Efficient intelligent double-discharging dye weighing system

By designing an efficient and intelligent dual-extraction dye weighing system, the weight error and air pollution problems during dye extraction are solved, and automated material collection and negative pressure dust removal are achieved, which improves the accuracy and environmental protection of the dyeing and finishing process.

CN119976460AInactive Publication Date: 2025-05-13杭州中科智慧工业科技有限公司
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Patent Information

Application Number
CN202510472684.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the textile dyeing and finishing industry, it is difficult for the prior art to effectively control the weight error in the dye material collection process, resulting in color errors, and the exhaust gas from the dye room is directly discharged into the atmosphere, causing air pollution.

Method used

An efficient and intelligent dual discharge dye weighing system was designed, including a support frame module, a cart module, a loading module, a negative pressure dust removal module and a storage box. The car module can automatically weigh dyes, reduce dye chain color during material extraction, and perform negative pressure dust removal and unloading.

Benefits of technology

An automated dye extraction process is realized, reducing color errors and reducing air pollution through negative pressure dust removal technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an efficient intelligent double-discharging dye weighing system which comprises a supporting frame module, a trolley module, a feeding module, a negative pressure dust removal module and a storage box. The material storage boxes comprise a plurality of first material storage boxes and second material storage boxes; the material storage box is arranged on the supporting frame module. The feeding module comprises a negative pressure pipeline connected between the material storage box and the negative pressure dust removal module. The trolley module can move relative to the supporting frame module and is provided with a material taking assembly matched with the material storage box to take materials, a material barrel and a weighing assembly, the material barrel and the weighing assembly are located in the trolley module, the trolley module can automatically weigh corresponding dyes and reduce dye cross color in the material taking process, and negative pressure dust removal and discharging can be conducted.
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Description

Technical Field

[0001] The invention relates to the technical field of bleaching and dyeing, and in particular to a high-efficiency intelligent double-discharge dye weighing system. Background Art

[0002] In the textile dyeing and finishing industry, the common practice for dye room exhaust is to directly discharge it into the atmosphere to pollute the air. The air pollution caused by the dust of solid particles of dye in the dye room and the poor working environment have attracted more and more attention from various manufacturers. In the existing technology, dye material is generally manually introduced from the storage box into the barrel. However, it is difficult to control the weight of the dye during the dyeing process. Once the weight does not meet the ratio of the formula, it will cause errors in the final color. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a high-efficiency intelligent dual-discharge dye weighing system, which can automatically weigh the corresponding dyes and reduce dye cross-color in the material taking process, and can perform negative pressure dust removal and material unloading.

[0004] The present invention adopts the following technical solutions: A high-efficiency intelligent dual-discharge dye weighing system comprises a support frame module, a trolley module, a loading module, a negative pressure dust removal module and a storage box; the storage box comprises a plurality of first storage boxes and a second storage box; the storage box is arranged on the support frame module, and the loading module comprises a negative pressure pipeline connected between the storage box and the negative pressure dust removal module; the trolley module can move relative to the support frame module, and has a material taking component that cooperates with the storage box to take materials, and a material barrel and a weighing component located in the trolley module; the trolley module can realize automatic weighing of corresponding dyes and reduce dye cross-color in the material taking process, and can perform negative pressure dust removal and material unloading.

[0005] Preferably, the first storage box includes an upper box body and a lower box body connected to the upper box body, the lower box body is provided with a discharge port on at least one side, the discharge port is provided with a discharge cover and a cover opening mechanism, the cover opening mechanism includes a mounting seat and a first handle rotatably engaged with the mounting seat, the end of the first handle is connected to the discharge cover, and the rotation of the first handle can drive the discharge cover to move so that the discharge port is in an open or closed state.

[0006] Preferably, a rotating shaft is provided on the mounting seat, and a second handle is rotatably matched with the mounting seat.

[0007] Preferably, the trolley module also includes a frame body and a material picking mechanism; a material discharge hole is provided on the upper surface of the frame body, a dust cover is provided above the material discharge hole, a material barrel is arranged inside the frame body, and the material picking mechanism includes a material picking component arranged on the dust cover and a material discharge component arranged on the frame body.

[0008] Preferably, the material taking assembly includes a first material taking cylinder and a second material taking cylinder, wherein the first material taking cylinder extends to push the first handle so that the material discharging cover rotates so that the material discharging port is in an open state; the second material taking cylinder presses against the second handle and repeatedly oscillates, so that the material discharging cover repeatedly rotates and closes, so that the material discharging port repeatedly switches between an open state and a closed state. When taking the material, the first material taking cylinder extends and presses on the end of the first handle so that the first handle drives the material discharging cover to rotate so as to open the material discharging port and the dye falls. When a small amount of material is needed, the second material taking cylinder presses against the second handle and repeatedly oscillates so that a small amount of dye falls.

[0009] Preferably, a spiral rod is provided in the lower box body, and the spiral rod includes a rotating rod and a spiral pushing plate arranged on the rotating rod. One end of the rotating rod extends out of the lower box body and is provided with a transmission gear; the unloading component includes a unloading servo motor, an active unloading gear and a transition gear. The driving end of the unloading servo motor is connected to the active unloading gear, and the active unloading gear is meshed with the transition gear; the unloading component is arranged on the rotating frame, and a lifting cylinder is provided on the frame body for driving the rotating frame to rotate around its hinge point. After the lifting cylinder rotates the rotating frame to a suitable position, the transition gear is meshed with the transmission gear, and the unloading servo motor controls the rotation of the active unloading gear and then drives the transition gear to rotate, causing the transmission gear to rotate, and the transmission gear rotates to push the dye out through the spiral pushing plate.

[0010] Preferably, a feed port and a dust removal port are provided on one side of the first storage box, a filter is provided on the dust removal port, and the loading module also includes a feed pipe connected to the feed port, and one end of the feed pipe is connected to the dye box; the negative pressure dust removal module includes a negative pressure dust removal box and a negative pressure fan; when the negative pressure fan is working, negative pressure can be generated in the negative pressure pipe, and then negative pressure is generated in the first storage box for dust removal; at the same time, negative pressure is generated in the first storage box, and the dye in the dye box is sucked into the first storage box through the feed pipe.

[0011] Preferably, a chassis is provided below the frame body, a sliding member and a moving gear are provided on the chassis, a rotating motor for driving the moving gear to rotate is provided in the frame body, and a slide rail matching the sliding member and a rack matching the moving gear are provided on the support frame module.

[0012] Preferably, a dustproof pad is provided on one side of the frame body, a dust removal device is provided on the dustproof pad, a dust suction opening is provided below the dust removal device, a dust suction pipe is connected to one side of the dust removal device, and the dust suction pipe is located in the frame body; the negative pressure dust removal module also includes a dust collection box and a dust removal fan connected to the dust collection box, and the dust collection box is connected to the dust suction pipe through the dust collection pipe.

[0013] Preferably, an opening and closing door is provided on one side of the frame body, and a conveyor belt is provided inside the frame body, the conveyor belt includes a first conveyor belt and a second conveyor belt, and there is a accommodating space between the first conveyor belt and the second conveyor belt, the material barrel is located on the first conveyor belt and the second conveyor belt, and a weighing assembly is provided below the accommodating space, and the weighing assembly includes a weighing body and a driving cylinder for driving the weighing body to move longitudinally.

[0014] Compared with the prior art, the present invention has the following advantages: The present invention provides a high-efficiency and intelligent dual-discharge dye weighing system, comprising a support frame module, a trolley module, a loading module, a negative pressure dust removal module, a first storage box and a second storage box. The trolley module can automatically weigh the corresponding dyes and reduce dye cross-color in the material taking process, and can perform negative pressure dust removal and material unloading.

[0015] The trolley module includes a frame body, a material barrel and a material taking mechanism. The material taking component can open the lid of the material storage box, and the material discharge component can push out the dye in the material storage box, thereby realizing automatic material taking. When taking materials, the first material taking cylinder extends and presses on the end of the first handle, so that the first handle drives the material discharge cover to rotate to open the material discharge port, so that the dye falls. When a small amount of material is needed, the second material taking cylinder is against the second handle and repeatedly oscillates, so that a small amount of dye falls.

[0016] The negative pressure dust removal module includes a dust collection box and a negative pressure dust removal box. Both the dust collection box and the negative pressure dust removal box are equipped with filter elements. The dust collection box can absorb the dust around the transplanting and material picking trolley, and the negative pressure dust removal box can remove dust from the storage box to reduce impurities in the dye in the trolley.

[0017] The feed pipe is connected to the feed port, and the negative pressure pipe is connected to the dust removal port. The negative pressure dust removal module can absorb impurities in the storage box and generate negative pressure in the storage box, and the dye is sucked into the storage box through the feed pipe. That is, the dye unloading device of the present application can unload materials while performing negative pressure dust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the double-discharge dye weighing system of the present invention.

[0019] Figure 2 It is a structural schematic diagram from another perspective of the double-discharge dye weighing system of the present invention.

[0020] Figure 3 It is a structural schematic diagram of the support frame module.

[0021] Figure 4 for Figure 3 A partial enlarged view of part A.

[0022] Figure 5 This is a schematic diagram of the structure of the car module.

[0023] Figure 6 for Figure 5 A partial enlarged view of part B.

[0024] Figure 7 Schematic diagram of the structure of the dust cover.

[0025] Figure 8 for Figure 7 A partial enlarged view of part C.

[0026] Fig. 9 Schematic diagram of the conveyor belt structure of the trolley module.

[0027] Fig.10 This is a structural diagram of the car module from another perspective.

[0028] Fig.11 This is a partial structural diagram of the car module.

[0029] Fig.12 This is a schematic diagram of the connection structure between the feeding module and the negative pressure dust removal module.

[0030] Fig.13 for Fig.12 A partial enlarged view of part D.

[0031] Fig.14 This is a schematic diagram of the connection structure between the feeding module and the negative pressure dust removal module from another perspective.

[0032] Fig.15 for Fig.14 A partial enlarged view of part E.

[0033] Fig.16 It is a structural schematic diagram of the negative pressure dust removal module.

[0034] Fig.17 This is a cross-sectional view of the negative pressure dust removal module.

[0035] Fig.18 It is a structural schematic diagram of the first storage box.

[0036] Fig.19 for Fig.18 A partial enlarged view of part F.

[0037] Fig. 20 This is a schematic structural diagram of the first storage box from another perspective.

[0038] Fig.21 for Fig. 20 A partial enlarged view of part G.

[0039] Fig. 22 It is a cross-sectional view of the first storage box.

[0040] Fig.23 It is a schematic diagram of the structure of the spiral rod of the first storage box.

[0041] In the figure, support frame module 1, slide rail 1-1, rack 1-2, bottom frame 1-3, support column 1-4, lower support rod 1-5, connecting support rod 1-6, upper hanging support rod 1-7, dust-proof acrylic plate 1-8, connecting piece 1-9, trolley module 2, material barrel 2-1, frame body 2-2, material discharge hole 2-2-1, chassis 2-2-2, dustproof pad 2-2-3, opening and closing door 2-2-4, dustproof cover 2-3, material picking assembly 2-4, first material picking cylinder 2-4-1, second material picking cylinder 2 -4-2, unloading assembly 2-5, unloading servo motor 2-5-1, active unloading gear 2-5-2, transition gear 2-5-3, rotating frame 2-6, lifting cylinder 2-7, sliding member 2-8, moving gear 2-9, dust removal device 2-10, dust suction opening 2-10-1, dust suction pipe 2-10-2, conveyor belt 2-11, first conveyor belt 2-11-1, second conveyor belt 2-11-2, accommodating space 2-11-3, loading module 3, negative pressure pipe 3-1, negative pressure pipe body 3-1-1, negative pressure branch pipe 3-1-2, feed pipe 3-2, suction pipe 3-2-1, ball valve 3-2-2, quick-release connector 3-3, pneumatic angle seat valve 3-3-1, negative pressure dust removal module 4, negative pressure dust removal box 4-1, negative pressure connector 4-1-1, negative pressure fan 4-2, dust collection box 4-3, dust connector 4-3-1, dust removal fan 4-4, filter element 4-5, filter connection spring 4-6, first storage box 5, upper box body 5-1, transparent window 5-1-1, filter cover 5-1-2 , connecting plate 5-1-3, filter frame 5-1-4, lower box body 5-2, mounting part 5-2-1, replacement cover plate 5-2-2, discharge port 5-3, screen 5-3-1, discharge cover 5-4, cover opening mechanism 5-5, mounting seat 5-5-1, first handle 5-5-2, rotating shaft 5-5-3, second handle 5-5-4, spiral rod 5-6, rotating rod 5-6-1, spiral push plate 5-6-2, transmission gear 5-6-3, feed port 5-7, dust removal port 5-8, second storage box 6. DETAILED DESCRIPTION

[0042] In order to facilitate the understanding of the technical solution of the present invention, a detailed description is given below in conjunction with the accompanying drawings and specific embodiments.

[0043] Example 1 like Figure 1-2 As shown, an efficient and intelligent double-discharge dye weighing system includes a support frame module 1, a trolley module 2, a loading module 3, a negative pressure dust removal module 4 and a storage box; the storage box includes a plurality of first storage boxes 5 and a second storage box 6; The material storage box is arranged on the support frame module 1, and the loading module 3 includes a negative pressure pipe 3-1 connected between the material storage box and the negative pressure dust removal module 4; the trolley module 2 can move relative to the support frame module 1, and has a material picking component that cooperates with the material storage box to pick up materials, and a material bucket 2-1 and a weighing component located in the trolley module 2.

[0044] like Figure 3-4 As shown, the support frame module 1 includes a bottom frame 1-3 and support columns 1-4 arranged on the bottom frame 1-3, a lower support rod 1-5 and a connecting support rod 1-6 are arranged between the support columns 1-4, an upper hanging support rod 1-7 is arranged on the top of the support column 1-4, a slide rail 1-1 and a rack 1-2 are arranged on the bottom frame 1-3, a dust-proof acrylic plate 1-8 is arranged on the side of the support column 1-4, and a plurality of connecting pieces 1-9 are arranged on the lower support rod 1-5. The slide rail 1-1 is provided with a slide rail body and an open thrust ring.

[0045] like Figure 5 As shown, the trolley module 2 includes a material barrel 2-1, a frame body 2-2 and a material taking mechanism; The upper surface of the frame body 2-2 is provided with a material discharge hole 2-2-1, a dust cover 2-3 is provided above the material discharge hole 2-2-1, the material barrel 2-1 is arranged inside the frame body 2-2, and the material taking mechanism includes a material taking component arranged on the dust cover 2-3 and a material discharge component arranged on the frame body 2-2; like Figure 7-8 As shown, the material picking assembly 2-4 includes a first material picking cylinder 2-4-1 and a second material picking cylinder 2-4-2. The first material picking cylinder 2-4-1 and the second material picking cylinder 2-4-2 can work independently, that is, the telescopic ends of the first material picking cylinder 2-4-1 and the second material picking cylinder 2-4-2 can both extend and retract.

[0046] like Figure 5-6 As shown, the unloading component 2-5 includes an unloading servo motor 2-5-1, an active unloading gear 2-5-2 and a transition gear 2-5-3. The driving end of the unloading servo motor 2-5-1 is connected to the active unloading gear 2-5-2, and the active unloading gear 2-5-2 is meshed with the transition gear 2-5-3. The unloading servo motor 2-5-1 can control the rotation of the active unloading gear 2-5-2 to drive the transition gear 2-5-3 to rotate.

[0047] The material taking assembly is arranged on the rotating frame 2-6, and the frame body 2-2 is provided with a lifting cylinder 2-7 which drives the rotating frame 2-6 to rotate around its hinge point. When the working end of the lifting cylinder 2-7 is extended, it can drive the rotating frame 2-6 to rotate upward, thereby increasing the height of the active unloading gear 2-5-2 and the transition gear 2-5-3. When the working end of the lifting cylinder 2-7 is retracted, it can drive the rotating frame 2-6 to rotate downward, thereby reducing the height of the active unloading gear 2-5-2 and the transition gear 2-5-3. The height of the active unloading gear 2-5-2 and the transition gear 2-5-3 can be adjusted by the lifting cylinder 2-7.

[0048] An opening and closing door 2-2-4 is provided on one side of the frame body 2-2, a conveyor belt 2-11 is provided inside the frame body 2-2, and the material barrel 2-1 is arranged on the conveyor belt 2-11. The material barrel 2-1 can be moved to the position directly below the discharge hole 2-2-1 through the conveyor belt 2-11.

[0049] like Fig. 9 As shown, the conveyor belt 2-11 includes a first conveyor belt 2-11-1 and a second conveyor belt 2-11-2, and there is a storage space 2-11-3 between the first conveyor belt 2-11-1 and the second conveyor belt 2-11-2, and the storage space 2-11-3 is the gap between the first conveyor belt 2-11-1 and the second conveyor belt 2-11-2. The barrel 2-1 is located on the first conveyor belt 2-11-1 and the second conveyor belt 2-11-2. A weighing assembly is provided below the storage space 2-11-3, and the weighing assembly includes a weighing body and a driving cylinder for driving the weighing body to move longitudinally. The driving cylinder extends upward and can lift the weighing body upward, so that the barrel 2-1 is located on the weighing body. After the weighing body completely lifts the barrel 2-1, the barrel 2-1 is weighed to read the weight of the dye in the barrel 2-1. The weighing body can be a common electronic scale or other weighing tool. In order to facilitate reading, a weighing head can be set on the dust cover 2-3 to display the weighing result.

[0050] like Fig.10 As shown, a chassis 2-2-2 is provided below the frame body 2-2, and a sliding member 2-8 and a moving gear 2-9 are provided on the chassis 2-2-2. In order to facilitate the movement of the frame body 2-2, a slide rail 1-1 is provided on the bottom frame 1-3, and the sliding member 2-8 is slidably matched on the slide rail 1-1. A rack 1-2 is also provided on the bottom frame 1-3. A rotating motor is provided on the frame body 2-2 to drive the moving gear 2-9 to rotate. The relative sliding of the sliding member 2-8 and the slide rail 1-1 is achieved through the cooperation of the moving gear 2-9 and the rack 1-2, thereby achieving the movement of the frame body 2-2.

[0051] like Figure 10-11As shown, a dustproof pad 2-2-3 is provided on one side of the frame body 2-2, a dust removal device 2-10 is provided on the dustproof pad 2-2-3, a dust suction opening 2-10-1 is provided below the dust removal device 2-10, a dust suction pipe 2-10-2 is connected to one side of the dust removal device 2-10, the dust suction pipe 2-10-2 is located in the frame body 2-2, and one end of the dust suction pipe 2-10-2 is connected to a negative pressure dust removal module 4, which can absorb dust and other impurities in the air.

[0052] The storage box includes a plurality of first storage boxes 5 and second storage boxes 6 arranged between the lower support rods 1-5 and the upper hanging support rods 1-7. The structures of the first storage boxes 5 and the second storage boxes 6 are basically the same. The first storage boxes 5 and the second storage boxes 6 can store dyes of different colors. This application takes the first storage box 5 as an example for explanation.

[0053] like Figure 18-21 As shown, the first storage box 5 includes an upper box body 5-1 and a lower box body 5-2 connected to the upper box body 5-1, and the lower box body 5-2 is provided with a discharge port 5-3 on at least one side, and the discharge port 5-3 is provided with a discharge cover 5-4 and a cover opening mechanism 5-5, and the cover opening mechanism 5-5 includes a mounting seat 5-5-1 and a first handle 5-5-2 rotatably matched with the mounting seat 5-5-1, and the end of the first handle 5-5-2 is connected to the discharge cover 5-4, and the rotation of the first handle 5-5-2 can drive the discharge cover 5-4 to move so that the discharge port 5-3 is in an open or closed state. When the discharge port 5-3 is in an open state, the dye in the lower box body 5-2 can fall naturally.

[0054] The mounting seat 5-5-1 is provided with a rotating shaft 5-5-3, and the first handle 5-5-2 is rotatably matched with the mounting seat 5-5-1; As an embodiment, the first handle 5-5-2 is fixedly connected to the rotating shaft 5-5-3, and the rotating shaft 5-5-3 is rotatably matched with the mounting seat 5-5-1. The first handle 5-5-2 is provided with a torsion spring. When in use, the upper end of the first handle 5-5-2 is pushed inward to drive the discharge cover 5-4 to rotate and open the discharge port 5-3. After the material is taken, the force on the first handle 5-5-2 is released, and the first handle 5-5-2 is reset under the action of the torsion spring, and the discharge cover 5-4 closes the discharge port 5-3. The mounting seat 5-5-1 is rotatably matched with the second handle 5-5-4, and the second handle 5-5-4 is fixedly connected to the rotating shaft 5-5-3. When taking materials, pressing the second handle 5-5-4 can rotate the first handle 5-5-2 through the rotating shaft 5-5-3, thereby realizing the process of taking materials.

[0055] like Figure 22-23As shown, as an embodiment, a spiral rod 5-6 is rotatably mounted inside the lower box body 5-2, and the spiral rod 5-6 includes a rotating rod 5-6-1 and a spiral push plate 5-6-2 arranged on the rotating rod 5-6-1. When the discharge port 5-3 is in an open state, the rotation of the spiral rod 5-6 can push the dye toward the discharge port 5-3 through the spiral push plate 5-6-2.

[0056] The lower end of the lower box body 5-2 is provided with a mounting portion 5-2-1, and the mounting portion 5-2-1 is an inverted conical structure. The spiral rod 5-6 is arranged in the mounting portion 5-2-1, and one end of the rotating rod 5-6-1 extends out of the mounting portion 5-2-1 and is provided with a transmission gear 5-6-3. When in use, the spiral push plate 5-6-2 can be rotated by the rotating rod 5-6-1 only by rotating the transmission gear 5-6-3.

[0057] The discharge port 5-3 is provided with a screen 5-3-1, which can filter and screen out the dye.

[0058] like Figure 12-13 As shown, a feed port 5-7 and a dust removal port 5-8 are provided on one side of the upper box body 5-1. The feed port 5-7 facilitates loading the dye into the upper box body 5-1. The upper box body 5-1 is connected to the lower box body 5-2. The dye can reach the lower box body 5-2 after entering from the feed port 5-7.

[0059] like Fig.18 As shown, a transparent window 5-1-1 is provided on one side of the upper box 5-1, through which the amount of dye in the upper box 5-1 and the lower box 5-2 can be observed.

[0060] A filter cover plate 5-1-2 and a connecting plate 5-1-3 are provided above the upper box body 5-1, and the upper box body 5-1 is connected to the connecting piece 1-9 through the connecting plate 5-1-3; a filter frame 5-1-4 is provided below the filter cover plate 5-1-2, and a filter is provided on the filter frame 5-1-4.

[0061] A replacement cover plate 5-2-2 is provided on one side of the lower box body 5-2. When abnormal discharge occurs or caking or arching occurs in the storage box, a vibrator can be added to the replacement cover plate 5-2-2 to loosen the internal material.

[0062] The feeding module 3 includes a feeding pipe 3-2 connected to the feeding port 5-7 and a negative pressure pipe 3-1 connected to the dust removal port 5-8. The feeding pipe 3-2 is connected to the dye box, and the negative pressure pipe 3-1 is connected to the negative pressure dust removal module 4.

[0063] like Figure 12-15 As shown, a filter rack 5-1-4 is provided on the first storage box 5 near the dust removal port 5-8, and a filter is provided on the filter rack 5-1-4; When the negative pressure dust removal module 4 is working, it can generate negative pressure in the negative pressure pipe 3-1, and then generate negative pressure in the first storage box 5, so as to attract dyes and impurities to the dust removal port 5-8. Due to the setting of the filter, the dye cannot enter the negative pressure pipe 3-1, and smaller impurities can enter the negative pressure pipe 3-1 to remove the impurities in the first storage box 5. In addition, the feed port 5-7 is connected to the external dye box through the feed pipe 3-2. Since the negative pressure dust removal module 4 works to generate negative pressure in the first storage box 5, the dye in the dye box can be attracted into the first storage box 5 through the feed pipe 3-2. In other words, the dye unloading device of the present application can unload materials while performing negative pressure dust removal, and has a simple structure and is easy to use.

[0064] A suction pipe 3-2-1 is provided at one end of the feed pipe 3-2, and a ball valve 3-2-2 is provided on the suction pipe 3-2-1. The suction pipe 3-2-1 is inserted into the dye box, and the ball valve 3-2-2 can adjust the opening size of the suction pipe 3-2-1.

[0065] The negative pressure pipe 3-1 includes a negative pressure pipe body 3-1-1 and a plurality of negative pressure branch pipes 3-1-2 arranged on the negative pressure pipe body 3-1-1. The negative pressure branch pipes 3-1-2 are connected to the dust removal port 5-8, and can discharge and remove dust from multiple first storage boxes 5.

[0066] The dust removal port 5-8 is provided with a quick-release connector 3-3, the quick-release connector 3-3 is connected to the negative pressure branch pipe 3-1-2, and the quick-release connector 3-3 is provided with a pneumatic angle seat valve 3-3-1.

[0067] like Figure 16-17 As shown, the negative pressure dust removal module 4 includes a dust collection box 4-3 and a negative pressure dust removal box 4-1, and a filter element 4-5 is provided in the dust collection box 4-3 and the negative pressure dust removal box 4-1; A dust collecting joint 4-3-1 is provided on one side of the dust collecting box 4-3, and the top of the dust collecting box 4-3 is connected to the dust collecting fan 4-4 through a first pipe 4-3-2; The dust removal joint 4-3-1 is arranged at the lower end of one side of the dust collection box 4-3 and is connected with a dust removal pipe. The dust removal joint 4-3-1, the filter element 4-5, the first pipe 4-3-2 and the dust removal fan 4-4 form a dust removal channel; one end of the dust removal pipe is connected to the trolley module 2, and a dustproof pad 2-2-3 is arranged on one side of the trolley module 2, and a dust removal device 2-10 is arranged on the dustproof pad 2-2-3. A dust suction opening 2-10-1 is arranged below the dust removal device 2-10, and a dust suction pipe 2-10-2 is connected to one side of the dust removal device 2-10. The dust suction pipe 2-10-2 is located in the trolley module 2, and one end of the dust suction pipe 2-10-2 is connected to the dust removal pipe. When in use, the dust removal fan 4-4 starts to work to generate negative pressure, and the impurities around the trolley module 2 are absorbed through the dust collection box 4-3, the dust removal pipe, the dust suction pipe 2-10-2 and the dust suction opening 2-10-1.

[0068] A negative pressure connector 4-1-1 is provided on the top of the negative pressure dust removal box 4-1, and the negative pressure dust removal box 4-1 is connected to the negative pressure fan 4-2; the negative pressure connector 4-1-1 is connected to the dust removal port 5-8 on the surface of the first storage box 5 through the negative pressure pipe 3-1, and the first storage box 5 is provided with a filter rack 5-1-4 inside, and a filter is provided on the filter rack 5-1-4. When in use, the negative pressure fan 4-2 starts to work to generate negative pressure, and the impurities in the first storage box 5 are absorbed through the negative pressure pipe 3-1 and the dust suction port 11-1. The dye will not be sucked into the negative pressure pipe 3-1 due to the filter function of the filter rack 5-1-4.

[0069] In summary, the present application further reduces the impurities in the dye in the upper barrel of the trolley module 2 through two dust removal methods: dust removal for the first material storage box 5 and dust removal for the trolley module 2.

[0070] In this embodiment, a plurality of filter elements 4-5 are provided in the dust collection box 4-3 and the negative pressure dust collection box 4-1, and filter connection springs 4-6 are provided between adjacent filter elements 4-5 to prevent impurities from entering the corresponding fans.

[0071] The dust collection box 4-3 and the negative pressure dust collection box 4-1 both include a box body and a hinged cover hinged to the box body, that is, the dust collection box 4-3 and the negative pressure dust collection box 4-1 can be opened to facilitate replacement of the filter element 4-5.

[0072] When taking materials, the trolley module 2 moves on the slide rail 1-1 to the side of the first storage box 5, and the first material taking cylinder 2-4-1 extends and presses on the end of the first handle 5-5-2, so that the first handle 5-5-2 drives the discharge cover 5-4 to rotate to open the discharge port, so that the dye falls. When a small amount of material is needed, the second material taking cylinder 2-4-2 is against the second handle 5-5-4 and repeatedly oscillates, so that a small amount of dye falls. The vibration process is specifically the repeated extension and retraction of the second handle 5-5-4, and the extension distance is small, for example, 1-2mm; and after the lifting cylinder 2-7 rotates the rotating frame 2-6 to a suitable position, the transition gear 2-5-3 meshes with the transmission gear 5-6-3, and the unloading servo motor 2-5-1 controls the active unloading gear 2-5-2 to rotate and then drives the transition gear 2-5-3 to cause the transmission gear 5-6-3, and the transmission gear 5-6-3 rotates to push the dye out through the spiral push plate 5-6-2. After the dye on the first storage box 5 enters the barrel 2-1 through the unloading hole 2-2-1, the driving cylinder of the weighing assembly extends upward, which can lift the weighing body upward, so that the barrel 2-1 is located on the weighing body. After the weighing body completely lifts the barrel 2-1, the barrel 2-1 is weighed to read the weight of the dye in the barrel 2-1. Afterwards, when the trolley module 2 moves on the slide rail 1-1 to the side of the second storage box 6, the second dye of corresponding weight is obtained in the same way. Then the trolley module 2 moves to one end, and the barrel 2-1 is conveyed out by the conveyor belt 2-11, and the staff can take out the barrel 2-1.

[0073] The above are only preferred embodiments of the present invention. The protection scope of the present invention shall be based on the scope defined by the claims. Several improvements and modifications made by those skilled in the art without departing from the spirit and scope of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An efficient and intelligent double-discharge dye weighing system, characterized in that: The invention comprises a support frame module (1), a trolley module (2), a loading module (3), a negative pressure dust removal module (4) and a material storage box; the material storage box comprises a plurality of first material storage boxes (5) and a second material storage box (6); the material storage box is arranged on the support frame module (1), and the loading module (3) comprises a negative pressure pipeline (3-1) connected between the material storage box and the negative pressure dust removal module (4); the trolley module (2) is movable relative to the support frame module (1), and has a material taking component cooperating with the material storage box to take materials, and a material bucket (2-1) and a weighing component located in the trolley module (2).

2. The efficient and intelligent double-discharge dye weighing system according to claim 1 is characterized in that: The first material storage box (5) comprises an upper box body (5-1) and a lower box body (5-2) connected to the upper box body (5-1); at least one side of the lower box body (5-2) is provided with a discharge port (5-3); the discharge port (5-3) is provided with a discharge cover (5-4) and a cover opening mechanism (5-5); the cover opening mechanism (5-5) comprises a mounting seat (5-5-1) and a first handle (5-5-2) rotatably engaged with the mounting seat (5-5-1); an end of the first handle (5-5-2) is connected to the discharge cover (5-4); the first handle (5-5-2) can rotate to drive the discharge cover (5-4) to move so that the discharge port (5-3) is in an open or closed state.

3. The efficient and intelligent double-discharge dye weighing system according to claim 2 is characterized in that: A rotating shaft (5-5-3) is provided on the mounting seat (5-5-1), and a second handle (5-5-4) is rotatably matched with the mounting seat (5-5-1).

4. The efficient and intelligent double-discharge dye weighing system according to claim 3 is characterized in that: The trolley module (2) further comprises a frame body (2-2) and a material taking mechanism; a material discharge hole (2-2-1) is provided on the upper surface of the frame body (2-2), a dust cover (2-3) is provided above the material discharge hole (2-2-1), a material barrel (2-1) is arranged inside the frame body (2-2), and the material taking mechanism comprises a material taking component (2-4) arranged on the dust cover (2-3) and a material discharge component (2-5) arranged on the frame body (2-2).

5. The efficient and intelligent double-discharge dye weighing system according to claim 4 is characterized in that: The material taking component (2-4) comprises a first material taking cylinder (2-4-1) and a second material taking cylinder (2-4-2); the first material taking cylinder (2-4-1) extends to push the first handle (5-5-2) so that the material discharging cover (5-4) rotates, so that the material discharging port (5-3) is in an open state; the second material taking cylinder (2-4-2) abuts against the second handle (5-5-4) to oscillate repeatedly, so that the material discharging cover (5-4) repeatedly rotates and closes, so that the material discharging port (5-3) repeatedly switches between an open state and a closed state.

6. The efficient and intelligent double-discharge dye weighing system according to claim 4 is characterized in that: The lower box (5-2) is provided with a spiral rod (5-6), the spiral rod (5-6) comprising a rotating rod (5-6-1) and a spiral push plate (5-6-2) arranged on the rotating rod (5-6-1), one end of the rotating rod (5-6-1) protruding from the lower box (5-2) and provided with a transmission gear (5-6-3); the blanking assembly (2-5) comprises a blanking servo motor (2-5-1), an active blanking gear (2-5-2) and a transition gear (2-5-3), the driving end of the blanking servo motor (2-5-1) is connected to the active blanking gear (2-5-2), the active blanking gear (2-5-2) and the transition gear (2-5 -3) meshing; the unloading assembly (2-5) is arranged on the rotating frame (2-6), and a lifting cylinder (2-7) is provided on the frame body (2-2) for driving the rotating frame (2-6) to rotate around its hinge point. After the lifting cylinder (2-7) rotates the rotating frame (2-6) to a suitable position, the transition gear (2-5-3) meshes with the transmission gear (5-6-3), and the unloading servo motor (2-5-1) controls the active unloading gear (2-5-2) to rotate, thereby driving the transition gear (2-5-3) to rotate, causing the transmission gear (5-6-3) to rotate, and the transmission gear (5-6-3) rotates to push the dye out through the spiral push plate (5-6-2).

7. The efficient and intelligent double-discharge dye weighing system according to claim 1 is characterized in that: A feed port (5-7) and a dust removal port (5-8) are provided on one side of the first material storage box (5), and a filter screen is provided on the dust removal port (5-8). The loading module (3) also includes a feed pipe (3-2) connected to the feed port (5-7), and one end of the feed pipe (3-2) is connected to the dye box. The negative pressure dust removal module (4) includes a negative pressure dust removal box (4-1) and a negative pressure fan (4-2). When the negative pressure fan (4-2) is in operation, negative pressure is generated in the negative pressure pipe (3-1), thereby generating negative pressure in the first material storage box (5) for dust removal. At the same time, negative pressure is generated in the first material storage box (5), and the dye in the dye box is sucked into the first material storage box (5) through the feed pipe (3-2).

8. The efficient and intelligent double-discharge dye weighing system according to claim 4 is characterized in that: A chassis (2-2-2) is provided below the vehicle frame body (2-2), a sliding member (2-8) and a moving gear (2-9) are provided on the chassis (2-2-2), a rotating motor for driving the moving gear (2-9) to rotate is provided in the vehicle frame body (2-2), and a slide rail (1-1) matching the sliding member (2-8) and a rack (1-2) matching the moving gear (2-9) are provided on the support frame module (1).

9. The efficient and intelligent double-discharge dye weighing system according to claim 4, characterized in that: A dustproof pad (2-2-3) is provided on one side of the vehicle frame body (2-2); a dust removal device (2-10) is provided on the dustproof pad (2-2-3); a dust suction opening (2-10-1) is provided below the dust removal device (2-10); a dust suction pipe (2-10-2) is connected to one side of the dust removal device (2-10); the dust suction pipe (2-10-2) is located inside the vehicle frame body (2-2); the negative pressure dust removal module (4) further comprises a dust collection box (4-3) and a dust removal fan (4-4) connected to the dust collection box (4-3); the dust collection box (4-3) is connected to the dust suction pipe (2-10-2) via the dust collection pipe.

10. The efficient and intelligent double-discharge dye weighing system according to claim 4, characterized in that: An opening and closing door (2-2-4) is provided on one side of the vehicle frame body (2-2); a conveyor belt (2-11) is provided inside the vehicle frame body (2-2); the conveyor belt (2-11) comprises a first conveyor belt (2-11-1) and a second conveyor belt (2-11-2); a receiving space (2-11-3) is provided between the first conveyor belt (2-11-1) and the second conveyor belt (2-11-2); a material barrel (2-1) is located on the first conveyor belt (2-11-1) and the second conveyor belt (2-11-2); a weighing assembly is provided below the receiving space (2-11-3); the weighing assembly comprises a weighing body and a driving cylinder for driving the weighing body to move longitudinally.

Citation Information

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