Anti-falling wear-resistant part for crusher
Through the embedded wear-resistant hammer head system, the problem of wear-resistant hammer head easy to fall off in the crusher is solved, achieving more efficient stone crushing and longer service life.
Patent Information
- Application Number
- CN202510199626.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-05-16
AI Technical Summary
The wear-resistant hammer head in the crusher is prone to loosening and falling off, resulting in reduced crushing efficiency and component wear.
An embedded wear-resistant hammer head system is designed, which is connected to the insert through a V-shaped wear-resistant hammer head and is embedded in the hammer disk combined with the wear-resistant disc. The combination structure of high-strength screw, wear-resistant ring and high-strength spring is used to ensure a firm connection between the hammer head and the hammer disk.
It effectively avoids the problem of hammer head falling off during the crushing process, improves the crushing efficiency of stone, and extends the service life of crushed components.
Smart Images

Figure CN120001480A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of crushers, in particular to an anti-falling wear-resistant part for crushers. Background Art
[0002] As an engineering tool, crusher is the main equipment used in mining, mainly for crushing stones of different sizes.
[0003] When the machine is working, driven by the motor, the rotor rotates at high speed. When the material enters the plate hammer action area, it collides with the wear-resistant hammer head on the rotor and is crushed.
[0004] However, this wear-resistant hammer head is connected to the hammer disc through a pin hole. Although it is easy to replace, the hammer head is easy to loosen during operation and fall off. The impact of falling stone will also cause wear on the crushing components and reduce the efficiency of the crusher in crushing stones. Summary of the invention
[0005] The object of the present invention is to provide a wear-resistant part for a crusher that prevents it from falling off, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a wear-resistant part for a crusher to prevent falling off, comprising: a crusher; a rotating shaft is rotatably connected inside the side wall of the crusher, and the rotating shaft is fixedly connected to a driving shaft at one end of the crusher, and the front and rear ends of the driving shaft are both threadedly connected with positioning bolts from the outside to the inside, and the outer wall of the driving shaft is sleeved with a wear-resistant ring, and the wear-resistant ring is movably connected to a wear-resistant disk 1 and a wear-resistant disk 2 at one end of the driving shaft, and the back side of the wear-resistant disk 1 is movably connected to the front side of the wear-resistant disk 2, and high-strength screws are inserted at the matching parts of the wear-resistant disk 1 and the wear-resistant disk 2, and high-strength nuts are threadedly connected at both ends of the high-strength screw, and a high-strength spring is sleeved on the outer wall of the high-strength screw, and the edges of the opposite surfaces of the wear-resistant disk 1 and the wear-resistant disk 2 are inserted with The embedded part has a V-shaped wear-resistant hammer head fixedly connected to one end of the wear-resistant disk 1 and the wear-resistant disk 2. By connecting the V-shaped wear-resistant hammer head to the embedded part, the V-shaped wear-resistant hammer head can be embedded in the hammer disk composed of the wear-resistant disk 1 and the wear-resistant disk 2 through the embedded part. The wear-resistant disk 1 and the wear-resistant disk 2 are assembled by simply inserting the high-strength screw, sleeved with the high-strength spring and arranged in the opposite surfaces of the wear-resistant disk 1 and the wear-resistant disk 2, and the high-strength nut is screwed in to compress the wear-resistant disk 1 and the wear-resistant disk 2. The high-strength spring shrinks to the extreme, and the wear-resistant disk 1 and the wear-resistant disk 2 are combined into a hammer disk. The embedded design makes the combination of the hammer head and the hammer disk more firm, avoids the detachment of the hammer head when crushing stones, solves the problem of frequent replacement of the hammer head during use, and the V-shaped head at the bottom of the wear-resistant hammer head greatly improves the crushing effect.
[0007] As a further solution of the present invention: the matching parts of the embedded part, wear-resistant disk 1 and wear-resistant disk 2 are all provided with fixing holes, and the internal threads of the fixing holes are connected with fixing bolts. After the hammer head is embedded in the hammer disk, the insertion of the fixing bolts can further enhance the connection firmness, prevent the hammer head from falling off during high-speed operation, and improve the stone crushing efficiency.
[0008] As a further solution of the present invention: a gear is fixedly connected to the end of the rotating shaft, and a servo motor is fixedly connected to the front end of the rotating shaft on the right side. The two sets of gears are meshed, and under the drive of the servo motor, a strong rotational force is provided for the crushing assembly. The left and right sets of crushing assemblies in the crusher crush the incoming stone.
[0009] As a further solution of the present invention: a baffle plate 1 and a baffle plate 2 are respectively fixedly connected to the feed port of the crusher, and the positions of the baffle plate 1 and the baffle plate 2 are symmetrically arranged. The baffle plate 1 and the baffle plate 2 are arranged at the feed end of the crusher, which can not only transfer the stone into the crushing assembly for crushing, but also prevent the stone from splashing out during crushing, thereby improving the safety of operation.
[0010] As a further solution of the present invention: a fixed plate is fixedly connected to the bottom of the crusher, and the fixed plate is movably connected to a support base at one end of the crusher. The support base not only provides support for the crusher, but also serves the purpose of shock absorption.
[0011] As a further solution of the present invention: the inner cavity of the support base is fixedly connected with a support plate, the interior of the support plate is movably connected with a shock-absorbing rod, and the outer wall of the shock-absorbing rod is sleeved with a shock-absorbing spring, which can not only eliminate the tangential and radial vibrations and twisting forces generated by the crushing assembly during the operation of the crusher, but also reduce the vibrations caused by axial stress, which not only improves the shock-absorbing effect, but also increases the service life of the crushing assembly.
[0012] As a further solution of the present invention: the shock-absorbing rod is movably connected with a shock-absorbing plate at one end of the shock-absorbing spring, and both ends of the shock-absorbing rod are fixedly connected to limiting rings. The shock-absorbing plate can move up and down stably, and can provide stable support for the crusher, fully meet the conditions for normal use of the crusher, improve the shock-absorbing effect of the crusher, and also increase the service life of the crushing assembly.
[0013] As a further solution of the present invention: a buffer groove is provided in the inner cavity of the support base, and a buffer pad 1 and a buffer pad 2 are fixedly connected in the buffer groove respectively. The buffer groove is movably connected to the edge of the shock-absorbing plate. The force buffering effectively reduces the resonance amplitude of the mechanical structure, thereby avoiding structural damage caused by dynamic stress reaching its limit, which helps the crusher to quickly recover to a stable state after being subjected to instantaneous vibration.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The V-shaped wear-resistant hammer head is connected to the embedded part through the arrangement of the rotating shaft, the driving shaft, the positioning bolt, the V-shaped wear-resistant hammer head, the embedded part, the wear-resistant disc 1, the wear-resistant disc 2, the high-strength screw, the wear-resistant ring, the high-strength nut and the high-strength spring. The V-shaped wear-resistant hammer head can be embedded in the hammer disc composed of the wear-resistant disc 1 and the wear-resistant disc 2 through the embedded part. The assembly of the wear-resistant disc 1 and the wear-resistant disc 2 only requires the high-strength screw to be inserted, the high-strength spring to be sleeved and the high-strength spring to be arranged in the opposite surfaces of the wear-resistant disc 1 and the wear-resistant disc 2, the high-strength nut is twisted in, the wear-resistant disc 1 and the wear-resistant disc 2 are compressed, the high-strength spring is contracted to the extreme, the wear-resistant disc 1 and the wear-resistant disc 2 are combined into a hammer disc, the embedded design makes the combination of the hammer head and the hammer disc more firm, avoids the separation of the hammer head when crushing stones, solves the problem of frequent replacement of the hammer head during use, and the V-shaped head at the bottom of the wear-resistant hammer head greatly improves the crushing effect;
[0016] 2. Through the arrangement of the embedded parts, the first wear-resistant plate, the second wear-resistant plate, the fixing holes and the fixing bolts, after the hammer head is embedded in the hammer plate, the fixing bolts are inserted, which can further strengthen the connection firmness, prevent the hammer head from falling off during high-speed operation, and improve the stone crushing efficiency.
[0017] 3. Through the setting of crusher, gears, servo motor and rotating shaft, two sets of gears are meshed, and under the drive of servo motor, strong rotation force is provided for crushing components. The left and right crushing components in crusher crush the incoming stone.
[0018] 4. Through the setting of the crusher, baffle plate 1 and baffle plate 2, the stone can be transferred to the crushing component for crushing, and the stone can be prevented from splashing out during crushing, thereby improving the safety of operation.
[0019] 5. Through the setting of the crusher, supporting base, buffer groove, buffer pad 1, buffer pad 2, fixed plate, limit ring, shock-absorbing spring, shock-absorbing rod, supporting plate and shock-absorbing plate, not only the tangential and radial vibration and twisting force generated by the crushing assembly during the operation of the crusher can be eliminated, but also the vibration caused by axial stress can be reduced, which not only improves the shock-absorbing effect but also increases the service life of the crushing assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of an anti-falling wear-resistant part for a crusher according to the present invention;
[0021] Figure 2 It is a rear view of an anti-falling wear-resistant part for a crusher of the present invention;
[0022] Figure 3 A wear-resistant crushing assembly of a wear-resistant part for a crusher that prevents falling off according to the present invention;
[0023] Figure 4 It is a structural diagram of a wear-resistant crushing disc and a V-shaped wear-resistant hammer head of an anti-falling wear-resistant part for a crusher of the present invention;
[0024] Figure 5 It is a schematic structural diagram of a V-shaped wear-resistant hammer head of an anti-falling wear-resistant part for a crusher of the present invention;
[0025] Figure 6 This is a structural diagram of a high-strength bolt, a high-strength nut, and a high-strength spring that are wear-resistant parts for a crusher that prevent falling off according to the present invention;
[0026] Figure 7 A cross-sectional view of a support base of a wear-resistant part for a crusher that prevents falling off according to the present invention;
[0027] Figure 8 The invention discloses a wear-resistant part for a crusher that prevents falling off. Figure 7 The enlarged view of point A in the middle;
[0028] In the figure: 1. crusher; 2. servo motor; 3. support base; 4. gear; 5. baffle plate 1; 6. baffle plate 2; 7. rotating shaft; 8. driving shaft; 9. positioning bolt; 10. V-shaped wear-resistant hammer; 11. embedded part; 12. fixing hole; 13. wear-resistant disk 1; 14. wear-resistant disk 2; 15. fixing bolt; 16. high-strength screw; 17. wear-resistant ring; 18. high-strength nut; 19. high-strength spring; 20. buffer groove; 21. buffer pad 1; 22. buffer pad 2; 23. fixing plate; 24. limiting ring; 25. shock-absorbing spring; 26. shock-absorbing rod; 27. support plate; 28. shock-absorbing plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.
[0031] See also Figures 1 to 6 In an embodiment of the present invention, a wear-resistant part for a crusher that prevents falling off includes: a crusher 1; a rotating shaft 7 is rotatably connected inside the side wall of the crusher 1, and the rotating shaft 7 is fixedly connected to a driving shaft 8 at one end of the crusher 1, and the front and rear ends of the driving shaft 8 and the upper and lower ends are both threaded from outside to inside with positioning bolts 9, and the outer wall of the driving shaft 8 is sleeved with a wear-resistant ring 17, and the wear-resistant ring 17 is movably connected to a wear-resistant disk 13 and a wear-resistant disk 2 14 at one end of the driving shaft 8.
[0032] Please refer to Figures 3 to 6 Since the back of the wear-resistant disk 13 is movably connected to the front of the wear-resistant disk 2 14, the matching parts of the wear-resistant disk 13 and the wear-resistant disk 2 14 are both plugged with high-strength screws 16, and both ends of the high-strength screws 16 are threadedly connected with high-strength nuts 18, and the outer wall of the high-strength screw 16 is sleeved with a high-strength spring 19. The edges of the opposite surfaces of the wear-resistant disk 13 and the wear-resistant disk 2 14 are plugged with embedded parts 11, and the embedded parts 11 are fixedly connected with a V-shaped wear-resistant hammer head 10 at one end of the wear-resistant disk 13 and the wear-resistant disk 2 14. The matching parts of the embedded parts 11, the wear-resistant disk 13 and the wear-resistant disk 2 14 are all provided with fixing holes 12, and the internal threads of the fixing holes 12 are connected with fixing bolts 15. The embedded design makes the combination of the hammer head and the hammer disc more firm, avoids the detachment of the hammer head when crushing stones, solves the problem of frequent replacement of the hammer head during use, and the V-shaped head at the bottom of the wear-resistant hammer head greatly improves the crushing effect.
[0033] The working principle of the present invention is: by connecting the V-shaped wear-resistant hammer head 10 with the embedding part 11, the V-shaped wear-resistant hammer head 10 can be embedded in the hammer disc composed of the wear-resistant disk 13 and the wear-resistant disk 2 14 through the embedding part 11. The wear-resistant disk 13 and the wear-resistant disk 2 14 are assembled by inserting the high-strength screw 16, sleeved with the high-strength spring 19 and the high-strength spring 19 is arranged in the opposite surfaces of the wear-resistant disk 13 and the wear-resistant disk 2 14, and the high-strength nut 18 is screwed in to compress the wear-resistant disk 13 and the wear-resistant disk 2 14. The high-strength spring 19 shrinks to the extreme, and the wear-resistant disk 13 and the wear-resistant disk 2 14 are combined into a hammer disc. After the hammer head is embedded in the hammer disc, the insertion of the fixing bolt 15 can further enhance the connection firmness, prevent the hammer head from falling off during high-speed operation, and improve the stone crushing efficiency.
[0034] In other embodiments of the present invention, since the end of the rotating shaft 7 is fixedly connected to the gear 4, the front end of the rotating shaft 7 located on the right side is fixedly connected to the servo motor 2, the two sets of gears 4 are meshed, and under the drive of the servo motor 2, a stronger rotational force is provided for the crushing assembly, and the left and right sets of crushing assemblies in the crusher 1 crush the incoming stone.
[0035] Please refer to Figure 1 and Figure 2 A baffle plate 1 5 and a baffle plate 2 6 are fixedly connected to the feed port of the crusher 1, and the positions of the baffle plate 1 5 and the baffle plate 2 6 are symmetrically arranged. The baffle plate 1 5 and the baffle plate 2 6 are arranged at the feed end of the crusher 1, which can not only transfer the stone into the crushing component for crushing, but also prevent the stone from splashing out during crushing, thereby improving the safety of operation.
[0036] The working principle of the present invention is: by sending the stone into the inner cavity from the feed port of the crusher 1 for crushing, the baffle plate 1 5 and the baffle plate 2 6 can conduct the stone to the crushing component for crushing, the two sets of gears 4 are meshed, and under the drive of the servo motor 2, a strong rotation force is provided for the crushing component, the left and right sets of crushing components in the crusher 1 crush the incoming stone, and the crushed stone is discharged from the outlet of the crusher 1.
[0037] In other embodiments of the present invention, since the bottom of the crusher 1 is fixedly connected with a fixed plate 23, and the fixed plate 23 is movably connected with a support base 3 at one end of the crusher 1, the support base 3 not only provides support for the crusher 1, but also serves the purpose of shock absorption.
[0038] Please refer to Figure 7 and Figure 8The inner cavity of the support base 3 is fixedly connected with a support plate 27, and the interior of the support plate 27 is movably connected with a shock-absorbing rod 26. The outer wall of the shock-absorbing rod 26 is sleeved with a shock-absorbing spring 25. The shock-absorbing rod 26 is movably connected with a shock-absorbing plate 28 at one end of the shock-absorbing spring 25. Both ends of the shock-absorbing rod 26 are fixedly connected with a limiting ring 24. A buffer groove 20 is provided in the inner cavity of the support base 3, and a buffer pad 1 21 and a buffer pad 22 are respectively fixedly connected in the groove of the buffer groove 20. The groove of the buffer groove 20 is movably connected to the edge of the shock-absorbing plate 28, which can not only eliminate the tangential and radial vibrations and twisting forces generated by the crushing assembly during the operation of the crusher 1, but also reduce the vibrations caused by the axial stress, which not only improves the shock absorption effect, but also improves the service life of the crushing assembly.
[0039] The working principle of the present invention is: the crusher 1 is installed on the fixed plate 23, and the shock-absorbing rod 26 is arranged inside the fixed plate 23 and the supporting plate 27. The shock-absorbing rod 26 is arranged between the fixed plate 23 and the supporting plate 27 and is sleeved with the shock-absorbing spring 25. It can not only eliminate the tangential and radial vibrations and twisting forces generated by the crushing assembly during the operation of the crusher 1, but also reduce the vibrations caused by the axial stress, which not only improves the shock-absorbing effect, but also increases the service life of the crushing assembly.
[0040] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wear-resistant part for a crusher that prevents falling off, comprising: Crusher (1); characterized in that: a rotating shaft (7) is rotatably connected inside the side wall of the crusher (1); the rotating shaft (7) is fixedly connected to a driving shaft (8) at one end of the crusher (1); the front and rear ends of the driving shaft (8) are both threadedly connected to positioning bolts (9) from outside to inside; the outer wall of the driving shaft (8) is sleeved with a wear-resistant ring (17); the wear-resistant ring (17) is movably connected to a wear-resistant disc 1 (13) and a wear-resistant disc 2 (14) at one end of the driving shaft (8); the back side of the wear-resistant disc 1 (13) is connected to the wear-resistant disc 2 (14); 14), the wear-resistant disc 1 (13) and the wear-resistant disc 2 (14) are movably connected at their matching positions, high-strength screws (16) are inserted, both ends of the high-strength screws (16) are threadedly connected with high-strength nuts (18), the outer wall of the high-strength screws (16) is sleeved with a high-strength spring (19), the edges of the opposite surfaces of the wear-resistant disc 1 (13) and the wear-resistant disc 2 (14) are inserted with an insert (11), and one end of the insert (11) is fixedly connected with a V-shaped wear-resistant hammer head (10).
2. The wear-resistant part for a crusher according to claim 1, characterized in that: The matching parts of the insert (11), the first wear-resistant disc (13) and the second wear-resistant disc (14) are all provided with fixing holes (12), and the internal threads of the fixing holes (12) are connected with fixing bolts (15).
3. The wear-resistant part for a crusher according to claim 1, characterized in that: The end of the rotating shaft (7) is fixedly connected to a gear (4), and the front end of the rotating shaft (7) on the right side is fixedly connected to a servo motor (2).
4. The wear-resistant part for a crusher according to claim 1, characterized in that: A material baffle plate 1 (5) and a material baffle plate 2 (6) are respectively fixedly connected to the feed port of the crusher (1), and the positions of the material baffle plate 1 (5) and the material baffle plate 2 (6) are arranged symmetrically on the left and right.
5. The wear-resistant part for a crusher according to claim 1, characterized in that: A fixed plate (23) is fixedly connected to the bottom of the crusher (1), and the fixed plate (23) is movably connected to a support base (3) at one end of the crusher (1).
6. The wear-resistant part for a crusher according to claim 5, characterized in that: The inner cavity of the support base (3) is fixedly connected to a support plate (27), the interior of the support plate (27) is movably connected to a shock absorbing rod (26), and the outer wall of the shock absorbing rod (26) is sleeved with a shock absorbing spring (25).
7. The wear-resistant part for a crusher according to claim 6, characterized in that: The shock absorbing rod (26) is movably connected to a shock absorbing plate (28) at one end of the shock absorbing spring (25), and both ends of the shock absorbing rod (26) are fixedly connected to a limiting ring (24).
8. The wear-resistant part for a crusher according to claim 5, characterized in that: The inner cavity of the support base (3) is provided with a buffer groove (20), and a buffer pad 1 (21) and a buffer pad 2 (22) are fixedly connected in the groove of the buffer groove (20), and the groove of the buffer groove (20) is movably connected to the edge of the shock-absorbing plate (28).
Citation Information
Patent Citations
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