A heat treatment tooling for carburizing and quenching

The carbonizing and quenching treatment apparatus addresses uneven carbon distribution in traditional furnaces by using a gas exchange system and mist carbonizing mechanism to ensure uniform carbon penetration, reducing waste and enhancing production efficiency and quality.

CN119980133BActive Publication Date: 2025-07-15江苏大洋精锻有限公司
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Patent Information

Application Number
CN202510479954.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-07-15
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

Traditional carburizing furnaces have problems with uneven carburizing layer depth and carbon concentration when processing workpieces, resulting in uneven performance of the workpiece and may lead to local failure.

Method used

The atomized carburizing mechanism and gas replacement assembly are adopted to uniformly distribute the atomized carburizing agent and replace the air with argon gas, ensuring that the carburizing process is carried out in a stable atmosphere and improving the carburizing uniformity and efficiency.

Benefits of technology

The uniformity of the carburizing layer in each part of the workpiece is achieved, the carburizing speed and the utilization rate of carburizing agent are improved, the production cost is reduced, and the oxidation reaction is avoided, ensuring the carburizing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of metal carburizing processing, and specifically refers to a heat treatment tooling for carburizing and quenching, including a tooling main body, and a gas replacement component arranged on the tooling main body. It further includes an atomized carburizing mechanism and a workpiece pretreatment mechanism. The atomized carburizing mechanism is arranged on the tooling main body, and the workpiece pretreatment mechanism is arranged on the tooling main body. The atomized carburizing mechanism includes a mixing component, a carbon source atomizing component, and a carbon source circulating component. The mixing component is arranged on the atomized carburizing mechanism, the carbon source atomizing component is arranged on the mixing component, and the carbon source circulating component is arranged on the mixing component. The setting of the workpiece pretreatment mechanism in this application can form a flow channel for the carburizing atmosphere, making it easier for active carbon atoms to diffuse to complex structure areas, and can direct the carbon flow to improve the carburizing efficiency of the cylindrical workpiece area.
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Description

Technical Field

[0001] The present invention belongs to the technical field of metal carburizing processing, and specifically refers to a heat treatment tooling for carburizing and quenching. Background Art

[0002] Carburizing is an important heat treatment process aimed at increasing the hardness and wear resistance of steel workpieces by increasing the carbon content on the surface layer, while maintaining the toughness and strength of the core. During this process, the workpiece is placed in a carbon-rich medium, and carbon atoms penetrate into the surface layer of the workpiece at high temperature. After carburizing, the workpiece is further quenched to form a gradient tissue structure with a high-hardness surface layer and a low-hardness core to meet different mechanical property requirements.

[0003] However, traditional carburizing furnaces have significant deficiencies when processing workpieces. Due to the uneven distribution of the atmosphere in the carburizing furnace, there are differences in the carburized layer depth and carbon concentration at different parts of the workpiece, namely the so-called "carburized layer difference". This uneven carburizing not only affects the overall performance of the workpiece but may also cause local failure during subsequent use of the workpiece. Summary of the Invention

[0004] To solve the above problems, the present invention proposes a heat treatment tooling for carburizing and quenching.

[0005] The technical solution adopted by the present invention is as follows: The present invention provides a heat treatment tooling for carburizing and quenching, including a tooling main body, and a gas replacement component arranged on the tooling main body. It also includes an atomized carburizing mechanism and a workpiece pretreatment mechanism. The atomized carburizing mechanism is arranged on the tooling main body, and the workpiece pretreatment mechanism is arranged on the tooling main body; the atomized carburizing mechanism includes a mixing component, a carbon source atomizing component, and a carbon source circulating component. The mixing component is arranged on the atomized carburizing mechanism, the carbon source atomizing component is arranged on the mixing component, and the carbon source circulating component is arranged on the mixing component.

[0006] Further, the tooling main body includes a processing table. A solution cavity is arranged inside the processing table, and quenching liquid is arranged in the solution cavity. Support columns are arranged on the processing table, and support blocks are arranged on the support columns. An upper end of the inner side wall of the processing table is provided with a first cylinder, and a sealing plate is arranged at an output end of the first cylinder. A carburizing cavity is arranged on the processing table, and a sealing door is arranged on the front side of the carburizing cavity in an opening and closing manner.

[0007] Further, the mixing component includes a second cylinder. The cylinder block of the second cylinder is arranged at the lower end of the support block. The output end of the second cylinder is provided with a lifting block, which is arranged in the carburizing cavity. At the inner bottom end of the lifting block, there is a first motor. The output end of the first motor is provided with a first bevel gear. At the lower end of the lifting block, a driving pipe is rotatably arranged. A second bevel gear is sleeved on the driving pipe. The first bevel gear and the second bevel gear are meshed and rotationally connected. At the upper end of the carburizing cavity, there is a sealing ring, which is slidably sleeved on the output end of the second cylinder.

[0008] Further, the carbon source atomization component includes an atomization cavity, which is arranged inside the lifting block. At the inner top end of the atomization cavity, there is a carburizing agent storage cavity. The lower end of the carburizing agent storage cavity is connected through a drip pipe. A first electronic valve is arranged on the drip pipe. At the inner bottom end of the lifting block, there is a liquid collecting cavity, and an ultrasonic atomization sheet is arranged in the liquid collecting cavity.

[0009] Further, the carbon source circulation component includes an output pipe. One end of the output pipe is connected through the outer side wall upper end of the atomization cavity. The other end of the output pipe is installed through the fixed port of the rotary joint. The rotary interface of the rotary joint is installed through the upper end of the driving pipe. The other outer side wall lower end of the atomization cavity is connected through one end of a first air pipe. The other end of the first air pipe is installed through the output end of a circulating air pump. The air suction pipe of the circulating air pump is installed through one end of a first suction pipe. The other end of the first suction pipe is arranged outside the lifting block. At the inner side wall upper end of the carburizing cavity, there is a heating element.

[0010] Further, the workpiece pretreatment mechanism includes a workpiece fixing component and a workpiece surface drilling component. The workpiece fixing component is arranged on the driving pipe, and the workpiece surface drilling component is arranged on the inner side wall of the carburizing cavity.

[0011] Further, the workpiece fixing component includes a turntable and a slider. The turntable is sleeved on the lower side wall of the driving pipe. At the lower end of the turntable, there is a connecting rod. At the lower end of the connecting rod, there is a bottom plate. A water leakage hole is opened on the bottom plate. A lead screw is arranged on the bottom plate. The lead screw is threadedly connected to the bottom plate. A turning handle is arranged at the lower end of the lead screw. A second fixing groove is rotatably arranged at the upper end of the lead screw. At the inner top end of the turntable, there is a second motor. The output end of the second motor is provided with a first fixing groove. An annular sliding groove is arranged at the upper end of the turntable. An annular sliding groove is arranged at the lower end of the lifting block. The slider is slidably arranged in the annular sliding groove.

[0012] Further, the workpiece surface drilling assembly includes a third cylinder and a second drill bit. The cylinder base of the third cylinder is provided on the inner side wall of the carburizing chamber. The output end of the third cylinder is provided with an equipment chamber. A third motor is provided on the outer side wall of the equipment chamber. The output end of the third motor is installed with a first drill bit. A fourth gear is sleeved on the first drill bit. One end of the second drill bit is rotatably provided on the inner side wall of the equipment chamber. A third gear is sleeved on the second drill bit. The third gear and the fourth gear are meshed and rotationally connected.

[0013] Further, the gas replacement assembly includes a vacuum pump. The vacuum pump is provided on the outer side wall of the carburizing chamber. The air extraction end of the vacuum pump is installed with a second suction pipe. A second electronic valve is provided on the second suction pipe. The second suction pipe is provided in the carburizing chamber. An argon storage tank is provided on the processing table. One end of a second gas transmission pipe is installed at the output end of the argon storage tank. A third electronic valve is provided on the second gas transmission pipe. One end of the second gas transmission pipe is provided in the carburizing chamber.

[0014] Further, a heat insulation layer is provided on the third motor.

[0015] The beneficial effects achieved by the present invention with the above structure are as follows:

[0016] (1) The setting of the workpiece pretreatment mechanism can form a flow channel for the carburizing atmosphere, making it easier for active carbon atoms to diffuse to complex structure areas.

[0017] (2) The setting of the workpiece pretreatment mechanism can direct the carbon flow and improve the carburizing efficiency in the area of cylindrical workpieces.

[0018] (3) The setting of the atomized carburizing mechanism. After the liquid carburizing agent is atomized, its surface area is greatly increased, and the contact opportunity with the workpiece is increased, thereby improving the carburizing speed.

[0019] (4) The setting of the atomized carburizing mechanism helps to reduce production costs by reducing the waste of conductive paste and improving the utilization rate.

[0020] (5) The setting of the atomized carburizing mechanism. The atomized carburizing agent can be more evenly distributed in the heating chamber, reducing the risk of uneven carburizing and ensuring that each part of the workpiece can obtain the required carburized layer.

[0021] (6) The setting of the atomized carburizing mechanism. The use of the atomized carburizing agent reduces the waste of the carburizing agent and improves the utilization rate of the carburizing agent.

[0022] (7) By replacing the air in the carburizing chamber with argon, the oxidation reaction between the workpiece and oxygen in the air during the carburizing process can be effectively avoided, thereby ensuring the carburizing quality.

[0023] (8) The air contains moisture, oxygen and other impurities, which may have an adverse effect on the carburizing process. By replacing the air with argon, the interference of these impurities on the carburizing process can be reduced, thereby improving the purity and quality of carburizing.

[0024] (9) The inert property of argon enables the carburizing process to be carried out in a more stable atmosphere, which helps to improve the carburizing efficiency. Description of the Drawings

[0025] To more clearly illustrate the technical solutions of the present invention, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0026] Figure 1 It is the main view of the heat treatment tooling for carburizing and quenching of the present invention;

[0027] Figure 2 It is the structural schematic diagram of the heat treatment tooling for carburizing and quenching of the present invention;

[0028] Figure 3 It is the structural schematic diagram of the drilling assembly on the workpiece surface;

[0029] Figure 4 It is the internal structural schematic diagram of the lifting block;

[0030] Figure 5 It is the structural schematic diagram of the drilling assembly on the workpiece surface;

[0031] Figure 6 It is the top view of the bottom plate;

[0032] Figure 7 It is Figure 2 The partial enlarged view of part A in

[0033] Figure 8 It is Figure 2 The partial enlarged view of part B in

[0034] Figure 9 It is Figure 2 The partial enlarged view of part C in

[0035] Among them, 1. Tooling main body, 2. Atomized carburizing mechanism, 3. Workpiece pretreatment mechanism, 4. Gas replacement component, 5. Processing table, 6. Support column, 7. Support block, 8. Carburizing chamber, 9. Solution chamber, 10. Quenching liquid, 11. Sealing plate, 12. First cylinder, 13. Mixing component, 14. Carbon source atomization component, 15. Carbon source circulation component, 16. Second cylinder, 17. Lifting block, 18. First motor, 19. First bevel gear, 20. Second bevel gear, 21. Drive pipe, 22. Sealing ring, 23. Atomization chamber, 24. Carburizing agent storage chamber, 25. Drip pipe, 26. First electronic valve, 27. Ultrasonic atomization sheet, 28. Liquid collection chamber, 29. Output pipe, 30. Rotary joint, 31. Circulation air pump, 32. First suction pipe, 33. First air supply pipe, 34. Heating element, 35. Workpiece fixing component, 36. Workpiece surface drilling component, 37. Turntable, 38. Connecting rod, 39. Bottom plate, 40. Second motor, 41. First fixing groove, 42. Second fixing groove, 43. Lead screw, 44. Turning handle, 45. Third cylinder, 46. Equipment chamber, 47. Third motor, 48. First drill bit, 49. Second drill bit, 50. Third gear, 51. Fourth gear, 52. Vacuum pump, 53. Argon storage tank, 54. Second suction pipe, 55. Second air supply pipe, 56. Annular chute, 57. Slide block, 58. Water leakage hole, 59. Second electronic valve, 60. Third electronic valve, 61. Heat insulation layer, 62. Sealing door. Detailed implementation manner

[0036] In order to make the objectives, features, and advantages of the present invention more obvious and understandable, the technical solutions in the present invention will be clearly and completely described below in conjunction with the drawings in the specific embodiments of the present invention. Obviously, the embodiments described below are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of this patent.

[0037] As Figures 1-9 shown, the present invention provides a heat treatment tooling for carburizing and quenching, including a tooling main body 1, and a gas replacement component 4 provided on the tooling main body 1. It also includes an atomized carburizing mechanism 2 and a workpiece pretreatment mechanism 3. The atomized carburizing mechanism 2 is provided on the tooling main body 1, and the workpiece pretreatment mechanism 3 is provided on the tooling main body 1.

[0038] The fixture main body 1 includes a processing table 5, support columns 6, support blocks 7, a carburizing chamber 8, a solution chamber 9, quenching liquid 10, a sealing plate 11, a first cylinder 12, and a sealing door 62. A solution chamber 9 is provided inside the processing table 5, quenching liquid 10 is provided inside the solution chamber 9, support columns 6 are provided on the processing table 5, support blocks 7 are provided on the support columns 6, a first cylinder 12 is provided at the upper end of the inner side wall of the processing table 5, a sealing plate 11 is provided at the output end of the first cylinder 12, a carburizing chamber 8 is provided on the processing table 5, and a sealing door 62 is provided for opening and closing at the front side of the carburizing chamber 8.

[0039] The atomizing carburizing mechanism 2 includes a mixing assembly 13, a carbon source atomizing assembly 14, and a carbon source circulating assembly 15. The mixing assembly 13 is provided on the atomizing carburizing mechanism 2, the carbon source atomizing assembly 14 is provided on the mixing assembly 13, and the carbon source circulating assembly 15 is provided on the mixing assembly 13.

[0040] The mixing assembly 13 includes a second cylinder 16, a lifting block 17, a first motor 18, a first bevel gear 19, a second bevel gear 20, a driving pipe 21, and a sealing ring 22. The cylinder block of the second cylinder 16 is provided at the lower end of the support block 7, the output end of the second cylinder 16 is provided with the lifting block 17, the lifting block 17 is provided inside the carburizing chamber 8, a first motor 18 is provided at the inner bottom end of the lifting block 17, the output end of the first motor 18 is provided with the first bevel gear 19, the driving pipe 21 is rotatably provided at the lower end of the lifting block 17, the second bevel gear 20 is sleeved on the driving pipe 21, and the first bevel gear 19 and the second bevel gear 20 are meshed and rotationally connected. A sealing ring 22 is provided at the upper end of the carburizing chamber 8, and the sealing ring 22 is slidably sleeved on the output end of the second cylinder 16.

[0041] The carbon source atomizing assembly 14 includes an atomizing chamber 23, a carburizing agent storage chamber 24, a drip pipe 25, a first electronic valve 26, an ultrasonic atomizing sheet 27, and a liquid collecting chamber 28. The atomizing chamber 23 is provided inside the lifting block 17, a carburizing agent storage chamber 24 is provided at the inner top end of the atomizing chamber 23, the lower end of the carburizing agent storage chamber 24 is connected through and to the drip pipe 25, a first electronic valve 26 is provided on the drip pipe 25, a liquid collecting chamber 28 is provided at the inner bottom end of the lifting block 17, and an ultrasonic atomizing sheet 27 is provided inside the liquid collecting chamber 28.

[0042] The carbon source circulation assembly 15 includes an output pipe 29, a rotary joint 30, a circulating air pump 31, a first suction pipe 32, a first gas transmission pipe 33, and a heating element 34. One end of the output pipe 29 is connected through and installed at the upper end of the outer side wall of the atomization chamber 23, and the other end of the output pipe 29 is connected through and installed at the fixed port of the rotary joint 30. The rotary interface of the rotary joint 30 is connected through and installed at the upper end of the drive pipe 21. The lower end of the other outer side wall of the atomization chamber 23 is connected through and installed at one end of the first gas transmission pipe 33. The other end of the first gas transmission pipe 33 is connected through and installed at the output end of the circulating air pump 31. The suction pipe of the circulating air pump 31 is connected through and installed at one end of the first suction pipe 32. The other end of the first suction pipe 32 is arranged outside the lifting block 17. A heating element 34 is provided at the upper end of the inner side wall of the carburizing chamber 8.

[0043] The workpiece preprocessing mechanism 3 includes a workpiece fixing assembly 35 and a workpiece surface drilling assembly 36. The workpiece fixing assembly 35 is arranged on the drive pipe 21, and the workpiece surface drilling assembly 36 is arranged on the inner side wall of the carburizing chamber 8.

[0044] The workpiece fixing assembly 35 includes a turntable 37, a connecting rod 38, a bottom plate 39, a second motor 40, a first fixing groove 41, a second fixing groove 42, a lead screw 43, a turning handle 44, an annular sliding groove 56, a slider 57, and a water leakage hole 58. The turntable 37 is sleeved on the lower side wall of the drive pipe 21. A connecting rod 38 is provided at the lower end of the turntable 37. A bottom plate 39 is provided at the lower end of the connecting rod 38. A water leakage hole 58 is opened on the bottom plate 39. A lead screw 43 is provided on the bottom plate 39. The lead screw 43 is threadedly connected to the bottom plate 39. A turning handle 44 is provided at the lower end of the lead screw 43. A second fixing groove 42 is rotatably provided at the upper end of the lead screw 43. A second motor 40 is provided at the inner top of the turntable 37. The output end of the second motor 40 is provided with a first fixing groove 41. An annular sliding groove 56 is provided at the upper end of the turntable 37. An annular sliding groove 56 is provided at the lower end of the lifting block 17. The slider 57 is slidably arranged in the annular sliding groove 56.

[0045] The workpiece surface drilling assembly 36 includes a third cylinder 45, a device cavity 46, a third motor 47, a first drill bit 48, a second drill bit 49, a third gear 50, and a fourth gear 51. The cylinder block of the third cylinder 45 is arranged on the inner side wall of the carburizing chamber 8. The output end of the third cylinder 45 is provided with a device cavity 46. A third motor 47 is provided on the outer side wall of the device cavity 46. The output end of the third motor 47 is installed with a first drill bit 48. A fourth gear 51 is sleeved on the first drill bit 48. One end of the second drill bit 49 is rotatably arranged on the inner side wall of the device cavity 46. A third gear 50 is sleeved on the second drill bit 49. The third gear 50 and the fourth gear 51 are meshed and rotationally connected.

[0046] The gas replacement assembly 4 includes a vacuum pump 52, an argon storage tank 53, a second exhaust pipe 54, a second gas supply pipe 55, a second electronic valve 59 and a third electronic valve 60. The vacuum pump 52 is provided on the outer side wall of the carburizing chamber 8. The exhaust end of the vacuum pump 52 is installed with the second exhaust pipe 54. The second electronic valve 59 is provided on the second exhaust pipe 54. The second exhaust pipe 54 is arranged inside the carburizing chamber 8. The argon storage tank 53 is provided on the processing table 5. One end of the second gas supply pipe 55 is installed at the output end of the argon storage tank 53. The third electronic valve 60 is provided on the second gas supply pipe 55. One end of the second gas supply pipe 55 is arranged inside the carburizing chamber 8.

[0047] The third motor 47 is provided with a heat insulation layer 61.

[0048] During specific use, first open the sealing door 62, place the cylindrical workpiece to be processed on the second fixing groove 42, and rotate the turning handle 44. The rotation of the turning handle 44 drives the lead screw 43 to move upward, and the upper end of the cylindrical workpiece is pushed against the first fixing groove 41. The output end of the first motor 18 rotates to drive the first bevel gear 19 to rotate. The rotation of the first bevel gear 19 drives the second bevel gear 20 to rotate. The rotation of the second bevel gear 20 drives the drive tube 21 to rotate. The rotation of the drive tube 21 drives the turntable 37 to rotate, so that the side wall of the cylindrical workpiece is aligned with the first drill bit 48 and the second drill bit 49. The output end of the third motor 47 rotates to drive the first drill bit 48 to rotate. The rotation of the first drill bit 48 drives the fourth gear 51 to rotate. The rotation of the fourth gear 51 drives the third gear 50 to rotate. The rotation of the third gear 50 drives the second drill bit 49 to rotate. The output end of the third cylinder 45 moves to drive the equipment cavity 46 to move. The side wall of the cylindrical workpiece is drilled by the first drill bit 48 and the second drill bit 49. After the output end of the third cylinder 45 returns to its original position, the second motor 40 rotates the output end to drive the cylindrical workpiece to rotate. The output end of the third cylinder 45 moves again to drill the other side walls of the cylindrical workpiece, and a flow channel for the carburizing atmosphere can be formed, making it easier for active carbon atoms to diffuse to complex structure areas. After opening is completed, the output end of the third cylinder 45 returns to its original position. Then close the sealing door 62, open the second electronic valve 59, start the vacuum pump 52, pump out the air in the carburizing cavity 8, and then close the second electronic valve 59. Open the third electronic valve 60, so that the argon compressed in the argon storage tank 53 enters the carburizing cavity 8. Then close the third electronic valve 60, open the first electronic valve 26, the ultrasonic atomizing sheet 27, and the circulating air pump 31. The carburizing agent in the carburizing agent storage cavity 24 drops onto the ultrasonic atomizing sheet 27 through the drip tube 25, is atomized by the ultrasonic atomizing sheet 27, and then enters the carburizing cavity 8 together with the airflow generated by the circulating air pump 31 through the output pipe 29, the rotary joint 30, and the drive tube 21. Then it enters the atomizing cavity 23 through the first air extraction pipe 32 until the carburizing cavity 8 is filled with atomized carburizing agent. At the same time, the output end of the first motor 18 rotates to drive the first bevel gear 19 to rotate. The rotation of the first bevel gear 19 drives the second bevel gear 20 to rotate. The rotation of the second bevel gear 20 drives the drive tube 21. The rotation of the drive tube 21 drives the turntable 37 to rotate. The rotation of the turntable 37 drives the cylindrical workpiece to revolve around the turntable 37 as the center. The second motor 40 rotates to drive the first fixing groove 41 to rotate. The rotation of the first fixing groove 41 drives the cylindrical workpiece to rotate on its own axis, so as to increase the contact area between the carburizing agent and the cylindrical workpiece. Start the heating element 34, close the ultrasonic atomizing sheet 27 and the first electronic valve 26, heat the carburizing cavity 8, and make the hot air flow in a circular shape in the carburizing cavity 8 through the circulating air pump 31 to perform carburizing treatment on the cylindrical workpiece. After heating is completed, the output end of the first cylinder 12 moves, the sealing plate 11 moves, the output end of the second cylinder 16 moves to drive the lifting block 17 to move downward. The downward movement of the lifting block 17 drives the turntable 37 to move downward. The downward movement of the turntable 37 drives the cylindrical workpiece to move downward.Until it is immersed in the quenching liquid 10. After quenching is completed, take out the quenched cylindrical workpiece. The above is the overall working process of the present invention. Repeat this step when using it next time.

[0049] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A heat treatment tooling for carburizing and quenching, comprising a tooling main body (1) and a gas replacement component (4) arranged on the tooling main body (1), characterized in that: It also includes an atomized carburizing mechanism (2) and a workpiece pretreatment mechanism (3). The atomized carburizing mechanism (2) is arranged on the tooling main body (1), and the workpiece pretreatment mechanism (3) is arranged on the tooling main body (1). The atomized carburizing mechanism (2) includes a mixing component (13), a carbon source atomizing component (14) and a carbon source circulating component (15). The mixing component (13) is arranged on the atomized carburizing mechanism (2), the carbon source atomizing component (14) is arranged on the mixing component (13), and the carbon source circulating component (15) is arranged on the mixing component (13). A driving pipe (21) and a lifting block (17) are arranged in the mixing component (13). An carburizing chamber (8) is arranged in the tooling main body (1). The gas replacement component (4) is used to replace the air in the carburizing chamber (8) with argon. The carbon source atomizing component (14) is used to atomize the carburizing agent, and the carbon source circulating component (15) is used to distribute the atomized carburizing agent more evenly in the carburizing chamber (8). The workpiece pretreatment mechanism (3) includes a workpiece fixing component (35) and a workpiece surface drilling component (36). The workpiece fixing component (35) is arranged on the driving pipe (21), and the workpiece surface drilling component (36) is arranged on the inner side wall of the carburizing chamber (8). The workpiece fixing component (35) includes a turntable (37) and a slider (57). The turntable (37) is sleeved on the lower end of the side wall of the driving pipe (21). A connecting rod (38) is arranged at the lower end of the turntable (37), and a bottom plate (39) is arranged at the lower end of the connecting rod (38). A water leakage hole (58) is formed in the bottom plate (39). A lead screw (43) is arranged on the bottom plate (39), and the lead screw (43) is threadedly connected to the bottom plate (39). A turning handle (44) is arranged at the lower end of the lead screw (43). A second fixing groove (42) is rotatably arranged at the upper end of the lead screw (43). A second motor (40) is arranged at the inner top of the turntable (37), and a first fixing groove (41) is arranged at the output end of the second motor (40). An annular sliding groove (56) is arranged at the upper end of the turntable (37). An annular sliding groove (56) is arranged at the lower end of the lifting block (17). The slider (57) is slidably arranged in the annular sliding groove (56). The workpiece surface drilling component (36) includes a third cylinder (45) and a second drill bit (49). The cylinder seat of the third cylinder (45) is arranged on the inner side wall of the carburizing chamber (8). The output end of the third cylinder (45) is provided with an equipment cavity (46). A third motor (47) is arranged on the outer side wall of the equipment cavity (46). A first drill bit (48) is installed at the output end of the third motor (47). A fourth gear (51) is sleeved on the first drill bit (48). One end of the second drill bit (49) is rotatably arranged on the inner side wall of the equipment cavity (46). A third gear (50) is sleeved on the second drill bit (49). The third gear (50) and the fourth gear (51) are meshed and rotationally connected.

2. The heat treatment tooling for carburizing and quenching according to claim 1, wherein: The fixture main body (1) includes a processing table (5). A solution chamber (9) is provided inside the processing table (5), and quenching liquid (10) is provided inside the solution chamber (9). Support columns (6) are provided on the processing table (5), and support blocks (7) are provided on the support columns (6). At the upper end of the inner side wall of the processing table (5), a first cylinder (12) is provided, and a sealing plate (11) is provided at the output end of the first cylinder (12). A carburizing chamber (8) is provided on the processing table (5), and a sealing door (62) is provided on the front side of the carburizing chamber (8) for opening and closing.

3. The heat treatment tooling for carburizing and quenching according to claim 2, characterized in that: The mixing assembly (13) includes a second cylinder (16). The cylinder block of the second cylinder (16) is provided at the lower end of the support block (7), and a lifting block (17) is provided at the output end of the second cylinder (16). The lifting block (17) is provided inside the carburizing chamber (8). At the inner bottom end of the lifting block (17), a first motor (18) is provided, and a first bevel gear (19) is provided at the output end of the first motor (18). A driving pipe (21) is rotatably provided at the lower end of the lifting block (17), and a second bevel gear (20) is sleeved on the driving pipe (21). The first bevel gear (19) and the second bevel gear (20) are meshed and rotationally connected. A sealing ring (22) is provided at the upper end of the carburizing chamber (8), and the sealing ring (22) is slidably sleeved on the output end of the second cylinder (16).

4. A heat treatment tooling for carburizing and quenching according to claim 3, characterized in that: The carbon source atomization assembly (14) includes an atomization chamber (23). The atomization chamber (23) is provided inside the lifting block (17). A carburizing agent storage chamber (24) is provided at the inner top end of the atomization chamber (23). The lower end of the carburizing agent storage chamber (24) is connected through a drip tube (25), and a first electronic valve (26) is provided on the drip tube (25). A liquid collection chamber (28) is provided at the inner bottom end of the lifting block (17), and an ultrasonic atomization sheet (27) is provided inside the liquid collection chamber (28).

5. A heat treatment tooling for carburizing and quenching according to claim 4, characterized in that: The carbon source circulation assembly (15) includes an output pipe (29). One end of the output pipe (29) is connected through the outer side wall at the upper end of the atomization chamber (23), and the other end of the output pipe (29) is installed through the fixed port of a rotary joint (30). The rotary interface of the rotary joint (30) is installed through the upper end of the driving pipe (21). The other outer side wall at the lower end of the atomization chamber (23) is connected through one end of a first air pipe (33). The other end of the first air pipe (33) is installed through the output end of a circulation air pump (31). The suction pipe of the circulation air pump (31) is installed through one end of a first suction pipe (32), and the other end of the first suction pipe (32) is provided outside the lifting block (17). A heating element (34) is provided at the upper end of the inner side wall of the carburizing chamber (8).

6. The heat treatment tooling for carburizing and quenching according to claim 5, characterized in that: The gas replacement assembly (4) includes a vacuum pump (52). The vacuum pump (52) is disposed on the outer sidewall of the carburizing chamber (8). The air extraction end of the vacuum pump (52) is installed with a second air extraction pipe (54). A second electronic valve (59) is provided on the second air extraction pipe (54). The second air extraction pipe (54) is disposed inside the carburizing chamber (8). An argon storage tank (53) is provided on the processing table (5). One end of a second gas transmission pipe (55) is installed at the output end of the argon storage tank (53). A third electronic valve (60) is provided on the second gas transmission pipe (55). One end of the second gas transmission pipe (55) is disposed inside the carburizing chamber (8).

7. A heat treatment tooling for carburizing and quenching according to claim 6, characterized in that: A heat insulation layer (61) is provided on the third motor (47).

Citation Information

Patent Citations

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    CN108103434A

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