An automatically programmed digital stamping control system

By using an automated digital printing control system that binds textile product sizes with a unique identification code, automated printing and information traceability of textile product patterns are achieved, solving the problems of low printing efficiency and missed or overprinted prints in existing technologies.

CN119991145BActive Publication Date: 2025-11-18CHANGSHU SHAJIABANG CHENGSHI PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202510059191.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-11-18
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

Existing technology cannot automatically plan and allocate textile products to digital inkjet printers by recognizing the size of textile products in an order, resulting in low printing efficiency and problems such as missed printing and overprinting.

Method used

Design an automated digital printing control system. Through an order upload analysis and planning system and multiple digital code recognition printing units, a unique identification code is bound to the size of the textile product to realize automated planning of textile product pattern printing. Information traceability is achieved by binding the printed code to the textile product, avoiding missed printing and overprinting.

Benefits of technology

It enables automated planning and printing of textile product patterns, avoiding missed printing and overprinting, improving printing efficiency, and supporting traceability of production information.

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Abstract

The application discloses an automatic planning digital printing control system, and belongs to the technical field of printing control systems. The automatic planning digital printing control system comprises an order uploading analysis planning system and a plurality of digital code identification and printing units. Each digital code identification and printing unit has a unique identification code, and the order uploading analysis planning system manages the digital code identification and printing units based on the unique identification codes. The unique identification codes are bound to the sizes of textile products printed with patterns. The order uploading analysis planning system comprises an order uploading module, a server, an order analysis module, a customer code generation module and an order planning module. In the foregoing manner, the sizes of textile products in orders are automatically planned and distributed to corresponding digital inkjet printing machines through identification, so that the printing efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of printing control systems, and particularly relates to an automatically planned digital printing control system. BACKGROUND

[0002] Digital printing refers to a printing process of patterns and designs using digital printing technology. Current digital inkjet printing machines are widely used in textile printing. For example, users place orders for printing products such as carpets and bed sheets through shopping platforms. Currently, these orders need to be manually entered with order information and the printing parameters of the digital inkjet printing machine need to be manually set. When the order volume is large or there are multiple printing product categories in a single order, it is easy to cause missed printing or multiple printing.

[0003] Among numerous prior arts, Chinese patent application CN119067713A discloses a customer analysis and evaluation method and system based on orders, which includes obtaining order information of a target customer, wherein the target customer is a cooperative customer; obtaining a cooperation duration coefficient through the order information; obtaining printing standard information in the order information; inputting the printing standard information into a printing disassembly analysis model to obtain a printing disassembly evaluation value; obtaining a single printing analysis coefficient according to the printing disassembly evaluation value and the quantity information in the order information; obtaining a printing quality coefficient according to the printing disassembly evaluation value; and obtaining an analysis and evaluation result of the target customer according to the cooperation duration coefficient, the single printing analysis coefficient and the printing quality coefficient.

[0004] However, the patent application cannot automatically plan and assign the textile products of different sizes in the order to the corresponding digital inkjet printing machine, thereby improving the printing efficiency.

[0005] Therefore, the present application designs an automatically planned digital printing control system to solve the above problems. SUMMARY

[0006] In view of the above-mentioned shortcomings of the prior art, the present application provides an automatically planned digital printing control system.

[0007] To achieve the above-mentioned purposes, the present application is implemented by the following technical solutions:

[0008] An automatically planned digital printing control system includes an order uploading analysis planning system and a plurality of digital code recognition and printing units.

[0009] Each digital code recognition and printing unit has a unique identification code, and the order uploading analysis planning system manages the digital code recognition and printing units based on the unique identification code.

[0010] The unique identification code is bound to the size of the textile product to be printed.

[0011] The order uploading analysis planning system comprises an order uploading module, a server, an order analysis module, a customer code generation module and an order planning module;

[0012] The server is in communication connection with the customer code generation module and the order planning module, the server is in wireless communication connection with the plurality of digital code identification and printing units, the order uploading module is in communication connection with the order analysis module, the order analysis module is in communication connection with the customer code generation module, and the customer code generation module is in communication connection with the order planning module;

[0013] The order uploading module is used for uploading customer orders, and the order uploading module sends the customer orders to the server;

[0014] The server sends the customer orders to the order analysis module;

[0015] The order analysis module is used for analyzing the customer orders;

[0016] The customer orders comprise at least one category and a customer name abbreviation;

[0017] The category comprises a pattern number, a textile product size and a textile product quantity information;

[0018] The order analysis module identifies the category number in the customer orders and processes the customer orders according to the category;

[0019] The order analysis module sends the processed customer orders to the customer code generation module and the order planning module;

[0020] The order planning module is used for identifying the textile product size data of the category and sending the size corresponding unique identification code to the customer code generation module;

[0021] The customer code generation module is used for generating a printing code according to the pattern number, the textile product quantity, the unique identification code and the printing date, and the customer code generation module sends the printing code to the server;

[0022] The server identifies the unique identification code in the printing code and sends the printing code to the digital code identification and printing unit corresponding to the unique identification code;

[0023] The digital code identification and printing unit produces the digital printing of the textile product based on the printing code, and each printing code is bound to one textile product.

[0024] Further, the digital code identification and printing unit comprises a wireless communication module, a code identification module, a central controller, a code printing module, a digital inkjet printing machine and a pattern storage module;

[0025] The wireless communication module is provided with a unique identification code;

[0026] The digital inkjet printer is used for continuous printing on whole rolls of textile fabric;

[0027] The digital inkjet printer is equipped with a printer code that corresponds to the unique identification code of the wireless communication module.

[0028] The wireless communication module is wirelessly connected to the server, and the central controller is electrically connected to the wireless communication module, the code printing module, the pattern storage module, the digital inkjet printer, and the code recognition module.

[0029] The wireless communication module is used to send the printed label to the central controller, and the central controller sends it to the label recognition module.

[0030] The pattern storage module stores pattern numbers and their corresponding pattern data;

[0031] The code recognition module is used to identify the pattern number in the printed code, and the central controller retrieves the corresponding pattern data from the pattern storage module according to the pattern number.

[0032] The central controller sends the image data to the digital inkjet printer, and then sends the print code to the label printing module.

[0033] Furthermore, the label printing module is used to print printing codes onto textile products.

[0034] Furthermore, the digital inkjet printer is used to print image data onto textile products.

[0035] Furthermore, the printing machine code includes a unique identification code.

[0036] Furthermore, the customer order analysis step A of the order analysis module;

[0037] Step A1: The order analysis module identifies whether the number of category entries in a customer's order is one.

[0038] If yes, in step A2, the order analysis module will directly send the customer's order to the customer label generation module and the order planning module.

[0039] If step A3 is not correct, then the customer's order will be split into multiple sub-orders based on the number of items in the category.

[0040] The sub-order consists of a category and an abbreviation of the customer's name;

[0041] In step A4, the order analysis module sends the sub-orders to the customer label generation module and the order planning module.

[0042] Furthermore, step B of the customer label generation module generating the print code:

[0043] Step B1: The customer label generation module identifies whether the sent order is a customer order or a sub-order.

[0044] If it is a customer order, the customer labeling generation module directly identifies the number I of the textile product category;

[0045] The customer label generation module determines whether the number I is equal to;

[0046] If not, then use the number I as the denominator and use each number n in the set of natural numbers N generated based on the number I of the textile products as the numerator to generate an n / I as the item sequence code;

[0047] If yes, then no serial number will be generated;

[0048] If it is a sub-order, the customer labeling generation module will sum the numbers I for the number of textile products of each category in each sub-order to obtain I. z And based on the number of textile products I z Each number n in the generated set of natural numbers N is used as the numerator to generate an n / I. z As a serial number;

[0049] In step B2, the customer code generation module sorts the customer name abbreviation, unique identifier, pattern code, and date in sequence and sets them as temporary codes.

[0050] In step B3, the customer code generation module combines the last digit of the order's item sequence code with the temporary code to generate a print code.

[0051] Furthermore, the unique identifier is the IP address.

[0052] Compared with the prior art, the beneficial effects of this invention are as follows: 1. When using this invention, customer orders are analyzed and identified, and printing codes are generated for planning the printing of textile product patterns in the orders;

[0053] Furthermore, the printing of labels and the digital label recognition printing unit work together to achieve automated printing of textile product patterns;

[0054] At the same time, the printed code is linked to the textile product, thereby enabling traceability of the textile product's production information.

[0055] 2. When using this invention, the number of textile products in the order is checked during shipment by using the item sequence code, thereby avoiding omissions or overprints.

[0056] 3. In this invention, each digital inkjet printer prints a textile product of one size, thereby facilitating the feeding and packaging of textile products of the same size. Attached Figure Description

[0057] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0058] Figure 1 This is a block diagram of an automatic planning digital printing control system according to the present invention;

[0059] Figure 2 This is a schematic diagram of an automated planning digital printing control system according to the present invention.

[0060] Figure 3 This is a schematic diagram of customer orders and sub-orders according to the present invention;

[0061] Figure 4 This is a schematic diagram of the printed textile product of the present invention;

[0062] Figure 5 This is a schematic diagram of the printed label of the present invention.

[0063] The labels in the diagram represent:

[0064] 1. Order upload module 2. Server 3. Pattern storage module 4. Order analysis module 5. Customer code generation module 6. Order planning module 7. Wireless communication module 8. Code recognition module 9. Central controller 10. Code printing module 11. Digital inkjet printer. Detailed Implementation

[0065] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0066] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-5 It includes an order upload analysis and planning system and multiple digital code recognition and printing units;

[0067] Each digital code recognition and printing unit has a unique identification code. The order upload analysis and planning system manages the digital code recognition and printing units based on the unique identification code.

[0068] A unique identifier is linked to the size of the textile product whose pattern is printed on it;

[0069] The order upload analysis and planning system includes an order upload module 1, a server 2, an order analysis module 4, a customer label generation module 5, and an order planning module 6;

[0070] Server 2 is connected to customer code generation module 5 and order planning module 6. Server 2 is also connected to multiple digital code recognition and printing units wirelessly. Order upload module 1 is connected to order analysis module 4. Order analysis module 4 is connected to customer code generation module 5. Customer code generation module 5 is connected to order planning module 6.

[0071] Order upload module 1 is used to upload customer orders. Order upload module 1 sends customer orders to server 2.

[0072] Server 2 sends the customer's order to the order analysis module 4;

[0073] Order analysis module 4 is used to analyze customer orders;

[0074] Customer orders include at least one category and the abbreviation of the customer's name;

[0075] The category includes pattern number, textile product size, and textile product quantity information;

[0076] Order analysis module 4 identifies the number of categories in a customer's order and processes the customer's order according to the category;

[0077] Order analysis module 4 sends the processed customer orders to customer label generation module 5 and order planning module 6;

[0078] Order planning module 6 is used to identify the size data of textile products in the category and send the unique identification code corresponding to the size to customer label generation module 5.

[0079] The customer code generation module 5 is used to generate a printing code based on the pattern number, the number of textile products, the unique identification code, and the printing date. The customer code generation module 5 then sends the printing code to the server 2.

[0080] Server 2 identifies the unique identifier in the printed label and sends the printed label to the corresponding digital label recognition and printing unit that has the unique identifier set.

[0081] The digital label recognition and printing unit is based on the digital printing production of textile products using printed labels, and each printed label is associated with a textile product.

[0082] When using this invention, customer orders are analyzed and identified, and printing codes are generated for planning the printing of textile product patterns for the orders;

[0083] Furthermore, the printing of labels and the digital label recognition printing unit work together to achieve automated printing of textile product patterns;

[0084] At the same time, the printed code is linked to the textile product, thereby enabling traceability of the textile product's production information.

[0085] The size of textile products consists of the width and length of the textile product, and a unique identification code is bound to the width of the textile product.

[0086] Customer order analysis step A in order analysis module 4;

[0087] Step A1: The order analysis module 4 identifies whether the number of category entries in the customer order is one.

[0088] If yes, in step A2, the order analysis module 4 will directly send the customer order to the customer label generation module 5 and the order planning module 6.

[0089] If step A3 is not correct, then the customer's order will be split into multiple sub-orders based on the number of items in the category.

[0090] A sub-order consists of a category and the abbreviation of the customer's name;

[0091] In step A4, the order analysis module 4 sends the sub-order to the customer label generation module 5 and the order planning module 6;

[0092] Step B of customer label generation module 5 generating print codes:

[0093] Step B1: The customer label generation module 5 identifies whether the sent order is a customer order or a sub-order.

[0094] If it is a customer order, the customer labeling module 5 directly identifies the number I of the textile product category;

[0095] The customer label generation module 5 determines whether the number I is equal to 1;

[0096] If not, then use the number I as the denominator, and generate an n / I as the piece sequence code by using each number in the set of natural numbers N generated from the number I of the textile product pieces as the numerator.

[0097] If yes, then no serial number will be generated;

[0098] If it is a sub-order, the customer labeling generation module 5 will sum the numbers I for the number of textile products of each category in each sub-order to obtain I. z And based on the number of textile products I z Generate an n / I numerator by using each number in the set of natural numbers N. z As a serial number;

[0099] In step B2, the customer code generation module 5 sorts the customer name abbreviation, unique identification code, pattern code, and date in sequence and sets them as temporary codes.

[0100] In step B3, the customer code generation module 5 combines the last digit of the order's item sequence code with the temporary code to generate a print code.

[0101] The digital code recognition and printing unit includes a wireless communication module 7, a code recognition module 8, a central controller 9, a code printing module 10, a digital inkjet printer 11, and a pattern storage module 3;

[0102] The wireless communication module 7 is equipped with a unique identification code;

[0103] The digital inkjet printer 11 is used for continuous printing on whole rolls of textile fabrics;

[0104] The digital inkjet printer 11 is equipped with a printer code that corresponds to the unique identification code of the wireless communication module 7;

[0105] The wireless communication module 7 is wirelessly connected to the server 2, and the central controller 9 is electrically connected to the wireless communication module 7, the code printing module 10, the pattern storage module 3, the digital inkjet printer 11, and the code recognition module 8.

[0106] Wireless communication module 7 is used to send the printed label to central controller 9, and central controller 9 sends it to label recognition module 8;

[0107] Pattern storage module 3 stores pattern numbers and their corresponding pattern data;

[0108] The code recognition module 8 is used to identify the pattern number in the printed code, and the central controller 9 retrieves the corresponding pattern data from the pattern storage module 3 according to the pattern number.

[0109] The central controller 9 sends the image data to the digital inkjet printer 11, and the central controller 9 sends the print code to the label printing module 10;

[0110] The label printing module 10 is used to print printing codes onto textile products;

[0111] The digital inkjet printer 11 is used to print image data onto textile products;

[0112] The label printing module 10 is a laser printer;

[0113] The printing machine code includes a unique identifier.

[0114] The unique identifier is the IPv4 address.

[0115] In this invention, each digital inkjet printer 11 prints a textile product of one width, thereby facilitating the feeding and packaging of textile products of the same size, in order to adapt to large-scale industrial automated production.

[0116] When using this invention, the number of textile products in an order is checked during shipment by using a serial number label, thereby avoiding omissions or over-shipments.

[0117] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automated planning digital printing control system, characterized in that: Includes an order upload analysis and planning system and multiple digital label recognition and printing units; Each of the digital code recognition and printing units has a unique identification code, and the order upload analysis and planning system manages the digital code recognition and printing units based on the unique identification code. The unique identification code is linked to the size of the textile product whose pattern is printed on it; The order upload analysis and planning system includes an order upload module (1), a server (2), an order analysis module (4), a customer code generation module (5), and an order planning module (6). The server (2) is connected to the customer code generation module (5) and the order planning module (6) in communication. The server (2) is also connected to multiple digital code recognition and printing units in wireless communication. The order upload module (1) is connected to the order analysis module (4) in communication. The order analysis module (4) is connected to the customer code generation module (5) in communication. The customer code generation module (5) is connected to the order planning module (6) in communication. The order upload module (1) is used to upload customer orders. The order upload module (1) sends customer orders to the server (2). The server (2) sends customer orders to the order analysis module (4); The order analysis module (4) is used to analyze customer orders; The customer order includes at least one category and an abbreviation of the customer's name; The category includes pattern number, textile product size, and textile product quantity information; The order analysis module (4) identifies the number of categories in a customer's order and processes the customer's order according to the category; The order analysis module (4) sends the processed customer orders to the customer code generation module (5) and the order planning module (6); The order planning module (6) is used to identify the size data of textile products of the category and send the unique identification code corresponding to the size to the customer code generation module (5). The customer code generation module (5) is used to generate a printing code based on the pattern number, the number of textile products, the unique identification code, and the printing date. The customer code generation module (5) sends the printing code to the server (2). The server (2) identifies the unique identifier in the printed label and sends the printed label to the corresponding digital label identification and printing unit with the unique identifier set. The digital label recognition and printing unit is based on the digital printing production of textile products using printed labels, and each printed label is associated with a textile product.

2. The automatic planning digital printing control system according to claim 1, characterized in that, The digital code recognition and printing unit includes a wireless communication module (7), a code recognition module (8), a central controller (9), a code printing module (10), a digital inkjet printer (11), and a pattern storage module (3). The wireless communication module (7) is equipped with a unique identification code; The digital inkjet printer (11) is used for continuous printing on whole rolls of textile fabric; The digital inkjet printer (11) is equipped with a printer code corresponding to the unique identification code of the wireless communication module (7); The wireless communication module (7) is wirelessly connected to the server (2), and the central controller (9) is electrically connected to the wireless communication module (7), the code printing module (10), the pattern storage module (3), the digital inkjet printer (11), and the code recognition module (8). The wireless communication module (7) is used to send the printed label to the central controller (9), and the central controller (9) sends it to the label recognition module (8). The pattern storage module (3) stores the pattern number and its corresponding pattern data; The code recognition module (8) is used to identify the pattern number in the printed code, and the central controller (9) retrieves the corresponding pattern data from the pattern storage module (3) according to the pattern number; The central controller (9) sends the pattern data to the digital inkjet printer (11), and the central controller (9) sends the printing code to the label printing module (10).

3. The automatic planning digital printing control system according to claim 2, characterized in that, The label printing module (10) is used to print the printing code onto the textile product.

4. The automatic planning digital printing control system according to claim 3, characterized in that, The digital inkjet printer (11) is used to print pattern data onto textile products.

5. The automatic planning digital printing control system according to claim 4, characterized in that, The printing machine code includes a unique identification code.

6. The automatic planning digital printing control system according to claim 5, characterized in that, The customer order analysis step A of the order analysis module (4); Step A1, the order analysis module (4) identifies whether the number of category entries in the customer order is one; If the order is yes in step A2, the order analysis module (4) will send the customer order directly to the customer code generation module (5) and the order planning module (6). If step A3 is not correct, then the customer's order will be split into multiple sub-orders based on the number of items in the category. The sub-order consists of a category and an abbreviation of the customer's name; In step A4, the order analysis module (4) sends the sub-order to the customer label generation module (5) and the order planning module (6).

7. The automatic planning digital printing control system according to claim 6, characterized in that, Step B of the customer code generation module (5) generating the print code: Step B1, the customer label generation module (5) identifies whether the sent order is a customer order or a sub-order; If it is a customer order, the customer code generation module (5) directly identifies the number I of the textile product items in the category; The customer label generation module (5) determines whether the number I is equal to 1; If not, then use the number I as the denominator and use each number n in the set of natural numbers N generated based on the number I of the textile products as the numerator to generate an n / I as the item sequence code; If yes, then no serial number will be generated; If it is a sub-order, the customer code generation module (5) sums up the number I of textile products of each category in each sub-order to obtain I. z And based on the number of textile products I z Each number n in the generated set of natural numbers N is used as the numerator to generate an n / I. z As a serial number; Step B2, the customer code generation module (5) sorts the customer name abbreviation, unique identification code, pattern code, and date in sequence and sets them as temporary codes; Step B3, the customer code generation module (5) combines the last digit of the order's item sequence code with the temporary code to generate a print code.

8. The automatic planning digital printing control system according to claim 7, characterized in that, The unique identifier is the IP address.

Citation Information

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