Large waterproof casing pipe construction device and construction method
By designing a large waterproof casing construction device including support components and suspension hooks, the problems of time-consuming, labor-intensive, large errors and missed welding of traditional installation methods are solved, and efficient and accurate waterproof casing installation and welding are achieved.
Patent Information
- Application Number
- CN202411964227.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-13
AI Technical Summary
The traditional large-scale waterproof casing installation method is time-consuming and labor-intensive, the error cannot be guaranteed, and it is easy to miss welding at the junction site.
A large waterproof casing construction device is designed, including support components and suspension hooks. The waterproof casing is suspended through the support components, and the length of the suspension hook is adjusted using a hand-crank hoist to ensure the vertical cross-setting and welding fixation of the waterproof casing and the water stop steel plate.
This device simplifies the construction process, improves installation accuracy, avoids missed welding at the junction of water-stop steel plates and waterproof casings, and is easy to use and has a high reuse rate. It is suitable for the installation of a variety of large embedded parts.
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Figure CN119981158A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of concrete construction, and in particular relates to a large-scale waterproof casing construction device and a construction method. Background Art
[0002] During the construction of concrete structures, especially underground structures, there are often various embedded parts. The accuracy of the embedded parts installation directly determines whether the subsequent equipment installation work can be carried out smoothly. During the construction of underground concrete structures, large waterproof casings often need to be embedded. The conventional installation method of large waterproof casings is not only time-consuming and labor-intensive, but also the installation error cannot be guaranteed. For example, it conflicts with the layout position of the water-stop steel plate, and the intersection of the water-stop steel plate and the waterproof casing is prone to welding leakage. Summary of the invention
[0003] The present application provides a large-scale waterproof casing construction device and construction method, which solves the technical problems that the traditional large-scale waterproof casing installation method is time-consuming and labor-intensive, the error cannot be guaranteed, and welding leaks are easy to occur at the joints.
[0004] In order to solve at least one of the above technical problems, the technical solution adopted in this application is:
[0005] A large waterproof casing construction device, comprising:
[0006] A waterproof casing connected to the water-stop steel plate;
[0007] A support assembly, comprising a support tripod and a suspension hook suspended on the support tripod;
[0008] The supporting bracket is adjusted to the embedded position, the waterproof sleeve is suspended above the embedded position by the suspension hook, and then the suspension hook is controlled to unload the waterproof sleeve connected with the water-stop steel plate to the embedded position.
[0009] Furthermore, the axis of the waterproof sleeve is arranged perpendicular to the length of the water-stop steel plate.
[0010] Furthermore, an arc-shaped groove for clamping the outer wall of the waterproof sleeve is constructed on one end face of the waterproof steel plate in the length direction, and the outer wall of the waterproof sleeve is welded and fixed to the groove.
[0011] Furthermore, the water-stopping steel plate is arranged below the waterproof casing or it is arranged above the waterproof casing.
[0012] Furthermore, the support tripod includes cross-arranged brackets and crossbeams horizontally connecting the brackets to form a height-adjustable support mechanism.
[0013] Furthermore, the length direction of the crossbeam is arranged in parallel with the axial direction of the waterproof sleeve.
[0014] Furthermore, one end of the suspension hook is connected to one end of the waterproof sleeve, and the other end thereof is buckled on the crossbeam through a hand-cranked hoist.
[0015] Furthermore, each of the waterproof sleeves is provided with two suspension hooks, which are symmetrically arranged relative to the two ends of the waterproof sleeve.
[0016] Furthermore, the waterstop steel plate is constructed as a steel plate with a folded line structure, and its cross-section includes a straight section in the middle and folded sections at both ends. The folded sections are symmetrically arranged relative to the straight section, and the folded sections are inclined relative to the straight section, and the angle between them is an obtuse angle; a semicircular arc surface is provided at the center of the straight section, and the opening of the semicircular arc surface is arranged toward the inclined side of the folded section.
[0017] A construction method for a large waterproof casing, using the construction device as described above, comprises the following steps:
[0018] S1. Based on the structure of the pre-embedded position, the waterproof sleeve is welded to the water-stop steel plate and moved to the pre-embedded position;
[0019] S2. Assemble the support frame based on the position of the pre-embedded position, and hang the suspension hook on the support frame;
[0020] S3, controlling the suspension hook to catch the two ends of the waterproof casing, and adjusting the length of the suspension hook so that the waterproof casing and the waterproof steel plate are slowly lifted;
[0021] S4, using a level meter placed on the inner wall of the waterproof casing to observe whether the levelness of the waterproof casing is qualified;
[0022] S5, adjusting the length of the suspension hook to adjust the height of the waterproof sleeve to a preset position;
[0023] S6. After the position adjustment is completed, the surrounding positions of the waterproof casing are fixed and reinforced to ensure that the position of the waterproof casing remains unchanged;
[0024] S7, after the reinforcement is completed, remove the suspension hook and the supporting bracket in sequence;
[0025] S8. Repeat the above steps to install other embedded waterproof casings.
[0026] A large waterproof casing construction device designed by the present application has a simple structure, is convenient and safe to move, and is easy to manufacture. The waterproof casing is fixed after the position is adjusted to ensure construction accuracy, and can also effectively avoid welding leaks at the junction of the water-stop steel plate and the waterproof casing; the device is easy to use and has a high reuse rate; it is safe to move and has high installation accuracy, and can be adapted to install a variety of large embedded parts; the construction operation is simple and efficient. The present application also proposes a construction method for a large waterproof casing using the construction device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a stereoscopic diagram of a large waterproof casing construction device in the present application;
[0028] Figure 2 It is a three-dimensional diagram of the waterproof sleeve in the present application placed on a water-stop steel plate;
[0029] Figure 3 It is a three-dimensional diagram of the water-stop steel plate in the present application being located on the waterproof casing;
[0030] Figure 4 is a three-dimensional diagram of the water-stop steel plate in the present application;
[0031] Figure 5 This is an example diagram of the cross section of the waterstop steel plate in this application.
[0032] In the figure:
[0033] 10. Waterproof casing 20. Waterproof steel plate 21. Straight section
[0034] 22, folding section 23, semicircular arc surface 30, supporting stand
[0035] 31, bracket 32, beam 40, suspension hook
[0036] 50. Hand-cranked hoist DETAILED DESCRIPTION
[0037] The present application is described in detail below with reference to the accompanying drawings and specific embodiments.
[0038] This embodiment provides a large waterproof casing construction device, such as Figure 1 As shown, it includes a waterproof sleeve 10 connected to a water-stop steel plate 20, and a support assembly for supporting and suspending and adjusting the position of the waterproof sleeve 10. The support assembly includes a support bracket 30 and a suspension hook 40 suspended on the support bracket 30, and the suspension hook 40 is adjusted up and down by a hand-cranked hoist 50. The support bracket 30 is adjusted to the embedded position and kept stable, and then the waterproof sleeve 10 is suspended above the embedded position by the suspension hook 40, and then the suspension hook 40 is controlled and the waterproof sleeve 10 connected to the water-stop steel plate 20 is unloaded to the embedded position by the hand-cranked hoist 50, ready for embedding.
[0039] like Figure 2 As shown, the axis of the waterproof sleeve 10 is arranged to intersect perpendicularly with the length of the water-stopping steel plate 20; and an arc-shaped groove for fixing the outer wall of the waterproof sleeve 10 is constructed on one end face of the length direction of the water-stopping steel plate 20, and the outer wall of the waterproof sleeve 10 is welded and fixed to the groove.
[0040] like Figure 1 As shown, the water stop steel plate 20 is arranged below the waterproof casing 10; or, as shown Figure 3 As shown, the water stop steel plate 20 is arranged above the waterproof casing 10. The two welding structures are often encountered in the commonly used pre-embedded treatment, and can be selected based on the actual working conditions.
[0041] like Figure 4 As shown, the water stop steel plate 20 is a steel plate with a special fold line structure, and its cross section is as follows Figure 5 As shown, it includes a straight section 21 in the middle and a folded section 22 at both ends. The folded section 22 is symmetrically arranged relative to the straight section 21, and the folded section 22 is tilted relative to the straight section 21, and the angle between them is an obtuse angle. Preferably, the angle between the straight section and the folded section is 135°, in order to prevent water from flowing through. A connecting curved surface of a semicircular arc surface 23 is provided at the center of the straight section 21, in order to improve the strength of the straight section at this position, and at the same time reduce the stress concentration at this position. Preferably, the opening of the semicircular arc surface 23 is arranged toward the inclined side of the folded section 22, and this structure is not only convenient for processing, but also easy to place.
[0042] Furthermore, the support bracket 30 includes cross-arranged brackets 31 and horizontal beams 32 connecting the brackets 31 horizontally, forming a height-adjustable support mechanism. When pre-embedding the waterproof casing 10, the support bracket 30 needs to be assembled in advance at the pre-embedded position so that it can stably cross the foundation pit at the pre-embedded position, so that the waterproof casing 10 with the water-stop steel plate 20 can be safely suspended.
[0043] The length direction of the crossbeam 32 is arranged in parallel with the axial direction of the waterproof sleeve 10, so as to facilitate the adjustment of the pre-buried waterproof sleeve 10 so that the waterproof sleeve 10 is consistent with the walkway of the foundation pit.
[0044] One end of the suspension hook 40 is connected to one end of the waterproof sleeve 10, and the other end is buckled on the beam 32 through the hand-cranked hoist 50. Two suspension hooks 40 are provided on each waterproof sleeve 10, and are symmetrically arranged relative to the two ends of the waterproof sleeve 10.
[0045] A construction method for a large waterproof casing, using the construction device as described above, comprises the following steps:
[0046] S1. Based on the structure of the embedded position, the waterproof casing 10 is welded to the waterproof steel plate 20 and moved to the embedded position. The waterproof steel plate 20 is arranged below the waterproof casing 10; or the waterproof steel plate 20 is arranged above the waterproof casing 10, which can be selected based on actual working conditions.
[0047] S2. Based on the position of the embedded position, assemble the support bracket 30, and hang the suspension hook 40 on the support bracket 30. The cross-arranged brackets 31 and the horizontal beams 32 connecting the brackets 31 horizontally form a height-adjustable support mechanism; assemble the support bracket 30 in advance at the embedded position so that it can firmly cross the foundation pit at the embedded position, so as to safely suspend the waterproof sleeve 10 with the water-stop steel plate 20. At the same time, the length direction of the beam 32 is arranged in parallel with the axial direction of the waterproof sleeve 10, so as to facilitate the adjustment of the embedded waterproof sleeve 10 so that the waterproof sleeve 10 is consistent with the roadway of the foundation pit.
[0048] S3, control the suspension hook 40 to grab the two ends of the waterproof sleeve 10, one end of the suspension hook 40 is connected to one end of the waterproof sleeve 10, and the other end is buckled on the beam 32 through the hand-cranked hoist 50; and the length of the suspension hook 40 is synchronously adjusted through the hand-cranked hoist 50, so that the waterproof sleeve 10 and the water-stop steel plate 20 are slowly lifted.
[0049] S4. Observe whether the levelness of the waterproof casing 10 is qualified by placing a level meter on the inner wall of the horizontally arranged waterproof casing 10. If the levelness on the level meter is qualified, continue to operate the following steps; if not qualified, continue to adjust the levelness of the waterproof casing 10 until it is qualified.
[0050] S5, adjusting the length of the suspension hook 40 by the hand-cranked hoist 50 to adjust the height of the waterproof sleeve 10 to a preset position.
[0051] S6. After the position and height are adjusted, the surroundings of the waterproof sleeve 10 are fixed and reinforced to ensure that the position of the waterproof sleeve 10 remains unchanged.
[0052] S7, after the reinforcement is completed, remove the suspension hook 40 and the supporting bracket 30 in sequence.
[0053] S8. Repeat the above steps to install other pre-buried waterproof sleeves 10.
[0054] A large waterproof casing construction device designed by the present application has a simple structure, is convenient and safe to move, and is easy to manufacture. The waterproof casing is fixed after the position is adjusted to ensure construction accuracy, and can also effectively avoid welding leaks at the junction of the water-stop steel plate and the waterproof casing; the device is easy to use and has a high reuse rate; it is safe to move and has high installation accuracy, and can be adapted to install a variety of large embedded parts; the construction operation is simple and efficient. The present application also proposes a construction method for a large waterproof casing using the construction device.
[0055] The above detailed description of the embodiments of the present application is only a preferred embodiment of the present application and cannot be considered to limit the scope of implementation of the present application. All equivalent changes and improvements made within the scope of the present application should still fall within the scope of the patent coverage of the present application.
Claims
1. A large waterproof casing construction device, characterized in that: include: A waterproof casing connected to the water-stop steel plate; A support assembly, comprising a support tripod and a suspension hook suspended on the support tripod; The supporting bracket is adjusted to the embedded position, the waterproof sleeve is suspended above the embedded position by the suspension hook, and then the suspension hook is controlled to unload the waterproof sleeve connected with the water-stop steel plate to the embedded position.
2. A large waterproof casing construction device according to claim 1, characterized in that: The axis of the waterproof sleeve is arranged perpendicular to the length of the water-stopping steel plate.
3. A large waterproof casing construction device according to claim 1 or 2, characterized in that: An arc-shaped groove for clamping the outer wall of the waterproof sleeve is constructed on one end face of the waterproof steel plate in the length direction, and the outer wall of the waterproof sleeve is welded and fixed to the groove.
4. A large waterproof casing construction device according to claim 3, characterized in that: The water-stopping steel plate is arranged below the waterproof sleeve or above the waterproof sleeve.
5. A large waterproof casing construction device according to any one of claims 1-2 and 4, characterized in that: The support tripod comprises cross-arranged brackets and crossbeams horizontally connecting the brackets to form a height-adjustable support mechanism.
6. A large waterproof casing construction device according to claim 5, characterized in that: The length direction of the cross beam is arranged in parallel with the axial direction of the waterproof sleeve.
7. A large waterproof casing construction device according to claim 6, characterized in that: One end of the suspension hook is connected to one end of the waterproof sleeve, and the other end is buckled on the crossbeam through a hand-cranked hoist.
8. A large waterproof casing construction device according to claim 7, characterized in that: Each of the waterproof sleeves is equipped with two suspension hooks, which are symmetrically arranged relative to the two ends of the waterproof sleeve.
9. A large waterproof casing construction device according to any one of claims 1-2, 4, 6-8, characterized in that: The waterstop steel plate is constructed as a steel plate with a folded line structure, and its cross-section includes a straight section in the middle and folded sections at both ends. The folded sections are symmetrically arranged relative to the straight section, and the folded sections are inclined relative to the straight section, and the angle between them is an obtuse angle; a semicircular arc surface is provided at the center of the straight section, and the opening of the semicircular arc surface is arranged toward the inclined side of the folded section.
10. A construction method for a large waterproof casing, characterized in that: Using the construction device according to any one of claims 1 to 9, the steps include: S1. Based on the structure of the pre-embedded position, the waterproof sleeve is welded to the water-stop steel plate and moved to the pre-embedded position; S2. Assemble the support frame based on the position of the pre-embedded position, and hang the suspension hook on the support frame; S3, controlling the suspension hook to catch the two ends of the waterproof casing, and adjusting the length of the suspension hook so that the waterproof casing and the waterproof steel plate are slowly lifted; S4, using a level meter placed on the inner wall of the waterproof casing to observe whether the levelness of the waterproof casing is qualified; S5, adjusting the length of the suspension hook to adjust the height of the waterproof sleeve to a preset position; S6. After the position adjustment is completed, the surrounding positions of the waterproof casing are fixed and reinforced to ensure that the position of the waterproof casing remains unchanged; S7, after the reinforcement is completed, remove the suspension hook and the supporting bracket in sequence; S8. Repeat the above steps to install other embedded waterproof casings.