Insulating film manufacturing equipment and process for large-current aluminum alloy single-core wire
By adopting the spraying technology of rotation and revolution in the insulating film production equipment of high-current aluminum alloy single core wire, combined with the intermittent pushing action of the push wire assembly, the problems of uneven thickness and easy sag in the prior art are solved, and the insulation performance and product reliability are improved.
Patent Information
- Application Number
- CN202510155117.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-12
AI Technical Summary
The existing methods for making insulating films of high-current aluminum alloy single-core wires are difficult to achieve ideal insulation effects under high-voltage environments, and the coating thickness is uneven and easy to sag, which affects the performance and safety of the product.
Using a device including an insulating film processing table, a revolution motor, a rotation sleeve and a spraying assembly, the uniform spraying of the liquid resin is achieved through rotation and revolution movement, and combined with the intermittent pushing action of the push line assembly, ensuring the continuous wrapping and uniform thickness of the insulating film.
It improves the quality stability and thickness uniformity of the insulating film, enhances the insulation performance of the product in high-voltage environment, and extends the reliability and service life of the product.
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Figure CN119993646A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of insulating film manufacturing of high-current aluminum alloy single-core wires, and in particular to an insulating film manufacturing device and a process for manufacturing a high-current aluminum alloy single-core wire. Background Art
[0002] With the rapid development of electric vehicles and energy storage equipment markets, the demand for high voltage and high current transmission is increasing. In this context, high current aluminum alloy single core wires are widely used in these fields due to their excellent conductivity and lightweight characteristics.
[0003] However, in order to meet the requirements of safety and reliability, such wires need to have a high-quality insulation layer. The common insulation film production methods on the market currently mainly include resin spraying and dipping, but these traditional methods are often difficult to achieve ideal insulation effects when facing high-voltage environments.
[0004] Among them, the resin spraying method uses a spray gun to evenly spray liquid resin onto the aluminum wire to form a protective film. However, due to the strong fluidity of the liquid resin, it is easy to sag under the action of gravity, resulting in uneven coating thickness and unable to meet the insulation requirements under high-voltage environments. The resin dipping method is to completely immerse the aluminum wire in liquid resin, then take it out to dry and solidify. However, it also has the problem of sagging, especially during long-term immersion, the resin may gather in certain parts, causing local over-thickness or over-thinness.
[0005] Therefore, whether it is resin spraying or dipping, there are problems such as uneven coating thickness and easy sagging. These problems will lead to unstable quality of the insulating film in practical applications, thus affecting the performance and safety of the final product. In addition, the existing methods are prone to cracking of the insulating film during subsequent processing (such as bending), further reducing the reliability and service life of the product.
[0006] Therefore, in order to solve the above-mentioned related technical problems, an insulating film manufacturing device and a process thereof for a large current aluminum alloy single-core wire are proposed. Summary of the invention
[0007] In order to improve the above problems, the present application provides an insulating film manufacturing device and a process for a high current aluminum alloy single core wire.
[0008] The present application provides an insulating film manufacturing device for a high current aluminum alloy single core wire, which adopts the following technical solution: An insulating film manufacturing device for a large current aluminum alloy single core wire comprises an insulating film processing table, a recovery liquid tank is arranged in the insulating film processing table, a processing connection block, a drying box and a revolving motor are arranged on the top of the insulating film processing table, and a revolving ring is connected to the side of the processing connection block close to the drying box through a bearing, and the revolving ring is connected to the output shaft of the revolving motor through a transmission belt; Among them, a self-rotating sleeve is connected to the processing connection block and the revolving sleeve ring, a spray assembly is sleeved on one end of the self-rotating sleeve close to the drying box, and a wire pushing assembly and a self-rotating motor are connected to the end of the self-rotating sleeve away from the spray assembly, and an aluminum alloy conductive rod is inserted in the self-rotating sleeve; the aluminum alloy conductive rod is the raw material for making high-current aluminum alloy single-core wire, and an insulating film is formed on the surface of the aluminum alloy conductive rod by evenly spraying liquid resin on the outer side of the aluminum alloy conductive rod, thereby completing the production of high-current aluminum alloy single-core wire, and the aluminum alloy conductive rod is inserted into the self-rotating sleeve for processing during the production process, and the aluminum alloy conductive rod is driven by the self-rotating motor to rotate in the self-rotating sleeve, and is driven by the self-rotating motor to rotate in the self-rotating sleeve. The revolving motor drives the revolving ring and the rotating sleeve connected to it to complete the revolving motion, and the spraying component performs the spraying work during the rotation process, and the uniform spraying work is achieved through rotation and revolution, and the wire pushing component pushes the continuous spraying action during the spraying process, and the aluminum alloy conductive rod wrapped with the insulating film is pushed into the drying box for rapid drying to form a complete insulating film, thereby completing the production of high-current aluminum alloy single-core wire, and the completed high-current aluminum alloy single-core wire is collected by the drying box or enters the next production process, and the liquid resin leaked from the spraying will fall into the recovery liquid tank, which is convenient for subsequent centralized recovery.
[0009] Preferably, a support base is connected between the processing connection block and the insulating film processing table, a center ring is arranged at the center position of the processing connection block, and multiple groups of bearing rings are connected between the center ring and the processing connection block, and the multiple groups of bearing rings and the center ring form a circular array with the center of the circle.
[0010] By adopting the above technical solution, the processing connection block is used to connect the revolving ring and the rotating sleeve, and the processing connection block stands on the top of the insulating film processing table through the support base. During the revolving motion of the rotating sleeve, it performs circular rotation motion between the center ring and the inner side of the processing connection block through the bearing ring.
[0011] Preferably, the rotating sleeve is inserted into the bearing ring, a liquid resin storage barrel is inserted into the center ring, a side of the liquid resin storage barrel close to the drying box is connected to multiple groups of infusion tubes through bearings, and one end of the infusion tube is inserted into the spray assembly.
[0012] By adopting the above technical solution, the liquid resin storage barrel stores liquid resin for spraying, and the liquid resin in the liquid resin storage barrel is transported to the spray assembly through an infusion tube for spraying, and the liquid resin storage barrel can be connected to the feed pipe through a bearing on its axis to replenish the liquid resin according to the workload.
[0013] Preferably, a gear ring is provided on the inner side of the revolving ring, and a central gear is provided at the center position of the gear ring, a transmission gear ring is provided on the outer side of the rotating sleeve, and multiple groups of the transmission gear rings are meshed with the central gear and the gear ring.
[0014] By adopting the above technical solution, the revolving ring, the transmission gear ring and the central gear form a planetary gear set, and the revolving ring drives the gear ring connected to it to rotate during the rotation process, and the gear ring drives the multiple groups of transmission gear rings inside it and the rotating sleeve connected to the transmission gear ring to perform revolving and rotating movements during the rotation process, and the rotating sleeve simultaneously rotates during the revolving movement.
[0015] Preferably, a rotation connecting ring is provided at a position perpendicular to the rotation sleeve and the rotation motor, and the aluminum alloy conductive rod is inserted into the rotation connecting ring, and the rotation connecting ring is connected to the output shaft of the rotation motor through a transmission belt.
[0016] By adopting the above technical solution, the self-rotating motor drives the self-rotating connecting ring and the aluminum alloy conductive rod connected therein to perform independent self-rotation through the transmission belt.
[0017] Preferably, a plurality of groups of limiting rotating shafts are arranged in the rotating sleeve, and the limiting rotating shafts are connected to the inner wall of the rotating sleeve through connecting shafts, and the limiting rotating shafts are provided with rotating shaft grooves tangent to the aluminum alloy conductive rods, and the plurality of groups of limiting rotating shafts are arranged in a circular array.
[0018] By adopting the above technical solution, the aluminum alloy conductive rod in the rotating sleeve is limited by the shaft grooves on the multiple sets of limiting shafts, and the multiple sets of limiting shafts can assist the rotation and pushing actions.
[0019] Preferably, the wire pushing assembly includes an electric telescopic rod and a telescopic push block, and one end of the electric telescopic rod is connected to one side of the telescopic push block, a push block ring is provided in the telescopic push block, and the axis of the push block ring is in the same straight line as the axis of the rotating sleeve, and the inner diameter of the push block ring is larger than the diameter of the aluminum alloy conductive rod.
[0020] By adopting the above technical solution, the push block ring is a one-way diaphragm ring structure, and its shape will not change when it moves in the direction of the drying box. Since it contacts one end of the aluminum alloy conductive rod, it can push the aluminum alloy conductive rod to move. When it moves in the direction away from the drying box, it will deform to the moving side to form a hole with a larger diameter than before. Since the position of the aluminum alloy conductive rod is limited by the shaft grooves on multiple sets of limiting shafts, the push block ring will not contact the aluminum alloy conductive rod, thereby not changing the position of the aluminum alloy conductive rod. The telescopic push block is pushed to move by the electric telescopic rod, and the telescopic push block drives the aluminum alloy conductive rod inside it to move during the movement. The electric telescopic rod realizes the movement of the aluminum alloy conductive rod through intermittent pushing actions.
[0021] On the other hand, a manufacturing process of an insulating film manufacturing device for a high current aluminum alloy single core wire comprises the following steps: Step 1: First, insert the aluminum alloy conductive rod to be wrapped with an insulating film into the push wire assembly, the self-rotating sleeve, the processing connection block and the revolving sleeve ring in sequence. The aluminum alloy conductive rod passes through the push block sleeve ring and is inserted into the self-rotating connection ring, and passes through multiple sets of limit rotating shafts to reach one side of the spray assembly; Step 2: Then start the machine, the self-rotating motor drives the aluminum alloy conductive rod in the self-rotating sleeve to rotate, and the revolution motor drives the revolution sleeve ring to rotate, and the revolution sleeve ring drives the self-rotating sleeve to perform revolution motion along the axis of the revolution sleeve ring during the rotation process; Step 3: During the rotation process, the spraying assembly sprays and coats the aluminum alloy conductive rod, and during the spraying and coating process, the push wire assembly drives the aluminum alloy conductive rod to perform intermittent pushing action, so that the aluminum alloy conductive rod can be continuously coated with the insulating film; Step 4: The aluminum alloy conductive rod wrapped with the insulating film is pushed into the drying box for rapid drying to form a complete insulating film, thereby completing the production of the high-current aluminum alloy single-core wire. The completed high-current aluminum alloy single-core wire is collected from the drying box or enters the next production process.
[0022] 1. Compared with the prior art, the insulating film manufacturing equipment and process of the high-current aluminum alloy single-core wire and the insulating film manufacturing process and the process of the high-current aluminum alloy single-core wire are more automated through a complete process, which saves manpower and improves production efficiency. The self-rotating motor drives the aluminum alloy conductive rod in the self-rotating sleeve to rotate, and the revolving motor drives the revolving sleeve to rotate at the same time. The revolving sleeve drives the self-rotating sleeve to revolve along the axis of the revolving sleeve during the rotation. During the rotation, the spraying component sprays the aluminum alloy conductive rod with film, and during the spraying and wrapping process, the wire pushing component drives the aluminum alloy conductive rod to perform intermittent pushing action, so that the aluminum alloy conductive rod can continuously perform the insulating film wrapping action. The aluminum alloy conductive rod wrapped with the insulating film is pushed into the drying box for rapid drying to form a complete insulating film, thereby completing the production of the high-current aluminum alloy single-core wire.
[0023] 2. Compared with the prior art, the insulating film manufacturing equipment and process for a large current aluminum alloy single-core wire solve the problem that insulating films of various compositions are prone to hanging before solidification through rotation and revolution. This processing method can obtain a uniform and complete insulating film with any required film thickness by increasing the time because it can rotate, thereby solving the problem that the insulating film does not crack during the subsequent bending process. The aluminum alloy conductive rod is driven by a rotating motor to rotate in the rotating sleeve, and the rotating motor drives the rotating sleeve ring and the rotating sleeve connected to it to complete the orbital motion, and the spraying assembly performs spraying during the rotation process, and uniform spraying is achieved through rotation and revolution.
[0024] 3. Compared with the prior art, the insulating film manufacturing equipment and process of the large current aluminum alloy single-core wire realize the continuity of the spraying work through intermittent pushing action. The push block ring is a one-way diaphragm ring structure. Its shape will not change when it moves in the direction of the drying box. Since it contacts one end of the aluminum alloy conductive rod, it can push the aluminum alloy conductive rod to move. When it moves away from the drying box, it will deform to the moving side to form a hole with a larger diameter than before. Since the position of the aluminum alloy conductive rod is limited by the shaft grooves on multiple groups of limiting shafts, the push block ring will not contact the aluminum alloy conductive rod, thereby not changing the position of the aluminum alloy conductive rod. The telescopic push block is pushed to move by the electric telescopic rod, and the telescopic push block drives the aluminum alloy conductive rod inside it to move through the telescopic push block during the movement. The electric telescopic rod realizes the movement of the aluminum alloy conductive rod through intermittent pushing action. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the main body of this application; Figure 2This is a schematic diagram of the structure of the processing connection block of this application; Figure 3 This is a schematic structural diagram of the cross section of the processing connection block of the present application; Figure 4 This is a schematic diagram of the structure of the liquid resin storage barrel of the present application; Figure 5 This is a schematic diagram of the structure of the self-rotating sleeve of the present application; Figure 6 This is a schematic structural diagram of the cross section of the revolution ring of the present application; Figure 7 This is a structural diagram of the self-rotating motor of the present application; Figure 8 This is a schematic structural diagram of the cross section of the self-rotating sleeve of the present application; Fig. 9 This is a structural schematic diagram of the telescopic push block of the present application.
[0026] The accompanying drawings are marked as follows: 1. Insulating film processing table; 11. Recovery liquid tank; 12. Revolution motor; 2. Processing connection block; 21. Support base; 22. Liquid resin storage barrel; 221. Infusion tube; 23. Bearing ring; 24. Center ring; 3. Revolution ring; 31. Gear ring; 32. Center gear; 4. Rotation sleeve; 41. Limiting shaft; 411. Shaft groove; 42. Transmission gear ring; 43. Rotation motor; 44. Rotation connection ring; 5. Push wire assembly; 51. Electric telescopic rod; 52. Telescopic push block; 521. Push block ring; 6. Spray assembly; 7. Aluminum alloy conductive rod; 8. Drying box. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0028] The following is combined with Figure 1-Figure 9 , further details of this application are given.
[0029] A device for making insulating film of high current aluminum alloy single core wire, referring to Figure 1 and Figure 5 , comprising an insulating film processing table 1, a recovery liquid tank 11 is arranged in the insulating film processing table 1, a processing connection block 2, a drying box 8 and a revolving motor 12 are arranged on the top of the insulating film processing table 1, and a revolving ring 3 is connected to the side of the processing connection block 2 close to the drying box 8 through a bearing, and the revolving ring 3 is connected to the output shaft of the revolving motor 12 through a transmission belt; Among them, the processing connection block 2 and the revolving sleeve ring 3 are connected with a rotating sleeve 4, the end of the rotating sleeve 4 close to the drying box 8 is sleeved with a spraying assembly 6, and the end of the rotating sleeve 4 away from the spraying assembly 6 is connected with a wire pushing assembly 5 and a rotating motor 43, and an aluminum alloy conductive rod 7 is inserted in the rotating sleeve 4; the aluminum alloy conductive rod 7 is the raw material for making a large current aluminum alloy single-core wire, and an insulating film is formed on the surface of the aluminum alloy conductive rod 7 by evenly spraying liquid resin on the outer side of the aluminum alloy conductive rod 7, thereby completing the production of the large current aluminum alloy single-core wire, and the aluminum alloy conductive rod 7 is inserted into the rotating sleeve 4 during the production process for processing, and the aluminum alloy conductive rod 7 is driven by the rotating motor 43 to rotate in the rotating sleeve 4, and The revolving ring 3 and the rotating sleeve 4 connected thereto are driven by the revolving motor 12 to complete the revolving motion, and the spraying component 6 performs the spraying work during the rotation, and the uniform spraying work is achieved through the rotation and revolution, and the wire pushing component 5 performs continuous spraying action during the spraying process, and the aluminum alloy conductive rod 7 wrapped with the insulating film is pushed into the drying box 8 for rapid drying to form a complete insulating film, thereby completing the production of the high-current aluminum alloy single-core wire, and the completed high-current aluminum alloy single-core wire is collected by the drying box 8 or enters the next production process, and the liquid resin leaked from the spraying will fall into the recovery liquid tank 11, which is convenient for subsequent centralized recovery work.
[0030] Reference Figure 2 and Figure 3 A support base 21 is connected between the processing connection block 2 and the insulating film processing table 1, a center ring 24 is arranged at the center position of the processing connection block 2, and multiple groups of bearing rings 23 are connected between the center ring 24 and the processing connection block 2, and the multiple groups of bearing rings 23 and the center ring 24 form a circular array with the center of the circle; the processing connection block 2 is used to connect the revolving ring 3 and the rotating sleeve 4, and the processing connection block 2 stands on the top of the insulating film processing table 1 through the support base 21, and the rotating sleeve 4 performs a circular rotation motion between the center ring 24 and the inner side of the processing connection block 2 through the bearing ring 23 during the revolving motion.
[0031] Reference Figure 3 and Figure 4 The rotating sleeve 4 is inserted into the bearing ring 23, and the liquid resin storage barrel 22 is inserted into the center ring 24. The liquid resin storage barrel 22 is connected to a plurality of groups of infusion tubes 221 through bearings on the side close to the drying box 8, and one end of the infusion tube 221 is inserted into the spray assembly 6; the liquid resin storage barrel 22 stores liquid resin for spraying, and the liquid resin in the liquid resin storage barrel 22 is transported to the spray assembly 6 through the infusion tube 221 for spraying, and the liquid resin storage barrel 22 can be selected to connect the feed pipe through a bearing on its axis to replenish the liquid resin according to the workload.
[0032] Reference Figure 5 and Figure 6 A gear ring 31 is provided on the inner side of the revolving ring 3, and a central gear 32 is provided at the center position of the gear ring 31, and a transmission gear ring 42 is provided on the outer side of the rotating sleeve 4, and multiple sets of transmission gear rings 42 are meshed with the central gear 32 and the gear ring 31; the revolving ring 3, the transmission gear ring 42 and the central gear 32 form a planetary gear set, and the revolving ring 3 drives the gear ring 31 connected to it to rotate during the rotation process, and the gear ring 31 drives the multiple sets of transmission gear rings 42 inside it and the rotating sleeve 4 connected to the transmission gear ring 42 to perform revolving and rotating motion during the rotation process, and the rotating sleeve 4 simultaneously performs a self-rotating motion during the revolving motion.
[0033] Reference Figure 7 A rotation connecting ring 44 is provided at a position perpendicular to the rotation sleeve 4 and the rotation motor 43, and the aluminum alloy conductive rod 7 is inserted into the rotation connecting ring 44, and the rotation connecting ring 44 is connected to the output shaft of the rotation motor 43 through a transmission belt; the rotation connecting ring 44 and the aluminum alloy conductive rod 7 connected thereto are driven by the rotation motor 43 through the transmission belt to perform a separate rotation action.
[0034] Reference Figure 8 A plurality of groups of limiting rotating shafts 41 are arranged in the rotating sleeve 4, and the limiting rotating shafts 41 are connected to the inner wall of the rotating sleeve 4 through a connecting shaft, and a rotating shaft groove 411 tangent to the aluminum alloy conductive rod 7 is arranged on the limiting rotating shaft 41, and the plurality of groups of limiting rotating shafts 41 are arranged in a circular array; the aluminum alloy conductive rod 7 in the rotating sleeve 4 is limited by the rotating shaft grooves 411 on the plurality of groups of limiting rotating shafts 41, and the plurality of groups of limiting rotating shafts 41 can assist in the rotation and pushing actions.
[0035] Reference Figure 5 and Fig. 9The push wire assembly 5 includes an electric telescopic rod 51 and a telescopic push block 52, and one end of the electric telescopic rod 51 is connected to one side of the telescopic push block 52, a push block collar 521 is arranged in the telescopic push block 52, and the axis of the push block collar 521 is in the same straight line as the axis of the rotating sleeve 4, and the inner diameter of the push block collar 521 is larger than the diameter of the aluminum alloy conductive rod 7; the push block collar 521 is a one-way diaphragm ring structure, and its shape will not change when it moves toward the drying box 8, and because it contacts one end of the aluminum alloy conductive rod 7, it can push the aluminum alloy conductive rod 7 to move, and when it moves away from the drying box 8, the push block collar 521 will not change. When the drying box 8 moves in the direction of movement, it will deform toward the moving side to form a hole with a larger diameter than before, and since the position of the aluminum alloy conductive rod 7 is limited by the shaft grooves 411 on the multiple sets of limiting shafts 41, the push block ring 521 will not contact the aluminum alloy conductive rod 7, thereby not changing the position of the aluminum alloy conductive rod 7, and the telescopic push block 52 is pushed by the electric telescopic rod 51 to move, and the telescopic push block 52 drives the aluminum alloy conductive rod 7 inside it to move during the movement, and the electric telescopic rod 51 realizes the movement of the aluminum alloy conductive rod 7 through intermittent pushing actions.
[0036] On the other hand, a manufacturing process of an insulating film manufacturing device for a high current aluminum alloy single core wire comprises the following steps: Step 1: First, insert the aluminum alloy conductive rod 7 to be wrapped with an insulating film into the push wire assembly 5, the self-rotating sleeve 4, the processing connection block 2 and the revolving sleeve 3 in sequence, and the aluminum alloy conductive rod 7 passes through the push block sleeve 521 and is inserted into the self-rotating connection ring 44, and passes through multiple groups of limit rotating shafts 41 to reach one side of the spray assembly 6; Step 2: Then start the machine, the self-rotating motor 43 drives the aluminum alloy conductive rod 7 in the self-rotating sleeve 4 to rotate, and the revolving motor 12 drives the revolving ring 3 to rotate, and the revolving ring 3 drives the self-rotating sleeve 4 to revolve along the axis of the revolving ring 3 during the rotation process; Step 3: During the rotation process, the spraying assembly 6 sprays and coats the aluminum alloy conductive rod 7, and during the spraying and coating process, the push wire assembly 5 drives the aluminum alloy conductive rod 7 to perform intermittent pushing action, so that the aluminum alloy conductive rod 7 can continuously perform the insulating film coating action; Step 4: The aluminum alloy conductive rod 7 wrapped with the insulating film is pushed into the drying box 8 for rapid drying to form a complete insulating film, thereby completing the production of the high-current aluminum alloy single-core wire. The completed high-current aluminum alloy single-core wire is collected by the drying box 8 or enters the next production process.
[0037] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An insulating film manufacturing device for a high current aluminum alloy single core wire, comprising an insulating film processing table (1), characterized in that: A recovery liquid tank (11) is arranged inside the insulating film processing table (1), a processing connection block (2), a drying box (8) and a revolving motor (12) are arranged on the top of the insulating film processing table (1), and a revolving ring (3) is connected to the side of the processing connection block (2) close to the drying box (8) via a bearing, and the revolving ring (3) is connected to the output shaft of the revolving motor (12) via a transmission belt; The processing connection block (2) and the revolving sleeve (3) are internally connected with a rotating sleeve (4), one end of the rotating sleeve (4) close to the drying box (8) is sleeved with a spraying assembly (6), and one end of the rotating sleeve (4) away from the spraying assembly (6) is connected with a push-wire assembly (5) and a rotating motor (43), and an aluminum alloy conductive rod (7) is inserted into the rotating sleeve (4).
2. The insulating film manufacturing equipment for a large current aluminum alloy single core wire according to claim 1 is characterized in that: A support base (21) is connected between the processing connection block (2) and the insulating film processing table (1); a center ring (24) is provided at the center of the processing connection block (2); and multiple groups of bearing rings (23) are connected between the center ring (24) and the processing connection block (2); the multiple groups of bearing rings (23) and the center ring (24) form a circular array with the center of the circle being the same.
3. The insulating film manufacturing equipment for a large current aluminum alloy single core wire according to claim 2 is characterized in that: The self-rotating sleeve (4) is inserted into the bearing ring (23), a liquid resin storage barrel (22) is inserted into the central ring (24), a side of the liquid resin storage barrel (22) close to the drying box (8) is connected to a plurality of groups of infusion tubes (221) via bearings, and one end of the infusion tube (221) is inserted into the spray assembly (6).
4. The insulating film manufacturing equipment for a large current aluminum alloy single core wire according to claim 1, characterized in that: A gear ring (31) is arranged on the inner side of the revolving ring (3), and a central gear (32) is arranged at the center of the gear ring (31). A transmission gear ring (42) is arranged on the outer side of the rotating sleeve (4), and a plurality of groups of the transmission gear rings (42) are meshed with the central gear (32) and the gear ring (31).
5. The insulating film manufacturing equipment for a large current aluminum alloy single core wire according to claim 4, characterized in that: A rotation connection ring (44) is provided at a position perpendicular to the rotation sleeve (4) and the rotation motor (43), and the aluminum alloy conductive rod (7) is inserted into the rotation connection ring (44). The rotation connection ring (44) is connected to the output shaft of the rotation motor (43) via a transmission belt.
6. The insulating film manufacturing equipment for a large current aluminum alloy single core wire according to claim 1, characterized in that: A plurality of groups of position-limiting rotating shafts (41) are arranged in the self-rotating sleeve (4), and the position-limiting rotating shafts (41) are connected to the inner wall of the self-rotating sleeve (4) via a connecting shaft, and a rotating shaft groove (411) tangential to the aluminum alloy conductive rod (7) is arranged on the position-limiting rotating shaft (41), and the plurality of groups of position-limiting rotating shafts (41) are arranged in a ring array.
7. The insulating film manufacturing equipment for a large current aluminum alloy single core wire according to claim 1, characterized in that: The wire pushing assembly (5) comprises an electric telescopic rod (51) and a telescopic push block (52), wherein one end of the electric telescopic rod (51) is connected to one side of the telescopic push block (52), a push block collar (521) is arranged inside the telescopic push block (52), the axis of the push block collar (521) and the axis of the rotating sleeve (4) are on the same straight line, and the inner diameter of the push block collar (521) is greater than the diameter of the aluminum alloy conductive rod (7).
8. A manufacturing process of an insulating film manufacturing device for a high current aluminum alloy single core wire, using the insulating film manufacturing device for a high current aluminum alloy single core wire according to any one of claims 1 to 7, characterized in that: The manufacturing process comprises the following steps: Step 1: First, the aluminum alloy conductive rod (7) to be wrapped with an insulating film is inserted into the push wire assembly (5), the self-rotating sleeve (4), the processed connecting block (2) and the revolving sleeve (3) in sequence, and the aluminum alloy conductive rod (7) passes through the push block sleeve (521) and is inserted into the self-rotating connecting ring (44), and passes through the multiple groups of limit rotating shafts (41) to reach one side of the spray assembly (6); Step 2: Then start the machine, and the self-rotating motor (43) drives the aluminum alloy conductive rod (7) in the self-rotating sleeve (4) to rotate, and the revolving motor (12) drives the revolving ring (3) to rotate, and the revolving ring (3) drives the self-rotating sleeve (4) to revolve along the axis of the revolving ring (3) during the rotation process; Step 3: During the rotation process, the spraying assembly (6) sprays and coats the aluminum alloy conductive rod (7), and during the spraying and coating process, the push wire assembly (5) drives the aluminum alloy conductive rod (7) to perform intermittent pushing action, so that the aluminum alloy conductive rod (7) can be continuously coated with the insulating film; Step 4: The aluminum alloy conductive rod (7) wrapped with the insulating film is pushed into the drying box (8) for rapid drying to form a complete insulating film, thereby completing the production of the high-current aluminum alloy single-core wire. The completed high-current aluminum alloy single-core wire is collected from the drying box (8) or enters the next production process.
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