A fully automatic crimping machine and crimping method suitable for wind power generation cables

The design of a fully automatic crimping machine solves the problem of low processing efficiency of wind power cables, realizes fully automated production of cables and efficient terminal crimping, and is suitable for the automated production scenarios of wind power cables.

CN119994608BActive Publication Date: 2025-09-05INNER MONGOLIA UNIV OF TECH
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Patent Information

Application Number
CN202410446761.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-09-05
Estimated Expiration
2044-04-15

AI Technical Summary

Technical Problem

The processing efficiency of wind power cables in the existing technology is low, a lot of manpower is required, the terminal crimping effect is poor, and the existing equipment cannot adapt to the processing requirements of wind power cables, especially the crimping effect of large square terminals is not ideal.

Method used

A fully automatic crimping machine was designed, including cable unloading, stripping, conveying, terminal crimping and conveying mechanisms. The cylindrical terminals were crimped into hexagonal shapes through a sliding seat and crimping module, realizing fully automated production.

Benefits of technology

It realizes the fully automatic crimping process of wind power cables, improves production efficiency, is suitable for automated production, can adapt to terminals of different sizes, and reduces human resource requirements and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of cable crimping, and provides a fully automatic crimping machine and crimping method suitable for wind power cables, comprising a fixed base, a cable unloading mechanism, a terminal crimping mechanism, a terminal conveying mechanism, a cable stripping mechanism and a cable conveying mechanism; the cable unloading mechanism, the terminal crimping mechanism, the terminal conveying mechanism, the cable stripping mechanism and the cable conveying mechanism are sequentially installed on the fixed base; in the present invention, the cable is loaded through the cable conveying mechanism, the cable stripping mechanism is stripped and cut, the terminal crimping mechanism is crimped, and the cable unloading mechanism completes the unloading, thereby realizing a fully automatic crimping process for wind power cables, being suitable for automated production scenarios, and being able to crimp the terminals of hollow cylinders into regular hexagons, and being able to adapt to the terminal installation requirements of wind power cable occasions.
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Description

Technical Field

[0001] The present invention belongs to the technical field of cable crimping, and in particular relates to a full-automatic crimping machine suitable for wind power generation cables and a crimping method thereof. Background Art

[0002] Crimping machines are essential tools for the power industry to crimp conductors during line infrastructure construction and maintenance. Crimping machines are categorized into hydraulic crimping machines, large-tonnage crimping machines (punch presses), insulated terminal crimping machines, split-type crimping pliers, and hand-cranked hydraulic crimping machines. Currently, cable stripping and terminal crimping in the wind power industry are mostly semi-automated. Most commercially available equipment is unsuitable for processing cables for the wind power industry, requiring manual processing. This involves conveying, stripping, and crimping cables, requiring numerous human resources to coordinate and operate. This wastes significant human resources and reduces processing efficiency. Furthermore, existing terminal crimping machines offer suboptimal crimping results for large-square terminals, requiring frequent die changes during the crimping process. Furthermore, the crimped terminals cannot be crimped into the regular hexagonal shape required for large-square cables, resulting in poor crimping results.

[0003] In view of the above problems, the inventor, based on rich professional knowledge, has made great efforts to carry out innovative research in order to create a fully automatic large square terminal crimping machine to make it more practical. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides a fully automatic crimping machine and crimping method suitable for wind power cables to solve the problems in the prior art. The technical solution adopted by the present invention is:

[0005] A fully automatic crimping machine suitable for wind power cables, comprising a fixed base, a cable unloading mechanism, a terminal crimping mechanism, a terminal conveying mechanism, a cable stripping mechanism and a cable conveying mechanism;

[0006] The cable unloading mechanism, the terminal crimping mechanism, the terminal conveying mechanism, the cable stripping mechanism and the cable conveying mechanism are sequentially installed on the fixed base;

[0007] The cable unloading mechanism and the cable conveying mechanism are both used to convey cables, the cable stripping mechanism is used to strip and cut cables, the terminal conveying mechanism is used to sleeve cylindrical terminals on the stripped cable ends, and the terminal crimping mechanism is used to crimp cylindrical terminals into hexagons.

[0008] Furthermore, the terminal crimping mechanism includes a bracket, a sliding seat, a base and a crimping module;

[0009] The sliding seat is slidably arranged on the bracket, the base is fixedly arranged below the sliding seat, the crimping modules are arranged on the opposite sides of the base and the sliding seat, and a hexagonal hollow part is formed between the two crimping modules for crimping the cylindrical terminal into a hexagon.

[0010] Furthermore, the crimping module includes a first oblique block, a second oblique block and a third oblique block, one end of the first oblique block is fixedly connected to the middle part of the second oblique block, one end of the second oblique block is fixedly connected to the middle part of the third oblique block, and the three oblique blocks are all arranged at an angle, and the inner sides of the three oblique blocks jointly form a notch portion, and the notch portion is trapezoidal, and the notch portions of the two crimping modules jointly form a hexagonal hollow portion.

[0011] Furthermore, a groove body is provided on one side opposite to the base and the sliding seat, and the two crimping modules are respectively provided in the groove body;

[0012] One end of the first oblique block away from the second oblique block is rotatably connected to the inner wall of the slot body, one end of the second oblique block away from the third oblique block is fixedly connected to the first spring, the first spring is fixedly connected to the first fixed block, the first fixed block is fixedly connected to the inner wall of the slot body, an end portion of the third oblique block is fixedly connected to the second spring, the second spring is fixedly connected to the second fixed block, and the second fixed block is fixedly connected to the inner wall of the slot body.

[0013] Furthermore, the bracket is fixed on the fixed base, the top of the sliding seat is fixedly connected to the connecting block, and the connecting block is fixedly connected to the output end of the driving device for pushing the sliding seat to move up and down.

[0014] Furthermore, the cable unloading mechanism and the cable conveying mechanism respectively include a plurality of roller groups, and the roller groups are respectively driven to rotate by motors to drive the cables to move.

[0015] Furthermore, the terminal conveying mechanism includes a manipulator and a claw mechanism. The claw mechanism is installed on the tool side of the manipulator, and the claw mechanism is used to sleeve the cylindrical terminal on the end of the stripped cable.

[0016] Furthermore, the claw mechanism includes a claw seat, a piston rod, a connecting plate, a connecting rod and a claw;

[0017] The claw seat is installed on the tool side of the manipulator, and the piston rod is slidably arranged on the claw seat. One end of the piston rod is connected to the linear cylinder, and the other end is fixedly connected to the connecting disk. The side of the connecting disk is rotatably connected to one end of the connecting rod, and the other end of the connecting rod is rotatably connected to the side of the claw. The top of the claw is rotatably connected to the claw seat, and multiple claws are arranged around the piston rod.

[0018] Furthermore, the cable stripping mechanism includes a gear, a first rack, a second rack, an upper ring cutter, an upper fixing component, a lower ring cutter and a lower fixing component;

[0019] The first rack and the second rack are respectively engaged on both sides of the gear, and the first and second racks are both vertically arranged. The first rack is fixedly connected to the upper ring cutter through the upper fixing component, and the second rack is fixedly connected to the lower ring cutter through the lower fixing component, so that when the gear rotates, the upper and lower ring cutters move relative to each other, and the gear is connected to the reduction motor;

[0020] The lower fixing member is provided with a U-shaped groove with an upward opening, and the upper ring cutter is located in the U-shaped groove;

[0021] The first rack and the second rack are slidably arranged on a bracket, and the bracket is mounted on the fixed base via an electric guide rail; the bracket also includes a fastening device, which includes a cylinder, a pressure plate, and a support plate. The cylinder is vertically arranged, and its output end is fixedly connected to the pressure plate. The support plate is arranged below the pressure plate, and the support plate is connected to the fixed base. The fastening device is located between the cable stripping mechanism and the cable conveying mechanism, and the cable passes between the pressure plate and the support plate.

[0022] When stripping the cable, the pressing plate presses the cable tightly, and the cable skin is stripped off under the sliding of the electric guide rail.

[0023] A fully automatic crimping method for wind power cables, comprising the following steps:

[0024] The first step is to connect the cable to the cable conveying mechanism, and then convey the cable to the cable stripping mechanism through the cable conveying mechanism;

[0025] In the second step, the cable stripping mechanism performs stripping;

[0026] In the third step, after the cable is stripped, the terminal conveying mechanism sleeves the terminal onto the cable end, and then the cable end is conveyed to the terminal crimping mechanism through the cable conveying mechanism;

[0027] In the fourth step, the terminal crimping mechanism crimps the cylindrical terminal into a hexagonal shape;

[0028] In the fifth step, the cable conveying mechanism conveys the cable so that the cable is connected to the cable unloading mechanism;

[0029] In the sixth step, the cable stripping mechanism cuts the cable and the cable unloading mechanism outputs the cable.

[0030] The present invention has the following beneficial effects: In the present invention, the cable is loaded through the cable conveying mechanism, stripped and cut by the cable stripping mechanism, crimped by the terminal crimping mechanism, and completed by the cable unloading mechanism, thereby realizing a fully automatic crimping process for wind power cables, which is suitable for automated production scenarios, and can crimp the terminals of hollow cylinders into regular hexagons, which can adapt to the terminal installation requirements of wind power cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 is a schematic diagram of the terminal conveying mechanism of the present invention;

[0033] Figure 3 is a schematic diagram of the claw mechanism of the present invention;

[0034] Figure 4 is a schematic diagram of the cable stripping mechanism of the present invention;

[0035] Figure 5 is a cross-sectional view of the terminal crimping mechanism of the present invention;

[0036] Figure 6 It is a schematic diagram of the terminal crimping mechanism of the present invention. DETAILED DESCRIPTION

[0037] The following is a combination of the embodiments of the present invention Figures 1-6 , the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.

[0038] A fully automatic crimping machine suitable for wind power cables, comprising a fixed base 1, a cable unloading mechanism 2, a terminal crimping mechanism 3, a terminal conveying mechanism 4, a cable stripping mechanism 5 and a cable conveying mechanism 7;

[0039] The cable unloading mechanism 2, the terminal crimping mechanism 3, the terminal conveying mechanism 4, the cable stripping mechanism 5 and the cable conveying mechanism 7 are sequentially installed on the fixed base 1;

[0040] The cable unloading mechanism 2 and the cable conveying mechanism 7 are both used to convey cables, the cable stripping mechanism 5 is used to strip and cut cables, the terminal conveying mechanism 4 is used to sleeve cylindrical terminals on the stripped cable ends, and the terminal crimping mechanism 3 is used to crimp cylindrical terminals into hexagons.

[0041] In the present invention, the cable is loaded through the cable conveying mechanism 7, the cable stripping mechanism 5 strips and cuts the cable, the terminal crimping mechanism 3 performs crimping, and the cable unloading mechanism 2 completes unloading, thereby realizing a fully automatic crimping process for wind power cables. This process is suitable for automated production scenarios, and the terminal of a hollow cylinder can be crimped into a regular hexagon, which can adapt to the terminal installation requirements of wind power cable applications. The present invention integrates multiple mechanisms and control systems to realize the automated production of the entire process of automatic loading, stripping, cutting, terminal sleeve connection, crimping, and unloading of cables. The present invention has the advantages of high precision, high efficiency, high stability, and low energy consumption, and is suitable for large-scale automated production scenarios, which can significantly improve production efficiency and reduce production costs.

[0042] Furthermore, the terminal crimping mechanism 3 includes a bracket 302, a sliding seat 301, a base 303 and a crimping module;

[0043] The sliding seat 301 is slidably arranged on the bracket 302, and the base 303 is fixedly arranged below the sliding seat 301. The crimping modules are arranged on the opposite side of the base 303 and the sliding seat 301, and a hexagonal hollow part is formed between the two crimping modules for crimping the cylindrical terminal into a hexagon.

[0044] The two crimping modules are symmetrically arranged, and the cable and its terminal are located in the hexagonal hollow part during crimping. During the relative movement of the two crimping modules, the cylindrical terminal is crimped into a hexagonal shape.

[0045] Furthermore, the crimping module includes a first bevel block 305, a second bevel block 306 and a third bevel block 307, one end of the first bevel block 305 is fixedly connected to the middle of the second bevel block 306, one end of the second bevel block 306 is fixedly connected to the middle of the third bevel block 307, and the three bevel blocks are all arranged at an angle, and the inner sides of the three bevel blocks jointly form a notch portion, and the notch portion is trapezoidal. The notch portions of the two crimping modules jointly form a hexagonal hollow portion.

[0046] The inner sides of the three oblique blocks form planes with an angle of 120° to each other, so the notches of the two crimping modules together form two parts of a regular hexagon.

[0047] Furthermore, a groove is provided on one side of the base 303 and the sliding seat 301, and the two crimping modules are respectively provided in the groove;

[0048] One end of the first oblique block 305 away from the second oblique block 306 is rotatably connected to the inner wall of the slot body, one end of the second oblique block 306 away from the third oblique block 307 is fixedly connected to the first spring 310, the first spring 310 is fixedly connected to the first fixed block 311, the first fixed block 311 is fixedly connected to the inner wall of the slot body, the end of the third oblique block 307 is fixedly connected to the second spring 308, the second spring 308 is fixedly connected to the second fixed block 309, and the second fixed block 309 is fixedly connected to the inner wall of the slot body.

[0049] Specifically, the third bevel 307 is spaced apart from the open end of the slot body on one side away from the second bevel 306. During crimping, after the inner sides of the three bevels contact the terminal, the first and second springs are squeezed, and the first bevel 305 rotates slightly. The sliding seat 301 then continues to move downward until the terminal is crimped into a hexagon. The first bevel 305 enables the crimping module to rotate slightly when contacting the terminal, while the first and second springs are used to achieve a reset function. Therefore, during crimping, the rotation of the crimping module can reduce the matching accuracy requirements, and due to the elastic action of the first and second springs, the two crimping modules can adapt to terminals of different diameters, so as to adapt to the crimping of terminals of different sizes.

[0050] Furthermore, the bracket 302 is fixed to the fixed base 1, and the top of the sliding seat 301 is fixedly connected to the connecting block 304. The connecting block 304 is fixedly connected to the output end of the driving device for pushing the sliding seat 301 up and down. The driving device can be a hydraulic cylinder, a pneumatic cylinder, an electric cylinder, etc.

[0051] Furthermore, the cable unloading mechanism 2 and the cable conveying mechanism 7 each include a plurality of roller groups, each of which is driven to rotate by a motor 8 to drive the cable to move. The cable passes through the rollers between the roller groups to convey the cable.

[0052] Furthermore, the terminal conveying mechanism 4 includes a manipulator and a claw mechanism. The claw mechanism is installed on the tool side of the manipulator, and the claw mechanism is used to sleeve the cylindrical terminal on the end of the stripped cable.

[0053] Furthermore, the claw mechanism includes a claw seat 16, a piston rod, a connecting plate 17, a connecting rod 18 and a claw 21;

[0054] The claw seat 16 is installed on the tool side of the manipulator, and the piston rod is slidably arranged on the claw seat 16. One end of the piston rod is connected to the linear cylinder, and the other end is fixedly connected to the connecting disk 17. The side of the connecting disk 17 is rotatably connected to one end of the connecting rod 18, and the other end of the connecting rod 18 is rotatably connected to the side of the claw 21. The top of the claw 21 is rotatably connected to the claw seat 16, and multiple claws 21 are arranged around the piston rod.

[0055] Linear cylinders are conventional, such as hydraulic, pneumatic, and electric cylinders. The top of the claw 21 connects to the main connecting rod 19 and the secondary connecting rod 20. Pins connect the ends of the main and secondary connecting rods 19 and 20 to the claw base 16 and claw 21. The connecting rod 18 rotatably connects to the side of the main connecting rod 19. When the piston rod moves, the power rod 17 moves in the same direction, driving the claw 21 to grip the cable terminal. The claw base 16 can rotate 360 ​​degrees to install the gripped terminal onto the stripped cable.

[0056] In addition, a terminal storage compartment may be provided on the fixed base 1 , which stores a plurality of terminals and is taken out in sequence.

[0057] The manipulator is based on existing technology and may also adopt the following structure: the chassis 9 is fixed on the base 10, the base 10 and the upper arm 11 are directly connected by bolts, and the two are directly controlled by the cylinder 22 and the piston rod 23 to control the movement of the upper arm 11, the upper arm 11 and the arm 14 are controlled by the first cylinder 12 and the first piston rod 13 to control the movement of the arm 14, the arm 14 is connected to the second cylinder 15 and the claw seat 16, the output end of the second cylinder 15 is connected to the piston rod, and the end of the arm 14 is connected to the claw seat 16.

[0058] Furthermore, the cable stripping mechanism 5 includes a gear 24, a first rack 25, a second rack 26, an upper ring cutter 27, an upper fixing member 28, a lower ring cutter 29 and a lower fixing member 30;

[0059] The two sides of the gear 24 are respectively engaged with the first rack 25 and the second rack 26. The first and second racks are both vertically arranged. The first rack 25 is fixedly connected to the upper ring cutter 27 through the upper fixing member 28, and the second rack 26 is fixedly connected to the lower ring cutter 29 through the lower fixing member 30. Therefore, when the gear 24 rotates, the upper and lower ring cutters move relative to each other. The gear 24 is connected to the reduction motor;

[0060] The lower fixing member 30 is provided with a U-shaped groove with an opening facing upward, and the upper ring cutter 27 is located in the U-shaped groove;

[0061] The first rack 25 and the second rack 26 are slidably arranged on a bracket, and the bracket is mounted on the fixed base 1 via an electric guide rail; the bracket also includes a fastening device 6, which includes a cylinder, a pressure plate, and a support plate. The cylinder is vertically arranged, and its output end is fixedly connected to the pressure plate. The support plate is arranged below the pressure plate, and the support plate is connected to the fixed base 1. The fastening device 6 is located between the cable stripping mechanism 5 and the cable conveying mechanism 7, and the cable passes between the pressure plate and the support plate.

[0062] When stripping the cable, the pressing plate presses the cable tightly, and the cable skin is stripped off under the sliding of the electric guide rail.

[0063] Specifically, the electric guide rail can be fixedly mounted on the fixed base 1, and the bracket can be mounted on the sliding end of the electric guide rail. The fixed base 1 can be fixedly connected to the vertical plate, the cylinder of the fastening device 6 is fixed on the vertical plate, and the first and second racks are slidably connected to the vertical plate.

[0064] After the upper and lower circular cutting knives move relative to each other to strip the cable, the pressure plate presses the cable, and then the electric guide rail moves to move the cable stripping mechanism 5 in a direction away from the fastening device 6, so that the cable skin is removed under the push of the end faces of the upper and lower circular cutting knives, and then the fastening device 6 and the cable stripping mechanism 5 are reset.

[0065] A fully automatic crimping method for wind power cables, comprising the following steps:

[0066] The first step is to connect the cable to the cable conveying mechanism 7, and then convey the cable to the cable stripping mechanism 5 through the cable conveying mechanism 7;

[0067] In the second step, the cable stripping mechanism 5 performs stripping;

[0068] In the third step, after the cable is stripped, the terminal conveying mechanism 4 sleeves the terminal onto the cable end, and then the cable end is conveyed to the terminal crimping mechanism 3 through the cable conveying mechanism 7;

[0069] In the fourth step, the terminal crimping mechanism 3 crimps the cylindrical terminal into a hexagonal shape;

[0070] Step 5: The cable conveying mechanism 7 conveys the cable so that the cable is connected to the cable unloading mechanism 2;

[0071] In the sixth step, the cable stripping mechanism 5 cuts the cable, and the cable unloading mechanism 2 outputs the cable.

[0072] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various deformations, modifications, and substitutions made to the technical solutions of the present invention by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A fully automatic crimping machine suitable for wind power cables, characterized in that: It comprises a fixed base (1), a cable unloading mechanism (2), a terminal crimping mechanism (3), a terminal conveying mechanism (4), a cable stripping mechanism (5) and a cable conveying mechanism (7); The cable unloading mechanism (2), the terminal crimping mechanism (3), the terminal conveying mechanism (4), the cable stripping mechanism (5) and the cable conveying mechanism (7) are sequentially mounted on the fixed base (1); The cable unloading mechanism (2) and the cable conveying mechanism (7) are both used for conveying cables, the cable stripping mechanism (5) is used for stripping and cutting cables, the terminal conveying mechanism (4) is used for sleeve-fitting cylindrical terminals on the ends of the stripped cables, and the terminal crimping mechanism (3) is used for crimping the cylindrical terminals into hexagonal shapes; The terminal crimping mechanism (3) comprises a bracket (302), a sliding seat (301), a base (303) and a crimping module; The sliding seat (301) is slidably arranged on the bracket (302), the base (303) is fixedly arranged below the sliding seat (301), and the crimping modules are arranged on opposite sides of the base (303) and the sliding seat (301), and a hexagonal hollow portion is formed between the two crimping modules for crimping the cylindrical terminal into a hexagonal shape; The crimping module comprises a first oblique block (305), a second oblique block (306) and a third oblique block (307), one end of the first oblique block (305) is fixedly connected to the middle of the second oblique block (306), one end of the second oblique block (306) is fixedly connected to the middle of the third oblique block (307), the three oblique blocks are all arranged at an angle, the inner sides of the three oblique blocks jointly form a notch portion, the notch portion is trapezoidal, and the notch portions of the two crimping modules jointly form a hexagonal hollow portion; The terminal conveying mechanism (4) comprises a manipulator and a claw mechanism, wherein the claw mechanism is installed on the tool side of the manipulator, and the claw mechanism is used to sleeve the cylindrical terminal onto the end of the cable after stripping; The claw mechanism includes a claw seat (16), a piston rod, a connecting plate (17), a connecting rod (18) and a claw (21); The claw seat (16) is installed on the tool side of the manipulator, and the piston rod is slidably arranged on the claw seat (16). One end of the piston rod is connected to the linear cylinder body, and the other end is fixedly connected to the connecting plate (17). The side of the connecting plate (17) is rotatably connected to one end of the connecting rod (18), and the other end of the connecting rod (18) is rotatably connected to the side of the claw (21). The top of the claw (21) is rotatably connected to the claw seat (16), and a plurality of claws (21) are arranged around the piston rod.

2. A fully automatic crimping machine for wind power cables according to claim 1, characterized in that: A groove body is provided on one side opposite to the base (303) and the sliding seat (301), and the two crimping modules are respectively provided in the groove body; One end of the first inclined block (305) away from the second inclined block (306) is rotatably connected to the inner wall of the tank body, one end of the second inclined block (306) away from the third inclined block (307) is fixedly connected to the first spring (310), the first spring (310) is fixedly connected to the first fixed block (311), the first fixed block (311) is fixedly connected to the inner wall of the tank body, the end of the third inclined block (307) is fixedly connected to the second spring (308), the second spring (308) is fixedly connected to the second fixed block (309), and the second fixed block (309) is fixedly connected to the inner wall of the tank body.

3. The fully automatic crimping machine for wind power cables according to claim 1, characterized in that: The bracket (302) is fixed on the fixed base (1), the top of the sliding seat (301) is fixedly connected to the connecting block (304), and the connecting block (304) is fixedly connected to the output end of the driving device for pushing the sliding seat (301) to move up and down.

4. The fully automatic crimping machine for wind power cables according to claim 1, characterized in that: The cable unloading mechanism (2) and the cable conveying mechanism (7) respectively include a plurality of roller groups, and the roller groups are respectively driven to rotate by motors (8) to drive the cables to move.

5. The fully automatic crimping machine for wind power cables according to claim 1, characterized in that: The cable stripping mechanism (5) comprises a gear (24), a first rack (25), a second rack (26), an upper ring cutter (27), an upper fixing component (28), a lower ring cutter (29) and a lower fixing component (30); The first rack (25) and the second rack (26) are respectively engaged on both sides of the gear (24), and the first and second racks are both vertically arranged. The first rack (25) is fixedly connected to the upper ring cutter (27) through the upper fixing component (28), and the second rack (26) is fixedly connected to the lower ring cutter (29) through the lower fixing component (30), so that when the gear (24) rotates, the upper and lower ring cutters move relative to each other, and the gear (24) is connected to the reduction motor; The lower fixing component (30) is provided with a U-shaped groove with an upward opening, and the upper ring cutter (27) is located in the U-shaped groove; The first rack (25) and the second rack (26) are slidably arranged on a bracket, and the bracket is mounted on the fixed base (1) through an electric guide rail; the bracket also includes a fastening device (6), and the fastening device (6) includes a cylinder, a pressure plate and a support plate. The cylinder is vertically arranged, and its output end is fixedly connected to the pressure plate. The support plate is arranged below the pressure plate, and the support plate is connected to the fixed base (1). The fastening device (6) is located between the cable stripping mechanism (5) and the cable conveying mechanism (7), and the cable passes between the pressure plate and the support plate. When stripping the cable, the pressing plate presses the cable tightly, and the cable skin is stripped off under the sliding of the electric guide rail.

6. A fully automatic crimping method for wind power cables, applied to the fully automatic crimping machine for wind power cables according to claim 1, characterized in that: The following steps are involved: The first step is to connect the cable to the cable conveying mechanism (7), and convey the cable to the cable stripping mechanism (5) through the cable conveying mechanism (7); In the second step, the cable stripping mechanism (5) performs stripping; In the third step, after the cable is stripped, the terminal conveying mechanism (4) sleeves the terminal onto the cable end, and then conveys the cable end to the terminal crimping mechanism (3) via the cable conveying mechanism (7); In the fourth step, the terminal crimping mechanism (3) crimps the cylindrical terminal into a hexagonal shape; In the fifth step, the cable conveying mechanism (7) conveys the cable so that the cable is connected to the cable unloading mechanism (2); In the sixth step, the cable stripping mechanism (5) cuts the cable, and the cable unloading mechanism (2) outputs the cable.

Citation Information

Patent Citations

  • Multi-core cable terminal automatic crimping machine for wind turbine generator

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