Wall building auxiliary positioner and wall building method

Abstract

The invention provides a wall building auxiliary positioner. The wall building auxiliary positioner comprises at least two supporting stand columns, a transverse supporting plate connected to the supporting stand columns, a guide plate and a hopper assembly slidably connected to the guide plate. The supporting stand columns are arranged at intervals in the extending direction of a to-be-built brick wall, and the transverse supporting plate is provided with grooves used for supporting the guide plates in the extending direction of the to-be-built brick wall so that the guide plates can be erected between the grooves formed at intervals. The hopper assembly is provided with a cavity used for storing cement mortar and a discharging port, and when the hopper assembly moves in the length direction of the guide plate, the cement mortar in the cavity is laid on the upper surfaces of the lower-layer bricks along the discharging port. The invention further provides a wall building method using the wall building auxiliary positioner.

Description

Technical Field

[0001] The invention relates to the field of building construction, in particular to wall construction. Background Art

[0002] In traditional wall construction, manual wall construction requires workers to place bricks one by one according to the design drawings, and use mortar to position, trim and fix them. This process involves multiple steps such as brick extraction, cleaning, mortar application, positioning, etc., which requires a lot of manpower and time. Moreover, due to the cumbersome operation and technical requirements, problems such as uneven wall surface and uneven brick joints may occur during the construction process.

[0003] The existing technology mainly relies on the following methods to solve the above problems: marking a laser horizontal line on the finished surface of the wall, manually building the wall, using a brick knife to check whether the wall is vertical and flat during the building process, and then using a brick knife to level it, mortar laying operations, and mortar layer thickness control, all of which require manual operation by technicians and are inefficient. Summary of the invention

[0004] The main technical problem solved by the present invention is to provide a wall-building auxiliary positioner and a wall-building method, which can improve the wall-building efficiency.

[0005] In order to solve the above technical problems, the present invention provides a wall-building auxiliary positioner, comprising: at least two support columns, a transverse support plate connected to the support columns, a guide plate, and a hopper assembly slidably connected to the guide plate;

[0006] The support columns are arranged at intervals along the extension direction of the brick wall to be built, and the transverse support plate is provided with grooves for supporting the guide plate along the extension direction of the brick wall to be built, so that the guide plate can be erected along the intervals between the grooves;

[0007] The hopper assembly has a chamber for storing cement mortar and a discharge port. When the hopper assembly moves along the length direction of the guide plate, the cement mortar in the chamber is laid on the upper surface of the lower bricks along the discharge port.

[0008] In a preferred embodiment, the outer side surface of the transverse support plate is flush with the side surface of the lower layer of bricks.

[0009] In a preferred embodiment: the hopper assembly includes a hopper and a hanging plate, the hopper is fixed on the hanging plate, and the hanging plate is slidably connected to the guide plate.

[0010] In a preferred embodiment: the hanging plate is hung on the guide plate through rollers and is slidably connected to the guide plate.

[0011] In a preferred embodiment: the bottom of the hopper is a discharge port connected to the chamber, and a scraper is provided on the side of the discharge port away from the moving direction of the hopper assembly.

[0012] In a preferred embodiment: the scraper is wavy.

[0013] In a preferred embodiment: the outer side surface of the hopper extends downward along the height direction of the brick wall to be built to form a baffle for preventing cement mortar from overflowing.

[0014] In a preferred embodiment, the upper end and the lower end of the supporting column are respectively in contact with the ground and the ceiling.

[0015] In a preferred embodiment: the upper end and the lower end of the support column are respectively provided with telescopic support feet with bearings.

[0016] In a preferred embodiment: the center of gravity of the transverse support plates on all support columns is between the first support column and the last support column.

[0017] In a preferred embodiment: a plurality of groups of mounting parts for fixing the transverse support plates are arranged on the support columns at intervals along the height direction, and the distance between two adjacent groups of mounting parts is the sum of the height of a brick and the thickness of cement mortar between two adjacent layers of bricks.

[0018] In a preferred embodiment, the mounting member is a positioning hole, and the distance between adjacent positioning holes ranges from 90 mm to 110 mm.

[0019] In a preferred embodiment: it also includes a driving assembly, which is used to drive the transverse support plate to move a fixed distance along the direction of the supporting column, and the fixed distance is the sum of the height of a brick and the thickness of the cement mortar between two adjacent layers of bricks.

[0020] The present invention also provides a wall-building method, using the wall-building auxiliary positioner as described above, comprising the following steps:

[0021] 1) Support columns are arranged at intervals according to the extension direction of the brick wall to be built, and the number of the support columns is determined according to the width or length of the brick wall to be built;

[0022] 2) Adjust the height of the horizontal support plate from the ground according to the current brick surface height of the brick wall to be built;

[0023] 3) placing a guide plate in the groove of the lateral support plate;

[0024] 4) Add mortar cement into the chamber of the hopper assembly, and move the hopper assembly along the extension direction of the brick wall to be built until the hopper assembly moves from one end of the guide plate to the other end;

[0025] 5) If the upper surface of the lower layer of bricks is covered with mortar cement, the mortar cement laying of this layer is completed, bricks are laid on the mortar cement, and steps 2-4 are continued; otherwise, step 6 is executed;

[0026] 6) Move the guide plate to the adjacent lateral support plate and continue with steps 4-5;

[0027] 7) Repeat the above steps until the wall is completed.

[0028] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0029] 1. The present invention provides a wall-building auxiliary positioner, which can be equipped with a suitable number of supporting columns according to the extension of the brick wall to be built, so as to form two or more transverse support plates, so that the guide plates can be arranged in different transverse support plates to cover the brick walls to be built of different widths or lengths; in this way, as long as the guide plates are arranged in different transverse support plates and then the material is spread through the hopper assembly, the mortar and cement laying of a whole layer of brick surface can be completed at one time, which greatly improves the efficiency.

[0030] 2. The present invention provides a wall-building auxiliary positioner, which provides verticality limitation for bricks through a transverse support plate, thereby ensuring that the laid bricks are perpendicular to the ground.

[0031] 3. The present invention provides a wall-building auxiliary positioner, which moves the position of the horizontal support plate on the supporting column. Each movement position corresponds to the height of a brick and the thickness of a layer of mortar cement. There is no need for repeated adjustments during construction, which can ensure the construction consistency of each layer of bricks and is more beautiful.

[0032] 4. The present invention provides a wall-building auxiliary positioner, in which the supporting columns are connected to the ground and the ceiling through telescopic supporting feet, and can be easily set up without being restricted by the height of the site.

[0033] 5. The present invention provides a wall-building auxiliary positioner, in which the telescopic support foot is provided with a bearing, so that the telescopic end of the telescopic support foot can be rotated and separated from the fixed end, so that when the telescopic support foot is rotated to adjust the height, the supporting column can remain stationary and will not rotate accordingly. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A perspective view of a preferred embodiment of the present invention;

[0035] Figure 2 A schematic diagram of the use of a preferred embodiment of the present invention;

[0036] Figure 3 A schematic diagram of a hopper in a preferred embodiment of the present invention;

[0037] Figure 4Another angle schematic diagram of the hopper in the preferred embodiment of the present invention;

[0038] Figure 5 A schematic diagram of a hanging board in a preferred embodiment of the present invention;

[0039] Figure 6 A schematic diagram of a guide plate in a preferred embodiment of the present invention;

[0040] Figure 7 A schematic diagram of a transverse support plate in a preferred embodiment of the present invention;

[0041] Figure 8 A schematic diagram of a support column in a preferred embodiment of the present invention;

[0042] Fig. 9 A schematic diagram of a support foot in a preferred embodiment of the present invention;

[0043] Fig.10 A side view of a preferred embodiment of the present invention;

[0044] Fig.11 for Fig.10 A magnified image of point A;

[0045] Figure 12-13 It is a construction schematic diagram of a preferred embodiment of the present invention. DETAILED DESCRIPTION

[0046] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0047] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0048] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] refer to Figure 1-Figure 11 The present embodiment provides a wall-building auxiliary positioner, comprising: at least two support columns 1, a transverse support plate 2 connected to the support columns 1, a guide plate 3, and a hopper assembly 4 slidably connected to the guide plate 3; the number of support columns 1 can be selected according to the width of the brick wall 5 to be built, as long as the center of gravity of the transverse support plates 2 on all support columns 1 is between the first support column and the last support column, so that after the guide plate 3 is set on the transverse support plate 2, the transverse support plate 2 can form a stable support for the guide plate 3 and the hopper assembly 4, and ensure that the transverse support plate 2 will not tilt during the movement of the hopper assembly 4 along the guide plate 3. For example, if the center of gravity of the transverse support plate 2 is outside the first or last root, the transverse support plate 2 may be broken due to the excessive weight of the hopper assembly 4, or the connecting parts between the transverse support plate 2 and the support column 1, such as bolts, may be loosened or dropped, causing the transverse support plate 2 to tilt. The length of the guide plate 3 is greater than or equal to the distance between two adjacent transverse support plates 2, so that the guide plate can be stably erected between the transverse support plates 1.

[0050] The support column 1 is provided with multiple groups of mounting members 12 for fixing the transverse support plate 2 at intervals along the height direction; the distance between two adjacent groups of mounting members 12 is the sum of the height of a brick and the thickness of cement mortar between two adjacent layers of bricks, preferably 90mm-110mm; in this way, after a layer of bricks is laid, the transverse support plate 2 can be laid for the next layer of mortar cement by simply moving it upward to be fixed with the next group of mounting members 12, without repeatedly adjusting the position of the transverse support plate 2, which is very convenient. In this embodiment, the mounting member 12 is a positioning hole, which can be a common mounting structure such as a screw hole, and the transverse support plate 2 is matched with the screw hole by bolts.

[0051] As a simple replacement for this embodiment, in addition to using the method of manually adjusting the horizontal support plate 2, an electric adjustment method can also be used. For this purpose, a driving assembly is further included. The driving assembly is used to drive the horizontal support plate 2 to move a fixed distance along the direction of the support column 1. The fixed distance is the sum of the height of one brick and the thickness of the cement mortar between two adjacent layers of bricks. Specifically, the method of using a motor to drive a chain to drive the horizontal support plate 2 can be adopted. As long as the height that the chain is driven to rise by the motor each time of adjustment is set to 90 mm - 100 mm, the effect of electric adjustment can be achieved.

[0052] To place the guide plate 3, the horizontal support plate 2 is provided with a groove 21 for supporting the guide plate 3 along the length direction of the brick wall 5 to be built. Since the support column 1 is arranged along the vertical direction, the horizontal support plate 2 can be naturally erected along the horizontal direction, so that the guide plate 3 can be erected along the width direction of the brick wall 5 to be built. Then, during the process of laying materials by the hopper assembly 4, the thickness of the mortar and cement on one layer of bricks can be ensured to be consistent.

[0053] In addition, the hopper assembly 4 has a chamber 411 for storing cement mortar and a discharge port. When the hopper assembly 4 moves along the length direction of the guide plate 3, the cement mortar in the chamber 411 is laid on the upper surface of the lower layer of bricks along the discharge port. Specifically, the hopper assembly 4 includes a hopper 41 and a hanging plate 42. The hopper 41 is fixed on the hanging plate 42, and the hanging plate 42 is slidably connected to the guide plate 3. In this way, the hopper 41 is used to store and lay the mortar and cement, and the hanging plate 42 is used to drive the hopper 41 to slide on the guide plate 3.

[0054] To form the sliding connection between the hanging plate 42 and the guide plate 3, the hanging plate 42 is hung on the guide plate 3 through rollers 43 and is slidably connected to the guide plate 3. In this embodiment, there are two rollers 43. Specifically, the cross-section of the hanging plate 42 is in a U shape, so that the hanging plate 42 can cover the guide plate 3 from top to bottom. The side surface of the roller 43 is connected to one side plate of the hanging plate 42. When the hanging plate 42 covers the guide plate 3 from top to bottom, the rolling surface of the roller 43 is lapped on the upper end surface of the guide plate 3, thus forming a rolling connection.

[0055] The bottom of the hopper 41 is a discharge port connected to the chamber 411, and a scraper 412 is provided on the side of the discharge port away from the moving direction of the hopper assembly 44. That is to say, when mortar cement is added to the chamber 411, the mortar cement falls from the chamber 411 to the top of the brick corresponding to the current hopper 41, and then in the process of moving the hopper 41, the scraper 412 scrapes a part of the mortar flat and retains it on the top of the brick, and the rest of the mortar cement moves with the hopper 41 to the next brick, and the mortar cement on a row of bricks can be laid on the cycle of this process. In this embodiment, the scraper 412 is wavy. The scraper 412 can also be straight, depending on whether the cement mortar to be laid is wavy or flat. In addition, in this embodiment, the outer side surface of the hopper 41 extends downward along the height direction of the brick wall 5 to be built to form a baffle 413 for preventing the overflow of cement mortar, which can effectively prevent the occurrence of cement mortar overflowing from the side of the hopper 41 during the movement of the hopper 41.

[0056] In addition, in order to limit the laying position of the bricks and ensure the verticality of the brick wall, the outer side surface 21 of the transverse support plate 2 is flush with the side surface of the lower brick. Therefore, when laying bricks, the side surface of the brick will be limited by the outer side surface 21 of the transverse support plate 2 and automatically flush with the side surface of the lower brick, so that the laying position of each layer of bricks can be guaranteed to be the same.

[0057] In order to install the support column 1, the present embodiment adopts the method of standing upright, specifically, the upper end and the lower end of the support column 1 are respectively abutted against the ground and the ceiling. In this way, the support column 1 can be fixed without the aid of additional fixing tools. Since the distance between the ceiling and the ground is different in different working environments, in order to adapt to different working environments, the support column 1 can be telescopic or composed of multiple sub-columns, so that the length of the support column 1 can be adjusted according to different environments. In addition, it is also necessary to fine-tune the length of the support column 1 so that it can be firmly fixed between the ceiling and the ground. The upper and lower ends of the support column 1 are respectively provided with telescopic support feet 11 with bearings. The telescopic support foot 11 can be fine-tuned in length by rotating, and after the bearing 113 is provided, the telescopic end 111 of the telescopic support foot 11 can be rotated and separated from the fixed end 112, so that when the telescopic support foot 11 is rotated to adjust the height, the support column 1 can remain stationary and will not rotate with it.

[0058] refer to Figure 12-13 This embodiment also provides a wall-building method, using the wall-building auxiliary positioner as described above, comprising the following steps:

[0059] 1) Support columns 1 are arranged at intervals according to the width of the brick wall 5 to be built, and the number of support columns 1 is determined according to the width of the brick wall 5 to be built; the intervals can be unequally spaced, and can be adjusted according to actual conditions to ensure that the distance between adjacent horizontal support plates 2 is less than or equal to the distance between the guide plates 3.

[0060] 2) adjusting the height of the transverse support plate 2 according to the current brick surface height of the brick wall 5 to be built;

[0061] 3) placing the guide plate 3 in the groove 21 of the transverse support plate 2;

[0062] 4) Add mortar cement into the chamber 411 of the hopper assembly 44, and move the hopper assembly 44 along the length direction of the brick wall 5 to be built until the hopper assembly 44 moves from one end of the guide plate 3 to the other end;

[0063] 5) If the upper surface of the lower layer of bricks is covered with mortar cement, the mortar cement laying of this layer is completed, bricks are laid on the mortar cement, and steps 2-4 are continued; otherwise, step 6 is executed;

[0064] 6) Move the guide plate 3 to the adjacent lateral support plate 2, such as Fig.11 As shown, and continue with steps 4-5;

[0065] 7) Repeat the above steps until the wall is completed.

[0066] The above description is only a preferred specific implementation mode of the present invention, and does not limit the patent scope of the present invention. Any technical equivalent changes made using the contents of the present invention specification shall fall within the protection scope of the present invention.

Claims

1. A wall-building auxiliary locator, characterized in that include: At least two support columns, a transverse support plate connected to the support columns, a guide plate, and a hopper assembly slidably connected to the guide plate; The support columns are arranged at intervals along the extension direction of the brick wall to be built, and the transverse support plate is provided with grooves for supporting the guide plate along the extension direction of the brick wall to be built, so that the guide plate can be erected along the intervals between the grooves; The hopper assembly has a chamber for storing cement mortar and a discharge port. When the hopper assembly moves along the length direction of the guide plate, the cement mortar in the chamber is laid on the upper surface of the lower bricks along the discharge port.

2. A wall-building auxiliary locator according to claim 1, characterized in that: The outer side surface of the transverse support plate is flush with the side surface of the lower layer of bricks.

3. A wall-building auxiliary locator according to claim 1, characterized in that: The hopper assembly comprises a hopper and a hanging plate, the hopper is fixed on the hanging plate, and the hanging plate is slidably connected to the guide plate.

4. A wall-building auxiliary locator according to claim 3, characterized in that: The hanging plate is hung on the guide plate through rollers and is slidably connected with the guide plate.

5. The wall-building auxiliary locator according to claim 3, characterized in that: The bottom of the hopper is a discharge port connected to the chamber, and a scraper is arranged on the side of the discharge port away from the moving direction of the hopper assembly.

6. A wall-building auxiliary locator according to claim 5, characterized in that: The scraper is wavy.

7. The wall-building auxiliary locator according to claim 3, characterized in that: The outer side surface of the hopper extends downward along the height direction of the brick wall to be built to form a baffle for preventing cement mortar from overflowing.

8. The wall-building auxiliary locator according to claim 1, characterized in that: The upper end and the lower end of the support column are respectively in contact with the ground and the ceiling.

9. The wall-building auxiliary locator according to claim 8, characterized in that: The upper end and the lower end of the support column are respectively provided with telescopic support feet with bearings.

10. The wall-building auxiliary locator according to claim 1, characterized in that: The center of gravity of the transverse support plates on all support columns is between the first support column and the last support column.

11. The wall-building auxiliary locator according to claim 1, characterized in that: A plurality of groups of mounting members for fixing the transverse supporting plates are arranged at intervals along the height direction on the supporting columns, and the distance between two adjacent groups of mounting members is the sum of the height of a brick and the thickness of cement mortar between two adjacent layers of bricks.

12. The wall-building auxiliary locator according to claim 11, characterized in that: The mounting piece is a positioning hole, and the distance between adjacent positioning holes ranges from 90 mm to 110 mm.

13. The wall-building auxiliary locator according to claim 1, characterized in that: It also includes a driving assembly, which is used to drive the transverse support plate to move a fixed distance along the direction of the supporting column. The fixed distance is the sum of the height of a brick and the thickness of cement mortar between two adjacent layers of bricks.

14. A wall-building method, characterized in that Using the wall-building auxiliary locator according to any one of claims 1 to 13 comprises the following steps: 1) Support columns are arranged at intervals according to the extension direction of the brick wall to be built, and the number of the support columns is determined according to the width or length of the brick wall to be built; 2) Adjust the height of the horizontal support plate from the ground according to the current brick surface height of the brick wall to be built; 3) placing a guide plate in the groove of the lateral support plate; 4) Add mortar cement into the chamber of the hopper assembly, and move the hopper assembly along the extension direction of the brick wall to be built until the hopper assembly moves from one end of the guide plate to the other end; 5) If the upper surface of the lower layer of bricks is covered with mortar cement, the mortar cement laying of this layer is completed, bricks are laid on the mortar cement, and steps 2-4 are continued; otherwise, step 6 is executed; 6) Move the guide plate to the adjacent lateral support plate and continue with steps 4-5; 7) Repeat the above steps until the wall is completed.

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