State monitoring device and monitoring method for industrial internet equipment

Abstract

The invention relates to the field of industrial internet equipment, in particular to a state monitoring device and method for industrial internet equipment, comprising a shell, two plate frames and a side door, the side wall of the shell is provided with a mounting groove, the shell is internally provided with two cavities, the interior of the shell is slidably connected with two sliding plates, and the sliding plates are arranged in the mounting groove. Two electromagnets are arranged in the shell, a cavity is formed in the shell, and a plurality of notches are formed in the inner walls of the two sides of the mounting groove; a plurality of heat dissipation holes are formed in the side wall of the side door in a rectangular array distribution and penetrating mode. Air flow is dehumidified through the moisture absorption net plates which are not used in the two cavities, the air flow enters the interior of the cavity through the other cavity and then enters the interior of the mounting groove through the multiple notches, ventilation, heat dissipation and dehumidification are conducted on the interior of the mounting groove, and the loads of the two cavities can be balanced by alternately using the moisture absorption net plates in the two cavities; and the situation that a single moisture absorption net plate reaches a saturation state too early due to long-time use is avoided.

Description

Technical Field

[0001] The present invention relates to the field of industrial Internet equipment, and in particular to a status monitoring device and a monitoring method for industrial Internet equipment. Background Art

[0002] The status monitoring device of industrial Internet equipment is used to monitor the operating status of various production equipment, manufacturing equipment or key equipment in industrial processes in the industrial Internet environment. This device is designed to ensure the normal operation of the equipment, detect potential problems in time, and prevent failures, so as to improve production efficiency, ensure production safety and reduce maintenance costs.

[0003] Most of the existing status monitoring devices for industrial Internet equipment use a single hygroscopic mesh to dissipate heat and dehumidify the industrial Internet equipment. After working for a long time, a single hygroscopic mesh will gradually accumulate moisture and reach a saturated state. Once the hygroscopic mesh is saturated, its dehumidification capacity will drop significantly, causing the humidity of the equipment operating environment to rise, which will not only affect the normal operation of the equipment, but may also accelerate the aging and damage of the equipment. Summary of the invention

[0004] The purpose of the present invention is to provide a status monitoring device and a monitoring method for industrial Internet equipment, which solves the problem of reduced dehumidification efficiency caused by saturation of the hygroscopic mesh plates in the prior art by switching the hygroscopic mesh plates in the two cavities.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a state monitoring device for industrial Internet equipment, comprising a shell, two plate frames and a side door, the side wall of the shell is provided with a mounting groove, the shell is provided with two cavities, the shell is slidably connected with two slides, the shell is provided with two electromagnets, the electromagnets are slidably connected with the inside of the slide, the shell is provided with a chamber, a connecting groove is provided between the cavity and the chamber, the inner walls on both sides of the mounting groove are provided with a plurality of notches, the notches are connected with the chamber, the shell is respectively fixedly connected with a controller, a temperature sensor, a humidity sensor, a data acquisition module, a data storage module and a multi-functional communication module, the controller is respectively electrically connected with the temperature sensor, the humidity sensor, the data acquisition module, the data storage module, the multi-functional communication module and the electromagnet; the plate frame is slidably arranged in the slide groove, the inner wall of the plate frame is fixedly connected with a moisture-absorbing mesh plate by bolts, the side wall of the plate frame is fixedly connected with a permanent magnet, the permanent magnet is slidably connected with the inside of the slide, and the permanent magnet cooperates with the electromagnet; the side door is rotatably arranged on the side wall of the shell, and a plurality of heat dissipation holes are distributed in a rectangular array through the side wall of the side door.

[0006] Two guide plates are fixedly connected inside the installation groove, the guide plates are arranged obliquely, and the guide plates are located at one side of the groove.

[0007] The side wall of the shell is fixedly connected with an air pump, the inside of the shell is rotatably connected with a sphere, a pipe groove is arranged inside the sphere, the pipe groove and the end are matched with the air pump, and the air pump is electrically connected with a controller.

[0008] Two holes are arranged inside the shell, one end of the hole is communicated with the cavity, and the other end of the hole is matched with the end of the tube groove.

[0009] The shell side wall is provided with two slide grooves, the slide grooves are communicated with the cavity, the slide plate is slidably connected with the slide grooves, and the electromagnet is fixedly connected with the inner wall of the slide grooves.

[0010] A spring is fixedly connected to the inner wall of the slide slot, the end of the spring is fixedly connected to the side wall of the slide plate, and the spring is located on both sides of the electromagnet.

[0011] A motor is fixedly connected inside the side wall of the shell, an output end of the motor is fixedly connected to the side wall of the sphere, and the motor is electrically connected to the controller.

[0012] The inner wall of the side door is fixedly connected with a filter plate by bolts, and the filter plate is located on one side of the heat dissipation hole.

[0013] A method for monitoring the status of an industrial Internet device includes the above-mentioned device for monitoring the status of an industrial Internet device, and the specific processing steps are as follows:

[0014] Step 1: The temperature sensor and the humidity sensor detect the temperature and humidity inside the installation slot. The temperature sensor and the humidity sensor transmit the data to the controller. The controller determines the environmental state inside the shell according to the data of the temperature sensor and the humidity sensor. When the temperature or humidity inside the installation slot exceeds the set threshold, the controller controls the air pump to start, and the external airflow enters the interior of the chamber through one of the cavities, and then enters the interior of the installation slot through multiple slots to ventilate, dissipate heat and dehumidify the interior. The controller controls the motor to start, and the motor output end rotates the sphere longitudinally by 90°. The output end of the pipe slot inside the sphere is connected to another cavity. The controller controls the air pump to start, and the external airflow enters the interior of the chamber through another cavity, and then enters the interior of the installation slot through multiple slots to ventilate and dehumidify the interior. At the same time, the controller disconnects the power of one of the electromagnets to make the magnetic force of one of the electromagnets disappear. The slide pushes one of the plate frames to slide, and part of one of the plate frames slides out of one of the slide slots.

[0015] Step 2: The controller transmits the data to the data acquisition module and the data storage module. The data acquisition module summarizes and processes the data collected by the temperature sensor, and the data storage module stores the collected data locally.

[0016] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows:

[0017] 1. When the humidity inside the installation slot is still high during the heat dissipation process, it indicates that the hygroscopic screen in one of the cavities is in a saturated state. The controller controls the motor to start, and the motor output end drives the ball to rotate the ball 90° longitudinally, so that one end of the tube slot is connected to the other hole slot. The airflow inside the tube slot is transported to the inside of another cavity through the other hole slot, and the airflow is dehumidified through the unused hygroscopic screen inside. The airflow enters the inside of the cavity through another cavity, and then enters the inside of the installation slot through multiple notches, and the inside is ventilated, heats up and dehumidified. By switching the hygroscopic screens in the two cavities, when the hygroscopic screen in one cavity reaches a saturated state, the controller will automatically switch to the hygroscopic screen in the other cavity for dehumidification. The automatic switching mechanism ensures that the equipment is always in an efficient dehumidification state, avoiding the decrease in dehumidification efficiency due to the saturation of the hygroscopic screen.

[0018] 2. Disconnect the power of one of the electromagnets through the controller, so that the magnetic force of one of the electromagnets disappears, and the spring energy is released to push the slide plate. The upper slide plate pushes one of the plate frames to slide, and part of one of the plate frames slides out of one of the slide grooves, thereby reminding the operator to replace the moisture-absorbing screen inside the plate frame. There is no need for manual regular inspection or reliance on complex sensor systems. Once the preset conditions are met (such as humidity continues to be too high), the controller will automatically perform a series of actions, eventually causing part of the plate frame to slide out, intuitively sending a signal to the operator to replace the moisture-absorbing screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a front view external structure schematic diagram of the present invention;

[0021] Figure 2 It is a rear view external structure schematic diagram of the present invention;

[0022] Figure 3 It is a side view schematic diagram of the external structure of the present invention;

[0023] Figure 4 It is a front cross-sectional structural schematic diagram of the present invention;

[0024] Figure 5 It is a rear cross-sectional structural schematic diagram of the present invention;

[0025] Figure 6 It is a schematic diagram of a top view and cross-section structure of the present invention;

[0026] Figure 7 It is a side cross-sectional structural schematic diagram of the present invention;

[0027] Figure 8 For the present invention Figure 7 Enlarged structural diagram at A in the middle.

[0028] Fig. 9 Schematic diagram of the system control flow structure of the present invention

[0029] Description of reference numerals:

[0030] 001 shell, 101 mounting groove, 102 guide plate, 103 air pump, 104 sphere, 105 pipe groove, 106 cavity, 107 hole groove, 108 slide groove, 109 slide plate, 110 spring, 111 electromagnet, 112 chamber, 113 connecting groove, 114 notch, 115 motor, 002 plate frame, 201 moisture absorption mesh plate, 202 permanent magnet, 003 side door, 301 heat dissipation hole, 302 filter plate. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] The present invention provides Figure 1-9The state monitoring device of an industrial Internet device shown in the figure includes a shell 001, two plate frames 002 and a side door 003, the side wall of the shell 001 is provided with a mounting groove 101, the shell 001 is provided with two cavities 106, the shell 001 is provided with two slides 109 slidably connected inside, the shell 001 is provided with two electromagnets 111, the electromagnets 111 are slidably connected to the inside of the slides 109, the shell 001 is provided with a chamber 112, a connecting groove 113 is provided between the cavity 106 and the chamber 112, a plurality of notches 114 are provided on the inner walls on both sides of the mounting groove 101, the notches 114 are connected to the chamber 112, the shell 001 is respectively fixedly connected with a controller, a temperature sensor, a humidity sensor, a data acquisition module, a data storage module and a multi-functional communication module, and the controller is respectively connected with the temperature sensor, the humidity sensor, the data acquisition module, the data storage module and the multi-functional communication module. The data storage module, the multi-functional communication module and the electromagnet 111 are electrically connected; the plate frame 002 is slidably arranged inside the slide groove 108, the inner wall of the plate frame 002 is fixedly connected with a moisture-absorbing mesh plate 201 by bolts, the side wall of the plate frame 002 is fixedly connected with a permanent magnet 202, the permanent magnet 202 is slidably connected with the inside of the slide plate 109, and the permanent magnet 202 cooperates with the electromagnet 111; the side door 003 is rotatably arranged on the side wall of the shell 001, and a plurality of heat dissipation holes 301 are distributed and penetrated in a rectangular array on the side wall of the side door 003, the plate frame 002 slides into the inside of the shell 001, the plate frame 002 pushes the slide plate 109, the permanent magnet 202 slides into the inside of the slide plate 109, and then the electromagnet 111 slides into the inside of the slide plate 109, the electromagnet 111 contacts the permanent magnet 202, and the electromagnet 111 is energized to generate a magnet that attracts the permanent magnet 202, thereby fixing the plate frame 002 inside the shell 001.

[0033] Two guide plates 102 are fixedly connected inside the installation groove 101 . The guide plates 102 are tilted and located at one side of the slot 114 . The guide plates 102 guide the airflow ejected from the slot 114 .

[0034] An air pump 103 is fixedly connected to the side wall of the shell 001, and a sphere 104 is rotatably connected to the inside of the shell 001. A pipe groove 105 is provided inside the sphere 104. The pipe groove 105 and the end are matched with the air pump 103. The air pump 103 is electrically connected to the controller, and the air pump 103 conveys the external airflow to the inside of the pipe groove 105.

[0035] Two holes and grooves 107 are arranged inside the shell 001, one end of the hole and groove 107 is connected with the cavity 106, and the other end of the hole and groove 107 cooperates with the end of the tube groove 105. The airflow inside the tube groove 105 enters into the cavity 106 through the hole and groove 107. In the initial state of the tube groove 105, the input end of the tube groove 105 is connected with the output end of the air pump 103, and the output end of the tube groove 105 is connected with one of the holes and grooves 107. After the sphere 104 rotates 90°, the previous input end of the tube groove 105 is connected with the other hole and groove 107, and the previous output end of the tube groove 105 is connected with the output end of the air pump 103.

[0036] Two slide grooves 108 are provided on the side wall of the shell 001. The slide groove 108 is connected to the cavity 106. The slide plate 109 is slidably connected to the slide groove 108. The electromagnet 111 is fixedly connected to the inner wall of the slide groove 108. The slide plate 109 is stored and guided by the slide groove 108.

[0037] A spring 110 is fixedly connected to the inner wall of the slide groove 108 , and the end of the spring 110 is fixedly connected to the side wall of the slide plate 109 . The spring 110 is located on both sides of the electromagnet 111 . When the slide plate 109 slides into the slide groove 108 , the spring 110 is compressed.

[0038] A motor 115 is fixedly connected to the inside of the side wall of the shell 001, and the output end of the motor 115 is fixedly connected to the side wall of the sphere 104. The motor 115 is electrically connected to the controller, and the sphere 104 is driven to rotate through the output end of the motor 115.

[0039] The inner wall of the side door 003 is fixedly connected with a filter plate 302 by bolts. The filter plate 302 is located on one side of the heat dissipation hole 301. The filter plate 302 can prevent foreign matter and dust from entering the interior of the installation slot 101 through the heat dissipation hole 301.

[0040] A method for monitoring the status of an industrial Internet device includes the above-mentioned device for monitoring the status of an industrial Internet device, and the specific processing steps are as follows:

[0041] Step 1: The temperature sensor and the humidity sensor detect the temperature and humidity inside the installation slot 101. The temperature sensor and the humidity sensor transmit the data to the controller. The controller determines the environmental state inside the housing 001 according to the data of the temperature sensor and the humidity sensor. If the temperature or humidity inside the installation slot 101 exceeds the set threshold, the controller controls the air pump 103 to start, and the external airflow enters the chamber 112 through one of the cavities 106, and then enters the installation slot 101 through multiple slots 114 to ventilate, dissipate heat and dehumidify the interior. The controller controls the motor 115 to start, and the motor 1 The output end 15 rotates the sphere 104 longitudinally by 90°, and the output end of the tube groove 105 inside the sphere 104 is connected with another cavity 106. The controller controls the air pump 103 to start, and the external airflow enters the chamber 112 through another cavity 106, and then enters the interior of the installation groove 101 through multiple notches 114 to ventilate and dehumidify the interior. At the same time, the controller disconnects the power of one of the electromagnets 111, so that the magnetic force of one of the electromagnets 111 disappears, and the slide 109 pushes one of the plate frames 002 to slide, and part of one of the plate frames 002 slides out of one of the slide grooves 108;

[0042] Step 2: The controller transmits the data to the data acquisition module and the data storage module. The data acquisition module summarizes and processes the data collected by the temperature sensor, and the data storage module stores the collected data locally.

[0043] Working principle of the present invention: The operator installs the industrial Internet device such as industrial router, gateway, edge device, etc. inside the installation slot 101, and monitors the temperature of the Internet device inside the installation slot 101 through the temperature sensor. The temperature sensor and the humidity sensor detect the temperature and humidity inside the installation slot 101. The temperature sensor and the humidity sensor transmit the data to the controller. The controller determines the environmental state inside the shell 001 according to the data of the temperature sensor and the humidity sensor. If the temperature or humidity inside the installation slot 101 exceeds the set threshold, the controller controls the air pump 103 to start, and the air pump 103 transmits the external airflow to the inside of the pipe slot 105, and the airflow inside the pipe slot passes through one of the hole slots. 107 is transported to the inside of one of the cavities 106, and then flows into one of the chambers 112 through the connecting groove 113. The external airflow finally flows out to the inside of the installation groove 101 through multiple slots 114, and then the flow direction of the airflow is changed by the setting of the guide plate 102, so that the airflow flows into the inside of the installation groove 101. Then the airflow dissipates heat and cools the Internet equipment. The airflow after heat exchange flows out through multiple heat dissipation holes 301. During the airflow flowing in the cavity 106, it is subjected to moisture absorption treatment by the moisture-absorbing mesh plate 201 to prevent moisture contained in the airflow from entering the inside of the installation groove 101, thereby performing real-time monitoring of the temperature of the industrial Internet equipment during operation.

[0044] When the humidity inside the installation slot 101 is still high during the heat dissipation process, it indicates that the moisture absorption screen 201 inside one of the cavities 106 is in a saturated state, and the controller controls the motor 115 to start, and the output end of the motor 115 drives the sphere 104 to rotate the sphere 104 longitudinally by 90 degrees, so that the previous input end of the tube slot 105 is connected to another hole slot 107, and the previous output end of the tube slot 105 is connected to the output end of the air pump 103, and the airflow inside the tube slot 105 is transported to the inside of another cavity 106 through another hole slot 107, and passes through the unused moisture absorption screen 201 inside it. The airflow is dehumidified, and the airflow enters the chamber 112 through another cavity 106, and then enters the installation slot 101 through multiple slots 114, so that the interior is ventilated, heat-dissipated and dehumidified. At the same time, the controller disconnects the power of one of the electromagnets 111, so that the magnetic force of one of the electromagnets 111 disappears, and the energy of the spring 110 is released to push the slide 109. The upper slide 109 pushes one of the plate frames 002 to slide, and part of one of the plate frames 002 slides out of one of the slide slots 108, thereby reminding the operator to replace the moisture-absorbing mesh 201 inside the plate frame 002.

[0045] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A status monitoring device for industrial Internet equipment, comprising a housing (001), two plate frames (002) and a side door (003), characterized in that: The side wall of the shell (001) is provided with a mounting groove (101), two cavities (106) are provided inside the shell (001), two slides (109) are slidably connected inside the shell (001), two electromagnets (111) are provided inside the shell (001), the electromagnets (111) are slidably connected to the inside of the slides (109), a chamber (112) is provided inside the shell (001), a connecting groove (113) is provided between the cavity (106) and the chamber (112), a plurality of notches (114) are provided on the inner walls on both sides of the mounting groove (101), the notches (114) are communicated with the chamber (112), a controller, a temperature sensor, a humidity sensor, a data acquisition module, a data storage module and a multifunctional communication module are fixedly connected inside the shell (001), and the controller is electrically connected to the temperature sensor, the humidity sensor, the data acquisition module, the data storage module, the multifunctional communication module and the electromagnet (111) respectively; The plate frame (002) is slidably arranged inside the slide groove (108), the inner wall of the plate frame (002) is fixedly connected with a moisture-absorbing mesh plate (201) by bolts, the side wall of the plate frame (002) is fixedly connected with a permanent magnet (202), the permanent magnet (202) is slidably connected to the inside of the slide plate (109), and the permanent magnet (202) cooperates with the electromagnet (111); The side door (003) is rotatably arranged on the side wall of the housing (001), and a plurality of heat dissipation holes (301) are arranged in a rectangular array and penetrate the side wall of the side door (003).

2. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: Two guide plates (102) are fixedly connected inside the installation groove (101); the guide plates (102) are arranged at an angle; and the guide plates (102) are located on one side of the notch (114).

3. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: The side wall of the shell (001) is fixedly connected to an air pump (103), and a sphere (104) is rotatably connected inside the shell (001). A pipe groove (105) is provided inside the sphere (104), and the pipe groove (105) and the end are matched with the air pump (103), and the air pump (103) is electrically connected to a controller.

4. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: Two holes (107) are arranged inside the shell (001), one end of the hole (107) is connected to the cavity (106), and the other end of the hole (107) is matched with the end of the tube groove (105).

5. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: The side wall of the shell (001) is provided with two slide grooves (108), the slide grooves (108) are connected with the cavity (106), the slide plate (109) is slidably connected with the slide grooves (108), and the electromagnet (111) is fixedly connected with the inner wall of the slide groove (108).

6. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: A spring (110) is fixedly connected to the inner wall of the slide groove (108), and the end of the spring (110) is fixedly connected to the side wall of the slide plate (109). The spring (110) is located on both sides of the electromagnet (111).

7. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: A motor (115) is fixedly connected inside the side wall of the shell (001), an output end of the motor (115) is fixedly connected to the side wall of the sphere (104), and the motor (115) is electrically connected to a controller.

8. The state monitoring device of an industrial Internet device according to claim 1, characterized in that: The inner wall of the side door (003) is fixedly connected with a filter plate (302) by means of bolts, and the filter plate (302) is located on one side of the heat dissipation hole (301).

9. A method for monitoring the status of an industrial Internet device according to claim 1, comprising a device for monitoring the status of an industrial Internet device according to any one of claims 1 to 8, characterized in that: The processing steps are as follows: Step 1: The temperature sensor and the humidity sensor detect the temperature and humidity inside the installation slot (101), and the temperature sensor and the humidity sensor transmit data to the controller. The controller determines the environmental state inside the housing (001) based on the data of the temperature sensor and the humidity sensor. When the temperature or humidity inside the installation slot (101) exceeds a set threshold, the controller controls the air pump (103) to start, and the external airflow enters the chamber (112) through one of the cavities (106), and then enters the installation slot (101) through a plurality of notches (114), ventilating the interior, dissipating heat and dehumidifying the interior. The controller controls the motor (115) to start, and the output end of the motor (115) The sphere (104) is rotated longitudinally by (90) degrees, and the output end of the tube groove (105) inside the sphere (104) is connected to another cavity (106). The controller controls the air pump (103) to start, and the external airflow enters the chamber (112) through another cavity (106), and then enters the installation groove (101) through multiple notches (114), and ventilates and dehumidifies the interior. At the same time, the controller disconnects the power of one of the electromagnets (111), so that the magnetic force of one of the electromagnets (111) disappears, and the slide plate (109) pushes one of the plate frames (002) to slide, and part of one of the plate frames (002) slides out of one of the slide grooves (108); Step 2: The controller transmits the data to the data acquisition module and the data storage module. The data acquisition module summarizes and processes the data collected by the temperature sensor, and the data storage module stores the collected data locally.

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