Whole-row feeding and whole-row discharging houkui tea leaf flatting mill with belt flatting function

Abstract

The invention discloses a houkui tea leaf flatting mill capable of feeding and discharging in a whole row through belt flatting. The houkui tea leaf flatting mill comprises a bracket, a first driving shaft, a first driven shaft, a second driving shaft and a second driven shaft are arranged on the bracket in parallel; an upper forming belt is arranged between the first driving shaft and the first driven shaft; a lower forming belt is arranged between the second driving shaft and the second driven shaft; the upper forming belt is located over the lower forming belt, and a containing table is arranged in front of the input end of the lower forming belt. The placing table is used for placing a feeding plate; the feeding plate is used for placing to-be-processed kowkui in a whole row; the upper forming belt and the lower forming belt are matched to grab, flatten, shape and convey the to-be-processed kowkui placed on the feeding plate in a whole row; a whole row of to-be-processed kowkui can be conveniently flattened and formed, the production efficiency is high, and the structure is simple and practical.

Description

Technical Field

[0001] The invention relates to a whole-row feeding and whole-row discharging Houkui tea flattening machine which is convenient for flattening and shaping a whole row of Houkui tea to be processed, has high production efficiency, and is simple and practical in structure. Background Art

[0002] Houkui is a traditional Chinese famous tea produced in Huangshan District of Huangshan City, Anhui Province. It is the best of the finest teas and has long been famous. It is flat and straight, fresh and mellow, and exudes bursts of orchid fragrance. The traditional production process of Houkui requires manual flattening and shaping of each piece, which has low production efficiency and high labor intensity.

[0003] To this end, we have developed a Houkui tea flattening machine that is convenient for flattening a whole row of Houkui tea to be processed, has high production efficiency, and is simple and practical in structure. It uses a belt to flatten the whole row of materials and discharge the whole row of materials. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide a monkey tea leaf flattening machine that is convenient for flattening and shaping a whole row of monkey tea leaves to be processed, has high production efficiency, and has a simple and practical structure and can feed and discharge monkey tea leaves in a whole row by belt flattening.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a belt-flattened Houkui tea flattening machine for feeding and discharging Houkui tea in a whole row, comprising a bracket; a first driving shaft, a first driven shaft, a second driving shaft and a second driven shaft are arranged on the bracket in parallel with each other; an upper molding belt is arranged between the first driving shaft and the first driven shaft; a lower molding belt is arranged between the second driving shaft and the second driven shaft; the upper molding belt is located directly above the lower molding belt, and a placement table is arranged in front of the input end of the lower molding belt; the placement table is used to place a feed plate; the feed plate is used to place Houkui tea to be processed in a row; the upper molding belt and the lower molding belt cooperate to grab, flatten, shape and convey the Houkui tea to be processed placed in a row on the feed plate.

[0006] Preferably, a third driving shaft and a third driven shaft are arranged parallel to each other on the bracket; a first conveyor belt is arranged between the third driving shaft and the third driven shaft; the first conveyor belt is located at the tail of the lower molding belt, and is used to receive the flattened and molded monkey cakes conveyed by the lower molding belt.

[0007] Preferably, a fourth driving shaft and a fourth driven shaft are arranged parallel to each other on the bracket; a second conveyor belt is arranged between the fourth driving shaft and the fourth driven shaft; the second conveyor belt is located below the first conveyor belt and is used to convey a receiving plate; the receiving plate is used to receive the formed monkey heads conveyed by the first conveyor belt.

[0008] Preferably, the bracket is also provided with an upper clamping shaft and a lower supporting shaft; the upper clamping shaft is arranged in parallel with the first driving shaft; the upper clamping shaft is used to tension the lower surface of the upper molding belt, and the distance between the upper clamping shaft and the first driven shaft is suitable for flattening and shaping the monkey head to be processed; the lower supporting shaft is arranged in parallel with the second driving shaft; the lower supporting shaft is used to tension the upper surface of the lower molding belt, and the distance between the lower supporting shaft and the second driven shaft is suitable for flattening and shaping the monkey head to be processed.

[0009] Preferably, an upper cleaning roller and a lower cleaning roller are also provided on the bracket; the upper cleaning roller is arranged parallel to the first driving shaft, and the upper cleaning roller can contact the upper surface of the upper molding belt to clean the upper molding belt; the lower cleaning roller is arranged parallel to the second driving shaft; the lower cleaning roller can contact the lower surface of the lower molding belt to clean the lower molding belt.

[0010] Preferably, the bracket is also provided with a first scraper and a second scraper; the first scraper is arranged in parallel with the first driving shaft and close to the first driven shaft, and the first scraper is arranged close to the upper surface of the upper molding belt, and is used to scrape off the molded monkey cake carried away by the upper molding belt; the second scraper is arranged in parallel with the second driving shaft and close to the second driven shaft, and the second scraper is arranged close to the upper surface of the lower molding belt, and is located between the lower molding belt and the first conveyor belt, so as to facilitate the molded monkey cake to enter the first conveyor belt smoothly and prevent the molded monkey cake from falling between the lower molding belt and the first conveyor belt.

[0011] Preferably, the length of the lower molding belt is longer than that of the upper molding belt; and the lower molding belt extends from the tail of the upper molding belt.

[0012] Preferably, the bracket is provided with an adjusting bolt; the adjusting bolts are respectively arranged at both ends of the upper clamping shaft to fine-tune the height of the upper clamping shaft, and the degree to which the upper clamping shaft clamps the lower surface of the upper molding belt can be adjusted by rotating the adjusting bolt, thereby adjusting the flattening degree of the monkey cake to be processed.

[0013] Preferably, smart electric cylinders and position sensors are respectively provided at both ends of the first driving shaft for fine-tuning the vertical spacing between the first driving shaft and the second driving shaft; the position sensor is used to control the extension and retraction range of the smart electric cylinder so as to control the size of the vertical spacing between the first driving shaft and the second driving shaft.

[0014] Preferably, the second conveyor belt and the first conveyor belt run synchronously, so that the receiving plate can be filled with rows of formed monkey heads.

[0015] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: The belt-flattened whole-row feeding and whole-row discharging monkey tea flattening machine of the present invention utilizes the cooperation of the lower surface of the upper molding belt and the upper surface of the lower molding belt to sequentially grab, convey, flatten and shape the monkey tea to be processed; at the same time, the feeding plate is used to continuously convey the monkey tea to be processed in rows, and the formed monkey tea can be received in rows by the receiving plate until the formed monkey tea is full on the receiving plate and then taken away, so that continuous and efficient work can be achieved; the present invention has high production efficiency and a simple and practical structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solution of the present invention is further described below in conjunction with the accompanying drawings: Figure 1 It is a schematic diagram of the three-dimensional structure of the Houkui tea leaf flattening machine with belt flattening and whole-row feeding and whole-row discharging according to the present invention from a first angle; Figure 2 for Figure 1 a cross-sectional enlarged view from a first angle; Figure 3 It is a second-angle enlarged schematic diagram of the three-dimensional structure of the Houkui tea flattening machine with a belt-flattened whole-row feeding and whole-row discharging according to the present invention; Figure 4 for Figure 1 an enlarged cross-sectional view from a second angle of Figure 5 for Figure 1 A cross-sectional enlarged view from a third angle; Figure 6 It is an enlarged schematic diagram of the three-dimensional structure of the receiving plate of the Houkui tea flattening machine with a whole row of feeding and discharging of the whole row of the belt flattening according to the present invention; Figure 7 It is an enlarged schematic diagram of the three-dimensional structure of the feed plate of the Houkui tea flattening machine for feeding and discharging the whole row of the belt flattening according to the present invention; Figure numerals: 1. bracket; 2. first driving shaft; 3. first driven shaft; 4. upper forming belt; 5. second driving shaft; 6. second driven shaft; 7. lower forming belt; 8. third driving shaft; 9. third driven shaft; 10. first conveyor belt; 11. fourth driving shaft; 12. fourth driven shaft; 13. second conveyor belt; 14. upper clamping shaft; 15. lower supporting shaft; 16. upper cleaning roller; 17. lower cleaning roller; 18. placing table; 19. monkey head to be processed; 20. feeding plate; 21. receiving plate; 22. monkey head after forming; 23. first scraper; 24. second scraper; 25. adjusting bolt; 26. intelligent electric cylinder; 27. position sensor; 201. strip body; 2011. socket. DETAILED DESCRIPTION

[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0018] like Figure 1-7 As shown, a belt-flattened whole-row feeding and whole-row discharging Houkui tea flattening machine comprises a bracket 1; the bracket 1 is provided with a first driving shaft 2, a first driven shaft 3, a second driving shaft 5, a second driven shaft 6, a third driving shaft 8, a third driven shaft 9, a fourth driving shaft 11 and a fourth driven shaft 12 in parallel with each other; an upper forming belt 4 is provided between the first driving shaft 2 and the first driven shaft 3; a lower forming belt 7 is provided between the second driving shaft 5 and the second driven shaft 6; the third driving shaft A first conveyor belt 10 is arranged between the first and second driven shafts 8 and 9; a second conveyor belt 13 is arranged between the fourth driving shaft 11 and the fourth driven shaft 12; the upper forming belt 4 is located directly above the lower forming belt 7, and a placing table 18 is arranged in front of the input end of the lower forming belt 7; the placing table 18 is used to place a feed plate 20; the feed plate 20 is used to place the monkey kui 19 to be processed; the upper forming belt 4 and the lower forming belt 7 cooperate to grab the monkey kui 19 to be processed placed on the feed plate 20 , flattening, shaping, and conveying; the feed plate 20 comprises a strip body 201; a vertical plate (not shown) is vertically arranged at the rear end of the strip body 201; parallel plug holes 2011 are evenly distributed on the vertical plate; the plug holes 2011 are used to insert the monkey cake 19 to be processed, wherein one end of the monkey cake 19 to be processed must pass through the plug hole 2011 to set the length; in this embodiment, the feed plate 20 is spliced ​​together by multiple sections to ensure that the feed plate 20 is in contact with the upper molding belt 4 and the lower molding belt 7 is positioned relative to each other, so as to facilitate the upper forming belt 4 and the lower forming belt 7 to grab the monkey cake 19 to be processed; at the same time, it can also reduce the manufacturing difficulty of the feeding plate 20; the first conveyor belt 10 is located at the tail of the lower forming belt 7, and is used to receive the flattened and formed monkey cake 22 conveyed by the lower forming belt 7; the second conveyor belt 13 is located below the first conveyor belt 10, and is used to convey the receiving plate 21; the receiving plate 21 is used to receive the formed monkey cake 22 conveyed by the first conveyor belt 10.

[0019] The bracket 1 is also provided with an upper clamping shaft 14, a lower supporting shaft 15, an upper cleaning roller 16, a lower cleaning roller 17, a first scraper 23 and a second scraper 24; the upper clamping shaft 14 is arranged in parallel with the first driving shaft 2; the upper clamping shaft 14 is used to tension the lower surface of the upper molding belt 4, and the distance between the upper clamping shaft 14 and the first driven shaft 3 is suitable for flattening and shaping the monkey head 19 to be processed; the lower supporting shaft 15 is arranged in parallel with the second driving shaft 5; the lower supporting shaft 15 is used to tension the upper surface of the lower molding belt 7, and the distance between the lower supporting shaft 15 and the second driven shaft 6 is suitable for flattening and shaping the monkey head 19 to be processed; in this embodiment, the center line of the upper clamping shaft 14 and the lower supporting shaft 15 is perpendicular to the lower surface of the upper molding belt 4 or the upper surface of the lower molding belt 7 respectively; the upper cleaning roller 15 is arranged in parallel with the first driving shaft 2, The upper cleaning roller 15 can contact the upper surface of the upper forming belt 4 to clean the upper forming belt 4; the lower cleaning roller 17 is arranged in parallel with the second driving shaft 5; the lower cleaning roller 17 can contact the lower surface of the lower forming belt 7 to clean the lower forming belt 7; the first scraper 23 is arranged in parallel with the first driving shaft 2 and is arranged close to the first driven shaft 3. The first scraper 23 is arranged close to the upper surface of the upper forming belt 4 to scrape off the formed monkey cake 22 taken away by the upper forming belt 4; the second scraper 24 is arranged in parallel with the second driving shaft 5 and is arranged close to the second driven shaft 6. The second scraper 24 is arranged close to the upper surface of the lower forming belt 7 and is located between the lower forming belt 7 and the first conveyor belt 10 to facilitate the formed monkey cake 22 to enter the first conveyor belt 10 smoothly and prevent the formed monkey cake 22 from falling between the lower forming belt 7 and the first conveyor belt 10.

[0020] In this embodiment, the length of the lower molding belt 7 is longer than that of the upper molding belt 4 ; the lower molding belt 7 extends out from the tail of the upper molding belt 4 .

[0021] In this embodiment, the first scraper 23 and the second scraper 24 are respectively formed by splicing multiple sections, which can reduce the manufacturing difficulty.

[0022] In this embodiment, an adjusting bolt 25 is provided on the bracket 1; the adjusting bolt 25 is respectively provided at both ends of the upper clamping shaft 14 to fine-tune the height of the upper clamping shaft 14. By rotating the adjusting bolt 25, the degree to which the upper clamping shaft 14 clamps the lower surface of the upper molding belt 4 can be adjusted, thereby adjusting the flattening degree of the monkey cake 19 to be processed.

[0023] In this embodiment, the two ends of the first driving shaft 2 are respectively provided with an intelligent electric cylinder 26 and a position sensor 27 for fine-tuning the vertical distance between the first driving shaft 2 and the second driving shaft 5; the position sensor 27 is used to control the extension and retraction range of the intelligent electric cylinder 26, so as to control the size of the vertical distance between the first driving shaft 2 and the second driving shaft 5.

[0024] In actual use, according to the requirements of the production process, when the monkey tea leaves 19 to be processed are not placed, the intelligent electric cylinder 26 retracts, and a certain gap is generated between the first driving shaft 2 and the second driving shaft 5, so as to facilitate the placement of the monkey tea leaves 19 to be processed; when it is necessary to grab the monkey tea leaves 19 to be processed, the intelligent electric cylinder 26 extends, so that the gap between the first driving shaft 2 and the second driving shaft 5 becomes smaller, so that the upper molding belt 4 and the lower molding belt 7 cooperate to press the tea leaves, and at this time, the first driving shaft 2 and the second driving shaft 5 start to rotate, driving the upper molding belt 4 and the lower molding belt 7 to move, so that the whole row of monkey tea leaves 19 to be processed passes through the socket 2011 on the feed plate 20 and is grabbed by the upper molding belt 4 and the lower molding belt 7; the retraction and extension limit positions of the intelligent electric cylinder 26 are controlled by the position sensor 27.

[0025] In this embodiment, rollers (not shown) are evenly distributed on the lower part of the bracket 1 to facilitate movement.

[0026] When in use, first insert the monkey cake 19 to be processed into each socket 2011 on the feeding plate 20; more feeding plates 20 can be prepared for continuous work; then place them at the designated position on the placement table 18, and after starting the machine, the upper forming belt 4 and the lower forming belt 7 cooperate to grab, flatten, and shape the monkey cake 19 to be processed placed on the feeding plate 20, and convey it from the lower forming belt 7, and then enter the first conveyor belt 10, and then fall from the first conveyor belt 10 to the receiving plate 21 conveyed by the second conveyor belt 13; the second conveyor belt 13 and the first conveyor belt 10 run synchronously; the receiving plate 21 can be filled with rows of formed monkey cakes 22 and then taken away, so that continuous and efficient work can be achieved.

[0027] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: The belt-flattened whole-row feeding and whole-row discharging Houkui tea flattening machine described in the present invention utilizes the lower surface of the upper forming belt 4 and the upper surface of the lower forming belt 7 to cooperate in sequence to grab, convey, flatten and shape the Houkui tea 19 to be processed; at the same time, the Houkui tea 19 to be processed is continuously conveyed in rows by the feeding plate 20, and the formed Houkui tea 22 can be received in rows by the receiving plate 21 until the formed Houkui tea 22 is filled on the receiving plate 21 and then taken away, thereby achieving continuous and efficient operation; the present invention has high production efficiency and a simple and practical structure.

[0028] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it. They cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A belt-flattened whole-row feeding and whole-row discharging Houkui tea flattening machine, comprising a bracket; a first driving shaft, a first driven shaft, a second driving shaft and a second driven shaft are arranged on the bracket in parallel with each other; an upper forming belt is arranged between the first driving shaft and the first driven shaft; a lower forming belt is arranged between the second driving shaft and the second driven shaft; the upper forming belt is located directly above the lower forming belt, and a placing table is arranged in front of the input end of the lower forming belt; the placing table is used to place the feed plate; the characteristics are: The feed plate is used to place the monkey cakes to be processed in a row; the upper forming belt and the lower forming belt can cooperate to grab, flatten, shape and transport the monkey cakes to be processed placed in a row on the feed plate.

2. The belt-flattened whole-row feeding and whole-row discharging Houkui tea flattening machine according to claim 1 is characterized in that: A third driving shaft and a third driven shaft are arranged on the bracket in parallel with each other; a first conveyor belt is arranged between the third driving shaft and the third driven shaft; the first conveyor belt is located at the tail of the lower forming belt, and is used to receive the flattened and formed monkey heads conveyed by the lower forming belt.

3. The belt-flattened whole-row feeding and whole-row discharging Houkui tea flattening machine according to claim 2 is characterized in that: A fourth driving shaft and a fourth driven shaft are arranged on the bracket in parallel with each other; a second conveyor belt is arranged between the fourth driving shaft and the fourth driven shaft; the second conveyor belt is located below the first conveyor belt and is used for conveying a receiving plate; the receiving plate is used for receiving the formed monkey heads conveyed by the first conveyor belt.

4. The Houkui tea flattening machine with belt flattening and whole-row feeding and whole-row discharging according to claim 1 is characterized in that: The bracket is also provided with an upper clamping shaft and a lower supporting shaft; the upper clamping shaft is arranged in parallel with the first driving shaft; the upper clamping shaft is used to tension the lower surface of the upper molding belt, and the distance between the upper clamping shaft and the first driven shaft is suitable for flattening and shaping the monkey head to be processed; the lower supporting shaft is arranged in parallel with the second driving shaft; the lower supporting shaft is used to tension the upper surface of the lower molding belt, and the distance between the lower supporting shaft and the second driven shaft is suitable for flattening and shaping the monkey head to be processed.

5. The belt-flattened whole-row feeding and whole-row discharging Houkui tea flattening machine according to claim 1 is characterized in that: The bracket is also provided with an upper cleaning roller and a lower cleaning roller; the upper cleaning roller is arranged parallel to the first driving shaft, and the upper cleaning roller can contact the upper surface of the upper molding belt to clean the upper molding belt; the lower cleaning roller is arranged parallel to the second driving shaft; the lower cleaning roller can contact the lower surface of the lower molding belt to clean the lower molding belt.

6. The Houkui tea flattening machine with belt flattening and whole-row feeding and whole-row discharging according to claim 2 is characterized by: A first scraper and a second scraper are also provided on the bracket; the first scraper is arranged in parallel with the first driving shaft and close to the first driven shaft, and the first scraper is arranged close to the upper surface of the upper forming belt, and is used to scrape off the formed monkey cakes carried away by the upper forming belt; the second scraper is arranged in parallel with the second driving shaft and close to the second driven shaft, and the second scraper is arranged close to the upper surface of the lower forming belt, and is located between the lower forming belt and the first conveyor belt, so as to facilitate the formed monkey cakes to enter the first conveyor belt smoothly and prevent the formed monkey cakes from falling between the lower forming belt and the first conveyor belt.

7. The Houkui tea flattening machine with belt flattening and whole-row feeding and whole-row discharging according to claim 2 is characterized by: The length of the lower molding belt is longer than that of the upper molding belt; and the lower molding belt extends from the tail of the upper molding belt.

8. The Houkui tea leaf flattening machine with belt flattening and whole-row feeding and whole-row discharging according to claim 4 is characterized in that: The bracket is provided with adjusting bolts; the adjusting bolts are respectively arranged at both ends of the upper clamping shaft to fine-tune the height of the upper clamping shaft. By rotating the adjusting bolts, the degree to which the upper clamping shaft clamps the lower surface of the upper forming belt can be adjusted, thereby adjusting the flattening degree of the monkey cake to be processed.

9. The Houkui tea leaf flattening machine with belt flattening and whole-row feeding and whole-row discharging according to claim 1, characterized in that: Intelligent electric cylinders and position sensors are respectively provided at the two ends of the first driving shaft to fine-tune the vertical distance between the first driving shaft and the second driving shaft; the position sensor is used to control the extension and retraction range of the intelligent electric cylinder so as to control the size of the vertical distance between the first driving shaft and the second driving shaft.

10. The Houkui tea flattening machine with belt flattening and whole-row feeding and whole-row discharging according to claim 3, characterized in that: The second conveyor belt and the first conveyor belt run synchronously, so that the receiving plate can be filled with rows of formed monkey heads.

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