Manufacturing method of novel thin multi-glass multi-cavity hollow glass

Abstract

The invention relates to the technical field of hollow glass manufacturing, and provides a manufacturing method of novel thin multi-glass multi-cavity hollow glass, which is characterized in that ultra-thin glass is implanted in the middle of the hollow glass to form a cavity interlayer mainly through a glass sweat soldering technology. Firstly, glass division bars are placed on the periphery of first outer glass, and the first outer glass is fixed to the outer glass through the sweat soldering technology. Then, the ultrathin middle glass is placed on the glass division bars and fixed through hot melting welding, then the middle glass and the glass division bars continue to be overlaid in the same mode, and finally the second outer glass is fixed to the uppermost portion. And a gap between the two pieces of outer glass is sealed by structural adhesive, so that the overall sealing performance is ensured. According to the method, the stability and the sealing performance of the glass structure are further ensured by forming glass hot melting welding seams at the joints. By increasing or decreasing the number of layers of the middle glass and the glass division bars, the number of the cavities can be adjusted according to requirements, and hollow glass of different specifications can be flexibly achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of hollow glass manufacturing, and more specifically, to a manufacturing method of a novel thin multi-glass multi-cavity hollow glass. Background Art

[0002] Multi-glass multi-cavity insulating glass is a building material composed of multiple layers of glass and spacers in between. One or more hollow cavities are formed between each layer of glass. These cavities are usually filled with air or other gases to insulate, soundproof and improve energy efficiency. This design is widely used in building curtain walls, windows and other fields that require insulation and noise reduction. With the increasing requirements for energy saving and comfort in buildings, the use of multi-glass multi-cavity insulating glass has become a common choice because it can effectively reduce heat transfer while improving the energy efficiency of buildings.

[0003] However, the existing method for making multi-glass multi-cavity insulating glass usually adopts the method of alternating the lamination of glass and aluminum strips, and then uses structural adhesive to seal the gaps between the glass layers. As the number of hollow cavities increases, the thickness and weight of the glass also increase significantly. This not only causes the weight of the glass itself to increase, but also makes the construction and installation more complicated, requiring stronger support, increasing the difficulty of construction and labor costs. In addition, the increase in weight leads to an increase in the use of curtain wall aluminum profiles, thereby increasing the overall project cost. Therefore, although the prior art uses spacers and structural adhesives to maintain the hollow structure between the glasses, it still cannot effectively reduce the thickness and weight of the glass, and cannot reduce the difficulty and cost of installation, resulting in the multi-glass multi-cavity insulating glass system facing the problems of difficult construction, excessive weight and high cost. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a new type of thin multi-glass multi-cavity insulating glass manufacturing method, which uses glass hot-melt welding technology to implant ultra-thin glass in the middle of the insulating glass to create a cavity partition, which not only solves the problem of excessive glass thickness and weight in the prior art, but also reduces the difficulty of construction and installation. Through this innovative method, the thickness and weight of the glass are reduced, and the cost of the overall aluminum profile of the curtain wall is effectively reduced, thereby improving the overall economy and construction efficiency.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A novel method for manufacturing a thin multi-glass multi-cavity insulating glass comprises an outer glass (101), a middle glass (102), an air layer (103), a glass spacer (104) and a structural adhesive (105). Firstly, the glass spacer (104) is placed around the first outer glass (101), and the glass spacer (104) is welded to the first outer glass (101) by a hot-melt welding technique. This welding method can avoid the problem of easy aging of the conventional aluminum spacer when the butyl tape is used for bonding. The middle glass (102) is placed on the glass spacer (104), wherein the middle glass (102) is made of ultra-thin glass. The middle glass (102) is welded to the first outer glass (101) by a hot-melt welding technique. The glass spacers (104) are placed around the middle glass (102), and the middle glass (102) and the glass spacers (104) are welded together by a hot-melt welding technique. A second outer glass (101) is placed on the top, and the glass spacers (104) and the second outer glass (101) are welded together by a hot-melt welding technique, wherein an air layer (103) is formed between the first outer glass (101) and the second outer glass (101), and the gap between the first outer glass (101) and the second outer glass (101) is sealed with a structural adhesive (105).

[0007] As a further solution of the present invention, the method further comprises a glass hot-melt welding seam (106), wherein the air layer (103) formed between the first outer glass (101), the middle glass (102) and the second outer glass (101) is completely sealed by the glass hot-melt welding seam (106) and the structural adhesive (105); wherein the glass hot-melt welding seam (106) is located at the connection between the glass spacer (104) and the outer glass (101) and the middle glass (102), and the structure ensures the stability of the connection point; and the structural adhesive (105) is filled in the outer edges of the first outer glass (101) and the second outer glass (101) to form a sealing defense line.

[0008] As a further solution of the present invention, the glass hot-melt welding seam (106) is a permanent connection structure formed by hot-melting the glass spacer (104) and the outer glass (101) or the middle glass (102). The strength of this connection method is higher than that of traditional mechanical connection or adhesive connection. The glass hot-melt welding seam (106) ensures the air tightness of the air layer (103) and effectively prevents the generation of dew point and fog.

[0009] As a further solution of the present invention, the manufacturing method can manufacture insulating glass with multiple air layers (103) by increasing the number of layers of the middle glass (102) and the glass spacers (104). For each additional layer of the middle glass (102), two layers of the glass spacers (104) need to be added accordingly, and the glass hot-melt welding weld (106) is formed at each newly added connection.

[0010] As a further solution of the present invention, the structural adhesive (105) is filled in the outer edges of the first outer glass (101) and the second outer glass (101), and the structural adhesive (105) works together with the glass hot-melt welding weld (106) to ensure the sealing performance of the air layer (103) and prevent external air and moisture from entering the air layer (103).

[0011] The present invention uses glass hot-melt welding technology to implant ultra-thin glass into the middle of hollow glass to make a cavity partition, which reduces the thickness and weight of the glass, reduces the difficulty of construction and installation, and also reduces the cost of the overall aluminum profile of the curtain wall.

[0012] Compared with the prior art, the method for manufacturing a novel thin multi-glass multi-cavity insulating glass of the present invention has the following beneficial effects:

[0013] The present invention embeds ultra-thin glass into the middle of hollow glass to form a cavity interlayer through glass hot-melt welding technology, which significantly reduces the thickness and weight of the glass, reduces the difficulty of construction and installation, and effectively reduces the demand for curtain wall aluminum profiles, thereby reducing the overall project cost. Compared with the prior art, the traditional multi-glass multi-cavity hollow glass uses alternating layers of glass and aluminum strips and relies on structural adhesive for sealing. As the number of cavities increases, the thickness and weight of the glass gradually increase, resulting in increased difficulty in installation, increased required support force, and a significant increase in the use of curtain wall aluminum profiles, thereby pushing up construction costs and overall construction costs. Therefore, the present invention solves the problems of high cost and difficult construction in the prior art by reducing the weight of glass and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The present invention is a schematic diagram of a method for manufacturing a novel thin multi-glass multi-cavity insulating glass. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] Example 1

[0017] A method for manufacturing a novel thin multi-glass multi-cavity insulating glass comprises an outer glass (101), a middle glass (102), an air layer (103), a glass spacer (104) and a structural adhesive (105). Firstly, the glass spacer (104) is placed around the first outer glass (101), the glass spacer (104) is welded to the first outer glass (101) by hot-melt welding technology, and the middle glass (102) is placed on the glass spacer (104), wherein the middle glass (102) is made of ultra-thin glass.

[0018] The middle glass (102) and the glass spacer (104) are welded together by a hot-melt welding technique, the glass spacer (104) is placed around the middle glass (102), the middle glass (102) and the glass spacer (104) are welded together by a hot-melt welding technique, a second outer glass (101) is placed on the top, the glass spacer (104) and the second outer glass (101) are welded together by a hot-melt welding technique, an air layer (103) is formed between the first outer glass (101) and the second outer glass (101), and a gap between the first outer glass (101) and the second outer glass (101) is sealed with a structural adhesive (105).

[0019] The method in the embodiment of the present invention further comprises a glass hot-melt welding seam (106), wherein the air layer (103) formed between the first outer glass (101), the middle glass (102) and the second outer glass (101) is completely sealed by the glass hot-melt welding seam (106) and the structural adhesive (105), wherein the glass hot-melt welding seam (106) is located at the connection between the glass spacer (104) and the outer glass (101) and the middle glass (102), and the structural adhesive (105) is filled at the outer edges of the first outer glass (101) and the second outer glass (101).

[0020] The glass hot-melt welding seam (106) in the embodiment of the present invention is a permanent connection structure formed by hot-melting the glass spacer (104) and the outer glass (101) or the middle glass (102), and the glass hot-melt welding seam (106) ensures the air tightness of the air layer (103).

[0021] The manufacturing method in the embodiment of the present invention manufactures insulating glass by increasing the number of layers of the middle glass (102) and the glass spacers (104) according to the required number of air layers. For each additional layer of the middle glass (102), two layers of the glass spacers (104) need to be added accordingly, and the glass hot-melt welding weld (106) is formed at each newly added connection.

[0022] Example 2

[0023] A specific method for manufacturing a novel thin double-chamber triple-glass insulating glass comprises the following steps: firstly, a first outer glass (101) with a size of 1500mm×1800mm is taken, glass spacers (104) with a size of 12mm×8mm are placed on the edges thereof, and a glass hot-melt welding seam (106) is formed on the contact surface of the two by hot-melt welding technology.

[0024] Then, an ultra-thin middle glass (102) with a size of 1484 mm×1784 mm and a thickness of 3 mm is placed on the glass spacer (104), and the glass hot-melt welding seam (106) is formed on the contact surface by hot-melt welding.

[0025] Then, a second layer of the glass spacer strips (104) is placed around the middle glass (102), and the glass hot-melt welding seams (106) are formed by hot-melt welding.

[0026] Finally, a second outer glass sheet (101) with a size of 1500 mm×1800 mm is placed, and the glass heat-melt welding seam (106) is formed by heat-melt welding, and structural adhesive (105) is injected into the gap between the two outer glass sheets (101) for sealing.

[0027] Example 3

[0028] A specific method for manufacturing a novel thin three-chamber four-glass insulating glass comprises the following steps: firstly, a first outer glass (101) with a size of 1500mm×1800mm is taken, glass spacers (104) with a size of 12mm×8mm are placed on the edges thereof, and a glass hot-melt welding seam (106) is formed on the contact surface of the two by hot-melt welding technology.

[0029] Then, an ultra-thin middle glass (102) with a size of 1484 mm×1784 mm and a thickness of 3 mm is placed on the glass spacer (104), and the glass hot-melt welding seam (106) is formed on the contact surface by hot-melt welding.

[0030] Then, a second layer of the glass spacer strips (104) is placed around the middle glass (102), and the glass hot-melt welding seams (106) are formed by hot-melt welding.

[0031] A piece of ultra-thin middle glass (102) with a size of 1484 mm×1784 mm and a thickness of 3 mm is placed on the second layer of glass spacer (104), and the glass hot-melt welding seam (106) is formed by hot-melt welding.

[0032] Then, a third layer of the glass spacer strips (104) is placed around the middle glass (102), and the glass heat-melt welding seams (106) are formed by heat-melt welding.

[0033] Finally, a second outer glass sheet (101) with a size of 1500 mm×1800 mm is placed, and the glass heat-melt welding seam (106) is formed by heat-melt welding, and structural adhesive (105) is injected into the gap between the two outer glass sheets (101) for sealing.

[0034] Example 4

[0035] A specific method for manufacturing a novel thin four-chamber five-glass insulating glass comprises the following steps: firstly, a first outer glass (101) with a size of 1500mm×1800mm is taken, glass spacers (104) with a size of 12mm×8mm are placed on the edges thereof, and a glass hot-melt welding seam (106) is formed on the contact surface of the two by hot-melt welding technology.

[0036] Then, an ultra-thin middle glass (102) with a size of 1484 mm×1784 mm and a thickness of 3 mm is placed on the glass spacer (104), and the glass hot-melt welding seam (106) is formed on the contact surface by hot-melt welding.

[0037] Then, a second layer of the glass spacer strips (104) is placed around the middle glass (102), and the glass hot-melt welding seams (106) are formed by hot-melt welding.

[0038] A piece of ultra-thin middle glass (102) with a size of 1484 mm×1784 mm and a thickness of 3 mm is placed on the second layer of glass spacer (104), and the glass hot-melt welding seam (106) is formed by hot-melt welding.

[0039] Then, a third layer of the glass spacer strips (104) is placed around the middle glass (102), and the glass heat-melt welding seams (106) are formed by heat-melt welding.

[0040] A piece of ultra-thin middle glass (102) with a size of 1484 mm×1784 mm and a thickness of 3 mm is placed on the third layer of glass spacer (104), and the glass hot-melt welding seam (106) is formed by hot-melt welding.

[0041] Then, a fourth layer of the glass spacer (104) is placed around the middle glass (102), and the glass heat-melt welding seam (106) is formed by heat-melt welding.

[0042] Finally, the second outer glass (101) is placed and welding and sealing are completed.

[0043] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

[0044] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for manufacturing a novel thin multi-glass multi-cavity insulating glass, characterized in that: The invention comprises an outer glass (101), a middle glass (102), an air layer (103), a glass spacer (104) and a structural adhesive (105). Firstly, the glass spacer (104) is placed around the first outer glass (101), and the glass spacer (104) is welded to the first outer glass (101) by a hot-melt welding technology. The middle glass (102) is placed on the glass spacer (104), and the middle glass (102) and the glass spacer (104) are welded together by a hot-melt welding technology. The glass spacer (104) is placed around the glass sheet (102), and the middle glass sheet (102) and the glass spacer (104) are welded together by a hot-melt welding technique. A second outer glass sheet (101) is placed on the top, and the glass spacer (104) and the second outer glass sheet (101) are welded together by a hot-melt welding technique, wherein an air layer (103) is formed between the first outer glass sheet (101) and the second outer glass sheet (101), and the gap between the first outer glass sheet (101) and the second outer glass sheet (101) is sealed with a structural adhesive (105).

2. The method for manufacturing a novel thin multi-glass multi-cavity insulating glass according to claim 1, characterized in that: The method further comprises a glass hot-melt welding seam (106), wherein the air layer (103) formed between the first outer glass (101), the middle glass (102) and the second outer glass (101) is completely sealed by the glass hot-melt welding seam (106) and the structural adhesive (105), wherein the glass hot-melt welding seam (106) is located at the connection between the glass spacer (104) and the outer glass (101) and the middle glass (102), and the structural adhesive (105) is filled at the outer edges of the first outer glass (101) and the second outer glass (101).

3. The method for manufacturing a novel thin multi-glass multi-cavity insulating glass according to claim 1, characterized in that: The middle glass (102) is made of ultra-thin glass.

4. The method for manufacturing a novel thin multi-glass multi-cavity insulating glass according to claim 1, characterized in that: The manufacturing method manufactures insulating glass by increasing the number of layers of the middle glass (102) and the glass spacers (104) according to the number of required air layers. For each additional layer of the middle glass (102), two layers of the glass spacers (104) need to be added accordingly, and the glass hot-melt welding seam (106) is formed at each newly added connection.

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