Screen cleaning device
By designing an automated screen cleaning device, the problem of glue or impurities on the screen is solved, and the automatic cleaning and efficient production of the screen is achieved.
Patent Information
- Application Number
- CN202510177280.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-16
AI Technical Summary
During the processing of existing photovoltaic modules, glue or impurities on the screen can easily clog the mesh holes, resulting in low glue application efficiency and unable to meet the needs of efficient production.
A screen cleaning device is designed, including a feeding mechanism, a cleaning mechanism, a drying mechanism, a material collection mechanism and a transfer mechanism to realize the automatic cleaning of the screen. The screen plate to be cleaned is transferred to the cleaning mechanism for cleaning through the transfer mechanism, and then transferred to the drying mechanism for drying, and finally transferred to the material collection mechanism for storage.
The automatic cleaning of the screen version is realized, manual intervention is reduced, production efficiency is improved, and the continuity and efficiency of the glue filling process are ensured.
Smart Images

Figure CN120001697A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of photovoltaic manufacturing, and more specifically, to a screen cleaning device. Background Art
[0002] During the processing of photovoltaic modules, the soldering tape and the battery cells need to be connected in series to form a battery string. To ensure that the soldering tape and the battery string are reliably connected, a glue-applying device is usually used to apply glue to the soldering tape after the battery string is formed, or a glue-applying device is used to apply glue to the battery cell before the battery string is formed. The glue-applying device includes a screen and a scraper assembly. The screen has mesh holes arranged in an array. The screen is used to hold glue. The scraper assembly can scrape the glue on the screen from the mesh holes to the soldering tape. After the glue is cured, the soldering tape and the battery cell are reliably bonded. After the screen is used for a long time, the glue or other impurities on the screen are easy to clog the mesh holes. To ensure normal glue application, the screen is usually cleaned manually on a regular basis, but the efficiency of manual cleaning is low and cannot meet the needs of efficient production. Summary of the invention
[0003] In order to solve the above technical problems, the present application provides a screen cleaning device, which adopts the following technical solutions:
[0004] The present application proposes a screen cleaning device, which includes a feeding mechanism, a cleaning mechanism, a drying mechanism, a receiving mechanism and a transfer mechanism, wherein:
[0005] The feeding mechanism is used to carry the screen to be cleaned;
[0006] The cleaning mechanism is arranged at the rear of the feeding mechanism and is configured to clean the screen to be cleaned;
[0007] The drying mechanism is arranged after the cleaning mechanism and is configured to dry the cleaned screen;
[0008] The receiving mechanism is arranged at the rear of the drying mechanism and is configured to receive the dried screen;
[0009] The transfer mechanism is configured to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism.
[0010] By setting a feeding mechanism in the screen cleaning device for automatic feeding, manual intervention can be reduced and production efficiency can be improved. When cleaning the screen, the screen to be cleaned at the feeding mechanism can be first transferred to the cleaning mechanism by the transfer mechanism for cleaning, so as to remove glue or other impurities on the screen surface and inside the mesh. After cleaning, the cleaned screen is transferred to the drying mechanism for drying by the transfer mechanism to reduce moisture residue on the screen surface. After drying, the dried screen is transferred to the receiving mechanism for storage by the transfer mechanism. The whole process realizes automatic cleaning of the screen, which greatly improves production efficiency.
[0011] Optionally, the feeding mechanism includes a first material frame and a first lifting drive assembly, the first material frame is used to carry the stacked screens to be cleaned, the bottom of the first material frame is hollow, the first lifting drive assembly is located below the first material frame, and the driving end of the first lifting drive assembly is configured to be able to cantilever from the bottom of the first material frame into the first material frame and push the screen in the first material frame to move upward.
[0012] The first material frame can accommodate multiple stacked screens, which reduces the floor space and improves space utilization by stacking them. The hollow design of the first material frame facilitates the driving end of the first lifting drive assembly to enter the material frame from the bottom and push the screen to move upward. The position design of the lifting drive assembly is reasonable, which can make full use of the space and make the entire device more compact. The design of using the first lifting drive assembly to push the screen in the first material frame upward can reduce human intervention and improve the degree of automation.
[0013] Optionally, the first lifting drive assembly includes a first fixing frame, a first driving member and a first bracket, wherein:
[0014] The first bracket includes a first support plate and at least one first guide shaft, and the first support plate is vertically slidably mounted on the first fixing frame via the first guide shaft;
[0015] The bottom of the first material frame is provided with a first hollow area through which the first support plate can pass;
[0016] The first support plate is connected to the driving end of the first driving member; the first driving member is configured to drive the first support plate to move up and down, thereby causing the first support plate to push the screen in the first material frame to move upward.
[0017] The first support plate can ensure that the screen remains horizontal when being pushed, and prevent the screen from tilting during movement. The first guide shaft can play a guiding role, and the first support plate can be vertically slidably mounted on the first fixed frame based on the guidance of the first guide shaft. The design of the first hollow area can ensure that the first support plate can smoothly enter the material frame and push the screen, thereby avoiding interference between the support plate and the bottom of the material frame. Through the drive of the first driving member, the screens can be fed one by one. This design can improve the accuracy and reliability of feeding, reduce human intervention, and improve production efficiency.
[0018] Optionally, a first sensor is provided at a first specified height of the first material frame;
[0019] The first sensor is configured to detect whether the top screen in the first material frame reaches a first specified height, and the first lifting drive assembly is configured to stop pushing the screen after the top screen in the first material frame reaches the first specified height;
[0020] Alternatively, the first designated height is the highest stacking height of the screen in the first material frame.
[0021] The use of the first sensor can realize automatic monitoring of the screen feeding process, ensuring that the top layer of the screen in the first material frame is located at the correct position, or ensuring that the top layer of the screen in the first material frame does not exceed the maximum stacking height.
[0022] Optionally, the feeding mechanism further includes a first guide rail, the first guide rail is arranged in a horizontal direction, and the first material frame is slidably mounted on the first guide rail;
[0023] The first material frame is provided with a handle for pulling the first material frame to slide along the first guide rail; and / or the feeding mechanism is provided with a second driving member for driving the first material frame to slide along the first guide rail.
[0024] The horizontally arranged first guide rail can ensure the stability of the first material frame during the lateral movement and reduce shaking. By slidingly installing the first material frame on the first guide rail, the horizontal sliding of the first material frame can be achieved, thereby improving production flexibility and efficiency. The first material frame is provided with a handle and / or a second driving member that drives the first material frame to slide along the first guide rail; the design of the handle facilitates the operator to manually adjust the position of the first material frame, thereby improving the usability of the equipment; the use of the second driving member can achieve automatic lateral movement of the first material frame, thereby further improving the level of production automation; through automatic sliding, human intervention can be reduced, thereby improving production efficiency and reliability. When all the screens in the first material frame are taken out by the transfer mechanism, the first material frame can be moved out manually by the operator or automatically by the second driving member to avoid the transfer mechanism for refilling. At the refilling position, the next batch of screens to be cleaned can be placed in the first material frame manually or by a robot, thereby realizing refilling of the first material frame. After refilling, the first material frame is pushed back to its original position to dock with the transfer mechanism for loading.
[0025] Optionally, the cleaning mechanism comprises a container and an ultrasonic cleaning component, the container is used to place at least one screen, and the container contains a cleaning liquid, and the ultrasonic cleaning component is configured to perform ultrasonic cleaning on the screen in the container; or,
[0026] The cleaning mechanism comprises a container and a high-pressure water gun. The container is used to place at least one screen. The high-pressure water gun is configured to spray pressurized cleaning liquid to clean the screen in the container.
[0027] The combination of the container and the ultrasonic cleaning component can achieve efficient cleaning of the screen. The ultrasonic cleaning component can penetrate into the fine pores of the screen, remove glue or other impurities, and improve the cleaning quality. The cleaning effect can be enhanced by containing cleaning liquid in the container. Alternatively, the screen can be cleaned by spraying pressurized cleaning liquid with a high-pressure water gun. The pressurized cleaning liquid can provide a higher impact force and more effectively remove glue or other impurities on the screen surface and inside the mesh.
[0028] Optionally, the drying mechanism includes a first bearing support and a blowing assembly, wherein:
[0029] The first supporting bracket is used for supporting the screen to be dried;
[0030] The blowing assembly is configured to perform a blowing operation on the screen located on the first supporting bracket.
[0031] The use of the blowing component can achieve rapid drying of the screen surface. The blowing operation can remove moisture from the screen surface. At the same time, the blowing operation can also reduce the drying time and improve production efficiency.
[0032] Optionally, the blowing assembly includes a first mounting frame and at least two manifolds mounted on the first mounting frame, each manifold is provided with at least one blowing port; the manifolds are distributed on both sides of the plate surface of the screen on the first supporting bracket, and the blowing ports on the manifolds face the plate surface of the screen;
[0033] The drying mechanism also includes a second transverse driving assembly, which is configured to drive the first mounting frame and all manifolds to move transversely along a second direction so that the blowing range of all manifolds covers the two side surfaces of the screen.
[0034] By installing multiple manifolds, it is possible to achieve multi-angle blowing on the screen, improving the uniformity and efficiency of drying. The design of multiple blowing ports can ensure that the moisture in different areas of the screen surface can be effectively removed to prevent the occurrence of drying dead corners. By blowing at multiple points, the drying speed can be increased and the drying time can be reduced. The design of manifolds distributed on both sides of the screen can achieve comprehensive blowing on the screen, especially on the front and back sides of the screen. This design not only improves the uniformity and efficiency of drying, but also prevents moisture from concentrating in a certain part, resulting in incomplete drying. The use of the second transverse drive assembly can achieve transverse movement of all manifolds in the second direction, ensuring that the blowing range covers the entire surface of the screen. Through automatic transverse movement, the comprehensiveness and consistency of drying can be improved, the drying dead corners can be reduced, and the drying effect can be further improved.
[0035] Optionally, the material receiving mechanism and the material feeding mechanism have the same structure.
[0036] The same structure of the material receiving mechanism and the material feeding mechanism can simplify the manufacture and maintenance of the equipment and reduce the production cost.
[0037] Optionally, the transfer mechanism includes a conveying track and at least one transfer assembly, wherein:
[0038] Each transfer assembly is slidably connected to a conveying track, the conveying track extends to where the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism are located, and the transfer assembly is configured to pick up the screen or release the screen;
[0039] The transfer components cooperate to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism.
[0040] The design that each transfer component is slidably connected to the conveyor track can ensure the stability and accuracy of the transfer component during the movement process, reducing the risk of shaking and damage to the screen during the transfer process. Through the sliding connection, high-precision screen transfer can be achieved, improving production efficiency. The coordinated use of multiple transfer components can realize the continuous transfer of the screen between various mechanisms, improving the level of production automation.
[0041] Optionally, there are two transfer assemblies, one of which transfers the screen between the feeding mechanism, the cleaning mechanism and the drying mechanism, and the other transfers the screen between the drying mechanism and the receiving mechanism.
[0042] One of the transfer components is responsible for the transfer between feeding, cleaning and drying links, and the other transfer component is responsible for the transfer between drying and receiving. This segmented transfer design can improve the efficiency of each link.
[0043] Optionally, the transfer assembly is provided with a transverse drive unit, a lifting drive unit and a picking unit, wherein:
[0044] The pickup portion is configured to pick up the screen;
[0045] The driving end of the traverse driving unit is connected to the lifting driving unit, and the traverse driving unit is configured to drive the lifting driving unit to move back and forth along the conveying track;
[0046] The lifting drive unit is drivingly connected to the picking unit, and the lifting drive unit is configured to drive the picking unit to lift.
[0047] The picking-up part can pick up the screen, and the cooperation of the transverse driving part and the lifting driving part can realize the movement of the picking-up part in the horizontal direction and / or the vertical direction, thereby driving the screen picked up by the picking-up part to move horizontally and / or vertically.
[0048] Optionally, the picking-up portion includes a clamping claw assembly for clamping the screen, or the picking-up portion includes a suction cup assembly for sucking the screen.
[0049] The picking-up part may adopt a clamping claw assembly or a suction cup assembly, both of which can pick up the screen and keep the screen picked up during the movement.
[0050] Optionally, the screen cleaning device further includes a cleaning mechanism;
[0051] The cleaning mechanism comprises a second carrier, a driving assembly and a cleaning assembly, wherein:
[0052] The second carrier is configured to carry the screen to be cleaned;
[0053] The driving end of the driving component is connected to the cleaning component, and the driving component is configured to drive the cleaning component to move so as to use the cleaning component to clean the plate surface of the screen;
[0054] The transfer mechanism is also configured to transfer the screen to be cleaned on the feeding mechanism to the cleaning mechanism first and then to the washing mechanism; or the transfer mechanism is also configured to transfer the screen to be cleaned on the feeding mechanism to the washing mechanism first and then to the cleaning mechanism.
[0055] The cleaning mechanism can pre-treat the screen surface before the cleaning mechanism cleans it, and can also perform secondary treatment on the screen surface after the cleaning mechanism cleans it, so as to improve the cleanliness of the screen. The use of the drive component can realize the automatic movement of the cleaning component, ensuring that the cleaning range covers the entire surface of the screen.
[0056] Optionally, the cleaning assembly includes a second mounting seat, a brush roller and an eleventh driving member, wherein:
[0057] Both ends of the brush roller are rotatably mounted on the second mounting seat, the brush roller is located below the screen on the second carrier, and the outer peripheral surface of the brush roller is in contact with the screen on the second carrier;
[0058] The eleventh driving member is mounted on the second mounting seat, and the driving end of the eleventh driving member is connected to the brush roller, and the eleventh driving member is configured to drive the brush roller to rotate;
[0059] The driving end of the driving component is connected to the second mounting seat, and the driving component is configured to drive the second mounting seat to move so that the brush roller moves along the lower plate surface of the screen.
[0060] The rotatable design of the brush roller can achieve uniform cleaning of the screen surface. By rotating, the brush roller can better fit the screen surface and improve the cleaning effect. The use of the eleventh drive member can realize the automatic rotation of the brush roller and reduce human intervention. The rotation speed and direction of the brush roller can be ensured by the eleventh drive member, improving the cleaning effect and efficiency. The use of the drive assembly can realize the automatic movement of the second mounting seat, ensuring that the brush roller installed on the second mounting seat can clean the entire lower surface of the screen.
[0061] Optionally, the cleaning mechanism further comprises a scraping screen and a first waste box, wherein:
[0062] The scraping screen is suspended in the first waste box, which is located below the screen on the second carrier frame. The outer peripheral surface of the brush roller is in contact with the scraping screen. The scraping screen is used to scrape off the waste on the brush roller. The first waste box is used to collect the waste falling from the mesh gap of the scraping screen.
[0063] The design of the scraping screen can effectively and timely remove waste (glue or other impurities) on the brush roller to prevent the waste from re-adhering to the screen surface. The position of the first waste box is reasonably designed to collect the waste falling from the gap of the scraping screen to prevent the waste from scattering and polluting the environment. The waste box can realize centralized treatment of waste and improve the environmental performance of the entire device.
[0064] Optionally, the screen cleaning device further includes a detection mechanism;
[0065] The detection mechanism includes a screen placement rack and at least one detection camera, wherein:
[0066] The screen placement rack is used to place the screen dried by the drying mechanism, and the detection camera is arranged below the screen on the screen placement rack;
[0067] The inspection camera or the screen placement frame is configured to be movable so that the shooting range of the inspection camera covers the entire lower surface of the screen;
[0068] The inspection camera is configured to inspect the cleanliness of the screen;
[0069] There are two receiving mechanisms, one of which is used to carry screens that meet the cleanliness standards, and the other is used to carry screens that do not meet the cleanliness standards.
[0070] The transfer mechanism is also configured to transfer the screen between the drying mechanism and the detecting mechanism, and between the detecting mechanism and the receiving mechanism.
[0071] The detection mechanism can realize automatic detection of the screen cleaning effect. The design of the two receiving mechanisms can realize the classified collection of screens, which is convenient for subsequent processing and management. Through classified collection, clean screens can be directly sent to the next production link, and unqualified screens can be collected and wait for reprocessing or other operations, which improves production efficiency.
[0072] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0073] The present application provides a screen cleaning device, which includes a feeding mechanism, a cleaning mechanism, a drying mechanism, a receiving mechanism and a transfer mechanism. When cleaning the screen, the transfer mechanism can be used to first transfer the screen to be cleaned at the feeding mechanism to the cleaning mechanism for cleaning, so as to remove glue or other impurities on the screen surface and inside the mesh. After cleaning, the transfer mechanism is used to transfer the cleaned screen to the drying mechanism for drying. After drying, the transfer mechanism is used to transfer the dried screen to the receiving mechanism for storage. The entire process realizes automatic cleaning of the screen, which greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0074] Figure 1 is a schematic diagram of the three-dimensional structure of a screen cleaning device provided in an embodiment of the present application;
[0075] Figure 2 is a structural schematic diagram of a feeding mechanism in a screen cleaning device provided in an embodiment of the present application;
[0076] Figure 3 yes Figure 2 A schematic structural diagram of a first lifting drive assembly in the feeding mechanism shown;
[0077] Figure 4 yes Figure 2 A schematic diagram of a plurality of screens stacked on a feeding mechanism is shown;
[0078] Figure 5 is a structural schematic diagram of a drying mechanism in a screen cleaning device provided in an embodiment of the present application;
[0079] Figure 6 yes Figure 5 A schematic diagram of the structure of the blowing assembly and the second lateral drive assembly in the drying mechanism shown;
[0080] Figure 7 It is a structural schematic diagram of a material receiving mechanism in a screen cleaning device provided in an embodiment of the present application;
[0081] Figure 8 yes Figure 7 A schematic structural diagram of a second lifting drive assembly in the material receiving mechanism shown;
[0082] Fig. 9 is a schematic structural diagram of a transfer mechanism in a screen cleaning device provided in an embodiment of the present application at a first viewing angle;
[0083] Fig.10 is a schematic structural diagram of a transfer mechanism in a screen cleaning device provided in an embodiment of the present application at a second viewing angle;
[0084] Fig.11is a schematic structural diagram of a cleaning mechanism in a screen cleaning device provided in an embodiment of the present application when a screen is placed thereon;
[0085] Fig.12 is a schematic structural diagram of a cleaning mechanism in a screen cleaning device provided in an embodiment of the present application when no screen is placed;
[0086] Fig.13 is a schematic structural diagram of a detection mechanism in a screen cleaning device provided in an embodiment of the present application at a first viewing angle;
[0087] Fig.14 is a schematic structural diagram of a detection mechanism in a screen cleaning device provided in an embodiment of the present application at a second viewing angle;
[0088] Figures 1 to 14 The following reference numerals are included:
[0089] Feeding mechanism 1:
[0090] The first material frame 11, the first hollow area 111, the first sensor 112, the handle 113,
[0091] The first lifting drive assembly 12, the first fixing frame 121, the first driving member 122, the first bracket 123, the first support plate 1231, and the first guide shaft 1232,
[0092] First guide rail 13;
[0093] Cleaning mechanism 2:
[0094] Container 21, cover plate 22, second guide rail 23, third driving member 24;
[0095] Drying mechanism 3:
[0096] The first supporting frame 31,
[0097] Blowing assembly 32, first mounting frame 321, manifold 322, blowing port 3221,
[0098] A second transverse driving assembly 33, a third guide rail 331, a first synchronous belt 332, and a fourth driving member 333;
[0099] Material receiving mechanism 4:
[0100] The second material frame 41, the second hollow area 411, the second sensor 412, the handle 413,
[0101] The second lifting drive assembly 42, the second fixing frame 421, the fifth driving member 422, the second bracket 423, the second support plate 4231, and the second guide shaft 4232,
[0102] Fourth guide rail 43;
[0103] Transfer mechanism 5:
[0104] Conveying track 51, rack 511,
[0105] Transfer component 52,
[0106] The lateral driving part 521, the moving plate 5211, the gear 5212, and the seventh driving member 5213,
[0107] The lifting drive unit 522, the connecting plate 5221, the eighth driving member 5222, the third guide shaft 5223, and the connecting column 5224,
[0108] Picking portion 523, first clamping jaw 5231, second clamping jaw 5232, ninth driving member 5233, first mounting seat 5234;
[0109] Cleaning mechanism 6:
[0110] The second supporting frame 61, the first limiting column 611, the first pushing assembly 612, the second mounting frame 6121, the twelfth driving member 6122, the first pushing head 6123,
[0111] The driving assembly 62, the fifth guide rail 621, the second synchronous belt 622, and the tenth driving member 623,
[0112] The cleaning assembly 63, the second mounting seat 631, the brush roller 632, and the eleventh driving member 633,
[0113] Scrape the screen 64,
[0114] First waste box 65;
[0115] Testing agency 7:
[0116] The screen placement frame 71, the second limiting column 711, the second pushing assembly 712, the third mounting frame 7121, the fourteenth driving member 7122, the second pushing head 7123,
[0117] Detection camera 72,
[0118] The fifth transverse driving assembly 73, the sixth guide rail 731, the third synchronous belt 732, and the thirteenth driving member 733,
[0119] Support platform 74, avoidance hole 741,
[0120] The second waste box 75,
[0121] The third waste box 76,
[0122] Light source 77;
[0123] Screen 100. DETAILED DESCRIPTION
[0124] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0125] like Figure 1 As shown, the present application proposes a screen cleaning device, which includes a feeding mechanism 1, a cleaning mechanism 2, a drying mechanism 3, a receiving mechanism 4 and a transfer mechanism 5, wherein:
[0126] The feeding mechanism 1 is used to carry the screen 100 to be cleaned;
[0127] The cleaning mechanism 2 is disposed at the rear of the feeding mechanism 1 and is configured to clean the screen 100 to be cleaned;
[0128] The drying mechanism 3 is disposed after the cleaning mechanism 2 and is configured to dry the cleaned screen 100;
[0129] The receiving mechanism 4 is disposed after the drying mechanism 3 and is configured to receive the dried screen 100;
[0130] The transfer mechanism 5 is configured to transfer the screen 100 between the feeding mechanism 1 , the cleaning mechanism 2 , the drying mechanism 3 and the receiving mechanism 4 .
[0131] By setting a feeding mechanism 1 in the screen cleaning device to perform automatic feeding, manual intervention can be reduced and production efficiency can be improved. When cleaning the screen 100, the screen 100 to be cleaned at the feeding mechanism 1 can be first transferred to the cleaning mechanism 2 by using the transfer mechanism 5 to remove glue or other impurities on the surface of the screen 100 and the inside of the mesh. After cleaning, the cleaned screen 100 is transferred to the drying mechanism 3 by using the transfer mechanism 5 to be dried, thereby reducing the residual moisture on the surface of the screen 100. After drying, the dried screen 100 is transferred to the receiving mechanism 4 by using the transfer mechanism 5 for storage. The whole process realizes the automatic cleaning of the screen 100 and improves production efficiency.
[0132] Optional, such as Figure 2-4 As shown, the feeding mechanism 1 includes a first material frame 11 and a first lifting drive assembly 12. The first material frame 11 is used to carry the stacked screens 100 to be cleaned. The bottom of the first material frame 11 is hollow. The first lifting drive assembly 12 is located below the first material frame 11. The driving end of the first lifting drive assembly 12 is configured to be able to cantilever from the bottom of the first material frame 11 into the first material frame 11, and push the screen 100 located in the first material frame 11 to move upward.
[0133] The first material frame 11 can accommodate multiple stacked screens 100, which reduces the floor space and improves space utilization by stacking. The hollow design of the first material frame 11 facilitates the driving end of the first lifting drive assembly 12 to enter the material frame from the bottom and push the screen 100 to move upward. The position design of the first lifting drive assembly 12 is reasonable, which can make full use of the space and make the entire device more compact. The design of using the first lifting drive assembly 12 to push the screen 100 located in the first material frame 11 upward can reduce human intervention and improve the degree of automation.
[0134] Optional, continue to Figure 2-4 The first lifting drive assembly 12 includes a first fixing frame 121, a first driving member 122 and a first bracket 123, wherein:
[0135] The first bracket 123 includes a first support plate 1231 and at least one first guide shaft 1232. The first support plate 1231 is vertically slidably mounted on the first fixing frame 121 via the first guide shaft 1232.
[0136] The bottom of the first material frame 11 is provided with a first hollow area 111 through which the first support plate 1231 can pass;
[0137] The first support plate 1231 is connected to the driving end of the first driving member 122 ; the first driving member 122 is configured to drive the first support plate 1231 to move up and down, thereby causing the first support plate 1231 to push the screen 100 located in the first material frame 11 to move upward.
[0138] As one embodiment, the first material frame 11 includes a bottom plate and a plurality of columns vertically arranged on the bottom plate, the columns are arranged at the edges of the bottom plate, the bottom plate and all the columns enclose a space for accommodating the screen 100, the bottom plate is used to carry the screen 100, the columns limit the four sides of the screen 100, and the first hollow area 111 is a through hole opened in the middle of the bottom plate. The first support plate 1231 can ensure that the screen 100 remains horizontal when being pushed, and prevent the screen 100 from tilting during movement. The first guide shaft 1232 can play a guiding role, and the first support plate 1231 can be vertically slidably installed on the first fixing frame 121 based on the guidance of the first guide shaft 1232. The design of the first hollow area 111 can ensure that the first support plate 1231 smoothly enters the material frame, pushes the screen 100, and avoids interference between the support plate and the bottom of the material frame. The first driving member 122 may be an electric cylinder. By driving the first driving member 122 , the screens 100 can be fed one by one. This design can improve the accuracy and reliability of feeding, reduce human intervention, and improve production efficiency.
[0139] Optional, continue to Figure 2 and Figure 4, a first sensor 112 is provided at a first specified height of the first material frame 11;
[0140] The first sensor 112 is configured to detect whether the top layer of the screen 100 in the first material frame 11 reaches a first specified height, and the first lifting drive assembly 12 is configured to stop pushing the screen 100 after the top layer of the screen 100 in the first material frame 11 reaches the first specified height;
[0141] Alternatively, the first designated height is the highest stacking height of the screen 100 in the first material frame 11 .
[0142] During specific installation, two sensor mounting frames may be provided at the bottom edge of the first material frame 11, and the two sensor mounting frames are distributed on both sides of the first hollow area 111, wherein one sensor mounting frame is used to mount the transmitting portion of the first sensor 112, and the other sensor mounting frame is used to mount the receiving portion of the first sensor 112. The use of the first sensor 112 can realize automatic monitoring of the feeding process of the screen 100, ensuring that the top layer of the screen 100 in the first material frame 11 is located at the correct position, or ensuring that the top layer of the screen 100 in the first material frame 11 does not exceed the maximum stacking height.
[0143] Optional, continue to Figure 2 and Figure 4 The feeding mechanism 1 further comprises a first guide rail 13, the first guide rail 13 is arranged in a horizontal direction, and the first material frame 11 is slidably mounted on the first guide rail 13;
[0144] The first material frame 11 is provided with a handle 113 for pulling the first material frame 11 to slide along the first guide rail 13 ; and / or the feeding mechanism 1 is provided with a second driving member (not shown) for driving the first material frame 11 to slide along the first guide rail 13 .
[0145] The second driving member can drive the first material frame 11 to move horizontally along the first guide rail 13. Among them, the horizontally arranged first guide rail 13 can ensure the stability of the first material frame 11 during the lateral movement and reduce shaking. By slidingly installing the first material frame 11 on the first guide rail 13, the horizontal sliding of the first material frame 11 can be achieved, thereby improving production flexibility and efficiency. The first material frame 11 is provided with a handle 113 and / or a second driving member that drives the first material frame 11 to slide along the first guide rail 13; the design of the handle 113 facilitates the operator to manually adjust the position of the first material frame 11, thereby improving the usability of the equipment; and the use of the second driving member can realize the automatic lateral movement of the first material frame 11, thereby further improving the level of production automation. Through automatic sliding, human intervention can be reduced, thereby improving production efficiency and reliability.
[0146] When all the screens in the first material frame 11 are taken out by the transfer mechanism 5, the first material frame 11 can be moved out manually by an operator or automatically by a second driving member to avoid the transfer mechanism 5 for refilling. At the refilling position, the next batch of screens to be cleaned can be placed in the first material frame 11 manually or by a robot to refill the first material frame 11. After refilling, the first material frame 11 is pushed back to its original position to re-join the transfer mechanism 5 for refilling. The second driving member can be a cylinder, an electric cylinder or other driving member capable of driving the first material frame 11 to move horizontally.
[0147] Optional, continue to Figure 1 The cleaning mechanism 2 includes a container 21 and an ultrasonic cleaning component, wherein the container 21 is used to place at least one screen 100, and the container 21 contains a cleaning liquid, and the ultrasonic cleaning component is configured to perform ultrasonic cleaning on the screen 100 in the container 21; or
[0148] The cleaning mechanism 2 includes a container and a high-pressure water gun (not shown). The container is used to place at least one screen. The high-pressure water gun is configured to spray pressurized cleaning liquid to clean the screen 100 in the container.
[0149] The combination of the container 21 and the ultrasonic cleaning component can achieve efficient cleaning of the screen 100, wherein the ultrasonic cleaning component can penetrate into the fine pores of the screen 100, remove glue or other impurities, and improve the cleaning quality. By filling the container 21 with cleaning liquid, the cleaning effect can be enhanced. Alternatively, the screen 100 can be cleaned by spraying pressurized cleaning liquid with a high-pressure water gun, and the pressurized cleaning liquid can provide a higher impact force, and more effectively remove glue or other impurities on the surface and inside of the screen 100.
[0150] Optional, continue to Figure 1 The cleaning mechanism 2 further includes a cover plate 22, a second guide rail 23 and a third driving member 24, wherein:
[0151] The top of the container 21 is provided with an opening, and the cover plate 22 can completely cover the opening;
[0152] The second guide rail 23 is arranged on the cleaning mechanism 2 in the horizontal direction; the cover plate 22 is slidably mounted on the second guide rail 23, and the cover plate 22 is connected to the driving end of the third driving member 24;
[0153] The third driving member 24 is configured to drive the cover plate 22 to slide along the second guide rail 23 to close or open the opening on the container 21. The third driving member 24 can also be a linear driving member such as a cylinder or an electric cylinder. During the cleaning process of the screen inside the container 21, the cover plate 22 is in a closed state to prevent the cleaning liquid from splashing out of the container 21 and polluting the environment. After cleaning, the cover plate 22 is opened to take the screen out of the container 21.
[0154] Optional, such as Figure 5 As shown, the drying mechanism 3 includes a first supporting frame 31 and a blowing assembly 32, wherein:
[0155] The first supporting bracket 31 is used for supporting the screen 100 to be dried;
[0156] The blowing assembly 32 is configured to perform a blowing operation on the screen 100 located on the first supporting bracket 31 .
[0157] Optionally, the blowing component 32 blows out hot air or cold air, and the temperature of the hot air should not be too high to prevent the screen 100 from being deformed due to heat.
[0158] The use of the blowing assembly 32 can achieve rapid drying of the surface of the screen 100. The blowing operation can remove moisture from the surface of the screen 100. At the same time, the blowing operation can also reduce the drying time and improve production efficiency.
[0159] Optional, such as Figure 5-6 As shown, the blowing assembly 32 includes a first mounting frame 321 and at least two manifolds 322 mounted on the first mounting frame 321, and each manifold 322 is provided with at least one blowing port 3221; the manifolds 322 are distributed on both sides of the plate surface of the screen 100 on the first supporting frame 31, and the blowing ports 3221 on the manifolds 322 face the plate surface of the screen 100;
[0160] The drying mechanism 3 further includes a second transverse driving assembly 33 , which is configured to drive the first mounting frame 321 and all the manifolds 322 to transversely move along a second direction so that the blowing range of all the manifolds 322 covers both side surfaces of the screen 100 .
[0161] Optionally, each manifold 322 is connected to a gas source.
[0162] Optional, continue to Figure 5-6 The second transverse driving assembly 33 includes two third guide rails 331 (to simplify the drawing, Figure 5 Only one third guide rail 331), a first synchronous belt 332 and a fourth driving member 333 are drawn, wherein:
[0163] The third guide rail 331 is arranged on the drying mechanism 3 along the horizontal direction, and the first mounting frame 321 is slidably connected to the third guide rail 331;
[0164] The fourth driving member 333 is drivingly connected to the first synchronous belt 332 , and the fourth driving member 333 is configured to drive the first synchronous belt 332 to reciprocate; the fourth driving member 333 can be a motor, and the motor drives the first synchronous belt 332 to rotate through a wheel set.
[0165] The first mounting frame 321 is fixedly connected to a portion of the first synchronous belt 332 , so that the first mounting frame 321 can move forward or backward along the third guide rail 331 along with the reciprocating motion of the first synchronous belt 332 .
[0166] As one example, Figure 6 As shown, the first mounting frame 321 is roughly in the shape of a quadrilateral frame, and there are two manifolds 322, one of which is mounted on the first inner side of the first mounting frame 321, and the other manifold 322 is mounted on the second inner side of the first mounting frame 321, wherein the first inner side and the second inner side are two opposite inner sides of the first mounting frame 321, and during the process of the second transverse movement component 33 driving the first mounting frame 321 to move, the first mounting frame 321 is sleeved on the outer periphery of the screen 100, and the first mounting frame 321 will not contact the screen 100 to avoid scratching the screen 100, and the screen 100 is inserted into the frame of the first mounting frame 321, and one of the manifolds 322 is arranged above the screen 100 to blow air toward the upper surface of the screen 100, and the other manifold 322 is arranged below the screen 100 to blow air toward the lower surface of the screen 100, so that the upper and lower surfaces of the screen 100 are both dried.
[0167] By installing multiple manifolds 322, it is possible to achieve multi-angle blowing on the screen 100, thereby improving the uniformity and efficiency of drying. The design of multiple blowing ports 3221 can ensure that moisture in different areas of the surface of the screen 100 can be effectively removed, preventing the occurrence of drying dead corners. By blowing at multiple points, the drying speed can be increased and the drying time can be reduced. The design of the manifolds 322 distributed on both sides of the screen 100 can achieve comprehensive blowing on the screen 100, especially on the front and back sides of the screen 100. This design not only improves the uniformity and efficiency of drying, but also prevents moisture from concentrating in a certain part, resulting in incomplete drying. The use of the second transverse drive assembly 33 can achieve transverse movement of all manifolds 322 along the second direction, ensuring that the blowing range covers the entire surface of the screen 100. By automatically moving horizontally, the comprehensiveness and consistency of drying can be improved, the drying dead corners can be reduced, and the drying effect can be further improved.
[0168] As another embodiment, the drying mechanism 3 includes a heating assembly and a first carrier (not shown), wherein:
[0169] The first carrier is configured to carry the screen to be dried;
[0170] The heat emitted by the heating component is used to dry the screen supported on the first support frame. The heating component can be a heating rod or the like.
[0171] Optional, such as Figure 7-8 As shown, the material receiving mechanism 4 and the material feeding mechanism 1 have the same structure.
[0172] The same structure of the material receiving mechanism 4 and the material feeding mechanism 1 can simplify the manufacture and maintenance of the equipment and reduce the production cost.
[0173] For details, please refer to Figure 7-8 The material receiving mechanism 4 includes at least one second material frame 41 and a second lifting drive assembly 42 corresponding to the second material frame 41. Each second material frame 41 is configured to carry the cleaned screen 100, and each second lifting drive assembly 42 is configured to push the screen 100 in the corresponding second material frame 41 to move up and down.
[0174] Optional, continue to Figure 7-8 The second lifting drive assembly 42 includes a second fixing frame 421, a fifth driving member 422 and a second bracket 423, wherein:
[0175] The second bracket 423 includes a second support plate 4231 and at least one second guide shaft 4232, and the second support plate 4231 is vertically slidably mounted on the second fixing frame 421 via the second guide shaft 4232;
[0176] The bottom of the second material frame 41 is provided with a second hollow area 411 through which the second support plate 4231 can pass, and the second support plate 4231 is aligned with the second hollow area 411 in the vertical direction;
[0177] The second support plate 4231 is connected to the driving end of the fifth driving member 422; in the process of collecting the screen 100, the fifth driving member 422 is configured to drive the second support plate 4231 to step down, so that the second support plate 4231 pushes the screen 100 located in the second material frame 41 to move down step by step to gradually collect the material. The fifth driving member 422 can be an electric cylinder or the like.
[0178] Optional, continue to Figure 7-8 A second sensor 412 is provided at the second designated height of each second material frame 41. When the transfer mechanism 5 places the dried screen 100 at the second designated height of the second material frame 41, the second sensor 412 senses that the screen 100 is in place, and the system controls the second support plate 4231 to descend to a certain height so that the next screen 100 can also be placed at the second designated height of the second material frame 41.
[0179] Optional, continue to Figure 7-8 The material receiving mechanism 4 further includes a fourth guide rail 43, which is arranged in a horizontal direction, and the second material frame 41 is slidably mounted on the fourth guide rail 43;
[0180] The second material frame 41 is provided with a handle 413 for pulling the second material frame 41 to slide along the fourth guide rail 43; and / or,
[0181] The material receiving mechanism 4 is provided with a sixth driving member (not shown) for driving the second material frame 41 to slide along the fourth guide rail 43 .
[0182] When the second material frame 41 is full of screens 100 at the receiving position, the second material frame 41 can be moved out manually by an operator or automatically by the sixth driving member to avoid the transfer mechanism 5, and the screen 100 in the second material frame 41 can be taken out manually or by a robot, and then the empty second material frame 41 is pushed back to its original position to dock with the transfer mechanism 5 again to continue receiving materials.
[0183] Optional, such as Figure 1 As shown, the transfer mechanism 5 includes a conveying track 51 and at least one transfer assembly 52, wherein:
[0184] Each transfer assembly 52 is slidably connected to the conveying track 51, and the conveying track 51 extends to the location of the feeding mechanism 1, the cleaning mechanism 2, the drying mechanism 3 and the receiving mechanism 4. The transfer assembly 52 is configured to pick up the screen 100 or release the screen 100;
[0185] The transfer components 52 cooperate to transfer the screen 100 between the feeding mechanism 1 , the cleaning mechanism 2 , the drying mechanism 3 and the receiving mechanism 4 .
[0186] Optional, such as Figure 1 As shown, two conveying rails 51 are arranged at intervals, and both of the two conveying rails 51 extend in the horizontal direction. The two conveying rails 51 are installed on the truss.
[0187] The number of transfer components 52 can be set according to production needs;
[0188] For example, a transfer assembly 52 may be provided, and the transfer assembly 52 is used to first pick up the screen 100 to be cleaned from the feeding mechanism 1, and to carry the picked screen 100 to be cleaned to the cleaning mechanism 2 for cleaning. After the cleaning is completed, the transfer assembly 52 is used to pick up the cleaned screen 100 from the cleaning mechanism 2, and to carry the picked cleaned screen 100 to the drying mechanism 3 for drying. After the drying is completed, the transfer assembly 52 is used to pick up the dried screen 100 from the drying mechanism 3, and to carry the picked dried screen 100 to the receiving mechanism 4. Then, the transfer assembly 52 is controlled to return to the feeding mechanism 1 to pick up the screen 100 to be cleaned, and this cycle is repeated.
[0189] For another example, two transfer assemblies 52 may be provided, wherein one transfer assembly 52 transfers the screen 100 back and forth between the feeding mechanism 1 , the cleaning mechanism 2 and the drying mechanism 3 , and the other transfer assembly 52 transfers the screen 100 back and forth between the drying mechanism 3 and the receiving mechanism 4 .
[0190] The design that each transfer assembly 52 is slidably connected to the conveying track 51 can ensure the stability and accuracy of the transfer assembly 52 during the movement process, and reduce the risk of shaking and damage of the screen 100 during the transfer process. Through the sliding connection, high-precision transfer of the screen 100 can be achieved, and production efficiency can be improved. The coordinated use of multiple transfer assemblies 52 can realize the continuous transfer of the screen 100 between various mechanisms, and improve the level of production automation.
[0191] Optional, such as Figure 9-10 As shown, the transfer assembly 52 is provided with a transverse driving unit 521, a lifting driving unit 522 and a picking unit 523, wherein:
[0192] The pickup portion 523 is configured to pick up the screen 100 ;
[0193] The driving end of the traverse driving unit 521 is connected to the lifting driving unit 522 , and the traverse driving unit 521 is configured to drive the lifting driving unit 522 to reciprocate along the conveying track 51 ;
[0194] The lifting driving unit 522 is drivingly connected to the picking unit 523 , and the lifting driving unit 522 is configured to drive the picking unit 523 to move up and down.
[0195] The picking-up portion 523 can pick up the screen 100 , and the cooperation of the transverse driving portion 521 and the lifting driving portion 522 can realize the horizontal and / or vertical movement of the picking-up portion 523 , thereby driving the screen 100 picked up by the picking-up portion 523 to move horizontally and / or vertically.
[0196] Optional, such as Figure 1 and Figure 9-10 As shown, the transverse driving unit 521 includes a moving plate 5211, a gear 5212 and a seventh driving member 5213 mounted on the moving plate 5211, wherein:
[0197] The movable plate 5211 is slidably mounted on the conveying track 51;
[0198] The seventh driving member 5213 is drivingly connected to the gear 5212. The seventh driving member 5213 is a motor. The seventh driving member 5213 is configured to drive the gear 5212 to rotate.
[0199] The conveying track 51 is provided with a rack 511 extending in a first direction, and the gear 5212 is meshed with the rack 511 for transmission. That is, the motor drives the gear 5212 to move along the rack 511 to drive the moving plate 5211 to move.
[0200] Optionally, the lifting drive unit 522 includes a connecting plate 5221, an eighth driving member 5222 and at least one third guide shaft 5223, wherein:
[0201] The connecting plate 5221 is fixedly connected to the moving plate 5211 through at least one connecting column 5224. The connecting plate 5221 is provided with through holes corresponding to the third guide shafts 5223 one by one. The third guide shafts 5223 are passed through the through holes one by one.
[0202] The pick-up portion 523 is fixedly connected to the third guide shaft 5223 , and the pick-up portion 523 is vertically slidably mounted on the connecting plate 5221 through the third guide shaft 5223 ;
[0203] The eighth driving member 5222 is mounted on the connecting plate 5221, and is drivingly connected to the picking-up portion 523. The eighth driving member 5222 is configured to drive the picking-up portion 523 to move up and down. The eighth driving member 5222 may be an electric cylinder.
[0204] Optional, such as Figure 9-10 As shown, the pick-up portion 523 includes a clamping jaw assembly for clamping the screen 100, and the clamping jaw assembly includes a first clamping jaw 5231, a second clamping jaw 5232, a ninth driving member 5233, a first mounting seat 5234, a belt and two pulleys, wherein:
[0205] The first clamping jaw 5231 and the second clamping jaw 5232 are both slidably mounted on the first mounting seat 5234 through a linear guide pair, and two pulleys are rotatably mounted on the first mounting seat 5234. The belt is sleeved on the two pulleys, and the first clamping jaw 5231 is connected to one side of the belt, and the second clamping jaw 5232 is connected to the other side of the belt.
[0206] The ninth driving member 5233 is configured to drive the first clamping jaw 5231 and the second clamping jaw 5232 to move closer to or farther from each other so as to clamp or release the screen 100 .
[0207] Optional, such as Figure 9-10 As shown, the ninth driving member 5233 is a cylinder, which includes a cylinder body and a piston rod. The cylinder body of the cylinder is fixed on the second clamp 5232, and the end of the piston rod of the cylinder is drivingly connected to the first clamp 5231. The cylinder is configured to drive the first clamp 5231 and the second clamp 5232 to move closer to or away from each other.
[0208] Alternatively, the pickup portion 523 includes a suction cup assembly (not shown) for sucking the screen 100 .
[0209] Both the clamping claw assembly and the suction cup assembly can pick up the screen 100 and keep the screen 100 picked up during the movement.
[0210] Optional, such as Figure 1 As shown, the screen cleaning device also includes a cleaning mechanism 6;
[0211] like Figure 11-12As shown, the cleaning mechanism 6 includes a second carrier 61, a driving assembly 62 and a cleaning assembly 63, wherein:
[0212] The second carrier 61 is configured to carry the screen 100 to be cleaned;
[0213] The driving end of the driving component 62 is connected to the cleaning component 63, and the driving component 62 is configured to drive the cleaning component 63 to move, so as to use the cleaning component 63 to clean the plate surface of the screen 100;
[0214] The transfer mechanism 5 is also configured to transfer the screen 100 to be cleaned on the feeding mechanism 1 to the cleaning mechanism 6 first, and then to the cleaning mechanism 2 (see Figure 1 );
[0215] Alternatively, the transfer mechanism 5 is further configured to transfer the screen 100 to be cleaned on the feeding mechanism 1 to the cleaning mechanism 2 first, and then to the cleaning mechanism 6 (not shown).
[0216] The cleaning mechanism 6 can pre-treat the surface of the screen 100 before the cleaning mechanism cleans it, and can also perform secondary treatment on the surface of the screen 100 after the cleaning mechanism cleans it, so as to improve the cleanliness of the screen 100. The use of the driving component 62 can realize the automatic movement of the cleaning component 63, ensuring that the cleaning range covers the entire surface of the screen 100.
[0217] Optional, continue to Figure 11-12 , the driving assembly 62 includes a fifth guide rail 621, a second synchronous belt 622 and a tenth driving member 623, wherein:
[0218] The fifth guide rail 621 is horizontally arranged on the cleaning mechanism 6, and the cleaning assembly 63 is slidably connected to the fifth guide rail 621;
[0219] The tenth driving member 623 is drivingly connected to the second synchronous belt 622 . The tenth driving member 623 is a motor. The tenth driving member 623 is configured to drive the second synchronous belt 622 to rotate.
[0220] The cleaning assembly 63 is fixedly connected to a portion of the second synchronous belt 622 , so that the cleaning assembly 63 can move forward or backward along the fifth guide rail 621 as the second synchronous belt 622 rotates.
[0221] Optional, continue to Figure 11-12 The cleaning assembly 63 includes a second mounting seat 631, a brush roller 632 and an eleventh driving member 633, wherein:
[0222] Both ends of the brush roller 632 are rotatably mounted on the second mounting seat 631. The brush roller 632 is located below the screen 100 on the second carrier 61. The outer peripheral surface of the brush roller 632 is in contact with the screen 100 on the second carrier 61.
[0223] The eleventh driving member 633 is mounted on the second mounting seat 631. The eleventh driving member 633 adopts a motor, and the output shaft of the motor is connected to the brush roller 632. The eleventh driving member 633 is configured to drive the brush roller 632 to rotate;
[0224] The driving end of the driving assembly 62 is connected to the second mounting seat 631 , and the driving assembly 62 is configured to drive the second mounting seat 631 to move so that the brush roller 632 moves along the lower plate surface of the screen 100 .
[0225] The rotatable design of the brush roller 632 can achieve uniform cleaning of the surface of the screen 100. By rotating, the brush roller 632 can better fit the surface of the screen 100, thereby improving the cleaning effect. The use of the eleventh driving member 633 can achieve automatic rotation of the brush roller 632, thereby reducing human intervention. The rotation speed and direction of the brush roller 632 can be ensured by the eleventh driving member 633, thereby improving the cleaning effect and efficiency. The use of the driving assembly 62 can achieve automatic movement of the second mounting seat 631, thereby ensuring that the brush roller 632 mounted on the second mounting seat 631 can clean the entire lower surface of the screen 100.
[0226] Optional, continue to Figure 11-12 , the cleaning mechanism 6 also includes a scraping screen 64 and a first waste box 65, wherein:
[0227] The scraping screen 64 is suspended in the first waste box 65, and the first waste box 65 is located below the screen 100 on the second carrier frame 61. The outer peripheral surface of the brush roller 632 is in contact with the scraping screen 64. The scraping screen 64 is used to scrape off the waste on the brush roller 632, and the first waste box 65 is used to collect the waste falling from the mesh gap of the scraping screen 64.
[0228] The design of the scraping screen 64 can effectively remove waste (glue or other impurities) on the brush roller 632, and prevent the waste from re-adhering to the surface of the screen 100. The position of the first waste box 65 is reasonably designed to collect waste falling from the mesh gap of the scraping screen 64, and prevent the waste from scattering and polluting the environment. Through the first waste box 65, centralized treatment of waste can be achieved, and the environmental protection performance of the entire device can be improved.
[0229] Optional, continue to Figure 11-12 The second carrier frame 61 is provided with a plurality of limiting structures for limiting the circumferential direction of the screen 100 .
[0230] Optionally, the limiting structure may be a first limiting column 611 or other forms. Fig.11 In the figure, each corner of the screen 100 corresponds to two first limiting posts 611 .
[0231] The second support frame 61 can be used to support the screen 100 , and a plurality of first limiting posts 611 provided on the second support frame 61 can be used to limit and fix the screen 100 .
[0232] Optional, continue to Figure 11-12 , a first pushing assembly 612 is provided on one side of the second carrier 61;
[0233] The first pushing assembly 612 includes a second mounting frame 6121, a twelfth driving member 6122 and a first pushing head 6123, wherein:
[0234] The twelfth driving member 6122 is mounted on the second mounting frame 6121 . The twelfth driving member 6122 can be a cylinder. The twelfth driving member 6122 is drivingly connected to the first pushing head 6123 .
[0235] The twelfth driving member 6122 is configured to drive the first pushing head 6123 to push one end of the screen 100 on the second carrier 61 in the horizontal direction, so that the screen 100 on the second carrier 61 is pressed against the first limiting column 611 .
[0236] Optional, such as Figure 1 As shown, the screen cleaning device also includes a detection mechanism 7;
[0237] like Figure 13-14 As shown, the detection mechanism 7 includes a screen placement rack 71 and at least one detection camera 72, wherein:
[0238] The screen placement rack 71 is used to place the screen 100 dried by the drying mechanism 3, and the detection camera 72 is arranged below the screen 100 on the screen placement rack 71;
[0239] The inspection camera 72 or the screen placement frame 71 is configured to be movable so that the shooting range of the inspection camera 72 covers the entire lower surface of the screen 100;
[0240] The inspection camera 72 is configured to inspect the cleanliness of the screen 100;
[0241] There are two receiving mechanisms 4, one of which is used to carry the screen 100 with a cleanliness standard, and the other is used to carry the screen 100 with a cleanliness standard that does not meet the standard.
[0242] The transfer mechanism 5 is further configured to transfer the screen 100 between the drying mechanism 3 and the detection mechanism 7 , and between the detection mechanism 7 and the receiving mechanism 4 .
[0243] The detection mechanism 7 can realize automatic detection of the cleaning effect of the screen 100. The design of the two material receiving mechanisms 4 can realize the classified collection of the screen 100, which is convenient for subsequent processing and management. Through classified collection, the clean screen 100 can be directly entered into the next production link, and the unqualified screen 100 can be collected and wait for reprocessing or other operations, thereby improving production efficiency.
[0244] As one embodiment, the screen placement rack 71 is configured to be movable. Figure 13-14 The detection mechanism 7 further includes a support platform 74, and the screen placement frame 71 is slidably connected to the support platform 74. The detection mechanism 7 further includes a fifth transverse driving assembly 73, and the fifth transverse driving assembly 73 is configured to drive the screen placement frame 71 to move horizontally;
[0245] The fifth transverse driving assembly 73 includes a sixth guide rail 731, a third synchronous belt 732 and a thirteenth driving member 733, wherein:
[0246] The sixth guide rail 731 is horizontally arranged on the support platform 74, and the screen placement rack 71 is slidably connected to the sixth guide rail 731;
[0247] The thirteenth driving member 733 is drivingly connected to the third synchronous belt 732 . The thirteenth driving member 733 is a motor. The thirteenth driving member 733 is configured to drive the third synchronous belt 732 to rotate.
[0248] The screen rack 71 is fixedly connected to a part of the belt body of the third synchronous belt 732, so that the screen rack 71 can move forward or backward along the sixth guide rail 731 as the third synchronous belt 732 rotates. When the screen 100 on the screen rack 71 moves accordingly, the screen 100 passes above the detection camera 72, so that the shooting range of the detection camera 72 can cover all the lower surfaces of the screen 100 to detect the cleanliness of the screen 100. If the width of the screen 100 in the direction perpendicular to the movement of the screen rack 71 is wide, two or more detection cameras 72 can be arranged at intervals in the direction perpendicular to the movement of the screen rack 71 to ensure that after the screen 100 passes once in one direction above the detection camera 72, all the detection cameras 72 can jointly shoot the entire lower surface of the screen 100.
[0249] As another embodiment, the screen holder 71 is stationary, that is, the screen 100 on the screen holder 71 is stationary, and the bracket for installing the detection camera 72 is driven by a cylinder or a linear module, etc., so that the detection camera 72 can be moved, so as to drive the detection camera 72 to shoot and detect the entire lower surface of the screen 100.
[0250] Optional, continue to Figure 13-14The screen placement frame 71 is provided with a plurality of second limiting posts 711 for limiting the circumferential direction of the screen 100. Fig.13 In the figure, each corner of the screen 100 corresponds to two second limiting posts 711 .
[0251] The screen 100 can be supported by the screen placement rack 71 , and the screen 100 can be limited and fixed by a plurality of second limiting posts 711 arranged on the screen placement rack 71 .
[0252] Optional, continue to Figure 13-14 , a second pushing assembly 712 is provided on one side of the screen placement rack 71;
[0253] The second pushing assembly 712 is configured to push one end of the screen 100 on the screen placement rack 71 in the horizontal direction so that the screen 100 on the screen placement rack 71 is pressed against the second limiting column 711 .
[0254] Optional, continue to Figure 13-14 The second pushing assembly 712 includes a third mounting frame 7121, a fourteenth driving member 7122 and a second pushing head 7123, wherein:
[0255] The fourteenth driving member 7122 is mounted on the third mounting frame 7121 . The fourteenth driving member 7122 may be a cylinder. The fourteenth driving member 7122 is drivingly connected to the second pushing head 7123 .
[0256] The fourteenth driving member 7122 is configured to drive the second pushing head 7123 to push one end of the screen 100 on the screen placement rack 71 in the horizontal direction, so that the screen 100 on the screen placement rack 71 is pressed against the second limiting column 711. The design of the screen placement rack 71 can ensure that the screen 100 remains stable during the detection process, avoiding detection errors caused by shaking, and through stable support, the reliability and consistency of detection can be improved.
[0257] Optional, continue to Figure 13-14 , the third mounting frame 7121 is installed on the supporting platform 74.
[0258] Optional, continue to Fig.14 , a first waste collection area, a detection area, and a second waste collection area are provided on the support table 74 of the detection mechanism 7 along the moving direction of the screen placement frame 71;
[0259] The support platform 74 is provided with an avoidance hole 741 at the detection area, and the detection camera 72 is arranged below the avoidance hole 741;
[0260] When the screen 100 moves to the position of the avoidance hole 741 , the lower surface of the screen 100 can be exposed to the field of view of the detection camera 72 ;
[0261] The screen placement rack 71 can move back and forth between the first waste collection area, the detection area, and the second waste collection area; when the screen placement rack 71 moves to the detection area, it is located above the detection camera 72;
[0262] The first waste collection area and the second waste collection area are respectively provided with a second waste box 75 and a third waste box 76; the screen placement rack 71 moves above the second waste box 75 and the third waste box 76, and the second waste box 75 and the third waste box 76 are both used to collect waste dropped from the screen 100.
[0263] Optional, continue to Figure 13-14 The detection mechanism 7 further includes at least one light source 77, which is configured to illuminate the detection area. When the screen placement rack 71 moves to the detection area, the light source 77 can illuminate the screen 100 on the screen placement rack 71.
[0264] Optional, continue to Figure 13-14 , the light source 77 is mounted on the third mounting bracket 7121.
[0265] The addition of light source 77 can provide sufficient and uniform lighting to ensure stable light conditions in the detection environment. The stability and sufficiency of lighting are crucial to the imaging quality of detection camera 72, and help improve the accuracy and reliability of detection. Good lighting conditions can enable the camera to capture the details of the surface of screen 100 more clearly, reducing misjudgment and missed detection.
[0266] The location layout of each mechanism in this application can be determined according to the actual needs of the work site. As one embodiment, Figure 1 As shown, the feeding mechanism 1, the cleaning mechanism 6, the washing mechanism 2, the drying mechanism 3, the detection mechanism 7 and the two receiving mechanisms 4 are arranged in sequence along the first direction, and the conveying track 51 extends along the first direction, and the conveying track 51 is arranged above the feeding mechanism 1, the cleaning mechanism 6, the washing mechanism 2, the drying mechanism 3, the detection mechanism 7 and the two receiving mechanisms 4. There are two transfer components 52, which are marked as the left transfer component 52 and the right transfer component 52, respectively. The left transfer component 52 and the right transfer component 52 are respectively suspended below the conveying track 51. The specific work flow is summarized as follows:
[0267] The first material frame 11 is pulled out to the material replenishing position, and the screens 100 to be cleaned are manually stacked in sequence into the first material frame 11. After the material replenishing is completed, the first material frame 11 is pushed back to its original position, and the first driving member 122 in the feeding mechanism 1 drives the first support plate 1231 to rise, and the first support plate 1231 is used to support the screens 100 in the first material frame 11 to move upward until the first screen 100 on the top layer reaches the first specified height and stops.
[0268] The left side transfer component 52 is controlled to move along the conveying track 51 to the top of the first material frame 11, and the lifting drive unit 522 in the left side transfer component 52 drives the picking unit 523 to descend, so that the picking unit 523 reaches the first specified height where the first screen 100 on the top layer is located, and the first clamping jaw 5231 and the second clamping jaw 5232 of the picking unit 523 are controlled to approach each other to clamp the first screen 100 on the top layer. After the first screen 100 on the top layer is clamped by the picking unit 523, the lifting drive unit 522 is used to drive the picking unit 523 to rise, and the left side transfer component 52 is controlled to move horizontally to the top of the cleaning mechanism 6.
[0269] The left transfer assembly 52 places the picked up first screen 100 on the second carrier 61 of the cleaning mechanism 6, and controls the rotation and horizontal movement of the brush roller 632 to use the brush roller 632 to perform the first cleaning of the first screen 100. The brush roller 632 can be controlled to move horizontally in one direction once, or move in two directions twice, or move repeatedly for multiple times for cleaning.
[0270] After the cleaning is completed, the left transfer assembly 52 is controlled to pick up the first screen 100 on the second carrier 61 and put the first screen 100 into the container 21 of the cleaning mechanism 2 for cleaning.
[0271] After cleaning is completed, the first screen 100 in the container 21 is taken out to the first supporting bracket 31 of the drying mechanism 3 by using the left transfer assembly 52, and the drying mechanism 3 starts to blow air to the first screen 100 for drying.
[0272] At this time, the left transfer assembly 52 returns to the top of the feeding mechanism 1. In addition, the first driving member 122 in the feeding mechanism 1 drives the first support plate 1231 to rise to the height of one screen 100, so that the second screen 100 on the top layer also rises to the first specified height and waits for loading.
[0273] After the left transfer component 52 moves to the feeding mechanism 1, it will continue to transport the second screen 100 of the feeding mechanism 1 to the cleaning mechanism 6 and the washing mechanism 2 for cleaning in turn. At the same time, the first screen 100 is dried and moved away at the drying mechanism 3, and the left transfer component 52 transports the second screen 100 to the drying mechanism 3 for drying.
[0274] After the first screen 100 is dried at the drying mechanism 3, it will be transported to the detection mechanism 7 for detection via the right transfer component 52. If the cleanliness of the first screen 100 meets the standard, the first screen 100 will be placed in the left-side material receiving mechanism 4, and the left-side material receiving mechanism 4 is used to specially hold screens 100 that meet the cleanliness standard; if the cleanliness of the first screen 100 does not meet the standard, the first screen 100 will be placed in the right-side material receiving mechanism 4, and the right-side material receiving mechanism 4 is used to specially hold screens 100 that do not meet the cleanliness standard.
[0275] After the second screen 100 is dried in the drying mechanism 3, it will also be transported to the detection mechanism 7 for detection through the right transfer assembly 52, and then placed in the left or right material receiving mechanism 4 according to the detection result.
[0276] The subsequent cleaning process of the screen 100 is as described above, and the details will not be described one by one.
[0277] In addition, it should be noted that since the residual glue that needs to be cleaned from the screen 100 is mainly concentrated on the glue-containing side of the screen 100 and in the mesh holes, when the screen 100 is stacked in the first material frame 11, the glue-containing side of the screen 100 faces downward, so that the glue-containing side of the screen 100 that is transported to the cleaning mechanism 6, the washing mechanism 2, the drying mechanism 3 and the detection mechanism 7 faces downward, so that the brush roller 632 in the cleaning mechanism 6 contacts the glue-containing side of the screen 100, and the detection mechanism 7 detects whether the glue-containing side of the screen 100 has been cleaned.
[0278] The present application is described in sufficient detail above with certain particularity. It should be understood by those skilled in the art that the description in the embodiments is merely exemplary, and all changes made without departing from the true spirit and scope of the present application should fall within the scope of protection of the present application. The scope of protection claimed in the present application is defined by the claims, rather than by the above description in the embodiments.
Claims
1. A screen cleaning device, characterized in that: The screen cleaning device includes a feeding mechanism, a cleaning mechanism, a drying mechanism, a receiving mechanism and a transfer mechanism, wherein: The feeding mechanism is used to carry the screen to be cleaned; The cleaning mechanism is arranged at the rear of the feeding mechanism and is configured to clean the screen to be cleaned; The drying mechanism is arranged after the cleaning mechanism and is configured to dry the cleaned screen; The receiving mechanism is arranged at the rear of the drying mechanism and is configured to receive the dried screen; The transfer mechanism is configured to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism.
2. The screen cleaning device according to claim 1, characterized in that: The feeding mechanism includes a first material frame and a first lifting drive assembly, the first material frame is used to carry the stacked screens to be cleaned, the bottom of the first material frame is hollow, the first lifting drive assembly is located below the first material frame, and the driving end of the first lifting drive assembly is configured to be able to cantilever from the bottom of the first material frame into the first material frame and push the screen located in the first material frame to move upward.
3. The screen cleaning device according to claim 2, characterized in that: The first lifting drive assembly includes a first fixing frame, a first driving member and a first bracket, wherein: The first bracket includes a first support plate and at least one first guide shaft, and the first support plate is vertically slidably mounted on the first fixing frame via the first guide shaft; The bottom of the first material frame is provided with a first hollow area through which the first support plate can pass; The first supporting plate is connected to the driving end of the first driving member; the first driving member is configured to drive the first supporting plate to move up and down, thereby causing the first supporting plate to push the screen in the first material frame to move upward.
4. The screen cleaning device according to claim 2, characterized in that: A first sensor is disposed at a first specified height of the first material frame; The first sensor is configured to detect whether the top screen in the first material frame reaches the first specified height, and the first lifting drive assembly is configured to stop pushing the screen after the top screen in the first material frame reaches the first specified height; Alternatively, the first designated height is the highest stacking height of the screen in the first material frame.
5. The screen cleaning device according to claim 2, characterized in that: The feeding mechanism further comprises a first guide rail, the first guide rail is arranged in a horizontal direction, and the first material frame is slidably mounted on the first guide rail; The first material frame is provided with a handle for pulling the first material frame to slide along the first guide rail, and / or the feeding mechanism is provided with a second driving member for driving the first material frame to slide along the first guide rail.
6. The screen cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises a container and an ultrasonic cleaning component, wherein the container is used to place at least one of the screens, and the container contains a cleaning liquid, and the ultrasonic cleaning component is configured to perform ultrasonic cleaning on the screen in the container; or, The cleaning mechanism comprises a container and a high-pressure water gun, wherein the container is used to place at least one screen, and the high-pressure water gun is configured to spray pressurized cleaning liquid to clean the screen in the container.
7. The screen cleaning device according to claim 1, characterized in that: The drying mechanism comprises a first bearing support and a blowing assembly, wherein: The first supporting bracket is used for supporting the screen to be dried; The blowing assembly is configured to perform a blowing operation on the screen located on the first supporting bracket.
8. The screen cleaning device according to claim 7, characterized in that: The blowing assembly includes a first mounting frame and at least two manifolds mounted on the first mounting frame, each of the manifolds is provided with at least one blowing port; the manifolds are distributed on both sides of the plate surface of the screen mounted on the first supporting frame, and the blowing ports on the manifolds face the plate surface of the screen; The drying mechanism further comprises a second transverse driving assembly, which is configured to drive the first mounting frame and all the manifolds to move transversely along a second direction so that the blowing range of all the manifolds covers both side surfaces of the screen.
9. The screen cleaning device according to claim 1, characterized in that: The material receiving mechanism and the material feeding mechanism have the same structure.
10. The screen cleaning device according to claim 1, characterized in that: The transfer mechanism comprises a conveying track and at least one transfer assembly, wherein: Each of the transfer assemblies is slidably connected to the conveying track, the conveying track extends to the locations of the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism, and the transfer assembly is configured to pick up the screen or release the screen; The transfer components cooperate to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism, and the receiving mechanism.
11. The screen cleaning device according to claim 10, characterized in that: There are two transfer assemblies, one of which transfers the screen between the feeding mechanism, the cleaning mechanism and the drying mechanism, and the other transfers the screen between the drying mechanism and the receiving mechanism.
12. The screen cleaning device according to any one of claims 10 or 11, characterized in that: The transfer assembly is provided with a lateral drive unit, a lifting drive unit and a picking unit, wherein: The pickup portion is configured to pick up the screen; The driving end of the transverse driving unit is connected to the lifting driving unit, and the transverse driving unit is configured to drive the lifting driving unit to reciprocate along the conveying track; The lifting drive unit is drivingly connected to the picking unit, and the lifting drive unit is configured to drive the picking unit to lift.
13. The screen cleaning device according to claim 12, characterized in that: The picking-up portion includes a clamping claw assembly for clamping the screen, or the picking-up portion includes a suction cup assembly for sucking the screen.
14. The screen cleaning device according to claim 1, characterized in that: The screen cleaning device also includes a cleaning mechanism; The cleaning mechanism comprises a second carrier, a driving assembly and a cleaning assembly, wherein: The second carrier is configured to carry the screen to be cleaned; The driving end of the driving component is connected to the cleaning component, and the driving component is configured to drive the cleaning component to move so as to use the cleaning component to clean the plate surface of the screen; The transfer mechanism is also configured to transfer the screen to be cleaned on the feeding mechanism to the cleaning mechanism first and then to the cleaning mechanism, or the transfer mechanism is also configured to transfer the screen to be cleaned on the feeding mechanism to the cleaning mechanism first and then to the cleaning mechanism.
15. The screen cleaning device according to claim 14, characterized in that: The cleaning assembly comprises a second mounting seat, a brush roller and an eleventh driving member, wherein: Both ends of the brush roller are rotatably mounted on the second mounting seat, the brush roller is located below the screen on the second carrier, and the outer peripheral surface of the brush roller is in contact with the screen on the second carrier; The eleventh driving member is mounted on the second mounting seat, and a driving end of the eleventh driving member is connected to the brush roller, and the eleventh driving member is configured to drive the brush roller to rotate; The driving end of the driving component is connected to the second mounting seat, and the driving component is configured to drive the second mounting seat to move so that the brush roller moves along the lower plate surface of the screen.
16. The screen cleaning device according to claim 15, characterized in that: The cleaning mechanism also includes a scraping screen and a first waste box, wherein: The scraping screen is suspended in the first waste box, which is located below the screen on the second supporting frame. The outer peripheral surface of the brush roller is in contact with the scraping screen. The scraping screen is used to scrape off the waste on the brush roller, and the first waste box is used to collect the waste falling from the mesh gaps of the scraping screen.
17. The screen cleaning device according to claim 1, characterized in that: The screen cleaning device also includes a detection mechanism; The detection mechanism includes a screen placement rack and at least one detection camera, wherein: The screen placement rack is used to place the screen dried by the drying mechanism, and the detection camera is arranged below the screen on the screen placement rack; The inspection camera or the screen placement rack is configured to be movable so that the shooting range of the inspection camera covers the entire lower surface of the screen; The inspection camera is configured to inspect the cleanliness of the screen; There are two receiving mechanisms, one of which is used to carry the screen that meets the cleanliness standard, and the other is used to carry the screen that does not meet the cleanliness standard; The transfer mechanism is further configured to transfer the screen between the drying mechanism and the detection mechanism, and between the detection mechanism and the receiving mechanism.