Zero-drop plate type integrated tube well drainage system and construction method thereof
By adopting a zero-drop plate integrated pipe well drainage system in building drainage technology, and using steel frame structures and prefabricated drainage pipeline modules for factory prefabricated and on-site rapid assembly, the problems of complex construction of traditional same-layer drainage systems and poor adaptability to old buildings are solved, and an efficient and space-saving drainage solution is achieved.
Patent Information
- Application Number
- CN202510472500.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-05-13
AI Technical Summary
Among the existing building drainage technology, the traditional drainage system on the same floor is complex in construction, long cycle, low space utilization, and poor adaptability to old building renovation, which has problems such as lack of unified plans for pipe well renovation, complex construction, large space occupation and high water leakage risks.
The zero-down plate-type integrated pipe well drainage system is adopted. Through the combination of steel frame structure, prefabricated drainage pipe modules and protective plates, factory prefabricated and on-site rapid assembly is achieved, avoiding lowering plates or raising the surface layer, simplifying the construction process, and improving sealing and adaptability through stop rubber rings and telescopic joints.
The same-layer drainage of zero-shrinkage plates has been achieved, which significantly reduces the damage to the building structure by construction, maximizes the retention of indoor space, improves space utilization, shortens the construction period, reduces the risk of water leakage, and facilitates later maintenance and maintenance.
Smart Images
Figure CN119981209A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of building drainage, and in particular relates to a zero-drop plate type integrated pipe well drainage system and a construction method thereof. Background Art
[0002] In existing building drainage technology, the traditional same-floor drainage system usually requires lowering the floor or raising the bathroom surface to achieve pipe layout, which leads to complex construction, long cycle, low space utilization, and poor adaptability to the renovation of existing building structures. In addition, the following problems are common in the renovation of old houses: ① Lack of a unified solution for pipe well reconstruction: Existing prefabricated pipe technology has not been optimized for the characteristics of old buildings, making it difficult to achieve rapid installation and subsequent maintenance; ② Complex construction and low efficiency: Traditional pipeline installation needs to be carried out inside the building, which takes up a large space and requires multiple adjustments to the management position. The construction process requires a lot of on-site cutting and welding, which is cumbersome and difficult to control quality; ③ Large space occupation: lowering the floor or raising the surface will reduce the indoor net height and affect the user experience; ④High risk of water leakage: The pipeline interface is not sealed enough, which may lead to leakage due to construction errors.
[0003] In view of the above problems, the existing technology has not yet provided an efficient modular solution that can not only achieve zero-drop slab same-floor drainage but also adapt to the renovation of old buildings. Therefore, an integrated, factory-prefabricated, and on-site fast-assembled drainage system is urgently needed to improve construction efficiency, save space, and reduce maintenance costs. Summary of the invention
[0004] The present invention provides an integrated, factory-prefabricated, on-site quickly assembled drainage system, a zero-drop plate integrated pipe well drainage system and a construction method thereof, which improves construction efficiency, saves space and reduces maintenance costs.
[0005] The present invention provides a zero-drop plate integrated pipe well drainage system, which adopts the following technical solutions: A zero-drop plate integrated pipe well drainage system, comprising: A steel frame structure, wherein the steel frame structure is arranged on the outside of the building wall, and a plurality of pipe clamps are fixed on the steel frame structure, and a stop rubber ring is arranged on the inner side of the pipe clamp; An assembled drainage pipe module, the assembled drainage pipe module includes a sewage riser, a wastewater riser and a ventilation riser, the sewage riser and the wastewater riser are respectively spliced end to end through a three-way joint, the sewage riser, the wastewater riser and the ventilation riser are penetrated in the stop rubber ring of the steel frame structure, the sewage riser and the wastewater riser are installed at the interface of the sewage riser and the wastewater riser, and the sewage riser and the wastewater riser are provided with an inspection port; the third interface of the three-way joint is connected to the drainage branch pipe of each floor, and the drainage branch pipe is located above the floor plate; A protective plate, which is integrated on the outside of the steel frame structure and is used for external protection and waterproofing of the assembled drainage pipe module; The drainage system is produced by modular prefabrication and assembled and installed on site to achieve same-floor drainage of zero-drop slabs in the renovation of old houses.
[0006] Preferably, the protective plate is a galvanized plate.
[0007] Preferably, the sewage riser, wastewater riser and ventilation riser are made of HDPE or HTPP material.
[0008] Preferably, the sewage riser and the wastewater riser are connected to the ventilation riser via an H-tube, and the ventilation riser passes through a stop rubber ring.
[0009] Preferably, a waterproof steel casing is arranged between the drainage branch pipe and the building wall, and the gap between the waterproof steel casing and the drainage branch pipe is filled with flame-retardant dense material and waterproof paste.
[0010] Preferably, the steel frame structure is a detachable frame structure, which is matched with the assembled drainage pipe through preset connection nodes.
[0011] Preferably, each floor slab is provided with a water-sealed floor drain and a rear outlet of the toilet. The water-sealed floor drain is connected to the three-way joint of the wastewater riser through a drainage branch pipe and a water trap arranged on the outside of the building wall. The rear outlet of the toilet is connected to the three-way joint of the sewage riser through a drainage branch pipe, so as to realize same-floor drainage of the zero-drop floor.
[0012] The present invention also provides a construction method of a zero-drop plate integrated pipe well drainage system, comprising the following steps: (1) On-site measurement and BIM modeling: Conduct on-site dimension measurements of building walls, floor slabs, and drainage requirements, design the three-dimensional layout of pipe wells and drainage systems using BIM software, determine the installation locations of steel frame structures, sewage risers, wastewater risers, ventilation risers, and inspection ports, and generate construction instructions; (2) Modular prefabrication: prefabricate the assembled drainage pipe modules in the factory according to the BIM model, including sewage riser, wastewater riser, ventilation riser, tee joint, expansion joint and inspection port, and pre-install the pipe clamp and stop rubber ring; Prefabricated steel frame structural components, which include a detachable frame structure and pre-set connection nodes; Prefabricated galvanized sheet protection plate with reserved access door or inspection opening; (3) On-site assembly and installation: fix the steel frame structure to the outside of the building wall; Fix the prefabricated sewage riser, wastewater riser and ventilation riser on the steel frame structure through pipe clamps and stop rubber rings, and install expansion joints at the interfaces of sewage riser and wastewater riser; Connect the drainage branch pipes on each floor to the sewage riser and wastewater riser through three-way joints, and connect them to the water-free floor drain and the back outlet of the toilet; A waterproof steel casing is installed at the connection between the drainage branch pipe and the building wall, and the gap is filled with flame-retardant dense material and waterproof paste; Install galvanized sheet protection to form a closed pipe well structure; (4) System acceptance test: perform pressure test on the drainage system to check the tightness of the pipes and the displacement adaptability of the expansion joints; Check and accept the waterproofness of the protective plate and the stability of the steel frame structure; Ensure that the drainage system can achieve the same-floor drainage function of the zero-drop slab without the need to sink or raise the floor slab.
[0013] Beneficial effects of the present invention: (1) Zero drop slab design: The drainage branch pipe is connected to the sewage riser and wastewater riser by laying on the wall or surface layer, avoiding dropping the slab or raising the surface layer. This not only significantly reduces the damage to the building structure during construction, but also maximizes the retention of indoor space and increases the utilization rate of indoor space.
[0014] (2) Modular and efficient construction: Steel frames, sewage risers, wastewater risers, ventilation risers, protective panels and other components are prefabricated in the factory and only require simple assembly on site, greatly shortening the construction period.
[0015] (3) Controllable quality: Standardized production in the factory ensures the sealing and structural strength of the pipeline, reducing the risk of water leakage.
[0016] (4) Easy maintenance: The pipeline well is designed to be external, so there is no need to damage the wall during maintenance, reducing maintenance costs.
[0017] (5) Environmentally friendly: Reduce on-site construction waste and material waste, and meet green construction requirements. (6) Strong adaptability: The detachable steel frame structure and modular design can meet the renovation needs of different old buildings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] For ease of explanation, the present invention is described in detail with reference to the following specific implementations and the accompanying drawings.
[0019] Figure 1This is a front view of the integrated pipe well of this embodiment; Figure 2 is a three-dimensional diagram of the steel frame structure of this embodiment; Figure 3 This is a three-dimensional diagram of the assembly of the protective plate and the steel frame structure of this embodiment; Figure 4 This is a top view of the integrated pipe well of this embodiment; Figure 5 A schematic diagram of an embodiment assembled on a building wall; Figure 6 It is a schematic diagram of an integrated pipe well drainage system installed on a floor according to an embodiment.
[0020] In the figure: 100-steel frame structure; 110-pipe clamp; 120-stop rubber ring; 200-assembled drainage pipe module; 210-sewage riser; 220-wastewater riser; 230-ventilation riser; 240-tee joint; 250-expansion joint; 260-inspection port; 270-drainage branch pipe; 280-H pipe; 290-waterproof steel casing; 300-protective plate; 400-building wall; 500-floor plate; 510-floor drain without water seal; 520-rear outlet of toilet; 600-trap. DETAILED DESCRIPTION
[0021] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments; in the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present invention. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. In addition, for the sake of clarity and brevity, the description of known functions and structures is omitted.
[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features of the embodiments may be combined with each other.
[0023] like Figure 1-Figure 6 As shown, a zero-drop plate type integrated pipe well drainage system provided in this embodiment includes a steel frame structure 100, an assembled drainage pipe module 200 and a protective plate 300; The steel frame structure 100 adopts a detachable frame steel structure, which is matched with the assembled drainage pipe module 200 through a preset connection node (not shown in the figure). The steel frame structure is fixed to the outside of the building wall 400, and can be anchored to the building structure through embedded bolts or expansion bolts; a number of pipe clamps 110 are fixed on the steel frame structure, and a stop rubber ring 120 is provided inside the pipe clamp 110 to fix the assembled drainage pipe module 200 and buffer the vibration of the pipe; the detachable design of the steel frame structure 100 supports later maintenance or system upgrades.
[0024] The assembled drainage pipe module 200 includes a sewage riser 210, a wastewater riser 220 and a ventilation riser 230, all of which are made of HDPE or HTPP. The sewage riser 210 and the wastewater riser 220 are spliced end to end through a three-way joint 240 to form a continuous riser; an expansion joint 250 is installed at the interface of the sewage riser 210 and the wastewater riser 220 to adapt to the displacement caused by building settlement or temperature change, and an inspection port 260 is set on the sewage riser 210 and the wastewater riser 220 to facilitate later dredging and maintenance. The third interface of the two three-way joints 240 is connected to the drainage branch pipe 270 of each floor. The drainage branch pipe 270 is located above the floor plate 500 and is respectively connected to the water-free floor drain 510 and the toilet rear outlet 520 to achieve zero-drop floor drainage on the same floor. The sewage riser 210 and the wastewater riser 220 are connected to the ventilation riser 230 through the H tube 280 to protect the water seal of the water trap and promote smooth drainage. A waterproof steel casing 290 is provided at the connection between the drainage branch pipe 270 and the building wall 400, and the gap between the waterproof steel casing 290 and the drainage branch pipe 270 is filled with flame-retardant dense material and waterproof paste to prevent leakage and meet fire protection requirements.
[0025] The protective plate 300 is made of galvanized steel plate, covering the outside of the steel frame structure 100 to form a closed pipe well structure. The protective plate 300 is reserved with an inspection door or an openable inspection port for easy later maintenance.
[0026] This embodiment also provides a construction method of a zero-drop plate integrated pipe well drainage system, comprising the following steps: (1) On-site measurement and BIM modeling: Conduct on-site dimension measurement of building walls, floor slabs and drainage requirements, design the three-dimensional layout of pipe wells and drainage systems through BIM software, determine the installation locations of the steel frame structure 100, sewage riser 210, wastewater riser 220, ventilation riser 230 and inspection port 260, and generate construction instructions; (2) Modular prefabrication: The prefabricated drainage pipe module 200 is prefabricated in the factory according to the BIM model, including a sewage riser 210, a wastewater riser 220, a ventilation riser 230, a tee joint 240, an expansion joint 250 and an inspection port 260, and the pipe clamp 110 and the retaining rubber ring 120 are preinstalled; A prefabricated steel frame structure 100 assembly, which includes a detachable frame structure and preset connection nodes; Prefabricated galvanized sheet protection plate 300, reserved for maintenance door or inspection port; (3) On-site assembly and installation: fix the steel frame structure 100 to the outside of the building wall 400; The prefabricated sewage riser 210, wastewater riser 220 and ventilation riser 230 are fixed to the steel frame structure 100 through the pipe clamp 110 and the stop rubber ring 120, and the expansion joint 250 is installed at the interface of the sewage riser 210 and the wastewater riser 220; Connect the drainage branch pipe 270 of each floor to the sewage riser 210 and the wastewater riser 220 through the three-way joint 240, and connect to the water-free floor drain 510 and the toilet rear outlet 520; A waterproof steel casing 290 is provided at the connection between the drainage branch pipe 270 and the building wall 400, and the gap is filled with flame-retardant dense material and waterproof paste; Install galvanized sheet protection plate 300 to form a closed pipe well structure; (4) System acceptance test: perform pressure test on the drainage system to check the tightness of the pipes and the displacement adaptability of the expansion joints; Inspect the waterproofness of the protective plate 300 and the stability of the steel frame structure 100; Ensure that the drainage system can achieve the same-floor drainage function of the zero-drop slab without the need to sink or raise the floor slab.
[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0028] In the description of the present application, it should be understood that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
Claims
1. A zero drop plate integrated pipe well drainage system, characterized in that: include: A steel frame structure (100), the steel frame structure (100) being arranged on the outside of a building wall (400), a plurality of pipe clamps (110) being fixed on the steel frame structure (100), and a stop rubber ring (120) being arranged on the inside of the pipe clamp (110); An assembled drainage pipe module (200), the assembled drainage pipe module (200) comprising a sewage riser (210), a wastewater riser (220) and a ventilation riser (230), the sewage riser (210) and the wastewater riser (220) being respectively connected end to end via a three-way joint (240), the sewage riser (210), the wastewater riser (220) and the ventilation riser (230) being inserted into a stop rubber ring (120) of a steel frame structure (100), an expansion joint (250) being installed at the interface of the sewage riser (210) and the wastewater riser (220), and an inspection port (260) being provided on the sewage riser (210) and the wastewater riser (220); the third interface of the three-way joint (240) being connected to a drainage branch pipe (270) on each floor, the drainage branch pipe (270) being located above a floor plate (500); A protective plate (300), the protective plate (300) being integrated on the outside of the steel frame structure (100) and used for external protection and waterproofing of the assembled drainage pipe module (200); The drainage system is produced by modular prefabrication and assembled and installed on site to achieve same-floor drainage of zero-drop slabs in the renovation of old houses.
2. A zero-drop plate integrated pipe well drainage system according to claim 1, characterized in that: The protective plate (300) is a galvanized plate.
3. The zero-drop plate integrated pipe well drainage system according to claim 1, characterized in that: The sewage riser (210), the wastewater riser (220) and the ventilation riser (230) are made of HDPE material or HTPP material.
4. The zero-drop plate integrated pipe well drainage system according to claim 1, characterized in that: The sewage riser (210) and the wastewater riser (220) are connected to the ventilation riser (230) via an H-tube (280).
5. The zero-drop plate integrated pipe well drainage system according to claim 1, characterized in that: A waterproof steel casing (290) is arranged between the drainage branch pipe (270) and the building wall (400), and a gap between the waterproof steel casing (290) and the drainage branch pipe (270) is filled with a flame retardant dense material and waterproof ointment.
6. The zero-drop plate integrated pipe well drainage system according to claim 1, characterized in that: The steel frame structure (100) is a detachable frame structure, which is matched with the assembled drainage pipe module through preset connection nodes.
7. The zero-drop plate integrated pipe well drainage system according to claim 1, characterized in that: Each floor slab (500) is provided with a water-free floor drain (510) and a toilet rear outlet (520); the water-free floor drain (510) is connected to a three-way joint (240) of a wastewater riser (220) via a drainage branch pipe (270) and a water trap (600) provided on the outside of a building wall (400); the toilet rear outlet (520) is connected to a three-way joint (240) of a wastewater riser (210) via a drainage branch pipe (270), thereby achieving zero-drop slab same-floor drainage.
8. A construction method for a zero-drop plate integrated pipe well drainage system as claimed in any one of claims 1 to 7, characterized in that: The following steps are involved: (1) On-site measurement and BIM modeling: Conduct on-site dimension measurement of building walls (400), floor slabs and drainage requirements, design the three-dimensional layout of pipe wells and drainage systems through BIM software, determine the installation locations of the steel frame structure (100), sewage riser (210), wastewater riser (220), ventilation riser (230) and inspection port (260), and generate construction instructions; (2) Modular prefabrication: prefabricate the assembled drainage pipe module in the factory according to the BIM model, including the sewage riser (210), the wastewater riser (220), the ventilation riser (230), the tee joint (240), the expansion joint (250) and the inspection port (260), and pre-install the pipe clamp (110) and the retaining rubber ring (120); A prefabricated steel frame structure (100) assembly comprising a detachable frame structure and preset connection nodes; Prefabricated galvanized sheet protection plate (300), reserved for maintenance door or inspection opening; (3) On-site assembly and installation: fixing the steel frame structure (100) to the outside of the building wall (400); The prefabricated sewage riser (210), wastewater riser (220) and ventilation riser (230) are fixed to the steel frame structure (100) through pipe clamps (110) and stop rubber rings (120), and expansion joints (250) are installed at the interfaces of the sewage riser (210) and the wastewater riser (220); Connect the drainage branch pipe (270) of each floor to the sewage riser (210) and the wastewater riser (220) through a three-way joint (240), and connect to the water-free floor drain (510) and the rear outlet (520) of the toilet; A waterproof steel casing (290) is provided at the connection between the drainage branch pipe (270) and the building wall (400), and the gap is filled with flame-retardant dense material and waterproof paste; Install a galvanized sheet protection plate (300) to form a closed pipe well structure; (4) System acceptance test: perform pressure test on the drainage system to check the tightness of the pipes and the displacement adaptability of the expansion joints; Inspect the waterproofness of the protective plate (300) and the stability of the steel frame structure (100); Ensure that the drainage system can achieve the same-floor drainage function of the zero-drop slab without the need to sink or raise the floor slab.