) is rotatably connected to a baffle (7), and a push frame (8) is arranged on the opposite side of the baffle (7), the rear end of the push frame (8) is movably connected to a push mechanism (9), and the push mechanism (9) is fixedly connected to the bottom of the mounting frame (2), the inner side of the push seat (1) is movably connected to a driving mechanism (10), the front end of the driving mechanism (10) is movably connected to an automatic control stacking mechanism (11), and the automatic control stacking mechanism (11) is movably connected to the outer side of the baffle (7).
2. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The automatic control stacking mechanism (11) comprises a counterweight plate (1101), a regulating bar (1102), a track bar (1103), a driving bar (1104), a guide wheel (1105) and a driving wheel (1106); the regulating bar (1102) is provided with two, and the counterweight plate (1101) is fixedly connected to the front end of the opposite side of the regulating bar (1102); the guide wheel (1105) is movably connected to one end of the regulating bar (1102) away from the counterweight plate (1101); the track groove is C-shaped and is located directly behind the regulating bar (1102); the guide wheel (1105) is closely attached to the inside of the track bar (1103); the driving wheel (1106) is movably connected to one end of the driving bar (1104), and the driving wheel (1106) is closely attached to the surface of the regulating bar (1102).
3. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The regulating strip (1102) is bent, and the center position of the regulating strip (1102) is movably connected to the outer side of the baffle (7) via a rotating shaft, and the bottom end of the track strip (1103) is fixedly connected to the outer side of the placement seat (5) via a screw.
4. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The driving mechanism (10) comprises an electric telescopic rod (1001), a control rod (1002), a connecting bar (1003) and a connecting rod (1004); the electric telescopic rod (1001) is movably connected to an outer position of the control rod (1002) via a collar; the connecting bar (1003) is fixedly connected to two ends of the control rod (1002); and the connecting rod (1004) is fixedly connected to a side of the connecting bar (1003) away from the control rod (1002).
5. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The rear end of the electric telescopic rod (1001) is movably connected to the inner wall of the pushing seat (1) in an inclined manner, the control rod (1002) and the connecting bar (1003) are both located on the inner side of the mounting frame (2), and the end of the driving bar (1104) away from the driving wheel (1106) is fixedly connected to the end of the connecting rod (1004) away from the connecting bar (1003).
6. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The pushing mechanism (9) comprises a driving shaft (901), a slider (902), a pushing bar (903), a sprocket (904), a chain (905) and a servo motor (906); the driving shaft (901) is located directly above the servo motor (906); two sprockets (904) are provided, and the two sprockets (904) are respectively fixedly connected to the output end of the servo motor (906) and one end of the driving shaft (901); the sprockets (904) are connected by transmission through the chain (905); the outer side of the driving shaft (901) is provided with positive and negative threads; the slider (902) is symmetrically arranged and movably connected to the two ends of the driving shaft (901) through bearings; and the pushing bar (903) is rotatably connected to the front end of the slider (902).
7. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The center position of the driving shaft (901) is movably connected to a mounting bar (12) via a bearing, the top end of the mounting bar (12) is fixedly connected to the bottom end of the mounting frame (2), and the servo motor (906) is fixedly connected to the bottom end of the mounting bar (12).
8. The automatic stacking device for gypsum boards according to claim 1, characterized in that: The end of the pushing bar (903) away from the slider (902) is movably connected to the rear side of the pushing frame (8) through a bearing, and the driving shaft (901) forms a sliding extension pushing structure with the pushing frame (8) through the slider (902) and the pushing bar (903). The inner bottom end of the pushing seat (1) is fixedly connected to an electric hydraulic rod (13), and the output end of the electric hydraulic rod (13) is fixedly connected to the rear end of the support frame (4).
Citation Information
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