Waterproof and energy-saving heat-insulating green rock plate and preparation process thereof

Abstract

The heat preservation green rock plate comprises a rock plate body, a sliding groove is formed in the middle of the front end of the rock plate body, a butt-joint rod is slidably connected into the sliding groove, a first spring is arranged between the sliding groove and the butt-joint rod, an empty groove is formed in the bottom end of the sliding groove, and the butt-joint rod is arranged in the empty groove. A fixing rod is slidably connected into the empty groove, a supporting rod is welded to the front end of the fixing rod, a second spring is arranged between the empty groove and the fixing rod, a mounting groove is formed in the middle of the rear end of the rock plate body, and a butt joint groove is formed in the position, located at the lower end of the mounting groove, of the rear end of the rock plate body. The connecting tightness between the rock plate main bodies is improved, when a certain rock plate is loosened, the surrounding rock plate main bodies can also be fixed through the butt joint rods, the safety of the rock plate main bodies is improved, the butt joint rods can also be covered by the rock plate main bodies after installation is completed, and the effect of improving the attractiveness of the rock plate is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of rock slabs, and in particular to a thermal insulation green rock slab integrating waterproofing and energy saving and a preparation process thereof. Background Art

[0002] Rock board is made of natural raw materials through special processes, with the help of a press of more than 10,000 tons (more than 15,000 tons), combined with advanced production technology, and fired at a high temperature of more than 1200℃. It is a new type of porcelain material with large specifications that can withstand cutting, drilling, grinding and other processing processes. It is mainly used in the field of home furnishing and kitchen boards. As a new species in the home furnishing field, rock board home furnishing has the characteristics of large specifications, strong plasticity, various colors, high temperature resistance, wear resistance, anti-penetration, acid and alkali resistance, zero formaldehyde, environmental protection and health compared with other home furnishing products.

[0003] The patent document with application number CN202322404694.2 discloses a rock slab without exposed peripheral profiles, including a steel frame assembly, wherein three connecting blocks are installed on the right side of the steel frame assembly at equal intervals in the upper and lower directions, and aluminum alloy hangers are installed on the tops of the connecting blocks, and stainless steel bolts are installed on the tops of the aluminum alloy hangers, and aluminum alloy auxiliary frames are installed on the tops of one ends of the aluminum alloy hangers, and a plate body is installed on one end of the aluminum alloy auxiliary frame. The present invention designs a rock slab without exposed peripheral profiles, opens a connecting groove on the rock slab body, connects the connecting groove with the aluminum alloy auxiliary frame, and then connects the aluminum alloy auxiliary frame with the aluminum alloy hangers on the steel frame assembly. At this time, all the installation assembly profiles on the rock slab body are located on one side, so that the surrounding profiles are not leaked after the rock slab body is installed, which partially solves the problem of partial profile leakage of traditional rock slabs after installation.

[0004] Compared with the rock slabs in the above documents that do not expose the surrounding profiles, the installation of the rock slabs is achieved by connecting them with the aluminum alloy auxiliary frames through connecting grooves, which ensures the connection between the rock slabs and the wall. The connection structure between the rock slabs is relatively lacking. When the connection structure ages, the rock slabs are prone to fall, and the surrounding rock slabs are not convenient for providing auxiliary support. Summary of the invention

[0005] The present invention discloses a thermal insulation green rock slab which is waterproof and energy-saving and a preparation process thereof, aiming to solve the technical problems that the connection structure between the rock slabs is relatively lacking, the rock slabs are easy to fall when the connection structure is aged, and the surrounding rock slabs are not convenient to provide auxiliary support.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A thermal insulation green rock board that integrates waterproofing and energy saving and a preparation process thereof, comprising a rock board main body, a slide groove is provided in the middle of the front end of the rock board main body, a docking rod is slidably connected inside the slide groove, a first spring is provided between the slide groove and the docking rod, an empty groove is provided at the bottom end of the slide groove, a fixing rod is slidably connected in the empty groove, a support rod is welded to the front end of the fixing rod, a second spring is provided between the slide groove and the fixing rod, an installation groove is provided in the middle of the rear end of the rock board main body, a docking groove is provided at the rear end of the rock board main body at the lower end of the installation groove, and a groove is provided at the lower end of the docking rod.

[0008] By setting the docking rod to cooperate with the first spring, the rock slab will squeeze the docking rod on the other rock slab when installing it, and the docking rod will be inserted into the installation groove when the rock slab is in place to achieve the connection between the rock slabs, thereby improving the stability of the rock slab body after installation. Through the cooperation between the docking groove and the support rod, when the rock slab is in place, the docking groove will drive the support rod to slide down, thereby releasing the limit on the docking rod, and the docking rod will be completely inserted into the installation groove, thereby improving the tightness of the connection between the rock slabs.

[0009] In a preferred solution, a card slot is provided on the upper side of the front end of the rock board body, a limiting slot is provided on the lower end of the card slot, a clamping plate is fixedly installed on the upper side of the rear end of the rock board body, and a limiting block is fixedly installed on the lower end of the clamping plate.

[0010] By setting the cooperation between the slot and the snap-in plate, the snap-in plate of the rock slab will be against the slot of the other rock slab during installation. As the installation of the rock slab is completed, the limit block will be inserted into the limit slot, making the two rock slabs fit tightly, which not only improves the waterproof effect of the rock slab, but also improves the safety of the rock slab.

[0011] In a preferred embodiment, a cavity is provided inside the main body of the rock board, sound insulation layers are bonded to the upper and lower ends of the cavity, a thermal insulation layer is bonded to the side of the sound insulation layer close to the central axis of the cavity, a heat insulation layer is bonded to the upper end of the cavity inside the main body of the rock board, a pressure-resistant layer is bonded to the lower end of the cavity inside the main body of the rock board, and a waterproof layer is bonded to the upper end of the heat insulation layer.

[0012] By setting up a heat insulation layer, you can isolate the outside heat and prevent direct sunlight from causing the temperature inside the house to rise. The thermal insulation layer will store the heat during the day and then release it at night, improving the warmth retention effect of the rock slab. The sound insulation layer will intercept some of the outside noise, and the waterproof layer will further improve the waterproof effect of the rock slab.

[0013] A preparation process of a thermal insulation green rock board integrating waterproofing and energy saving, comprising the following preparation processes:

[0014] Step S1, pouring the raw materials into a mixer and mixing and stirring for 30-60 minutes until the mixture is uniform, to obtain a mixture A;

[0015] Step S2, pour the mixture A obtained above into a molding mold, and add composite resin and slurry to form it into one piece, the molding time of the mold is 15-45 minutes, and then use the bonding process to connect the pre-prepared waterproof board with the obtained rock board to prepare an energy-saving and thermal insulation rock board.

[0016] Preferably, the raw materials in step S1 include the following components in parts by weight:

[0017] 10-25 parts of natural clay, 5-15 parts of silica, 5-10 parts of composite resin and 15-25 parts of perlite.

[0018] From the above, it can be seen that the thermal insulation green rock board and its preparation process that are waterproof and energy-saving provided by the present invention improve the tightness of the connection between the rock board bodies. When a rock board is loose, the surrounding rock board bodies will also be fixed by docking rods to improve the safety of the rock board bodies. After the installation is completed, the docking rods will also be covered by the rock board bodies, thereby improving the technical effect of the aesthetics of the rock board bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a thermal insulation green rock board that integrates waterproofing and energy saving and its preparation process proposed by the present invention.

[0020] Figure 2 This is a top view of the overall cross-sectional structure of a thermal insulation green rock board that integrates waterproofing and energy saving and its preparation process proposed by the present invention.

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the docking rods and fixing rods of the thermal insulation green rock board and its preparation process that are integrated with waterproofing and energy saving proposed by the present invention.

[0022] In the attached drawings: 1. rock board body; 2. slot; 3. limit slot; 4. snap-in plate; 5. limit block; 6. slide slot; 7. docking rod; 8. first spring; 9. empty slot; 10. fixing rod; 11. supporting rod; 12. second spring; 13. installation slot; 14. docking slot; 15. cavity; 16. sound insulation layer; 17. thermal insulation layer; 18. heat insulation layer; 19. pressure-resistant layer; 20. waterproof layer; 21. groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] The present invention discloses a thermal insulation green rock board that integrates waterproofing and energy saving and a preparation process thereof. It is mainly used in scenarios where the connection structure between the rock boards is relatively lacking, the rock boards are prone to fall when the connection structure is aged, and the surrounding rock boards are not convenient for providing auxiliary support.

[0026] Embodiment 1:

[0027] Reference Figure 1 , Figure 2 and Figure 3 A thermal insulation green rock board that integrates waterproofing and energy saving includes a rock board body 1, a slide groove 6 is opened in the middle of the front end of the rock board body 1, a docking rod 7 is slidably connected inside the slide groove 6, a first spring 8 is arranged between the slide groove 6 and the docking rod 7, an empty groove 9 is opened at the bottom end of the slide groove 6, a fixing rod 10 is slidably connected in the empty groove 9, a support rod 11 is welded to the front end of the fixing rod 10, a second spring 12 is arranged between the empty groove 9 and the fixing rod 10, an installation groove 13 is opened in the middle of the rear end of the rock board body 1, a docking groove 14 is opened at the lower end of the rear end of the rock board body 1 at the installation groove 13, and a groove 21 is opened at the lower end of the docking rod 7.

[0028] In this embodiment: when installing the rock slab body 1, the rear end of the rock slab body 1 will press the docking rod 7 on the other rock slab body 1, and the docking rod 7 will press the first spring 8. When the installation groove 13 is aligned with the slide groove 6, the first spring 8 resets and drives the docking rod 7 to snap into the installation groove 13, which not only facilitates the confirmation of the installation position of the rock slab body 1 and avoids the deviation of the installation position of the rock slab body 1, but also connects the two rock slab bodies 1 to improve the stability of the rock slab body 1. When the installation of the rock slab body 1 is completed, the groove 21 will drive the support rod 11 to slide down and press the second spring 12, and drive the fixing rod 10 to slide down, so that the fixing rod 10 is out of the groove 21. , release the limit on the docking rod 7, so that the docking rod 7 is completely inserted into the installation groove 13, further improving the tightness of the connection between the rock slab main bodies 1. At the same time, when the rock slab main body 1 is not installed, the second spring 12 will drive the fixing rod 10 to be inserted into the groove 21 to limit the docking rod 7, avoiding the docking rod 7 from sliding out of the slide groove 6 too long and affecting the subsequent installation of the rock slab main body 1, thereby improving the tightness of the connection between the rock slab main bodies 1. When a certain rock slab is loose, the surrounding rock slab main bodies 1 will also fix it through the docking rod 7, thereby improving the safety of the rock slab main body 1. After the installation is completed, the docking rod 7 will also be covered by the rock slab main body 1, thereby improving the aesthetics of the rock slab main body 1.

[0029] Reference Figure 1 and Figure 2 In a preferred embodiment, a card slot 2 is provided on the upper side of the front end of the rock board body 1, a limiting groove 3 is provided at the lower end of the card slot 2, a clamping plate 4 is fixedly installed on the upper side of the rear end of the rock board body 1, and a limiting block 5 is fixedly installed at the lower end of the clamping plate 4.

[0030] In this embodiment: when installing the rock slab main body 1, the clamping plate 4 on the rock slab main body 1 is placed on the clamping groove 2 of another rock slab main body 1, and the limiting block 5 is fitted with the limiting groove 3. After the rock slab main body 1 is installed, the limiting block 5 will be inserted into the limiting groove 3, thereby improving the tightness of the fit between the rock slab main bodies 1, improving the waterproof ability of the rock slab main body 1, and also improving the stability of the installation of the rock slab main body 1.

[0031] Reference Figure 1 and Figure 2 In a preferred embodiment, a cavity 15 is provided inside the rock board body 1, and a sound insulation layer 16 is bonded to the upper and lower ends of the cavity 15, a thermal insulation layer 17 is bonded to the side of the sound insulation layer 16 close to the central axis inside the cavity 15, a heat insulation layer 18 is bonded to the upper end of the cavity 15 in the rock board body 1, a pressure-resistant layer 19 is bonded to the lower end of the cavity 15 in the rock board body 1, and a waterproof layer 20 is bonded to the upper end of the heat insulation layer 18.

[0032] In this embodiment: the material of the thermal insulation layer 17 is polystyrene board, which has excellent thermal insulation effect. At the same time, it is installed in the cavity 15 of the rock board body 1, which can greatly avoid the combustion of the polystyrene board to produce toxic gas. The cavity 15 cooperates with the thermal insulation layer 17 to retain some of the temperature during the day and slowly release heat at night, thereby improving the thermal insulation effect of the rock board body 1, improving the comfort of the house, reducing the time of heating by electricity, and having a certain energy-saving effect. The sound insulation layer 16 is made of fiberboard, which can absorb external noise and improve the sound insulation effect of the rock board body 1. The material of the heat insulation layer 18 is rock wool, which has good thermal insulation performance. In summer, the outside temperature is high during the day. The heat insulation layer 18 can prevent external heat from affecting the indoor temperature and improve the thermal insulation effect of the rock board body 1. The material of the waterproof layer 20 is waterproof coiled material. The waterproof layer 20 can prevent water vapor from entering the interior of the rock board body 1 and avoid corrosion to the internal materials. The material of the pressure-resistant layer 19 is rubber, which not only has good elasticity but also has good waterproof performance, thereby further improving the waterproof performance of the rock board body 1.

[0033] Embodiment 2:

[0034] A preparation process of a thermal insulation green rock board integrating waterproofing and energy saving, comprising the following preparation processes:

[0035] Step S1, pouring 10-25 parts of natural clay, 5-15 parts of silicon dioxide, 5-10 parts of composite resin and 15-25 parts of perlite into a mixer and mixing and stirring for 30-60 minutes until the mixture is uniform, to obtain a mixture A;

[0036] Step S2, pour the mixture A obtained above into a molding mold, and add composite resin and slurry to form it into one piece, the molding time of the mold is 15-45 minutes, and then use the bonding process to connect the pre-prepared waterproof board with the obtained rock board to prepare an energy-saving and thermal insulation rock board.

[0037] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The replacement may be a replacement of a part of the structure, device, method step, or a complete technical solution. Any equivalent replacement or change according to the technical solution and the inventive concept of the present invention shall be covered within the protection scope of the present invention.

Claims

1. A thermal insulation green rock board integrating waterproofing and energy saving, comprising a rock board body (1), characterized in that: A slide groove (6) is provided in the middle of the front end of the rock board body (1), and a docking rod (7) is slidably connected inside the slide groove (6), a first spring (8) is arranged between the slide groove (6) and the docking rod (7), an empty groove (9) is provided at the bottom end of the slide groove (6), a fixing rod (10) is slidably connected inside the empty groove (9), a support rod (11) is welded to the front end of the fixing rod (10), a second spring (12) is arranged between the empty groove (9) and the fixing rod (10), a mounting groove (13) is provided in the middle of the rear end of the rock board body (1), a docking groove (14) is provided at the rear end of the rock board body (1) and located at the lower end of the mounting groove (13), and a groove (21) is provided at the lower end of the docking rod (7).

2. The thermal insulation green rock board integrating waterproofing and energy saving according to claim 1 is characterized in that: A slot (2) is provided on the upper side of the front end of the rock plate body (1), and a limiting slot (3) is provided at the lower end of the slot (2).

3. The thermal insulation green rock board integrating waterproofing and energy saving according to claim 2 is characterized in that: A clamping plate (4) is fixedly mounted on the upper side of the rear end of the rock plate body (1), and a limiting block (5) is fixedly mounted on the lower end of the clamping plate (4).

4. The waterproof and energy-saving thermal insulation green rock board and its preparation process according to claim 1, characterized in that: A cavity (15) is provided inside the rock board body (1), and a sound insulation layer (16) is bonded to the upper and lower ends of the cavity (15).

5. The thermal insulation green rock board integrating waterproofing and energy saving according to claim 4 is characterized in that: A heat preservation layer (17) is bonded to the sound insulation layer (16) in the cavity (15) on one side close to the central axis, and a heat insulation layer (18) is bonded to the upper end of the cavity (15) in the rock board body (1).

6. The thermal insulation green rock board integrating waterproofing and energy saving according to claim 5 is characterized in that: A pressure-resistant layer (19) is bonded to the lower end of the cavity (15) in the rock board body (1), and a waterproof layer (20) is bonded to the upper end of the heat-insulating layer (18).

7. The thermal insulation green rock board integrating waterproofing and energy saving according to claim 1 is characterized in that: Sealant is applied to the joints of the various components of the rock slab body (1).

8. A preparation process of a thermal insulation green rock board integrating waterproofing and energy saving, characterized in that: Including preparation process: Step S1, pouring the raw materials into a mixer and mixing and stirring for 30-60 minutes until the mixture is uniform, to obtain a mixture A; Step S2, pour the mixture A obtained above into a molding mold, and add composite resin and slurry to form it into one piece, the molding time of the mold is 15-45 minutes, and then use the bonding process to connect the pre-prepared waterproof board with the obtained rock board to prepare an energy-saving and heat-insulating rock board.

9. The preparation process of the thermal insulation green rock board integrating waterproofing and energy saving according to claim 8 is characterized in that: The raw materials in step S1 include the following components in parts by weight: 10-25 parts of natural clay, 5-15 parts of silica, 5-10 parts of composite resin and 15-25 parts of perlite.

Images